Professional Documents
Culture Documents
NOTE: please pay attention to plagiarism issues when doing the exam:
1. Copying information from the course’s material or the Internet for your answer will
receive a ZERO mark.
2. Copying between students will be treated as cheating, and ZERO marks will be applied
to any parties involved.
Question 1 (10 marks): There are 8 types of waste in Lean. Choose TWO out of 8 wastes and
discuss the causal relationship between them.
Question 2 (20 marks): What are the four critical things you learned from this course? Why do
you think they are important?
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Question 3 (25 marks): EIU Company is preparing an aggregate production plan for washers for
the next six months. The company’s expected monthly demand is given below in the chart. The
company has 1,500 washers at the beginning of the first month and want to maintain that number
at the end of the period. Below are other critical data:
1 5,000
2 7,000
3 6,000
4 3,000
5 8,000
6 7,000
Total 36,000
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Question 4 (45 marks): Given the BOM and MPS for item A.
Item A B C D E F
Lot size rule L4L L4L FOQ = 200 FOQ = 450 L4L FOQ = 250
Beginning Inventory 0 800 900 2000 0 200
MPS
Item 1 2 3 4 5 6 7 8
A 160 140 100 240 200 140 160 80
Item: B
Week 1 2 3 4 5 6 7 8
Gross Requirements
On-Hand Inventory …
Scheduled Receipts
Net Requirements
Planned Order Release
Item: C
Week 1 2 3 4 5 6 7 8
Gross Requirements
On-Hand Inventory …
Scheduled Receipts
Net Requirements
Planned Order Release
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c. Complete the MRP schedule for item D. Knowing that staff already placed two orders and
will receive 400 units in week 2 and 600 units in week 3.
Item: D
Week 1 2 3 4 5 6 7 8
Gross Requirements
On-Hand Inventory …
Scheduled Receipts
Net Requirements
Planned Order Release
d. Recently, the company changed to a new supplier because it offered the lot size rule as Lot-
4-Lot. Complete the MRP schedule for item D with this new supplier. Knowing that staff already
placed an order and will receive 1,600 units in week 1.
Item: D
Week 1 2 3 4 5 6 7 8
Gross Requirements
On-Hand Inventory …
Scheduled Receipts
Net Requirements
Planned Order Release
Giảng viên ra đề Duyệt của Chủ nhiệm bộ môn Duyệt của Trưởng/Phó Khoa
Lecturer’s signature Approval of Approval of
Department Head Dean/Vice Dean of School
ThS Ninh Trần Thuỳ Dương TS Huỳnh Công Minh ThS Nguyễn Trường Sơn
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