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Product: WHEEL LOADER

Model: 994H WHEEL LOADER DWC00314
Configuration: 994H Wheel Loader DWC00001-UP (MACHINE) POWERED BY 3516B Engine

Operation and Maintenance Manual

994H Wheel Loader
Media Number -SEBU8650-01 Publication Date -01/11/2011 Date Updated -01/11/2011

i04382322

Capacities (Refill)
SMCS - 7560

ReferenceRefer to the Operation and Maintenance Manual, "Fast Fill Service Center" for the
location of the filler ports available for the fluids.

Refill Capacities
Table 1
Approximate Refill Capacities
Component or System Liters US gal
Engine Crankcase (1) 271 71.6
Transmission 391 103
Hydraulic System (Implement) (2) 623 165
Hydraulic System (Implement) (3) 390 103
Hydraulic System (Steering and Brakes) (2) 250 66.0
Hydraulic System (Steering and Brakes) (3) 208 55
Hydraulic System (Brake Cooling) (2) 56 14.8
Hydraulic System (Brake Cooling) (3) 36 9.5
Cooling System 490 129.4
Fuel Tank 3833 1012.6
Front Differential and Final Drive 620 164
Rear Differential and Final Drive 620 164
Automatic Lubrication System 178.9 47.3

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(1)
Including changing the oil filter.
(2)
Including the tank and the lines. This value is for the fast fill service center method of changing the oil.
(3)
The amount for the tank only. This value is for the conventional method for changing the oil.

Settings of the Injectors for the Autolube System

Illustration 1

994H Wheel Loader

(A) A-Pin

(B) B-Pin

(C) C-Pin

(D) D-Pin

(E) E-Pin

(F) F-Pin

(G) G-Pin

(H) Pin for upper articulation joint

(J) Pin for lower articulation joint

(K) K-Pin

(L) Steering cylinder pins

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(X) Trunnions

(Y) Y-Pin

The autolube system is preset from the factory and shipped from the factory so that lubrication is
dispensed at 15 minute intervals. All of the injectors are preset at the full flow setting. This full
flow setting may cause an excessive buildup of grease around some of the joints. As a result, the
grease reservoir needs filled more frequently. The injectors for selected joints can be adjusted in
order to reduce the flow of grease without adversely affecting the life of the pin. The injectors are
set by the factory at the full flow setting. This setting is equivalent to 8 turns open. When the
injectors are adjusted, the injectors should first be closed. Then, the injectors should be opened by
the number of specified turns. The recommended settings for the injectors at each pin location are
listed in Table 2.

Table 2
Area of Lubrication Quantity (Injectors) Settings (Turns)
A-Pin 4 8
B-Pin 4 8
C-Pin 2 8
D-Pin 2 8
E-Pin 2 6
F-Pin 2 5
G-Pin 2 5
K-Pin 2 8
Y-Pin 2 8
Steering Cylinders 4 6
Upper Hitch Pin 1 3
Lower Hitch Pin 1 3
Rear Trunnion 2 3
Front Trunnion 2 3
Fan Drive Bearings 1 3
Fan Drive Belt Tightener 1 3

Note: By using the above settings, the buildup of grease will be reduced. The interval between
refills of the reservoir will be extended to approximately 250 hours. Grease levels in the reservoir
must be checked in order to ensure an uninterrupted flow.

ReferenceTo adjust the time interval for lubrication, refer to Testing and Adjusting, RENR6328,
"Electrical System - Test".

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For additional information, reference the Service Manual, RENR6318, "Vital Information
Management System (VIMS)", "Manual Lube".

Copyright 1993 - 2012 Caterpillar Inc. Mon May 21 13:18:23 EST 2012
All Rights Reserved.
Private Network For SIS Licensees.

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