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calibration. It has a simple set up where you can easily execute the
Most errors are either it is out of tolerance or the needle is out of the zero
In this post, I will share to you 5 ways of adjusting a pressure gauge, how
will present in this post the different set ups depending on its construction.
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2. Pressure gauges that have a zero shifted to more than 25 % (a zero shift)
4. Gauges with a needle showing error due to excessive friction or wear on its movement (loose)
2. Opening the Glass (or plastic cover) then removing the needle.
Be reminded that above techniques depend on the construction or design of the pressure gauges.
gauge will be formed and affect the needle settings to zero. You can correct this by just opening the vent to
Do not forget to return or re-seal the vent. The oil may leak and may damage the gauge.
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Sample location of the Pressure gauge vent. Just open to then return to original position once done.
Remove the glass cover (some are plastic) and remove the needle pointer.
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( see at the bottom of the page the tool to remove the cover and needle easily and safely).
Once the cover is removed, you can now pull the needle. Once the needle is removed, position it on the zero
Once the needle is removed, connect the pressure gauge to a known pressure source (the Electronic
Deadweight Tester or Fluke 754 with set of pressure modules) then generate pressure of about 50% of its Full
scale. Once the pressure is set, return the needle on the same value as the supplied pressure. For example,
generate a 100 psi pressure from the reference standard, then fix the needle on the 100 psi scale reading on
Most of the time, returning the needle on the zero position solves this problem.
Pressure G
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Some pressure gauges has an adjustable knob in the lower side of the body. This is a diaphragm type
Just remove the lock then the knob will freely turn to adjust the needle.
Some have an adjustable screw inside the body, at the back of the needle. This type ot gauges are used in
gas lines.
Access the screw inside the gauge by removing the cover. Turn the screw and return the needle to zero
position.
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Some has an adjustable screw integrated on the needle itself .Once the cover is removed, use a screw driver
and carefully turn the screw to position the needle. See figure above.
1. Ashcroft 3220 Hand Jack Set Gauge Needle Puller. You can use this tool to remove the needle safely and
effectively:
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In removing the needle, be careful not to pull the needle so hard to avoid damaging the pinion mechanism.
Some needles are very tight where you can pull the pinion with it. In order to avoid this, you may use this tool.
2. Strap Wrench Set. Use this tool to remove the glass cover safely and easily.
Amazon: Craftsman 2
Wrench Set
Wrench Set
Removing the glass cover of a pressure gauge
using a strap wrench.
There it is, I have shared the different techniques to adjust or repair a pressure gauge. You can save a
pressure gauge by following or choosing the right set up suited for a specific pressure gauge. I will add here
process-calibrator-with-a-set-of-fluke-pressure-modules
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5 Responses
My husband has a pressure gauge on one of his machines that is broken and he would like to fix it. That is
great that you can fix the needle by taking off the glass and then can adjust the needle by using the screw on
the needle. I think that would help my husband a lot! Thanks for the information!
Hi Deb,
I am glad that I have helped you. Do not forget to verify the pressure reading once the needle has been
adjusted.
Best regards,
Edwin
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The first one is to open the vent the one with the rubber pointy end.
The reaso I ask I have a few at work the same type with a label next to it once installed to cut the point off.
Regards
Frank
Hi Frank,
Thank you for your comment. Yes, this must be done before or during use and installation, you need to
cut the pointy end as you described. This will ensure to release pressure built up inside the mechanism
(parts). As time goes by, a pressure will build up inside the body of the gauges and in order to correct or
prevent this, you need to cut (if it has a pointy end) or turn it to open position.
Edwin
Regards
Frank Bonanno
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