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11th Congress of the International Society for Rock Mechanics – Ribeiro e Sousa, Olalla & Grossmann (eds)

© 2007 Taylor & Francis Group, London, ISBN 978-0-415-45084-3

Study on shear strength characteristic of coal bearing strata

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Suseno Kramadibrata, Ridho K. Wattimena, Budi Sulistianto & Ganda M. Simangunsong
Department of Mining Engineering, Institute Technology Bandung, Indonesia

Armstrong Tobing
PT. Kaltim Prima Coal, Indonesia

ABSTRACT: It has been well known that the stability of “permanent” slopes in the open pit coal mines in Indonesia does not
remain constant over long periods of time. This has been mainly attributed to the weathering process that intensively occurs in
the tropical regions.
It is therefore appropriate to carry out an investigation of shear strength characteristics on rock samples of the predominant
coal bearing strata such as claystone and mudstone which are obtained from a number of open pit coal mines in Indonesia. The
investigation includes the behaviour of long term strength.
The research reveals that the long term strength of those two kinds of rock is significantly lower than their peak strengths. It
is also found that the Burger reology model does fit to the rehology of these rock samples.

1 INTRODUCTION Thus, it is worth thinking about whether the slopes of


active and non active benches remain stable over its prescribed
A series of studies on time dependent shear strength behaviour functional operation. Accordingly, long-term strength of geo-
at the Department of Mining Engineering (DME) Institute material structures becomes one of the critical issues to be
Technology Bandung (ITB) Indonesia was initiated by the taken into account in the success of the implementation of a
occurrences of considerable slope failures at MuaraTiga Besar long-term open pit mine plan. Hence, this paper describes the
open pit coal mine of Tanjung Enim PT. BukitAsam (PTBA) in parameters controlling the stability of open pit mines. These
South Sumatra and at Melawan west open pit coal mine of PT. can be elaborated as follows; the overall geology of Indonesia,
Kaltim Prima Coal (PT. KPC) in Sangatta, East Kalimantan. tropical weather and long term behaviour of coal bearing strata
The interesting part of the former one was that despite the and determination long term shear strength of intact rock.
bedding planes were obviously oriented against the slope face
direction, significant failure of slopes still occurred. The cause
of the failure was much involved with intact material charac- 2 THE UNIQUENESS OF GENERAL GEOLOGY AND
teristics of claystone rather than developing along a plane of CLIMATE OF INDONESIA
weakness, and this type of failure being common in highly
weathered geo-materials. It was recorded that the failure area In general, there are three interesting geology phenomena
was poured with heavy rains for a period of about a week prior of Indonesia as indicated by the fact that about 80–90%
to the slope failures. In addition, subsequent to heavy rain for of Indonesian land is covered by quarter sediment resulted
more than 4 consecutive days a huge low wall slope failure from volcanic activities, as well as trass alluvial, and soils
took place at night shift at the Melawan pit. The failed mate- resulted from rock weathering. Second, the rock formation
rials were mudstone sitting on top of a coal seam. The failure in Indonesia is very young, and third there are many tectonic
was previously believed attributed to geological structure. On activities occurring in Indonesia. These types of geo-materials
the contrary, a thorough research carried out not long after the do not seem quite dense and consequently the porosity is
failure indicated that this slope failure was convinced primarly relatively high.
due to a deterioration process of the geomaterials constituting It is believed by many that about 13%–17% of the active vol-
the slope and geometry rather than that of weak geological canoes in the world are located in the Indonesian archipelago
structure. Laboratroy test confirmed that the rock materials and there are 3 volcano magmatic belts, stretching from Suma-
in this particular area was classified as weak materials (UCS tra to West Papua. In fact, sedimentary rock and rock formation
less than 7.5 MPa). formed from volcanic activities are dominant in Indonesia.
It is not unusual phenomenon in many Indonesian open In addition, mineral belts also relatively occupying the same
pit mines that slope monitoring did not make much available magmatic belts, even larger in Indonesia.
of slope movement indications preceding to the slope fail- Regarding the tectonic activities, it should be borne in mind
ures including in the Muara Tiga Besar and the Melawan pits. that there are three tectonic plates i.e., Eurasia – Australia –
Having learned to a number of slope failures and considering Indian Pacific Ocean, intersect each other in Indonesia. Thus,
the weathering process, particularly, in open pit coal mines in it is not unusual if strong and many tectonic activities take
Indonesia, it can therefore be said that these failures may have place in Indonesia.
been owing to slope geometry, heavy rainfall, weathering, and Due to the proximity of the Indonesian archipelago to the
cohesion reduction. In essence, the last one could observably Equator and continents of Asia and Australia and being sur-
be estimated through time dependent behaviour study. rounded by Pacific and Indian oceans, it is not uncommon

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for Indonesia to experience a very high average rainfall rate
annually being 3000–4000 mm. This turns out mostly in the

Strain (∈)
areas of Sumatra, Kalimantan and Java. A combination of high I
II III
rainfall, high ambient temperature and intensity of ultravio- Failure

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T
let rays over a year period causes chemical weathering taking P
place frequently. Thus, the weathering process turns hard rock
formation into so-called soft rock that is sometimes difficult U
ε0
to handle. Consequently, regardless the mining method, the Q V
rapid mining development coupled with soft rock behaviour, R
problems related to the geomechanical or rock engineering
have been obvious. Time (t)

Figure 1. Creep curve of uniaxial compression (Goodman, 1989).


3 LITERATURE REVIEW
this is available elsewhere including Lama & Vutukuri (1978).
3.1 Failure criteria Goodman (1989) classifies uniaxial compression creep into
Determination of Safety Factor (SF) for slope stability analy- four stages; instantenous elastic strain (ε0 ), primary creep (I),
sis by using limit equilibrium method is based upon the ratio secondary creep (II), and tertiary creep (III) as depicted in
of resistance force against moving force at a failure plane. Figure 1.
Thus, failure criteria which include shear strength is the most The instantenous elastic strain occurs as soon as load is
appropriate method to be used for slope stability analysis and applied onto a specimen and followed by primary creep. At
Mohr-Coulomb criteria is the most well accepted. Despite of this stage the specimen will recover to the intial state when load
criticism on the accurracy of this criteria in predicting rock is taken off (OQR). Secondary creep is indicated by constant
strength, the Mohr-Coulomb failure criterion has been widely strain rate, and when the load is taken off, the specimen will
used both for soil and rock stability analysis (Schofield, 1998; undergo permanent strain (TUV). At the tertiary creep, elastic
Swan & Seo, 1999). The Mohr-Coulomb failure criteria sug- strain rate will increase until the specimen fails.
gests that shear strength (τ) is a function of cohesion (C),
normal stress (σn ), and internal friction angle (φ), and can be
3.3 Rheology model
written as follows:
Rheology is branch of science which is related to a study on
phenomena of flow or displacement of a substance. There are
several models in the rheology that can be used to describe
This criteria can be used to predict whether the applied mechanical behaviour of a material, encompasing from sim-
stresses on a plane are strong enough to overcome the shear ple to complex models. Table 1 shows a number of rheology
stress so that displacement along the plane occurs. Consider- models with their symbols which are generally used for
ing its wide application, many have put forward methods to mechanical analysis and assumed applicable for shear strength
determine c and φ of other failure criterion such as failure determination.
criteria of Drucker-Prager (Chen & Saleeb, 1982) and failure
criteria of Hoek-Brown (Hoek & Brown, 1997).
It is important to note that that the Mohr-Coulomb failure 3.4 Long-term strength
criteria is associated with a contact problem, meaning that
Stress level applied on a specimen in a creep test is usually
in order two surface planes move across each other under
lower than that of applied in standard tests such uniaxial com-
frictional circumstance those two planes must be intact. This
pression, uniaxial tension and shear tests. By plotting the stress
condition will only prevail if the normal stress being compres-
level against failure time that is obtained from creep test, the
sion, and when the normal stress is tension, the failure criteria
long-term strength of the rock specimen can be predicted as
will no longer valid (Brace et al., 1966; Jaeger & Cook, 1979;
shown in Figure 2.
Price & Cosgrove, 1990; Brady & Brown, 1993).
It is known that the creep test can be carried out based
on continuous constant and multistage loads. The continuous
3.2 Time dependent behaviour constant load test needs a lot of samples whereas the multistage
From time dependent strength can be defined as the maxi- load test only requires few samples, although the constant load
mum stress sustained by geo-materials at which failure just to be applied are influenced by the previous load.
not occur or just occur, no matter how long the force has been
applied. The strength has been described by various terms
4 SHEAR CREEP BEHAVIOUR OF COAL BEARING
namely fundamental strength, true strength, time safe stress,
STRATA OF OPEN PIT COAL MINES
and long term strength.
Regarding the time dependent behaviour of geo-materials
4.1 Tanjung Enim open pit coal mine – PT. Bukit Asam
this may be approached by a combination of two fundamen-
tal rheological models, namely Hooke and Newton. In view An interesting planar failure was encountered at an area of
of the basic equations of the time dependent behaviour, it southern part of the North Muara Tiga Besar open pit mine.
appears that no general equation exists to adequately define The failure occurred within the sandstone interburden B–C
the rheological properties of geo-materials. coal seams, that contained thin layer of claystone of the mon-
So far, uniaxial compressive creep testing at laboratory morilonite clay minerals. Failure direction was apparently in
scale has been the most suitable method to derive the appro- the same with that of bedding. The area accounted for this fail-
priate time dependent behaviour equation and description of ure was of 500 m long (along the strike) and 100 m wide (down

706
Table 1. Rheology models.

Model Symbol Rheology equation

Newton

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Maxwell

Kelvin

Generalized Kelvin

Burger

Before failure After failure


Stress Level (%)

o
24
15 m
40 m
Long-term Strength

Laminated claystone
a

Before failure 10 m
Failure Time
After failure
Figure 2. Determination of long-term strength. 30 m

Circular
failure
dip), broken into blocks with size of about 2 × 3 × 5 m3 , and
displaced down at average of 15 m down dip (Figure 3a).
It is worth mentioning that heavy rains for a period of about o
A1
18
A2
a week happened prior to the failures. About 200 away from b
the slope failure, along the strike, there were surface sticks
to monitor the anticipated slope area. Surprisingly, failure Figure 3. Cross-section of the planar and circular slope failures at
at this anticipated area did not even occur until a consider- North Muara Tiga Besar open pit mine.
able period of time. The surface sticks were connected with
a small diameter of wire rope, and at another end of which a
steel weigh was suspended and attached to a slide ruler. Slope A research on time dependent behaviour on slope stabil-
movement was recorded every day by taking a reading on the ity was afterwards carried out using samples obtained from
ruler. Unpredictably, there were no significant indications of the northern part of the Muara Tiga Besar which circular fail-
slope movement. ure happened. Taking account the fact that the overburden in
At the northern part from the location of the planar failure north Muara Tiga Besar is dominated by claystone, the average
mentioned above, a number of single slope circular failures annual rainfall is of 3000 mm, and the overall height of slopes
had happened. This type of failure develops independent of is up to 80 m, the average overall slope of 20o would there-
geological structural features as can be seen that the bedding fore be deemed optimum. The individual slope would remain
planes are obviously oriented against the slope face direction stable at maximum height of 40 m and 35o. These essentially
and this is illustrated in Figure 3b. The phenomenon behind attribute to the designed Safety Factors of overall and indi-
this may be self explained that as the materials constituting the vidual slopes that vary from 1.35 to 3.6, depending on the
slope was categorized being soft materials and led to shear material types making up the slope and the geological com-
strength reduction. It can then be said that this should had plexity. Nevertheless, having remained standing for periods
been attributed to the fact that pressure induced might have of about 18 months, failure took place at some of the slopes.
exceeded the inherent strength of the material and these types In order to further find out the cause of this particular plane
of failure are common in highly weathered or soft rocks. failure, shear creep tests on claystone samples obtained from

707
Table 2. Shear strength parameters of Melawan mudstone
(Wattimena et al., 2006).

Shear strength parameter Peak Residual Long-term

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Cohesion (kPa) 275 0 156
Angle of int. friction (0 ) 58 39 43

Subsequently, a research was conducted and the results


show that the failure was obviously brought about by low
shear strength of the mudstone material and the geometry of
the slope. A follow up shear creep tests was then carried out
Figure 4. Shear creep test frame. at the Laboratory of Geomechanics DME ITB to observe the
creep characteristics as well as the long-term shear strength
of the mudstone material.
Shear stress levels (%)

120 Similarly to the previous case of the shear tests on clay-


100 stone samples of Muara Tiga Besar, “standard” direct shear
y = 139,42x-0,23
80
R2 = 0,67 tests were also conducted to determine the shear strength
60
of the mudstone samples of the Melawan West. Shear creep
40
tests were then performed using five mudstone specimens.
20
The same normal stresses (σn ) used in the “standard” direct
0
test were applied constantly to the specimens, but the applied
0 200 400 600
constant shear stresses (τnt ) were varied in the range of
Time (days)
46%–71% of those used for corresponded normal stresses in
Figure 5. Long-term shear strength of a claystone specimen. the “standard” direct shear test.
Using the same principle as mentioned in Point 4.1 (Lama
the failure area were carried out at the Laboratory of Geome- and Vutukuri, 1978), the test results revealed that creep charac-
chanics DME ITB. The shear creep tests were performed using teristics of the mudstone obeyed the Burger Rheology model.
a modified shear creep test frame that previously employed Furthermore, long-term cohesion and tangent of long-term
for uniaxial creep test (see Figure 4) at the Laboratory of angle of internal friction of the mudstone was 57% of the
Geomechanics DME ITB (Kramadibrata & Kushardanto, peak values obtained in the “standard” direct shear test (see
2002). Table 2). Consequently, any slope stability analysis performed
Prior to the creep tests a series of “standard” direct shear test for the mudstone should use the reduction factor of 57% for
to determine the shear strength of the claystone was conducted. the cohesion and 70% for the angle of internal friction (equiv-
The same normal stresses (σn ) used in the “standard” direct alent to the 57% reduction for the tangent of angle of internal
test were applied constantly to the specimens, but the applied friction).
constant shear stresses (τnt ) were varied depending on the cor-
responded normal stresses in the “standard” direct shear test. 5 CLOSING REMARKS
The shear displacements were recorded and plotted against
time. The long-term shear strength was then determined using Having gone through the foregoing analysis the following
the method proposed by Lama and Vutukuri (1978). The tests points may be worth suggested;
and its analysis revealed the following (see Figure 5);
1. Prior to the design of working bench, it is important to con-
• Claystone time dependent behavior follows the Burger duct detailed site investigations and this should be directed
rheology model and the long-term shear strength of clay- to determine possible potential failure. Moreover, time
stone levels off at about 40% of its peak strength after about dependent analysis may be included in order to provide
240 days (8 months). an indication on how durable the slopes against weathering
• The slope stability study found out that the Safety Factor of phenomenon such as heavy rainfall.
the slope decreases from 3.6 to 1.4, meaning that the slope 2. The time dependent behaviour of rock slope can be obtained
could still be assuredly stable. by performing laboratory test of shear creep and the creep
• Cohesion (C) and internal friction angle (φ) decrease test frame designed and manufactured in-house – which
with time and they can be estimated using the equations is the first time in Indonesia – is apparently proven to
of: C = 513.8 t−0.24 ; φ = 73 t−0.20 respectively, where t is repeatedly used for other creep tests.
the day. 3. Shear strength time dependent behaviour of coal bearing
measures, especially claystone and mudstone samples had
been obviously fitted to the Burger rheology model.
4.2 Melawan West pit coal mine, PT. Kaltim Prima Coal
4. For long term slope design pruposes it is important to take
Even though slope stability analysis based on limit equilibrium account the long term factor meaning the cohesion and
suggesting that slopes would be stable and yet slope failure internal friction angle should be reduced down between 40
still happened. It could therefore be said that this method to 50% from the their peak values.
of analysis could not apparently take account the long-term 5. A major deficiency of laboratory testing of rock specimens
behaviour of the geo-materials which governs the long-term is that the specimens are limited in size and therefore repre-
shear strength characteristics of the in situ materials. sent a very small sample of the rock mass from which they

708
were removed. Thus, in order to gain a better understanding student project report, Department of Mining Engineering Institut
of long term shear strength of rock mass, scale effect study Teknologi Bandung.
of shear creep testing may be worth carried out. Goodman R.E. 1989. Introduction to Rock Mechanics. 2nd edition.
Wiley, New York.
Hoek E. and Brown E.T. 1997. Practical estimates of rock mass

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strength. International Journal Rock Mechanics and Mining Sci-
ACKNOWLEDGEMENTS ences, 34(8), 1165–1186.
Jaeger J.C. and Cook N.G.W. 1979. Fundamentals of Rock Mechan-
The authors wish to extend their gratitude to all the final ics. 3rd Edition. Chapman and Hall, New York.
year students who participated in conducting the shear creep Kramadibrata S. and Kushardanto H. 2002. The role of time depen-
studies of the mentioned coal bearing strata, and Labora- dent analysis to improve environmental management system in
tory technicians, Mr. Sudibyo and Mr. Iwan, without whom mine closure plan in open pit mine. International Workshop of
the research work would have not possibly been well per- Life Cycle Assessment and Metals. Montreal.
formed. Our sincere thanks are also due to the Management Lama R.D. and Vutukuri V.S. 1978. Handbook on Mechanical
of PT. Bukit Asam and PT. KPC who have provided invaluable Properties of Rock. Vol. 3. Division of Applied Geomechanics,
support to these studies. CSIRO.
Price N.J and Cosgrove J.W. 1990. Analysis of Geological Structures.
Cambridge University Press.
Schofield A.N. 1998. The “Mohr-Coulomb” Error. Technical Report
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