Professional Documents
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www.emeraldinsight.com/0969-9988.htm
Construction
Drivers for construction productivity
productivity
Jeff Seadon
Department of Built Environment Engineering,
Auckland University of Technology, Auckland, New Zealand, and
945
John E. Tookey Received 27 May 2016
School of Engineering, Computer and Mathematical Sciences, Revised 23 May 2017
14 November 2018
Auckland University of Technology, Auckland, New Zealand Accepted 24 November 2018
Abstract
Purpose – The New Zealand construction sector is similar to many other countries with a few large
companies and many small and micro enterprises. It seeks to achieve a 20 per cent increase in productivity by
2020 which requires a step change in how the sector operates and buy-in from key stakeholders. The purpose
of this paper is to provide a set of levers to improve productivity in the construction sector and develop an
implementation schedule.
Design/methodology/approach – This paper adopts a systems approach taking account of the nature of
the building sector and the whole life cycle of a building from design to end-of-life. Information gained from
the post-construction phases informs the pre-construction and construction phases.
Findings – Productivity is an integrated model whereby increases in process efficiency are executed
with quality materials and workmanship, in a manner that is affordable for both the client and
contractor and sustainable over time. A series of interviews and workshops produced 10 nodal points
and 19 crucial levers which were prioritised for implementation. Additionally, indicators were developed to
monitor progress over time and provide information for further corrective action to the system.
Practical implications – The effect of using a few targeted levers in unison provided significantly
more gains than individual applications. Modelling real world responses to process stimuli outlined in this
paper is extremely valuable. This provided the opportunity for key construction stakeholders to estimate
the effects of decision making during a project.
Originality/value – Previous studies identified factors affecting productivity. Piecemeal approaches
to improve productivity have resulted in systemic failure. A whole of life approach provides valuable
insights to improve productivity in the construction and pre-construction phases which have a flow-on effect
through the life cycle. Importantly, this research proposes drivers, an implementation scheme and indicators
that provide leverage on nodal points to improve productivity.
Keywords Buildings, New Zealand, Construction, Life cycle management, Optimization techniques,
System analysis
Paper type Research paper
Introduction
Construction productivity is a worldwide issue as low productivity adds cost to a building
project without adding value. Many studies (examples in Table I) provide lists of factors
derived from surveys but this paper focusses on identifying a pathway to reduce
productivity losses. The objective of this paper is to determine the crucial levers in the life
cycle of a building and an implementation strategy to improve the productivity of the
New Zealand (NZ) construction industry.
Since the profile of the NZ construction industry is similar to other, larger countries,
results from this project are applicable in other jurisdictions. The NZ construction sector
profile comprises predominantly micro-companies with a few large companies. In 2008, of
NZ’s 51,000 construction companies, 91 per cent were micro-companies ( fewer than five
Engineering, Construction and
employees) and less than 2 per cent had more than 20 employees (Statistics New Zealand, Architectural Management
2013). The profile is similar to, for example, Canada (60 per cent micro-companies and Vol. 26 No. 6, 2019
pp. 945-961
1 per cent greater than 100 employees) (Industry Canada, 2013), the USA (70 and 1 per cent, © Emerald Publishing Limited
0969-9988
respectively) (USCB, 2013) and Great Britain (83 and 1 per cent, respectively) (ONS, 2013). DOI 10.1108/ECAM-05-2016-0127
ECAM Number of
26,6 studied Major factors ranked in descending order based on their
Locality Reference factors relative importance
The NZ construction sector generates 4 per cent of the national gross domestic product and
represents 8 per cent of those employed with a further 2 per cent in construction-related
services, making it the fifth largest sector in the economy (PWC, 2011). This is comparable
to, for example, the USA at 6 per cent (Barrett, 2007) and the UK at 6.5 per cent (Rhodes,
2015). Hence, changes in the productivity of the construction sector can significantly
influence the country’s economy. Instituting productivity change in the sector is
complicated by the complexity of the building sector which includes multiple stakeholders
at different levels, conflicts over desired outcomes, uncertainty of the effects of
actions, unreliable data, numerous possible intervention points and a great resistance to
change (DBH, 2009).
Construction productivity has been extensively studied in many different settings
worldwide with an aim to drive building costs down while improving quality. Literature
contains examples that identify factors that contribute to low construction productivity.
A summary of selected cases from around the world is shown in Table I.
The top issue emerging from Table I is management capability, identified in all the
papers. Following that is the skill level of the workforce identified by 71 per cent of the
papers. The lack of both these proficiencies indicates that skill development is lowly rated in
the construction industry which leads to many of the other issues identified by authors
in Table I. The next most identified factors (57 per cent of papers) are appropriate
designs and quality management systems (QMS) which are also worldwide productivity
issues. These two issues address the quality of the design and building processes. Quality
issues can be partly alleviated by incorporation of buffers and work planning (identified
by 43 per cent of papers) where appropriate time is integrated into the construction process
to allow for unexpected events that may disrupt the build process. Completing the top nine
factors are the inspection process (identified by 29 per cent), information accessibility and
health and safety (21 per cent). Other productivity factors were identified by less than
20 per cent of the papers. None of the nine above factors had a regional or local bias and
hence are identified as worldwide issues for productivity.
While identification of factors affecting productivity is an important first step,
effecting sectoral change requires an understanding of how the sector operates. The
conventional view of construction as a sequential set of processes leads to difficulties
including constraints in the post-design phase unaccounted for in the design phase,
segmented project control leading to little feedback for onsite specialists and suboptimal
solutions due to lack of innovation and improvement (Koskela, 1992). The results of the
lack of understanding how the sector operates are exemplified by a previous attempt in
NZ to increase productivity, decrease cost, improve quality and increase innovation in the
construction sector in the 1990s which ended in systemic failure. Construction sector
reforms disregarded wider effects of changes on the construction system. Seemingly
disparate decisions accumulated, producing a combined effect resulting in system failure
ECAM and a repair cost of at least $11bn (PWC, 2009). Examples of those disparate decisions
26,6 included: the cessation of import controls opening the introduction of new materials that
were not understood by the building industry (Easton, 2011); heavy reliance on market
solutions being superior to government control and regulation (Howden-Chapman et al.,
2011); and the sale of the government’s major infrastructure construction department, the
Ministry of Works, in 1988 resulting in termination of the social goal of apprenticeship
948 training followed by severe reduction in support for apprentice training across all sectors
by government (Dyer, 2012).
An approach that takes account of the nature of the building sector to achieve a positive
step change requires a different perspective than has been applied previously in NZ to effect
a different result. A systems approach is just such a method. Systems approaches have been
used internationally in construction to improve productivity. Examples of these include the
role of ergonomics in construction providing an ergonomics framework for the refinement of
tools, equipment and processes (Vedder and Carey, 2005) and examining the
interdependencies which exist in supply chains in construction projects. Bankvall et al.
(2010) found that the emphasis on coordination of sequential interdependence within
individual supply chains did not fit with the complex interdependencies in and among
supply chains in construction projects. The effects of the interdependencies challenge
traditional supply chain management recommendations, such as moving activities from the
site to a factory.
A systems approach was used in a retrospective project study by Saeed and
Brooke (1996) to explore performance enhancement in construction organisations.
They found that the contract design did not account for the complexity of internal and
external information relationships. The complexity of relationships was investigated by
Love et al. (2002) by considering the effects of project management changes on a
residential apartment block. The construction process ran 12 per cent overtime, was
10 per cent over budget, of which 3 per cent was due to rework and 7 per cent due to
variations. Analysis demonstrated that the higher the number of parallel activities,
the slower the progress and the greater the cross relation between parallel activities, the
higher the modification rate and number of delays due to variations and rework.
Furthermore, an inadequate design process had significant subsequent effects including:
purchasers wanting changes during construction resulting in variations, rework
and significant non-productive time; sections of the work did not comply with the
building code; and slow information provision and the poor quality documentation
delayed materials procurement resulting in staff working overtime and employment of
additional resources (Love et al., 2002).
While systems approaches can be utilised in business-as-usual situations, they can also
be applied when seeking systemic innovations which require relationships between
organisations and require a coordinated change in processes. Lindgren (2016) cited
Building Information Modelling (BIM) and industrialised housing fitting this category.
Fulford and Standing (2014) surmised that: the strength of relationships in the
construction industry do not encourage trust and shared values; design processes need
both value engineering and life cycle perspectives; standardisation is vital; and project
management activities need to add value.
Most published case studies using systems approaches concentrated on the construction
phase of the life cycle, as shown above. However, the ensuing post-construction phases
provide significant productivity information that is relevant for the earlier phases, which is
a significant gap in the literature. This paper adopts a whole of life approach and
the following sections in this paper outline the research methods and provide results on the
major nodes and critical intervention levers to effect productivity improvements. The paper
then considers priorities for implementation and progress indicators.
Research methods Construction
The overall purpose of the project was to determine potential productivity increase leverage productivity
points and an implementation sequence through evaluation of the life cycle of buildings as
shown in Figure 1.
A full life cycle was chosen to incorporate valuable information from the post-construction
phase to feedback to productivity improvements during the construction phase. The system
boundary was defined after clarification of the factors having a significant impact on 949
productivity. External to the system under consideration were horizontal construction
(infrastructure) and urban environments (buildings and their surroundings). The key issues
derived from the Research Action Plan (Building and Construction Productivity Partnership,
2012) were to understand what productivity meant within the sector and identify the critical
intervention points across the life cycle of a building to maximise productivity gains,
including a productivity gain of 20 per cent by 2020.
A soft systems dynamics (SSD) approach was used since it is useful in situations where
there is agreement on the problem (in this case a step change in productivity), time
constraints and feedback loops and leverage points that most participants can agree on.
SSD combines two widely used systems methodologies – systems dynamics and soft
systems methodology (SSM). An SSD approach not only helps the decision makers to make
sense of a problematical situation, but it also models the real world under the feedback
paradigm to enable intervention and implementation of systemically desirable and
culturally feasible changes in the real world. SSD is based on the work of researchers
including: Vennix (1999), Vennix et al. (1996), Anderson and Richardson (1997), Rodriguez-
Ulloa and Paucar-Caceres (2005).
A SSD approach was adopted in preference to system dynamics due to the latter being
very costly, time consuming and difficult to action. The SSD approach is more useful than
a SSM study, because it is possible to identify feedback loops and leverage points which
most (if not all) stakeholders would agree need to be the focus of action. SSM is better
when people are in conflict over what the problem is and what objectives should be
pursued; SSD is better when there is agreement on the problem – in this case the need for a
step change in productivity. The limitation of the process was that the participants’
experiences provided a snapshot that could be different under different circumstances.
This limitation was partly mitigated by having such a diverse set of lenses through which
participants observed the industry.
Overall, 178 people were involved in interviews and/or workshops which included architects
and other designers (36 people), builders (34), industry associations (32), material suppliers (30),
consultants (21), local government (12), central government (9) and trades people (4).
Design
Construction
Manufacture Maintenance
Use
Extraction Reuse
Recycle
Renovation
Figure 1.
Disposal Deconstruction A basic life cycle
of a building
Source: Adapted from SETAC (1991)
ECAM The study began by looking at the situation in an unstructured way derived
26,6 from a series of 41 interviews of key stakeholders in the construction sector drawn
from across the spectrum above. The interviewees had, on average, 16 years of experience, with
a range from 3 to over 30 years. From those initial interviews a set of rich pictures
were developed that attempted to view the life cycle of the construction sector from a
productivity perspective.
950 Root definitions that described the system were developed and from that a series of
causal loop diagrams were produced. The validation of these diagrams was tested through
workshopping in different regions of New Zealand with a wider set of industry stakeholders
and adjustments made as needed.
Nodes of influence and potential leverage points were identified from the completed set
of CLDs. These modes and leverage points were presented to another set of workshops
and the participants were asked to identify which leverage points were culturally feasible
and systemically desirable changes. A model of the “solving situation” was then
developed and submitted to the stakeholders for final comment. This included the
transformation processes needed to make improvements of the problematic situation.
The transformation processes provided an action plan that included priorities for
implementation and change indicators. The results presented in this paper arose from
general agreement by stakeholders from across the spectrum of stakeholders and were not
attributable to a specific sector. A benefit of the approach taken was that it enabled
various stakeholders to gain an understanding of the perspectives of other actors in the
construction life cycle.
Results
Productivity
One of the fundamental issues to determine is the definition of productivity. The
Organisation for Economic Co-operation and Development (OECD, 2001) defined
productivity as the ratio of the quantity of outputs to the inputs. The ratios are
expressed in terms of labour, capital, multi-factor (capital and labour) and total factor
(capital, labour, management practices and work environments). Increasing complexity
increases the difficulty of obtaining reliable data (OECD, 2001). The Building and
Construction Productivity Partnership additionally defined productivity in terms of whole
of life performance, skills development and technology and innovation change (Kane, 2012).
The participants’ understanding of the definition of productivity was of critical
importance. Participants described 90 concepts which were amalgamated into four
categories as summarised in Table II.
Consideration of the four categories as unrelated or overlapping entities results in a
weak, competitive productivity model destined to failure. This was evidenced in NZ by
reforms in 1990 focusing on process resulting in some affordability benefits. Lack of
consideration of the other two categories resulted in systemic collapse producing low
quality, unsustainable buildings (Hunn et al., 2002).
Sustainability
Affordability
Quality
Processes
Figure 2.
A strong
productivity model
Source: Adapted from Lowe (1998)
Buffers BIM
Customer
Liability
Education Customer
Education
Design, Building
Quality Work Planning
and Trade Skills Standardisation Indoor
Management Life Cycle
Environmental Maintenance
Systems Impacts
Quality
Refurbishment Operational
Intervals Adaptability
Customer Information
BIM Accessibility
Education
Customer
Figure 3.
Liability
Affordability
BCA Validation
Nodal points and
Alterative
Financial
Customer
Quality
Management
Health and
Maintenance
intervention levers
Education Safety
Products Systems
ECAM Discussion
26,6 As shown in Figure 3, the components of a construction system are interrelated with each
part influencing the others. A sustainable productivity increase requires a package of
interventions that build to collectively create more impetus than would have been
achievable by using each intervention singly. Within Figure 3, the flow broadly reflects the
life cycle of a building (see Figure 1). Figure 3 can be divided into three aspects: people and
952 professional (design, building and trade skills and work planning); financial ( financial risk,
customer affordability, liability and build cost); and life cycle quality (standardisation,
appropriate design, operational efficiency and operational adaptability). These categories
are considered below.
Financial
The four financial aspects: financial risk; customer affordability; liability; and build cost,
significantly influence productivity. Financial risk elements such as boom-bust cycles and a
client’s ability to service the mortgage through interest rates changes were identified by
participants as influences on productivity. Financial risk was also found to be an issue in
Australia (Loosemore, 2014). Reduction of financial risk can be driven by the provision of
alternative financial products, considering life cycle impacts and refurbishment intervals as
shown in Figure 3. While alternative financial products provide more options for clients, the
other two drivers promote long-term thinking and not just the lowest upfront cost.
Alternative financial products were also mentioned for Malaysia (Kadir et al., 2005) and Construction
Palestine (Ibrahim, 2013). However, life cycle impacts and refurbishment intervals were not productivity
mentioned in other studies. The absence of these two drivers points to a significant
difference in this work from previous studies in that the participants in this project were
thinking in terms of the full life cycle of a building and not just the construction stage as is
generally found in the literature.
Closely aligned to financial risk is customer affordability, a factor that is unique to this 953
study. Drivers for this, as shown in Figure 3, are alternative financial products, customer
education and QMS. The inclusion of alternative financial products here as well as a driver
under financial risk shows an important aspect of this work in that one driver can act on
multiple nodes, enabling an effect across the system that is far greater than that achieved at
just one application point. Customer education is another driver that acts on multiple nodes
(standardisation and appropriate building design (see Figure 3). While customer education
is only mentioned in this study, the third driver, QMS are noted in 57 per cent of the papers
in Table I. QMS has the added impetus of also being a driver for build cost.
Another financial nodal point is liability which provides accountability for actions
taken, also mentioned in the Malaysian study (Kadir et al., 2005). It should be noted that
liability is both a node and a driver ( for build cost) as shown in Figure 3. The prominence
of liability in New Zealand comes from the operation of a “joint and several” liability
regime which dilutes the level of individual responsibility on the work site; calls for a
change to proportionate allocation have been ongoing (e.g. Harris, 2008). Participants
noted three drivers reduce the productivity effects of liability: Building Consent
Authorities’ (BCAs) validation, health and safety, and maintenance. BCAs provide local
government inspection services and inspection was indicated in 29 per cent of the studies
in Table I. Health and safety was remarked on in 21 per cent of other studies while the
current study provided the first mention of maintenance. Once again, maintenance is a
driver in more than one node, also appearing for operational efficiency.
The final financial nodal point is build cost. As can be seen in Figure 3, build cost is affected
by four other nodes, and it, in turn affects two nodes. Hence build cost influences the degree of
standardisation and customer affordability and is influenced by financial risk, design, building
and trade skills, work planning and liability. The centrality of build cost in Figure 3 means that
in itself is not a good discriminator of productivity. Build cost was also observed in Malaysian
(Kadir et al., 2005) and Australian (Loosemore, 2014) studies. Participants observed that
customer education, liability and QMS were productivity drivers for build cost.
Implementation
A prime motivator for developing nodes and leverage points is to effect change on the
system to increase productivity. Each change produces side effects including that systems
demonstrate inertia to change due to the numerous links between components in the system
(O’Connor and McDermott, 1997). Careful planning coupled with an understanding of the
dynamics of the construction system under study, along with a degree of serendipity,
provides occasions when large changes can be effected with very little effort. The
mechanism to achieve change is through the use of levers.
Levers have differing levels of impact dependent on coverage (e.g. collecting information
has less effect than changing regulations). Recognition of the different types of levers
provides a guide to a hierarchy of order of effectiveness of intervention levers. Meadows
(2009) suggested ten categories to change the effectiveness of the operation of a system.
For this project, the levers suggested by the participants were spread amongst Meadows’
(2009) basal seven categories as shown in Table III.
As can be seen in Table III, the human capabilities (literacy, numeracy and
management) provide the most effective intervention levers. Industry already
self-organises around the human capabilities but, according to participants, this is done
ineffectively. In the promulgated pathway forward, human capabilities drive the
design, building and trade skills, which assist the drive for greater standardisation and
reduced build cost (as shown in Figure 3).
Category Intervention levers Nodal point
Construction
productivity
Self-organisation Literacy and numeracy Design, building and trade skills
Management capability Design, building and trade skills
The rules Standardisation Work planning
Standardisation
New information flows Building information modelling Work planning
Appropriate building design 955
Customer education Customer affordability
Build cost
Standardisation
Appropriate building design
Life cycle impacts Financial risk
Operational efficiency
Operational adaptability
Reinforcing feedback Alternative financial products Financial risk
Customer Affordability
Modularisation Operational adaptability
Operational adaptability Operational adaptability
Balancing feedback Liability Build cost
BCA validation Liability
Health and safety Liability
Indoor environmental quality Operational efficiency
Maintenance Liability
Operational efficiency
Quality management systems Customer affordability
Build cost
Refurbishment intervals Financial risk
Materials stocks and flows Buffers Work planning Table III.
Parameters Building activity Design, Building and trade skills Order of effectiveness
Information accessibility appropriate building design of intervention levers
Sources: Adapted from Meadows (2009) and Seadon (2010) from highest to lowest
Implementing a package of interventions that build together to create more change than
would have been achievable by using each intervention in an unconnected manner is
necessary. A sensible pathway to implementation is to determine implementation priorities
of the levers that will drive the productivity gains going from the left to the right hand side
of Figure 3.
Indicators of progress
Measuring and monitoring progress requires indicators. A mixture of short term (1–3 years)
and long-term (3+ years) indicators are summarised in Table V.
Conclusions
The project set out to provide a set of levers to improve productivity in the construction
sector and develop an implementation schedule. Construction productivity is a significant
ECAM Priority Intervention lever Rationale
26,6
1 Improve literacy and Drives design, building and trade skills which drives standardisation and
numeracy build cost
Key to competent practitioners starts with good literacy and numeracy
Increase management Management capability builds on business skills and builds to a
capability development pathway
956 Determine building Building activity provides information about future work stream. While on
activity pipeline its own it is not step-changing, in combination with the other two levers, long
term building activity provides useful information for industry people to
evaluate career opportunities
2 Improve customer Provides a good grounding for the processes at the beginning of the life cycle
education to inform customer affordability, build cost, standardisation and appropriate
building design
Customers become aware of their responsibilities throughout the life cycle
of a building and methods to discharge those responsibilities at the time
of purchase
Enables the customer to engage knowledgeably at the design stage when the
most crucial decisions are made
3 Determine life cycle Provides new information flows to assist customers and builders to consider
impacts long term environmental, social and economic effects of their actions at the
commencement of the life cycle
The cost of maintenance and operations of a building is 5–10 times the
design and construction cost ( John et al., 2004)
Provides significant information for the operational part of the life cycle
Life cycle impacts provide a more comprehensive measure of the real costs
when comparing indigenous and imported components
Decrease Provides a balancing loop to maintain the quality of the building
refurbishment Refurbishments of houses exceed new-builds by 50 per cent (BCPT, 2009)
intervals Long refurbishment intervals lower the standard of living
4 Develop alternative Develops different ways of addressing affordability
financial products Lower interest rates have not resulted in greater affordability
Delineate liability Increasing liability costs are passed on to the customer and unclear liability
costs (e.g. joint and several) are passed on by all who could be implicated
5 Increase The cost of maintenance and operations of a building is 5–10 times the
standardisation design and construction cost ( John et al., 2004)
Standardisation needs lower skill levels to produce better quality workmanship
Expand building BIM provides significant new information flows to people who did not
information previously have that information which translates into greater build
modelling efficiency. BIM improves the connectivity of the workforce on a project
Expand Modularisation can significantly reinforce productivity gains and when used
modularisation with the other three elements in this group, even greater efficiencies
can be achieved
Incorporate buffers Buffers reduce clashes on site which reduces stress levels improving
management’s coping capacity
6 Expand quality The reduction in rework which increases costs by about 4 per cent will
management systems improve productivity significantly
Encourages better work planning which reduces variations
7 Reduce health and Health and safety deficiencies decrease productivity through
safety issues increased absenteeism
Reduce BCA BCA validation is related to the strength of regulations, workforce
validation engagement and the level of responsibility for workers
Increase maintenance Client perception of housing condition was significantly lower than
professional opinions (Buckett et al., 2012)
Lack of maintenance increases the cost of building operations in the longer term
Table IV.
Priorities for
implementation (continued )
Priority Intervention lever Rationale
Construction
productivity
8 Improve indoor Microbial contaminants, particulates, daylight, temperature and lighting can
environmental affect productivity by 5–15 per cent (MfE, 2006)
quality Indoor environmental quality provides a long-term incentive to assist
operational efficiency
Increase information Better information accessibility promotes better design and operational
accessibility efficiency 957
Improve operational Prolongs the life of a building
adaptability Allows buildings to be operationally efficient Table IV.
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Corresponding author
Jeff Seadon can be contacted at: jeff.seadon@aut.ac.nz
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