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(IRON-IRON CARBIDE)
(Part – 3/3)
Prepared by
VISHAL MEHTA
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 3
• IRON-IRON CARBIDE system may be
divided into two parts
Pure Pure
Iron Graphite
or
Carbon
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 4
• Iron-rich portion may be divided into
three parts
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 5
• Steel may be divided into two parts
Hypoeutectoid Hypereutectoid
Steel Steel
Less than eutectoid More than eutectoid
Eutectoid
Steel
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 6
• Cast Iron may be divided into two parts
Hypoeutectic Hypereutectic
Cast Iron Cast Iron
Less than eutectic More than eutectic
Eutectic
Cast Iron
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 7
At room
temperature
stable form of
pure iron is
present called,
FERRITE.
Ferrite is also
called as
-iron.
It has BCC
Structure.
Temperature is
below 912OC
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 8
Ferrite or -iron or -ferrite
• Interstitial solid solution of Carbon in BCC iron (Fe).
• Stable form of iron at room temperature to 912OC.
• The maximum solubility of Carbon is 0.022 wt% at 727OC
• Transforms to FCC γ-austenite phase at 912OC.
• It dissolves only 0.008 % C at room temperature
• Ductile
• Highly magnetic
• It has a low tensile strength of approximately 2800 Kg/cm2
• It is soft phase.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 9
POLYMORPHIC TRANSFORMATION
• It is a transformation in which a component
changes its crystal structure.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 10
POLYMORPHIC TRANSFORMATION
• It is a transformation in which a component
changes its crystal structure.
Type 1 component/metal
Type 1 crystal structure
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 11
POLYMORPHIC TRANSFORMATION
• It is a transformation in which a component
changes its crystal structure.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 12
POLYMORPHIC TRANSFORMATION
• It is a transformation in which a component
changes its crystal structure.
Type 1 component/metal
Type 1 component/metal Polymorphic (same component/metal)
Type 1 crystal structure Transformation Type 2 crystal structure
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 13
At 912OC Ferrite
experiences
polymorphic
transformation to
AUSTENITE.
Austenite is also
called as
γ-iron.
It has FCC
Structure.
Temperature is
between
912OC to 1394OC
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 14
Austenite or γ-iron or γ-austenite
• Interstitial solid solution of Carbon in FCC Fe.
• The maximum solubility of Carbon is 2.14 wt % at 1147°C .
• Transforms to BCC δ-ferrite at 1395 °C.
• Is not stable below the eutectic temperature (727 ° C) unless cooled rapidly.
• It is stable above 727°C .
• This phase plays an important role in the phase transformations of steels.
• High formability, most of heat treatments begin with this single phase.
• It is normally not stable at room temperature. But, under certain
conditions, it is possible to obtain austenite at room temperature
• It is generally soft
• Ductile
• Non- magnetic
• It is denser than ferrite.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 15
At 1394OC
austenite
experiences
polymorphic
transformation to
FERRITE.
It is also called as
-iron.
It has BCC
Structure.
Temperature is
between
1394OC to 1538OC
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 16
Ferrite or -iron or -ferrite
• Interstitial solid solution of Carbon in BCC Fe
• The same structure as -ferrite.
• Stable only at high Temperature , above 1395 °C.
• Melts at 1539 °C.
• Maximum carbon solubility: 0.09-0.10 wt.%.
• BCC structure
• Paramagnetic
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 17
912OC
0 OC
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 18
1394OC
912OC
0 OC
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 19
1538OC
1394OC
912OC
0 OC
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 20
Above 1538OC Liquid phase
1538OC
1394OC
912OC
0 OC
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 21
Above 1538OC Liquid phase
1538OC
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 23
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
• Recall….
• What is eutectoid reaction ?
EUTECTOID REACTION
Type-2 Type-3
solid phase solid phase
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 24
EUTECTOID REACTION
FOR
IRON-IRON CARBIDE
SYSTEM
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 25
EUTECTOID REACTION
FOR
IRON-IRON CARBIDE
SYSTEM
Eutectoid
Reaction
is at
727OC
and
0.76 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 26
EUTECTOID REACTION
FOR
IRON-IRON CARBIDE
SYSTEM
Eutectoid
Reaction
is at
727OC
and
0.76 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 27
EUTECTOID REACTION
FOR
IRON-IRON CARBIDE
SYSTEM
Eutectoid
Reaction
is at
727OC
and
0.76 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 28
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Schematic representations of
the microstructures for an
iron–carbon alloy of eutectoid
composition (0.76 wt% C)
above and below the
eutectoid temperature.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 30
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
The microstructure for this
eutectoid steel that is slowly
cooled through the eutectoid
temperature consists of
alternating layers or lamellae
of the two phases ( and
Fe3C) that form
simultaneously during the
transformation.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 31
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
This microstructure is called
pearlite.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 32
EUTECTOID REACTION FOR
IRON-IRON CARBIDE
SYSTEM
Schematic
representation
of the formation
of pearlite from
austenite;
direction of
carbon
diffusion
indicated by
arrows.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 33
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 34
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
COARSE PEARLITE
• At temperatures just below the eutectoid, relatively thick
layers of both the -ferrite and Fe3C phases are produced; this
microstructure is called coarse pearlite
FINE PEARLITE
• The thin-layered structure produced in the vicinity of 540OC is
termed fine pearlite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 35
Coarse Fine
Pearlite Pearlite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 36
HYPOEUTECTOID COMPOSITION
(Hypoeutectoid steel)
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 37
HYPOEUTECTOID COMPOSITION
(Hypoeutectoid steel)
In fourth figure of
microstructure, proeutectoid
ferrite/ means it is already
formed in previous upper phase
(above eutectoid temperature) &
eutectoid ferrite/ means newly
formed which is part of pearlite.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 39
HYPEREUTECTOID COMPOSITION
(Hypereutectoid steel)
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 40
HYPEREUTECTOID COMPOSITION
(Hypereutectoid steel)
In fourth figure of
microstructure, proeutectoid
cementite/Fe3C means it is
already formed in previous
upper phase (above eutectoid
temperature) & eutectoid
cementite/Fe3C means newly
formed which is part of pearlite.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 42
EXAMPLE PROBLEM
For a 99.65 wt% Fe–0.35 wt% C alloy at a temperature
just below the eutectoid, determine the following:
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 43
(a) The fractions of total ferrite
and cementite phases
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 44
LEVER RULE or
THE INVERSE LEVER RULE
• After solving Eq.1 & Eq.2
𝑪𝜶 − 𝑪𝟎 𝑺
𝑾𝑳 = =
𝑪𝜶 − 𝑪𝑳 𝑹+𝑺
𝑪𝟎 − 𝑪𝑳 𝑹
𝑾𝜶 = =
𝑪𝜶 − 𝑪𝑳 𝑹+𝑺
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 45
(a) The fractions of total ferrite and cementite phases
• Here we apply
lever rule for
our problem.
• So,
𝑿
• 𝑾𝜶 =
𝑻+𝑿
𝟔.𝟕𝟎−𝟎.𝟑𝟓
• 𝑾𝜶 =
𝟔.𝟕𝟎−𝟎.𝟎𝟐𝟐
• 𝑾𝜶 = 0.95
0.35
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 46
(a) The fractions of total ferrite and cementite phases
• And
𝑻
• 𝑾𝑭𝒆𝟑𝑪 =
𝑻+𝑿
𝟎.𝟑𝟓−𝟎.𝟎𝟐𝟐
• 𝑾𝑭𝒆𝟑𝑪 =
𝟔.𝟕𝟎−𝟎.𝟎𝟐𝟐
• 𝑾𝑭𝒆𝟑𝑪 = 0.05
“OR”
one can use the relation
0.35
𝑾𝜶 + 𝑾𝑭𝒆𝟑 𝑪 = 𝟏
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 47
(b) The fractions of the proeutectoid ferrite and pearlite
• Now for question (b) the
composition range is
changed & is up to
eutectoid reaction.
• So,
𝑻
• 𝑾𝒑 =
𝑻+𝑼
𝟎.𝟑𝟓−𝟎.𝟎𝟐𝟐
• 𝑾𝒑 =
𝟎.𝟕𝟔−𝟎.𝟎𝟐𝟐
• 𝑾𝒑 = 0.44
• (fraction of pearlite)
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 48
(b) The fractions of the proeutectoid ferrite and pearlite
• And,
𝑼
• 𝑾𝜶′ =
𝑻+𝑼
𝟎.𝟕𝟔−𝟎.𝟑𝟓
• 𝑾𝜶′ =
𝟎.𝟕𝟔−𝟎.𝟎𝟐𝟐
• 𝑾𝜶′ = 0.56
• (fraction of
proeutectoid ferrite)
“OR”
one can use the relation
𝑾𝜶′ + 𝑾𝒑 = 𝟏
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 49
(c) The fraction of eutectoid ferrite
• All ferrite is either as proeutectoid or eutectoid (in the pearlite).
Therefore, the sum of these two ferrite fractions will equal the
fraction of total ferrite; that is,
Fraction of Fraction of Fraction of
Proeutectoid Eutectoid Total
ferrite ferrite ferrite
𝑾𝜶′ + 𝑾𝜶𝒆 = 𝑾𝜶
𝑾𝜶𝒆 = 𝑾𝜶 − 𝑾𝜶′
𝑾𝜶𝒆 = 0.95 − 0.56
𝑾𝜶𝒆 = 0.39
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 50
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
• Now again recall
the concept of formation of Pearlite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 51
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
• So basically,
γ austenite Slow
cooling
ferrite + Fe3C cementite
Pearlite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 52
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
• So basically,
γ austenite Slow
cooling
ferrite + Fe3C cementite
Pearlite
What happen, if
cooling rate is not
slow ?
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 53
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 54
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
• Moderate Cooling….
γ austenite Moderate
cooling
ferrite + Fe3C cementite
Bainite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 55
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Bainite forms as
needles or plates,
depending on the
temperature of the
transformation; the
microstructural details
of bainite are so fine
that their resolution is
possible only using
electron microscopy
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 56
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Bainite forms as
needles or plates,
depending on the
temperature of the
transformation; the
microstructural details
of bainite are so fine
that their resolution is
possible only using
electron microscopy
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 57
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
• Rapid Cooling….
γ austenite Rapid
cooling
Martensite
(BCT structure)
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 58
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Body Centered Tetragonal Iron atoms
May be
occupied
by carbon
atoms
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 59
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Martensite microstructure
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 60
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Tampered Martensite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 61
EUTECTOID REACTION FOR
IRON-IRON CARBIDE SYSTEM
Tampered Martensite
Tempering is accomplished by heating a martensitic steel to a
temperature below the eutectoid for a specified time period.
Normally, tempering is carried out at temperatures between 250
and 650OC; internal stresses, however, may be relieved at
temperatures as low as 200OC.This tempering heat treatment
allows, by diffusional processes, the formation of tempered
martensite, according to the reaction
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 62
Just for information…
Tempering is a process of heat treating, which is used to
increase the toughness of iron-based alloys. Tempering is
usually performed after hardening, to reduce some of the
excess hardness, and is done by heating the metal to
some temperature below the critical point for a certain
period of time, then allowing it to cool in still air.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 63
Tempered Martensite Microstructure
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 64
EUTECTIC REACTION FOR
IRON-IRON CARBIDE SYSTEM
• Recall….
• What is eutectic reaction ?
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 65
EUTECTIC REACTION FOR
IRON-IRON CARBIDE SYSTEM
• Recall….
• What is eutectic reaction ?
EUTECTIC REACTION
Liquid phase
Type-1 Type-2
solid phase solid phase
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 66
EUTECTIC REACTION FOR
IRON-IRON CARBIDE
SYSTEM
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 67
EUTECTIC REACTION FOR
IRON-IRON CARBIDE
SYSTEM
Eutectic
Reaction
is at
1147OC
and
4.30 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 68
EUTECTIC REACTION FOR
IRON-IRON CARBIDE
SYSTEM
Eutectic
Reaction
is at
1147OC
and
4.30 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 69
EUTECTIC REACTION FOR
IRON-IRON CARBIDE
SYSTEM
Eutectic
Reaction
is at
1147OC
and
4.30 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 70
EUTECTIC REACTION FOR
IRON-IRON CARBIDE
SYSTEM
During
eutectic
reaction L
phase
transforms in
to eutectic
mixture of
γ and Fe3C.
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 71
EUTECTIC REACTION FOR
IRON-IRON CARBIDE
SYSTEM
This
eutectic
mixture of
γ and Fe3C
is called
Ledeburite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 72
EUTECTIC REACTION FOR
IRON-IRON CARBIDE
SYSTEM
Hypoeutectic
Austenite
+
Ledeburite
+
Cementite
Pearlite
+
Ledeburite
+
Cementite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 73
EUTECTIC REACTION FOR
IRON-IRON CARBIDE
SYSTEM
Hypereutectic
L + Fe3C
Ledeburite
+
Cementite
Ledeburite
+
Cementite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 74
PERITECTIC REACTION FOR
IRON-IRON CARBIDE SYSTEM
• Recall….
• What is Peritectic reaction ?
PERITECTIC REACTION
Type-1 Liquid
solid phase phase
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 75
PERITECTIC REACTION
FOR
IRON-IRON CARBIDE
SYSTEM
Peritectic
L + Fe3C
Reaction
is at
1493OC
and
0.18 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 76
PERITECTIC REACTION
FOR
IRON-IRON CARBIDE
SYSTEM
Peritectic
L + Fe3C
Reaction
is at
1493OC
and
0.18 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 77
PERITECTIC REACTION
FOR
IRON-IRON CARBIDE +L
SYSTEM
Peritectic
Reaction
is at
1493OC
and γ
0.18 wt% C
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 78
PERITECTIC REACTION FOR
IRON-IRON CARBIDE SYSTEM
+ L Peritectic
Reaction
γ
Ferrite + Liquid Austenite
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 79
END…
Prepared by VISHAL MEHTA || Reference : Material Science and Engineering, An Introduction by William D. Callister, Jr 80