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A study on a four-bed seven-step pressure swing adsorption (PSA) using zeolite 5A was performed
experimentally and theoretically for separation of oxygen from air. In this process the steps of feed
pressurization, production, blowdown, purge, pressure equalization (two steps), and product pressurization
are included in a cycle. The effects of various operating parameters such as adsorption pressure, cycle time,
production rate, and purge rate on the product purity and recovery were investigated experimentally. Oxygen
purity and recovery both increase when adsorption pressure increases. For most of the experiments at the
highest purge rate, a higher purity of oxygen is obtained, but the recovery of oxygen is reduced. Oxygen
recovery increases as production rate increases while the purge flow rate remains constant. It was observed
that increasing the cycle time increases the performance of the process. An equilibrium based isothermal
model in conjunction with an LDF (linear driving force) approximation was employed to simulate process
performance. Comparison of the results obtained from the experiments and simulation results shows reasonable
agreement.
4. Mathematical Model
The mathematical models describing the PSA process are
Figure 1. First 50 s of the operation schedule of the four-bed PSA.
developed considering the following assumptions: local equi-
Table 2. Physical Properties of Zeolite 5A5 librium is established, temperature is constant, axial dispersion
intrusion volume 0.24 cm3/g is negligible, plug flow conditions are assumed, pressure drop
specific surface area 572 m2/g along the column is negligible, and gas behavior is ideal. Mass
particle diameter 2-3 mm transfer is represented by the linear driving force (LDF)
bed density 670 kg/m3 approximation.6,7
particle porosity, εp 0.4 On the basis of these assumptions, the mass balance for each
bed inner diameter 3 cm
bed length 100 cm component of the mixture and the total mass balance are written
as follows:
beds 3 and 4 are used to produce enriched oxygen during the third
and fourth 50 s periods, respectively, and the overall cycle is
Overall mass balance
completed. n
∂qji
3. Experimental Section
∂C
∂t
+
∂(uC)
∂t
+ ∑ F ( 1 -ε ε ) ∂t
P )0 (1)
i
( )( )
Figure 3. Isotherms of pure oxygen on zeolite 5A.
1 RP RP2 ∂qj*i
) + (5) All the variables and parameters were made dimensionless. The
Ki 3kfi 15εPDei ∂ci
above set of partial differential equations were then converted
Using the values kfi and Dei that were determined for the to first-order ordinary differential equations (ODEs) of dimen-
breakthrough and desorption runs, the mass transfer coefficient sionless time by discretizing all the spatial variables (dimension-
(Ki) was determined from eq 5. less forms) using the orthogonal collocation method. A 12-point
The adsorption equilibrium of oxygen and nitrogen was well- collocation was found to be a suitable compromise between
represented by a six-parameter Langmuir-Freuendlich isotherm: minimizing the magnitude of oscillations in the solution of the
derivative equations and the overall computation time. Starting
qmibiPin from initial bed conditions, normally in equilibrium with the
qi ) n
(6) feed mixture at either the high or the low operating pressure,
1+ ∑bP j i
nj the system of ODEs were solved using Matlab software.
j
5. Results and Discussion
Where, the isotherm parameters are functions of temperature:
5.1. Adsorption Isotherms and Heat of Adsorption. Fi-
qmi ) ki + k2T, bi ) k3 exp(k4 /T), ni ) k5 + k6 /T gures 3 and 4 show the adsorption isotherms of oxygen and
(7) nitrogen on zeolite 5A at 273, 283, 303, and 343 K and pressure
5442 Ind. Eng. Chem. Res., Vol. 48, No. 11, 2009
Figure 4. Isotherms of pure nitrogen on zeolite 5A. Figure 6. Steady-state experimental temperature profiles at the top of the
column (PH ) 5 bar and cycle time ) 200 s).
Table 4. Parameters of Extended Langmuir-Freundlich Isotherm
and Heats of Adsorption
parameter oxygen nitrogen unit
k1 14.31 10.95 mol/kg
k2 -0.031 -0.028 mol/(kg K)
k3 0.0005 0.0016 1/bar
k4 1126.2 1304.3 K
k5 0.52 -0.74
k6 148.2 521.4 K
LDF coefficient Ki 0.0098 0.0032 1/s