Module 6

Lean Technique

5S
Mieruka
Visual Management

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5S 5S

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 Introduction to 5S
Pengenalan kepada 5S
The term 5S derives from a set of Japanese words
5S adalah istilah 5 perkataan Jepun

Seiri Sort Sisih

Seiton Straighten Susun

Seiso Scrub Sapu

Sentiasa
Seiketsu Systemize
Amal
Shitsuke Standardise Seragam
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 5S
Understanding the
Philosophy and Power of
5S
Memahami Falsafah dan
Kebaikan 5S
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 5S Contributes To Each Element Of PQCDSM

A company that implement 5S successfully is always:

high in Productivity
5S? consistent in Quality
Cost-saving
on-time in Delivery
Safe for people to work in
high in Morale

Does 5S practices helps in bottom line achievement?

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Seiri

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 Procedure to SEIRI Your Workplace

Segregation
Items that are Needed Items that are Not Needed

Often Keep near to No Value Easy Dispose

Used place of use To Dispose Of immediately

Rarely Keep further from With Value Sell to highest

Used place of use Can Be Sold bidder

Hardly Keep separately with No Value but Find best way

Used proper identification Disposal Costly To dispose

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 SEIRI at the Workplace
SEIRI di Tempat Kerja

Often
used

Selalu
diguna

Keep at the point of use

Simpan di tempat ia diguna

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 SEIRI at the Workplace
SEIRI di Tempat Kerja

Often
Used

Selalu
Diguna

Keep at the point of use

Simpan di tempat ia diguna
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SEIRI at the Workplace
SEIRI di Tempat Kerja

Keep at the point of use

Simpan di tempat ia diguna

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 SEIRI at the Workplace
SEIRI di Tempat Kerja

Often
Used

Selalu
Diguna
Keep at the point of use
Simpan di tempat ia diguna

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 SEIRI helps to eliminate/reduce
SEIRI dapat hapuskan/kurangkan
Waste of Motion
Pembaziran Pergerakkan
i.e. save time / jimat masa = $$$

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Seiton

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 SEITON at Workplace
Arrange items so that it is visible, reduce searching time
Susun supaya ia senang dilihat, jimatkan masa mencari

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1 SEITON at Workplace
Sediakan tempat/ruang untuk setiap alat.
Tandakan alat & tempat yang disediakan dengan label
Bagaimana akan anda lakukan?

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2 SEITON at Workplace
Susun barangan supaya ia mudah didapatkan.
Tidak membuang masa memungah.

Sebelum SEITON

Bagaimana akan anda lakukan? Selepas SEITON

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3 SEITON at Workplace
Susun fail supaya ia senang dilihat, jimatkan masa mencari

Sebelum SEITON

Bagaimana akan anda lakukan?

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 4 SEITON at Workplace
Susun barangan mengikut aliran Pengambilan Rawak & FIFO

Sebelum SEITON Selepas SEITON

Bagaimana akan anda lakukan?

LIFO Random Access FIFO

Pengambilan
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Rawak
 5 SEITON at Workplace
Elakan susunan menegak kerana sukar mendapatkan barangan.
Susunan melintang mudah mendapatkan barangan. Elakan simpanan
Barangan dibawah meja, simpan dalam kabinet separa ketinggiannya.

1 2 3 4 5 6 7 8 9101112
Sebelum SEITON

Bagaimana akan anda lakukan?

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6 SEITON at Workplace
Mencegah salah kunci, jimat masa

Sebelum SEITON

Bagaimana akan anda lakukan?

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7 SEITON at Workplace
Tandakan suis, kurang pembaziran letrik

OFF

ON ON

OFF

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8 SEITON at Workplace
Elakan susunan terlalu tinggi, cegah kemalangan

Sebelum SEITON

Selepas SEITON Bagaimana akan anda lakukan?

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 SEITON at Workplace
Prevent over Stacking, Prevent Accident
Elakan susunan terlalu tinggi, Cegah Kemalangan

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 SEITON at Workplace
Arrange items so that it can be reached and retrieved easily
Susun barangan supaya ia mudah didapatkan.
Tidak membuang masa mencari/memungah. Kurang Muda Pergerakan.

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 SEITON at Workplace
Arrange items so that it can be reached and retrieved easily
Susun barangan supaya ia mudah didapatkan.
Tidak membuang masa mencari/memungah. Kurang Muda Pergerakan.

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 SEITON at Workplace
Right Item, Right Place, Right Quantity & Right Method
Barangan yang Betul, Tempat yang Betul, Bilangan yang Betul & Cara yang Betul
, , ,

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 SEITON at Workplace
Arrange items so that it can be reached and retrieved easily
Susun barangan supaya ia mudah didapatkan.
Tidak membuang masa mencari/memungah. Kurang Muda Pergerakan.

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 SEITON at Workplace
Arrange items so that it can be reached and retrieved easily
Susun barangan supaya ia mudah didapatkan.
Tidak membuang masa mencari/memungah. Kurang Muda Pergerakan.

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 SEITON at Workplace
Arrange items so that it can be reached and retrieved easily
Susun barangan supaya ia mudah didapatkan.
Tidak membuang masa mencari/memungah. Kurang Muda Pergerakan.
Cegah Kemalangan

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 SEITON at Workplace
Kawalan Bahan Mentah Kanban
- Simpanan stok minima
- Menghadkan simpanan stok supaya tidak terlebih
庫存控制 控制最低要求
Maksima
PETAK KANBAN 3 Kotak / Baris

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SEITON

Not only helps to eliminate/reduce More wastes

i.e. Save More

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