Mantenimiento y Reparación Esab Soldadura

REPAIR AND
MAINTENANCE
SOLUTIONS
Complete portfolio of welding and cutting

ESAB | EWAC | Stoody products for a wide range of industries.
PROVEN PRODUCTS Table of Contents
AND POWERFUL
APPLICATION SOLUTIONS
Cement............................................................... 4-10
Mining................................................................. 11-19
EXPERTISE TO KEEP Steel mills........................................................... 20-24

Power generation............................................... 25-30
YOU UP AND RUNNING.

Agriculture.......................................................... 31-34
Sugar mills......................................................... 35-42
EQUIPMENT
When it comes to industrial equipment, wear and tear Power sources................................................... 44-45
Wire feeders....................................................... 46
are inevitable. However, an extended shutdown or Torches............................................................... 47-48
unplanned breakdown can bring your operation to Plasma cutting and gouging.............................. 49
Automation......................................................... 50
a sudden – and costly – halt.
FILLER METALS
At ESAB, we understand that every industry has unique Portfolio.............................................................. 52
Stoody specifications ....................................... 54-70
needs and challenges for keeping machinery in working EWAC specification........................................... 71-76
order. As the global leader of welding and cutting, we offer ESAB specification............................................ 77-80
complete solutions specialized for a variety of repair and VALUE ADDED ENGINEERING ................... 81-82
DIGITAL SOLUTIONS ................................. 83-85
maintenance applications. From a wide selection of high- SAFETY..................................................... 86-87
quality filler metals designed to extend component life GLOBAL LEADER...................................... 88
SERVICE AND SUPPORT........................... 89
to innovative and rugged equipment, ESAB is here to
maximize your productivity and investment.
Just as your operation depends on machinery to get
ESAB’s extensive portfolio includes products
the job done, you can count on ESAB to deliver industry-
for repair and maintenance not mentioned
leading products along with unmatched materials and in this handbook. Contact your local sales
application knowledge. representative for more information.
2
APPLICATION
SOLUTIONS
CEMENT APPLICATION SOLUTIONS
CEMENT INDUSTRY
ESAB’s cement industry products
and services offer the greatest quality
and value – either for extending the life of
new components with hardfacing alloys
or restoring worn-out parts to minimize
downtime. Our experienced team is ready
to put our application knowledge to work
for your operation – on the ground or
in the workshop – by recommending
materials and providing complete,
high-productivity solutions.
Visit esab.com/repair-maintenance for more information.

4
TYPICAL APPLICATIONS FOR

THE CEMENT INDUSTRY.
ESAB offers solutions for repairing and maintaining a wide range of cement
manufacturing equipment. The following is a representation of typical applications.
2
1
4
3
9
7 2J 1J
8
5
6
10
3J 4J
11
MINING SECTION RAW MILL SECTION KILN SECTION CEMENT MILL SECTION
1 Crusher Feed Chute 5 Vertical Roller Mill Roller/Table 9 Clinker Crusher Rolls/Hammers 10 I.D / F.D Fan
2 Crusher Rolls/Hammers/Jaw 6 Sinter Cast Roller 1J* Kiln Tire 11 Roller Press Roll
3 Crusher Rotor 7 VRM Body Liners 2J* Support Rollers 3J* Girth Gear
4 Impactor Arm 8 VRM Feed Chutes 4J* Ball Mill Shell
*Joining applications
The above illustration represents typical applications within the
cement industry and does not refer to a specific operation.
*Joining application Visit esab.com/repair-maintenance for more information.
5
1. CRUSHER FEED CHUTE
WEAR FACTOR INTENSITY FILLER METALS
ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
Stoody 2110 OK 13Mn

SMAW-Build Up EWAC BU 102/103
Versalloy Plus OK 14MnNi
Stoody 110
FCAW-OA-Build Up EWAC O 540 OK Tubrodur 13Mn O/G
Versalloy AP-G
Stoody 35 OK Weartrode 60T

SMAW-Hardfacing EWAC HF 004
Stoody XHC OK Weartrode 62
Stoody 100HD
FCAW-OA-Hardfacing Stoody 101AP EWAC O 517 OK Tubrodur 55 O A
Stoody 101HT
EDP 550
Wear Plate
EDP 600
2. CRUSHER ROLLS/HAMMERS/JAW
Stoody 2110 EWAC BU

SMAW-Build Up OK 13Mn, OK 14MnNi
Nicromang (Mn Steel) 102/103/104
Dynamang (Mn Steel) EWAC O 52 B

OK Tubrodur 15 CrMn
FCAW-OA-Build Up Stoody 110 EWAC O 540
OK Tubrodur 13 Mn
Stoody 120 EWAC O 564
TRIBOTUF 6517
SMAW-Hardfacing Stoody 2134 OK Tubrodur 15 CrMn
EWAC HF 003

FCAW-OA-Hardfacing OK Tubrodur 55 O A
3. CRUSHER ROTOR
Stoody 2110 EWAC BU OK 13Mn

SMAW-Build Up
Nicromang (Mn Steel) 102/103/104 OK 14MnNi
EWAC O 52 B
Dynamang (Mn Steel)
Stoody 110
EWAC O 564
Stoody Self-Hardening TRIBOTUF 6517 OK Weartrode 55HD

SMAW-Hardfacing
Stoody 2134 EWAC HF 003 OK Weartrode 60T
Stoody 965
Stoody 101AP
In addition to the recommended filler metals listed above, ESAB also

offers equipment and automation ideal for cement industry applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT   BACK TO TABLE OF CONTENTS 6

4. IMPACTOR ARM
OK 13Mn
SMAW-Build Up Stoody 2110 EWAC BU 102/103/104
OK 14MnNi
FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G
Stoody 2134 EWAC HF 004 OK Weartrode 60T

SMAW-Hardfacing
Stoody XHC EWAC HF 002 OK Weartrode 62

FCAW-OA-Hardfacing Stoody 600/670 EWAC O 517 OK Tubrodur 55 O A
Stoody 101AP EWAC O 6436
5. VERTICAL ROLLER MILL ROLLER/TABLE

SMAW-Build Up Not applicable
FCAW-OA-Build Up Not applicable
SMAW-Hardfacing Not applicable EWAC HF 004 OK Weartrode 60T
Stoody 100 HC
EWAC 110
Stoody 100HD
FCAW-OA-Hardfacing EWAC O 570 OK Tubrodur 55 O A
Stoody CP2000
EWAC O 545
Stoody CP2001
6. SINTER CAST ROLLER

Stoody XHC
SMAW-Hardfacing Stoody Super 20 Pyrocarb 077
Stoody 45
Stoody 101AP
Stoody 143
Stoody SA
FCAW-OA-Hardfacing
Super 20
Stoody CP2001
Stoody 145


7. VRM BODY LINERS
Stoody 35
SMAW-Hardfacing EWAC HF 003 OK Weartrode 60T
Stoody XHC
Stoody 100HC
Stoody 100HD EWAC O 600
Stoody CP2000 EWAC O 545
Stoody 101HT
Wear Plate EDP550/650 Plates
8. VRM FEED CHUTES

SMAW-Build Up
FCAW-OA-Build Up
Stoody 35
SMAW- Hardfacing EWAC HF 003 OK Weartrode 60T
Stoody XHC
Stoody 100HD
EWAC O 600
FCAW-OA-Hardfacing Stoody 101HT OK Tubrodur 55 O A
EWAC O 545
Stoody 101AP
Wear Plate EDP550/650 Plates
9. CLINKER CRUSHER ROLLS/HAMMERS

OK Tubrodur 15 CrMn
SMAW-Build Up Stoody 2110 EWAC BU 102/ 104
OK Tubrodur 13 Mn
FCAW-OA-Build Up Stoody 110 EWAC O 540
Stoody 2134
EWAC HF 004
SMAW-Hardfacing Stoody XHC OK Weartrode 65T
VANCARB 078
Vancar-E

FCAW-OA-Hardfacing Stoody 101HT EWAC O 516
VanCar-O EWAC O 630


10. I.D/F.D FANS
Stoody XHC OK Weatrode 65T

SMAW-Hardfacing EWAC HF 004
Stoody 160E OK Weartrode 60T
Oxyfuel Flame Spray Stoody 87 TG EWAC 002P
Stoody 160FC
Stoody 101HC Ok Tubrodur 58 O/G M
FCAW-OA-Hardfacing EWAC O 516
Stoody 143 Ok Tubrodur 60 GM
Stoody CP2001
Wear Plate EDP 700
11. HIGH-PRESSURE GRINDING ROLLS - ROLLER PRESS ROLLS

SMAW-Build Up Not applicable EWAC BU 102/103 OK 13Mn, OK 14MnNi
FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G
ThermaClad Roll
SAW-Build Up
Build 3
OK Weartrode 60T
SMAW-Hardfacing Not applicable EWAC HF 004
OK Weartrode 62
Stoody 600 (Clinker)

Stoody 670 (Clinker)
FCAW-OA-Hardfacing EWAC O 517 OK Tubrodur 55 O A
Stoody 143
Stoody CP2001


CEMENT JOINING APPLICATIONS.
APPLICATION PROCESS EWAC ESAB APPLICATION DETAILS PRODUCT BENEFITS
n Excellent crack resistance

n Base Metal- Alloy Steel
n uitable for high temeprature
S
n High Temperature
EWAC ST 206LH OK NiCrFe-3 and thermal cycling
1J. KILN TIRE
* SMAW OK 68.81 n Thermal Cycling
Ease of machining
EWAC ST 202NT OK 68.82
n
n Higher tensile strength n Heavy build up can be done

n Smooth Surface finish n PWHT requirement is minimum

S
n High Compressive load
2J.* SUPPORT
SMAW OK 68.81 n Temperature
ROLLERS EWAC ST 202NT OK 68.82
n Ease of machining
n Thermal Cycling n Heavy build up can be done
n Smooth Surface finish n PWHT requirement is minimum

S
n High Turque on teeths
3J.* G
IRTH
SMAW OK 68.81 n Metal fatigue
GEAR EWAC ST 202NT OK 68.82
n Ease of machining
n Pitting Corrosion n Heavy build up can be done
n High Bond strength n PWHT requirement is minimum

n Base Metal- Low alloy steel n uitable for high temeprature
S
EWAC ST 206LH OK NiCrFe-3 Metal Fatigue and thermal cycling
4J. A
*
LL MILL n
SMAW OK 68.81
SHELL EWAC ST 202NT OK 68.82 n Mild to low impact n Ease of machining
n Heavy dead load n Heavy build up can be done
n PWHT requirement is minimum
* Joining application

MINING APPLICATION SOLUTIONS
MINING, QUARRYING, AND

EARTH-ENGAGING INDUSTRIES
When it comes to repair and maintenance
for mining applications, there is no one-size-
fits-all approach. ESAB provides ready-
made solutions tailored to your machinery’s
wear rate and specific needs. With our
application and materials expertise, we can
help your team complete welding tasks
quicker, minimize wear on components,
reduce the number of spares you need on
hand, and substantially lower cost-per-ton
of aggregate produced.

11
TYPICAL APPLICATIONS FOR MINING.

ESAB offers solutions for repairing and maintaining a wide range of mining manufacturing equipment.
The following is a representation of typical applications.
1 Open Pit Mining 4
2 Extraction
3
3 Underground Extraction 5
4 Underground Mining
8
5 Underground Drilling 9
6 Leaching 1 7
7 Solvent Extraction
6
8 Power Generation
12
15
9 Electrowinning 14
10 Drilling
11 Fluid Handling, Tailings
13
12 Crushing
13 Flotation
2 16
14 Thickening and
Filtering, Tailings 11
15 Hauling
16 Milling
10

mining industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information.
12
TYPICAL APPLICATIONS FOR MINING.

ESAB offers solutions for repairing and maintaining a wide range of mining manufacturing equipment.
QUARRY
1 Rock Breaker
2 Excavator Shovel/Bucket 9
8
3 Dragline Bucket 10
4 Dredge Cutter Tips
6
5 Dump Truck Body 1
7
2 5
CRUSHER
4
6 Feed Chutes
7 Crusher Hammer
3
STACKER AND
RECLAIMER
8 Reclaimer Bucket
9 Stacker Idler
10 Conveyor Pipe/Slurry Line

mining industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information.
13
1. ROCK BREAKER
ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Stoody Build-Up LH
SMAW-Build Up Stoody 1105 EWAC BU 102/103/104 OK 13Mn/OK 14MnNi
Stoody 2110
Stoody Build Up O/G

FCAW-OA-Build Up OK Tubrodur 13Mn O/G
Stoody 120
Stoody Vancar TRIBOTUF 6517

SMAW-Hardfacing OK Weartrode 60T
Stoody 2134 EWAC HF 003

FCAW-OA-Hardfacing Stoody 600 EWAC O 517 OK Tubrodur 55 O/A
2. EXCAVATOR SHOVEL/BUCKET
Versalloy Plus
Stoody Build-Up LH
SMAW-Build Up EWAC BU 102/103/104 OK 13Mn/OK 14MnNi
Stoody 1105
Stoody 2110
Versalloy AP-G
EWAC O 540
Stoody Build-Up
Stoody 105
EWAC O 52B
Stoody 110
Stoody Self-Hardening
Stoody 21
TRIBOTUF 6517
SMAW-Hardfacing Stoody 2134 OK Weartrode 60T
EWAC HF 003
Stoody XHC
Vancar-E
Stoody 965-O
Stoody 965 AP-G
Stoody 964 AP-G EWAC O 570
FCAW-OA-Hardfacing Stoody 600 / 670 EWAC O 517 OK Tubrodur 55 O/A
Stoody 101HC EWAC O 6436
Stoody 101AP
Vancar-O
Hardglide/EDP
Wear Plates
550/600 Plates

offers equipment and automation ideal for mining applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

3. DRAGLINE BUCKET LIPS & TEETH, SHOVEL TIPS, CUTTING EDGE, GRADER BLADES & END BITS
Stoody 1105
SMAW-Build Up EWAC BU 102/103/104 OK 13Mn/OK 14MnNi
Stoody 2110

FCAW-OA-Build Up OK Tubrodur 13Mn O/G
EWAC HF 001/002/
Stoody 2134
004/
VANCARB 078
Vancar-E
TRIBOTUF 6517
Stoody 160E
Stoody 965-O
Stoody 965 AP-G
Stoody 964 AP-G EWAC O 570
FCAW-OA-Hardfacing Stoody 600 / 670 EWAC O 517 OK Tubrodur 55 O/A
Vancar-O
Stoody 160FC-O
Stoody 965-O/964-G
Dropped carbides
and Borium CS
4. DREDGE ROTARY CUTTER TIP

SMAW-Build Up Stoody Build-Up LH EWAC BU 102/103/104
EWAC O 540
FCAW-OA-Build Up Stoody Build-Up
EWAC O 564
Stoody 160 E TRIBOTUF 6517

SMAW-Hardfacing Weartrode 65
Stoody XHC EWAC HF 003
EWAC O 570
FCAW-OA-Hardfacing Stoody CP2001 EWAC O 512
Stoody 160FC-O EWAC O 517
EWAC O 6436
EWAC TB 76T
Stoody ATB (Acetylene
OFW (Oxyfuel Gas Welding) EWAC DRILLSHIELD
Tube Borium)
008


5. DUMP TRUCK BODY
Versalloy Plus
SMAW-Build Up Stoody Build-Up LH EWAC BU 102/103/104
Stoody 2110
Versalloy AP-G
EWAC O 540
EWAC O 564
Stoody 110
Stoody 2134 TRIBOTUF 6517 OK Weartrode 60T

SMAW-Hardfacing
Stoody XHC EWAC HF 003 OK 13Mn/OK 14MnNi
Stoody CP2000
EWAC O 570
Stoody 101AP OK Tubrodur 55 O/A
FCAW-OA- Hardfacing EWAC O 517
Stoody 101HT OK Tubrodur 13Mn O/G
EWAC O 6436
Stoody 100HD
EDP Plates/Tiles/
Wear Plates
Hardglide Plates
6. FEED CHUTES
Versalloy Plus OK 13Mn/OK 14MnNi

SMAW-Build Up Stoody Build-Up LH EWAC BU 102/103/104 OK 67.43
Stoody 2110 OK 67.45
Versalloy AP-G
EWAC O 540 OK Tubrodur 13Mn O/G
EWAC O 564 OK Tubrodur 200 O D
Stoody 110
Stoody 2134 TRIBOTUF 6517 OK Weartrode 60T

SMAW-Hardfacing
Stoody XHC EWAC HF 003 OK 13Mn/OK 14MnN
Stoody CP2000
Stoody 100HD EWAC O 570
OK Tubrodur 55 O/A
FCAW-OA-Hardfacing Stoody 101AP EWAC O 517
OK Tubrodur 13Mn O/G
Stoody 101HT EWAC O 6436
Stoody 101HWP
OFW (Oxyfuel Gas Welding) Hardglide/EDP Plates


7. ROTARY CRUSHER HAMMER FIXTURES, SHOES AND SECONDARY WEAR ZONES
Stoody Build-Up LH
SMAW-Build Up EWAC BU 102/103/104
Stoody 2110
Stoody Build-Up EWAC O 540

FCAW-OA-Build Up
EWAC HF 002
Stoody 2134
EWAC HF 004
EWAC HF 003
Stoody Vancar-E
Tribotuf 6517
Stoody 101HT
EWAC O 570
Stoody 101AP
FCAW-OA-Hardfacing EWAC O 517 OK Tubrodur 55 O/A
Stoody SA Super 20
EWAC O 6436
Stoody Vancar-O
8. RECLAIMER BUCKET
OK 13Mn/OK 14MnNi
Stoody Build-Up LH
SMAW-Build Up EWAC BU 102/103/104 OK 67.43
Stoody 2110
OK 67.45
Stoody Build-Up EWAC O 540 OK Tubrodur 13Mn O/G

FCAW-OA-Build Up
Stoody 110 EWAC O 564 OK Tubrodur 200 O D
Stoody XHC
Stoody Super 20 Tribotuf 6517
Stoody Vancar E EWAC HF 003
Stoody 160E
Stoody Vancar-O
Stoody 101AP
EWAC O 570
Stoody 143
Stoody SA/Super 20
EWAC O 6436
Stoody CP2001
Stoody 160FC-O
EDP Plates/Hardglide
Wear Plates
Plates


9. STACKER IDLER
Stoody 1105
SMAW-Hardfacing EWAC BU 102 / 101 OK Weartrode 30
Stoody 1102
Stoody 105
FCAW-OA-Hardfacing EWAC O 52B OK Tubrodur 30
Stoody 102
ThermaClad 105B
SAW-Hardfacing
ThermaClad 102
10. CONVEYOR PIPE/SLURRY LINES

SMAW-Build Up Not applicable EWAC BU 102/103/104
EWAC O 540
FCAW-OA-Build Up Not applicable
EWAC O 564
EWAC HF 002/ 003/ 004

SMAW-Hardfacing Stoody XHC OK Weartrode 55HD
TRIBOTUF 6517
Stoody PC2009
FCAW-OA-Hardfacing Stoody 101HT EWAC O 517 OK Tubrodur 55 O/A
Stoody 160FC-O
EWAC EDP 550/ EDP

Wear Plates
600/EDP 750


MINING JOINING APPLICATIONS. 1 3
4 2
APPLICATION PROCESS EWAC ESAB APPLICATION DETAILS PRODUCT BENEFITS

n Base Metal- Low Alloy
n High Ductility
1. EXCAVATOR EWAC ST 206LH n Metal Fatigue
SMAW OK 68.81 oining steel of unknown
J
ARM & BOOM Multiweld 746 n Mild Load
n
composition
n Accidental failure n All position welding

n Base Metal- Manganese Steel
n High Ductility
2. EXCAVATOR EWAC ST 206LH n Metal Fatigue
SMAW OK 68.81 oining steel of unknown
J
BUCKET Multiweld 746 n Abrasion & Impact
n
composition
n Accidental failure n All position welding

n High Ductility
EWAC ST 206LH n Metal Fatigue
3. E
YE SECTION SMAW OK 68.81 n oining steel of unknown
J
Multiweld 746 n Torque
composition
n Accidental Failure n All position welding

4. UNDER n High Ductility
EWAC ST 206LH n Metal Fatigue
CARRIAGE SMAW OK 68.81 n oining steel of unknown
J
Multiweld 746 n Heavy load
COMPONENT composition
n Impact & Mild Abrasion n All position welding


STEEL MILL APPLICATION SOLUTIONS
STEEL MILL INDUSTRY

Material selection is critical for extending
component life and avoiding unnecessary
downtime. To recommend the most effective
and cost-effective solution, our team evaluates
the wear problem areas, considers post-weld
specifications, and answers difficult technical
questions. Through this process, ESAB
offers the potential to extend service
intervals or, in some cases, skip a
shutdown period. Steel mills can further
enhance productivity with our complete
solutions, including automation technology.

20
TYPICAL APPLICATIONS FOR STEEL MILLS.

ESAB offers solutions for repairing and maintaining a wide range of steel mill manufacturing equipment.
1 Zero Segment Rolls

2 Continuous Caster Rolls
3 High carbon Rolls
1 2
4 Hot Strip Mill Rolls
5 Hot Work Extrusion Rolls
6 Hot Work Rolls
7 Leveler Rolls
8 Piercing Mill Rolls
10
9
9 Pinch Rolls 8
7
6
10 Straightener Rolls 5
4
3

steel mill industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information.
21
1. ZERO SEGMENT ROLLS
METAL-TO- CORROSION HEAT-FIRE
METAL CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
ThermaClad 630 EWAC OS 770 SPB

SAW-Hardfacing
Stoody C-S EWAC OS 780 SR
FCAW-GS
Stoody C-M
-Hardfacing
2. CONTINUOUS CASTER ROLLS

ThermaClad 8620
SAW-Build Up
ThermaClad 430
FCAW-OA -
SOS 430 OK Tubrodur 13Cr G
Build Up
ThermaClad 423
OK Tubrodur 13Cr S
SAW-Hardfacing ThermaClad 438 EWAC OS 780 SR
OK Tubrodur 14.07
ThermaClad 440
FCAW-OA- SOS 423

Hardfacing SOS 438
3. HIGH CARBON ROLLS

SAW-Build Up ThermaClad 446
EWAC OS 770 SPB

SAW-Hardfacing ThermaClad 455 EWAC OS 760 MR
EWAC OS 780 SR

offers equipment and automation ideal for steel mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

4. HOT STRIP MILL ROLLS
ThermaClad 8620
(General underlay)
ThermaClad Multipass 1
SAW-Build (High strength underlay)
Up
ThermaClad 446
(High carbon roll underlay)
ThermaClad 455
SAW- EWAC OS 770 SPB

Hardfacing EWAC OS 870 PR
5. HOT WORK EXTRUSION ROLLS

METAL CRACKING ABRASION IMPACT PROCESS STOODY
STOODY EWAC ESAB
SAW EWAC OS 770 SPB

SAW ThermaClad
ThermaClad
455 455
-Hardfacing EWAC OS 870 PR
5. HOT WORK EXTRUSION

6. ROLLS ROLLS
METAL CRACKING ABRASION IMPACT PROCESS STOODY
STOODY EWAC ESAB
ThermaClad 102
SAW EWAC OS 770 SPB
SAW ThermaClad
ThermaClad 417 455
-Hardfacing EWAC OS 870 PR
ThermaClad 455
7. LEVELER ROLLS
SAW ThermaClad 424 EWAC OS 770 SPB

-Hardfacing ThermaClad 457 EWAC OS 870 PR


8. PIERCING MILL ROLLS
ThermaClad 455
EWAC OS 770 SPB
SAW-Hardfacing Stoody C-S EWAC OS 870 PR
(Mandrel tips)
9. PINCH ROLLS
ThermaClad Multipass 1
(Underlay)
ThermaClad 443 EWAC OS 770 SPB
SAW-Hardfacing
ThermaClad 443H EWAC OS 870 PR
ThermaClad 454
ThermaClad 670
10. STRAIGHTENER ROLLS

ThermaClad 443
EWAC OS 770 SPB
SAW-Hardfacing ThermaClad 443H
EWAC OS 870 PR
Thermaclad 455


POWER GENERATION APPLICATION SOLUTIONS
POWER
GENERATION INDUSTRY
ESAB has extensive experience in helping
power plants repair and restore vulnerable
components. Our application engineers work
closely with your operation and determine
the best materials and processes to minimize
scheduled maintenance and downtime,
improve wear-life, and deliver superior results.
Additionally, ESAB filler metals are simple to
implement without switches materials, well-
documented, and offer exceptional procedure
control, deposition efficiency, and predictability.

25
TYPICAL APPLICATIONS
FOR POWER GENERATION.
ESAB offers solutions for repairing and maintaining a wide range
of power generation manufacturing equipment.
1 oal pulverizer / Vertical

C
Rolling Mill Rolls and
Tables / Grinding Rings 6
2 otary Vane Wheels,

R
Butterfly Valve Gates
7 8
3 Mill Liner Plates
4 oal Handling Pipes,
C 5
Elbows and Chutes
5 Steam Valves
6 Reclaimer Bucket 2 4
1 3
7 Breaker Plate
8 oal Crusher End
C
Disc/Spiders
9 SinterCast Roller

power generation industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information.
26
1. COAL PULVERIZER / VERTICAL ROLLING MILL ROLLS AND TABLES / GRINDING RINGS
ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
EWAC BU 102/ 103/ 104
SMAW-Build up Not applicable OK 13Mn/OK 67.45
TRIBOTUF 6517
FCAW-OA-Build up Not applicable
OK Weartrode 60T
SMAW-Hardfacing Not applicable
OK Weartrode 62
Stoody 100HC
Stoody 100HD EWAC O 517 OK Tubrodur 55 O/A
FCAW-OA-Hardfacing
Stoody CP2000 EWAC O 570 OK Tubrodur 13Mn O/G
Stoody CP2001
2. ROTARY VANE WHEELS, BUTTERFLY VALVE GATES

Stoody Build-Up LH
SMAW-Build up
Stoody 1105
Stoody Build-Up
FCAW-OA-Build up EWAC O 630
Stoody 105
Stoody XHC
EWAC HF 003/ 004
Stoody Super 20 Weartrode 30 /
SMAW- Hardfacing VANCARB 078
Vancar-E Weartrode 40
Nanocarb 110
Stoody 160E
Stoody CP2000
Stoody 101AP
FCAW-OA- Hardfacing Stoody SA Super 20 EWAC O 630
Vancar-O
Stoody 160FC-O

offers equipment and automation ideal for power generation applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

3. MILL LINER PLATES
Versalloy Plus OK 13Mn/OK 14MnNi
SMAW-Build up Stoody Build-Up LH OK 67.43
Stoody 2110 OK 67.45
Versalloy AP-G
FCAW-OA-Build up Stoody Build-Up
OK Tubrodur 200 O D
Stoody 110
OK Weartrode 60T
Stoody 2134 EWAC HF 003/ 004
Stoody XHC Nanocarb 110
OK 13Mn/OK 14MnNi
Stoody CP2000
Stoody 100HD OK Tubrodur 55 O/A
FCAW-OA-Hardfacing EWAC O 570/ O 630
Stoody 101HT OK Tubrodur 13Mn O/G
Stoody 101HWP
Wear Plate EDP 550/650/750
4. COAL HANDLING PIPES, ELBOWS AND CHUTES

OK 13Mn/OK 14MnNi/
SMAW-Build up Not applicable EWAC BU 101
OK Weartrode 65T
FCAW-OA-Build up Not applicable EWAC O 52 B OK Tubrodur 13Mn O/G
Stoody 35
Stoody XHC EWAC HF 002/004
Stoody 45 Nanocarb 110
Stoody 160E
Stoody PC2009
Stoody 101AP
FCAW-OA-Hardfacing Stoody 101HT EWAC O 630/ O 570 OK Tubrodur 55 O/A
Stoody CP2001
Stoody 160FC-O


5. STEAM VALVES
Stoodite 6 (coated)
SMAW-Hardfacing EWAC COB 6/ COB 21
Stoodite 21 (Coated)
OFW Stoodite 21 (Bare)

(Oxyfuel Gas Welding) Stoodite 6 / 6H (Bare)
Stoodite 21 (Bare)
GTAW-Hardfacing
Stoodite 6 / 6H (Bare)
Stoodite 21-M
GMAW-Hardfacing
Stoodite 6-M
FCAW-OA-Hardfacing Stoodite 6-O
Stoodite 6-S
SAW-Hardfacing
Stoodite 21-S
6. RECLAIMER BUCKET
Versalloy Plus
OK 13Mn/OK 14MnNi
Stoody Build-Up LH
SMAW-Build up EWAC BU 102 OK 67.43
Stoody 1105
OK 67.45
Stoody 2110
Versalloy AP-G
Stoody Build-Up OK Tubrodur 13Mn O/G
FCAW-OA-Build up EWAC O 540
Stoody 105 OK Tubrodur 200 O D
Stoody 110
Stoody 2134
Stoody XHC
SMAW-Hardfacing EWAC HF 002/004 OK Weartrode 60T
Vancar-E
Stoody 160E
Stoody 964 AP-G

Stoody 670
Stoody 100HD
Stoody 101AP
Stoody 101HT
Stoody 143
Vancar-O
Stoody 160FC-O
Wear Plate EDP 600


7. BREAKER PLATE
OK 13Mn/OK 14MnNi
Stoody Build-Up LH
SMAW-Build up EWAC BU 101/103 OK 67.43
Stoody 2110
OK 67.45

FCAW-OA-Build up EWAC BU 540
Stoody 2134
SMAW- Hardfacing EWAC HF 004 OK Weartrode 60T
Stoody XHC
Stoody CP2000
Stoody 100HD
FCAW-OA-Hardfacing Stoody 101AP EWAC O 570 OK Weartrode 60T
Stoody 101HT
Stoody 101HWP
Wear Plate EDP 550/650/750
8. COAL CRUSHER END DISC/SPIDERS

OK 13Mn/OK 14MnNi
Stoody Build-Up LH
SMAW-Build up OK 67.43
Stoody 2110
OK 67.45

FCAW-OA-Build up
Stoody 2134
SMAW-Hardfacing Stoody 35 OK Weartrode 60T
Stoody XHC
Stoody CP2000
Stoody 100HD
FCAW-OA-Hardfacing Stoody 101AP EWAC O 517 OK Tubrodur 55 O/A
Stoody 101HT
Stoody CP 2000


AGRICULTURE APPLICATION SOLUTIONS
AGRICULTURE
Since agricultural equipment and usage
varies greatly, product selection and technical
solutions are extremely important for repair
and maintenance. With our complete portfolio,
ESAB offers unmatched flexibility.
After studying your application, our team can
recommend economical options that achieve
the highest level of quality, including target
hardness, deposition rate, and a spatter
level. In addition to filler metals, ESAB offers
innovative technology and processes to
enhance your overall productivity.

31
TYPICAL APPLICATIONS FOR AGRICULTURE.

ESAB offers solutions for repairing and maintaining a wide range of agriculture manufacturing equipment.
PLOW COMPONENTS SUCH AS:

SEPARATED AND INTEGRATED COULTER, LANDSIDE PLATE, MOLDBOARD, PLOWSHARE AND CHISEL
Stoody Self Hardening

Stoody CTS
Stoody XHC OK Weartrode 50
EWAC HF 002
SMAW-Hardfacing Stoody Super 20 OK Weartrode 55 HD
EWAC HF 003
Stoody 968E OK Weartrode 60T
Vancar-E
Stoody 160E
Stoody BTS
OFW Vancar-G
(Oxyfuel Gas Welding) Stoody ATB
(Acetylene Tube Borium)
Stoody 965 G/AP-G

Stoody 964 G/AP-G OK Tubrodur 60 G M
FCAW-GS-Hardfacing
Stoody 970-G OK Tubrodur 58 G M
Stoody 160FC
Stoody 965-O
Stoody 101HC
Stoody CP2000
Stoody SA Super 20 EWAC 0 570
Stoody 968-O
Vancar-O
Stoody 160FC-O

offers equipment and automation ideal for agriculture applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

VARIOUS CULTIVATOR COMPONENTS SUCH AS:

SWEEPS, SUBSOIL PLOW-TEETH AND CULTIVATOR TEETH

Stoody CTS
EWAC HF 002 OK Weartrode 50
Stoody XHC
SMAW-Hardfacing EWAC HF 003 OK Weartrode 55 HD
Stoody Super 20
EWAC HF 004 OK Weartrode 60T
Vancar-E
Stoody 160E
Stoody 965 G/AP-G

Stoody 964 G/AP-G OK Tubrodur 60 G M
FCAW-GS-Hardfacing
Stoody 970-G OK Tubrodur 58 G M
Stoody 160FC
Stoody 965-O
Stoody 600
Stoody 101HC
Stoody CP2000
EWAC O 630
FCAW-OA-Hardfacing Stoody 101AP OK Tubrodur 55 O A
EWAC O 570
Stoody SA Super 20
Stoody 968-O
Vancar-O
Stoody 160FC-O
GRAIN MILL HAMMERS

GMAW-Hardfacing Stoody 966-G
OFW (OXYFUEL GAS

Stoody TB-2954
WELDING)


GRAIN AUGERS


Stoody XHC EWAC HF 003 OK Weartrode 50
SMAW-Hardfacing
Stoody Super 20 NanoCarb 110 OK Weartrode 55 HD
Stoody 160E
Stoody 965 G/AP-G

Stoody 964 G/AP-G EWAC O 570 OK Tubrodur 60 G M
FCAW-GS-Hardfacing
Stoody 970-G EWAC O 545 OK Tubrodur 58 G M
Stoody 160FC
Stoody 965-O
Stoody 101HC
Stoody CP2000
EWAC O 570
FCAW-OA-Hardfacing Stoody 101AP OK Tubrodur 55 O A
EWAC O 545
Stoody SA Super 20
Stoody 968-O
Stoody 160FC-O


SUGAR MILL APPLICATION SOLUTIONS
SUGAR MILL INDUSTRY

With decades of experience supporting
sugar mills, we understand the entire
process as well as the cost-benefit
challenges of reclaiming seasonal
equipment. With a wide range of high-
quality products, ESAB is your single-source
partner for all applications. Our turnkey
solutions are backed by dedicated R&D
and engineering teams, and designed
to extend component life by 80-150%.

35
TYPICAL APPLICATIONS FOR

THE SUGAR MILL INDUSTRY.
ESAB offers solutions for repairing and maintaining a wide range
of sugar mill manufacturing equipment.
3 4
EXHAUST FANS
2
5 6 7 8 10
1
9
HARVESTERS
1 ane Grabber
C 4 D Hammer Shredder
H 7 oother Roller Pressure Feeder (TRPF) Rolls
T
2 Cane Leveller 5 Roll Mill 8 Grooved Roller Pressure Feeder (GRPF) Rolls
3 Cane Cutter/Knife 6 Trash Plate 9 Bagasse Shredder Anvils
10 Press Roll Sprocket, Gear

sugar mill industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information.
36
1. CANE GRABBER
ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
Stoody 35
Stoody 965-O/AP-G
Stoody 964 AP-G
FCAW-OA-Hardfacing Stoody 101HC OK Tubrodur 55 O A
Stoody CP2000
Stoody 101AP
2. CANE LEVELER
Stoody 35
Stoody 965-O/AP-G
Stoody 964 AP-G
EWAC O 570
FCAW-OA-Hardfacing Stoody 101HC OK Tubrodur 55 O A
EWAC O 630
Stoody CP2000
Stoody 101AP

offers equipment and automation ideal for sugar mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

3. CANE CUTTER/KNIFE
Stoody 2134
Stoody XHC
Stoody 600
Stoody 100HC
EWAC O 570
FCAW-OA-Hardfacing Stoody CP2000 OK Tubrodur 55 O A
EWAC O 630
Stoody 101HT
Stoody CP2001
4. HD HAMMER
OK 13Mn/OK
SMAW-Build up Stoody 2110 EWAC BU 101/ BU 102
14MnNi
OK Tubrodur 13Mn
FCAW-OA-Build up Stoody 110 EWAC O 540
O/G
Stoody 2134
SMAW-Hardfacing EWAC HF003 OK Weartrode 60T
Stoody XHC
Stoody 600
Stoody 100HC
FCAW-OA-Hardfacing Stoody CP2000 EWAC O 570 OK Tubrodur 55 O A
Stoody 101HT
Stoody CP2001


5. MILL ROLL
Castweld 55 EWAC CI 407
SMAW-Joining OK NiFe-CI
Stoody Build-Up LH EWAC CI 424
Castweld Ni55 OA
FCAW-Joining EWAC UNIR GS DI 5 Nicore 55
Build Up O/G
Stoody 21
SMAW-Underlay Stoody 35
Stoody Super Chrome
Stoody XHC
Stoody 965
Stoody 117
Stoody 121
FCAW-OA-Underlay Stoody 600
Stoody 101HC
Stoody CP2000
Stoody 101AP
Stoody 35
Stoody Super
SMAW-Tear Drop Chrome
Stoody XHC
Stoody Super 20
Stoody 117
Stoody 600
Stoody 100HC
FCAW-OA-Tear drop
Stoody CP2000
Stoody 101HT
Stoody CP2001
Stoody Super Chrome

SMAW-Arcing Cobalarc Borochrome SUPERGRIP 88 OK 84.77
Stoody XHC
Stoody 101HC
Stoody 100HC
FCAW-OA-Arcing Stoody CP2000 EWAC O 888
Stoody 101HT
Stoody CP2001


6. TRASH PLATE
Versalloy Plus
SMAW-Build Up
Stoody Build-Up LH
Versalloy AP-G
FCAW-OA-Build Up
Stoody Build-Up
Stoody 100HC
Stoody CP2000
EWAC O 570
FCAW-OA-Hardfacing Stoody 101AP OK tubrodur 55 O A
EWAC O 630
Stoody 101HT
Stoody 160FC-O
Stoody 35
Stoody Super Chrome
Stoody XHC
Stoody 160E
OFW EWAC 003 P

Stoody 87TG
(Oxyfuel Gas Welding) EWAC 001 P
7. TOOTHER ROLLER PRESSURE FEEDER (TRPF) ROLLS

Castweld 55
SMAW-Build Up
Stoody Build-Up LH
Castweld Ni55-O
FCAW-Build up
Stoody Build-Up
Stoody 35
Stoody Super Chrome
Stoody XHC
Stoody Super 20
Stoody 600
Stoody 100HC
Stoody 101HT
Stoody CP2001


8. GROOVED ROLLER PRESSURE FEEDER (GRPF) ROLLS
Castweld 55
SMAW-Build Up
Stoody Build-Up LH
Castweld Ni55-O
FCAW-Build up
Stoody Build-Up
Stoody 35
Stoody Super Chrome
Stoody XHC
Stoody Super 20
Stoody 600
Stoody 100HC
Stoody 101HT
Stoody CP2001
9. BAGASSE SHREDDER
OK 13Mn/OK 14MnNi
SMAW-Build up Stoody 2110 EWAC BU 101 OK 67.43
OK 67.45

FCAW-OA-Build up Stoody 110 EWAC O 52 B
OK Tubrodur 200 O D
Stoody 2134
SMAW-Hardfacing Stoody 35 EWAC HF 003 OK Weartrode 60T
Stoody XHC
Stoody 101HC
Stoody 100HC
EWAC O 570
FCAW-OA-Hardfacing Stoody CP2000 OK Tubrodur 55 O A
EWAC O 630
Stoody 101AP
Stoody CP2001


10. PRESS ROLL SPROCKET, GEAR
OK 13Mn/OK 14MnNi
Versalloy Plus
SMAW-Build up EWAC BU 101/ BU 102 OK 67.43
Stoody Build-up LH
OK 67.45

FCAW-OA-Build up EWAC O 52 B/O 540
Stoody SOS 307 (MOD) OK Tubrodur 200 O D
Stoody 1105 OK Weartrdoe 30/

SMAW-Hardfacing
Stoody 2110 Weartrode 40
Stoody 105
Stoody 110


EQUIPMENT
EQUIPMENT
POWER SOURCES.
No matter your welding process or application requirements,
ESAB has the ideal power source for repair or maintenance tasks.
KHM 525/595 Warrior 500i Warrior 750i

n Digitally controlled, engine-driven n A reliable and easy-to-use multiprocess n A power, reliable welding
welding/electric power unit made welding machine designed for heavy- package for harsh environments
for heavy-duty repair, maintenance, duty productivity and heavy-duty productivity
and assembly
n Up to 500 A delivered with superb n True multi-process machine that
n Wide working range, including MMA, arc characteristics enables gouging 12.8 mm (.5 in.)
TIG, and MIG/MAG welding as well electrodes with outstanding
n High duty cycle for long runs across a
as carbon arc gouging performance
variety of applications – delivers 400 A
n Equipped with a powerful, efficient or 500 A at 60% duty cycle n Inverter technology delivers
water-cooled Perkins diesel engine exceptional arc performance,
n IP23 rating for outdoor and indoor use
with battery and electric start energy savings, and power
in rough environments
n Built-in brushless, maintenance-free, n Durable and rugged with
n Wide input voltage range to support
asynchronous generator supplies up to: waterproof enclosed design
regional requirements
- KHM 525: 16 kVA three-phase 400 n Clear and intuitive interface
n Multiple operator system racks are
V or 12 kVA single phase 230 V power for simple operation
available upon request
- KHM 595: 30 kVA three-phase 400 V
or 15 kVA single phase 230 V power
 BACK TO TABLE OF CONTENTS 44

EQUIPMENT
POWER SOURCES.
No matter your welding process or application requirements,
ESAB has the ideal power source for repair or maintenance tasks.
Renegade ET 300iP/EC Rebel 285ic/320ic*

1000/ET 300i/ES 300 n True multi-process machine that combines power,
n Inverter-based high-frequency TIG (HF) and MMA/Stick mobility, and flexibility in any fabrication environment
machines with extreme power-to-weight ratios n 4-wheel wire feed system provides high and consistent
n Compact format makes them easy to carry and bring weld quality regardless of the material being welded
to any job site n Automatically adaptive start parameters provide
n High duty cycle and the ability to run the machine distinct and precise starts every time
on long mains and welding cable n Rebel EMP 285ic: maximum output of 300 A
n Features an automatic input voltage sensor and can
n Rebel EMP 320ic: maximum output of 350 A
operate with any input voltage between 230V and
480V 3-phase
*Model names differ from region to region.

Contact your ESAB representative for more information.
EQUIPMENT
WIRE FEEDERS.
ESAB’s family of wire feeders offers industry-leading performance, functionality, and durability.
Robust Feed Pro Warrior Feed 404 HD

n Equipped with a new precision wire drive system with n A heavy-duty wire feeder engineered for use with the
enough power to handle up to 2.0 mm (.078 in.) solid Warrior 500i power source
wire and 2.4 mm (.09 in.) cored wire
n Drive roll design provides superior feeding performance
n Great portability with ergonomic handles, five for .76 mm to 2.4 mm (.030 in. to .09 in.) wire in
lifting points, and safe for crane lifting handles high-volume and heavy fabrication applications
n Weatherproof, enclosed design that withstands n Delivers high starting torque, rapid response, and
rain from all directions and inside heater ensures reliable feedabilty
the filler metal is kept dry
n Quick-change drive rolls reduce downtime and provide
n Large, sun-friendly display and clear controls make consistent wire feeding results
setup efficient and easy – even when wearing gloves
n Upper idler drive system greatly reduces wire distortion
and wear in MIG gun parts

EQUIPMENT
TORCHES.
ESAB’s welding torches deliver performance, comfort, and safety for a wide range of applications.
PSF 520W Tweco® Classic 5 TBi MOG 50/70

Air Cooled MIG Gun Ideal for self-shielded flux-cored
n Premium MIG torches for maximum n
performance and handling n 500 AMP 60% duty cycle MIG gun welding (FCAW-SS)
suitable for heavy-duty fabrication Quick-change necks allow for easy
n Ergonomically engineered for a firm, n
comfortable hold and reduced fatigue n Versatile selection of rear connectors replacement for repair or adaptation
on the job and front-end consumables available based on application
n
New dual-circuit water cooling n Handle with oval-shaped design and n Optional side-mounted arc-force
system for enhanced cooling ability to pivot for easy manipulation rocker switch
in different positions while reducing Available with 330A (MOG 50)
n Compatible with durable wear-parts n
operator fatigue
from previous PSF generations or 400A (MOG 70)

EQUIPMENT
TORCHES.
ESAB’s welding torches deliver performance, comfort, and safety for a wide range of applications.
TBi PLP PLP 200-L /PLP 300 EWAC Tribojet Microflow System Victor VPT-100
n Plasma-powered welding torches n Designed to apply a protective coating on n The Victor VPT-100 provides
that combine high-power capacity machine parts powder feed into the gas mixture
and a compact design
n Microflow-type oxyacetylene torches capable n Deposit thickness is controlled by
n Highly effective two-circuit cooling of delivering a wide range of alloys the powder flow rate of the torch
system
n Suitable for coating many base metals,
n Small torch neck measurements including steel, cast iron, nickel alloys, grey
cast iron, and certain copper base alloys
n Deliver long consumable life and
low maintenance n Coating thicknesses ranging from
0.10 mm to 6 mm (.004 in. to .24 in)

EQUIPMENT
MANUAL PLASMA CUTTING AND GOUGING.

ESAB offers a complete line of manual plasma cutting machines.
Contact your local representative for more information.
Accessories essential
for on-site application:
n 1Torch (R) SL100 15m (50 ft)
n 1Torch ATC Lead extension
15m (50 ft)
Cutmaster 60i Cutmaster 102/100 Cutmaster 152/120 Drag

Shield Cap
Shield Cup
Tip Start
Cartridge
Electrode
Gouging
n Offers the highest power-to- n Weighs 28.1 kg (62 lb.) n Weighs only 28 kg (62 lb.) Shield Cap
Deflector
Maximum Life
Shield Cup
weight ratio in its class and provides 100 A of and offers multi-voltage
cutting power 1-or 3-phase input capability
n Built for portability and durability
with the integral multi-handle n This unit combined with the n Provides 120 A of cutting Drag Tip Cutting
design, available in either a 1Torch has a maximum cut

®
power for a 30 mm (1.25 in.)
1-phase or 3-phase unit capacity of 45 mm (1.75 in.) recommended cut and
Standoff Tip Cutting
50 mm (2 in.) maximum cut
n 50% duty cycle at 60A n Front Panel LEDs indicate
with automatic multi-voltage status conditions for n Storage compartment for
detection from 208-480V maximum efficiency convenient access to spare Drag Shield Cutting
parts and consumables

n Up to 20 mm (.75 in.) n Versatile 1Torch with ATC
recommended cut disconnect makes it easy n Versatile 1Torch with ATC Gouging
capacity with maximum to add lead extensions or disconnect makes it easy
sever of 38 mm (1.5 in.) convert to a machine torch to add lead extensions or
and 20 mm (.75 in.) convert to a machine torch
pierce capability n True Guard roll bar provides
easy transportation and n Auto Pilot Restart feature
protection for unmatched instantly reignites the pilot arc
durability while cutting expanded metals
*Branding and naming of manual plasma lineup may vary by region.

Ask your ESAB representative for details.
EQUIPMENT
AUTOMATION.
As the leaders of welding automation, ESAB offers high-productivity solutions
that meet the unique demands of repair and maintenance applications.
A2 Multitrac With A2-A6 LAF 1001/1250 Versotrac

Process Controller PEK n Three-phase, fan-cooled DC welding n Versatile and operator-friendly
n
Compact versatile tractor suitable power sources designed for high welding tractor
for butt and fillet welds with extremely productivity SAW or GMAW
n Modular design – perfect for any application
fast changeover time n Used in combination with ESAB’s
A2-A6 equipment range and the A2-A6 n Can be configured for MIG, SAW, and
n Four-wheel drive ensures accurate
travel speed PEK or A2 PEI process controllers SAW twin welding applications, as well
as three- and four-wheel versions
n
Digital control panel allows exact preset n Offer good arc stability at both high for optimum stability on any surface
and control of welding parameters and low arc voltages
n Add gouging capability with
n
Fully mobile and can easily be moved n Adjust and monitor the welding Arcair-Matic N7500
from one welding station to another parameters from the front panel
of the process controller n Easily change between single SAW,
n
Choose single or twin wire twin SAW, and gouging heads

FILLER METALS
WEAR PLATE
EQUIPMENT
METALS
FILLER METALS PORTFOLIO.

FILLER
Our extensive portfolio of filler metals features the top brands in welding consumables,
delivering unmatched quality and flexibility in product selection.
Stoody EWAC ESAB
Founded in 1921, Stoody created EWAC Alloys Limited is a pioneer As the global leader of welding and
the hardfacing category of welding of welding solutions for preventive cutting solutions, ESAB offers a wide
products – and continues to be a maintenance and repair of industrial range of innovative, well-documented
world-leading innovator of welding machinery. With more than five filler metals for repair and maintenance
wires, electrodes, and powders used decades of experience in wear- applications. All ESAB brand fillers
to combat various types of wear related problems, EWAC’s offerings metals are supported by unrivaled
and corrosion. Stoody’s alloys are include special welding electrodes, materials expertise and application
engineered to withstand the demands gas-brazing rods and fluxes, atomized knowledge. A combination of
of high-impact and high-abrasion metal powder alloys, flux-cored multinational manufacturing and local
conditions, as well as high continuous wires, polymer compounds, support allows us to meet the unique
temperatures and corrosion. and wear-resistant plates. challenges of our customers.

EQUIPMENT
PLATES
WEAR PLATES.
WEAR
When applied to industrial equipment, wear plates provide protection against abrasion and erosion.
Our hardfacing portfolio offers the widest range of wear plates, including base materials (from
chromium carbide to refractory complex carbides), sizes, coating alloys, and welding processes.
Benefits of wear plates:

n
Extend service life and reduce
maintenance costs
n
Increase maintenance intervals
and plant availability
n
Conserve resources by replacing
liners instead of parts or machinery
VIEW WEAR PLATE   BACK TO TABLE OF CONTENTS 53

METALS
APPLICATIONS
SPECIFICATIONS
PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS
Castweld 55
FILLER
Designed for worn cast iron parts requiring build-up or repair, Castweld 55 has Joining or build-up on cast iron parts, including pump
good strength and tolerance to high phosphorus. It is used as a general-purpose housings, engine blocks, assorted castings, sugar mill
rod, especially when welding thick sections, and is also recommended for joining press rolls, and roll flanges
cast iron to dissimilar metals.
Stoody 1105
A solid-core electrode with an extruded coating containing the alloying elements. Tractor rollers, tractor idlers, arch wheels, shovel rollers and Hardness:
Provides good weldability and a high deposition rate, and bonds readily to idlers sprockets, drive tumblers, churn drills, charging car 12.7 mm (.5 in.) weave beads – air-cooled
carbon and low-alloy steels. For hot wear applications up to 315°C (600°F). wheels, wobblers, coupling boxes, sugar mill sprockets, gears 2 layers - 1045 steel..................................................38-42 HRc
Stoody Build-Up LH
A solid-core electrode with a special low-hydrogen coating to provide a Tractor rollers, steel shovel pads, tractor and shovel idlers, Hardness:
high-strength fusion bond on carbon and low alloy steels. When used as a gear teeth, sprockets, shafts 1 layer (weave beads) med. carbon steel......................27 HRc
base alloy for hardsurfacing overlays or restoring parts to original dimensions, 2 layers (weave beads) med. Carbon steel...................29 HRc
it provides a weld deposit with excellent compressive strength and ductility 3 layers (weave beads) med. carbon steel....................31 HRc
capable of absorbing heavy impact and/or compressive loads. Can be applied Tensile strength...............................................118 ksi (815 MPa)
in multiple layers without cracking, spalling, or mushrooming. It is machinable Yield strength..................................................113 ksi (780 MPa)
in the “as welded” condition with reasonable procedural care and can be Elongation...............................................................................6%
forged at red heat. The electrode will work harden under high-impact loads
but is not recommended for manganese steel or cast iron.
Stoody 1102
A solid-core electrode designed for wear resistance in metal-to-metal Cable sheaves, forging dies, crane wheels, hot and cold Alloy content:
applications. It has an extruded coating that contains the alloying elements. shear blades, drill pipe hard banding, hot work extrusion rolls 11% (chromium, molybdenum, tungsten, manganese,
Stoody 1102 has an all-weld metal composition and physical properties similar silicon, carbon, vanadium)
to those of H-12 tool steel. Weldability is very good. It is good for hot wear Iron Base
applications up to 593°C (1,100°F) and can be machined using carbide tools.
A solid-core electrode with an extruded coating containing the alloying Churn drills, trailer hitches, machine components, bearings, Hardness:
elements. It is magnetic on carbon or low-alloy steels. sliding metal parts, sugar cane harvesters, mill press rolls All weld metal.............................................................52-58 HRc
2 layers (weave beads) - mild steel..........................52-56 HRc
Water-quenched from 925°C (1,700°F)...................56-59 HRc
Furnace-cooled from 925°C (1700°F)......................19-22 HRc
2 layers (weave beads) - 1045 steel.........................54-58 HRc
Water-quenched from 925°C (1700°F)....................56-60 HRc
Furnace-cooled from 925°C (1,700°F).....................19-23 HRc
Stoody Nicromang
NICROMANG is an out of position extruded electrode with excellent Dipper and Tooth Build-up, Crusher Rolls, Dredge Pump Hardness (2 Layers) / Work Hardens to......200 BHN/500 BHN
impact strength. It work hardens under impact. Deposits can be flame cut. Parts, Rolling Mill Couplers, Rolling Mill Spindles, Crusher Tensile Strength...............................................120 ksi (830 MPa)
NICROMANG has a high deposition rate. Designed for build-up, and joining of Jaws, Impact Breaker Bars, Hammer Mill, Shovel Pads, Yield Strength.....................................................70 ksi (480 MPa)
manganese steels. No limit to deposit thickness. Railroad Frogs (manganese) Elongation.............................................................................. 42%
Stoody Nicromang® Frog

A high-strength, high-manganese alloy designed for buildup repair of manganese Manganese railroad track components, railroad frogs and Abrasion resistance......................................................Moderate
casting such as manganese railroad frogs and crossings, manganese crusher crossings, crusher cone nuts and mantles, crusher hammer Impact resistance...........................................................Excellent
hammers, and impact bars. The high alloy content allows for high work-harden rolls, impactor bars, and rotors Hardness:
ability while maintaining high-impact resistance and toughness. Deposits are As deposited.................................................................185 BHN
austenitic whether applied to carbon steel or manganese steel, non-magnetic, Work-hardened...............................................................36 HRc
machinable with carbide tools, and can be flame cut. Magnetic....................................................................................No
Surface cross checks...............................................................No
Yield strength..................................................80.7 ksi (557 Mpa)
Tensile strength.............................................127.2 ksi (878 Mpa)
Elongation..............................................................................37%

METALS
APPLICATIONS
SPECIFICATIONS
Stoody 2110
FILLER
A solid-core extruded electrode with alloys in the coating designed for Shovel pads, roll crushers, hammers, shovel teeth, grate Hardness:
the build-up of austenitic manganese steel parts subject to high-impact bars, carbon, steel frogs, switch points, manganese rail 2 layers (1020 steel)/work-hardens........................200 BHN
loading without limitations to deposit thickness. Stoody 2110 is a modified components, sugar mill hammers, knives and roll flanges Work-hardens to...................................................48-53 HRc
high chromium-high manganese steel that combines toughness and wear 2 layers (mang. steel)...............................................210 BHN
resistance. This alloy can be applied to low-carbon steel and used to join Work-hardens to...................................................50-55 HRc
austenitic manganese steels to low-carbon steel. 5 layers (mang. steel)..............................................220 BHN
Work-hardens.......................................................50-55 HRc
Tensile strength.........................................119 ksi (820 MPa)
Yield strength...........................................76.5 ksi (525 MPa)
Elongation........................................................................40%
Versalloy Plus
A modified austenitic stainless steel recommended for joining, rebuilding, or General-purpose electrode used for joining stainless steels Hardness/work-hardened............................230 BHN/340 BHN
cushion-overlaying on applications involving high-strength, heat, and corrosion to other alloys; also a good cushioning layer for hardfacing Tensile strength................................................116 ksi (800 MPa)
resistance. It is frequently used to join metals in dissimilar applications involving
stainless steels and low-carbon steels.
Stoody 21
A tubular electrode with a graphitic coating that bonds well with cast iron, Shells, compactors, buckets, mill hammers, bucket teeth, Hardness:
carbon, or low-alloy steel. It is slightly magnetic on carbon and low alloy dredge pumps 2 layers - mang. steel................................................46-50 HRc
steels, non-magnetic on manganese, and offers good impact and abrasion 2 layers - med. carbon..............................................52-56 HRc
characteristics. For hot wear applications up to 425°C (800°F).
Stoody BTS
A bare tubular rod for oxy-fuel applications, BTS is ideal for metal-to-metal Cultivator discs, bird machine screws, plowshares, conveyor/ Hardness (as deposited)............................................56-60 HRc
wear and earth abrasion. It is particularly suited where thin deposits are classifier flights, sand chutes, subsoiler blades, sweeps,
required. Deposits exhibit a low coefficient of friction and polish to a mirror chisel points
finish under earth abrasion. Can be applied to carbon, low-alloy, and
manganese steels. For hot wear applications up to 480°C (900°F).
Stoody CTS
A tubular electrode containing granular alloying elements and finished with a Crushing applications, pug mill paddles, sintering mill Hardness:
dipped graphitic coating. Because of its high manganese content, deposits breakers/bars, cement mill die rings, railroad tie tamper 2 layers (weave beads) – med. carbon...................57-61 HRc
offer good resistance to impact and abrasion. It is an excellent choice for tips, sugar mill press roll flanges 2 layers (weave beads) – mang. Steel....................47-51 HRc
hardfacing on cast iron. For hot wear applications up to 480°C (900°F).
Stoody 2134
A tubular electrode containing granular alloying elements. The coating is Crusher rolls, pit scraper, mill hammers, bucket teeth, Hardness:
graphitic. It exhibits excellent abrasion resistance in fine, sandy soils. It is the impactor bars (final pass), sugar mill shredder anvils, 2 Layers (weave beads)-1045 plate (as welded)....56-60 HRc
best choice for high abrasion accompanied by high impact. It is also a good hammers, knives, press rolls, scrappers Line-cooled from 954°C (1750°F)............................48-51 HRc
choice for hardfacing on cast iron parts. Water-quenched from 954°C (1,750°F)...................63-65 HRc
2 Layers (weave beads) - mang. steel.....................45-50 HRc
Deposits may work-harden......................................5 to 6 HRc
Hot wear applications................................Up to 510°C (950°F)

METALS
APPLICATIONS
SPECIFICATIONS
Stoody 35
FILLER
A solid-core electrode with a heavy extruded coating containing the alloy Teeth, screws, tile mixer paddles, crushing equipment, sugar mill Hardness:
elements. Weldability is excellent and can be applied to carbon alloy and combs, elevator screw flights, press rolls, scrappers, roll flanges 2 layers – 1045 plate as-welded..............................53-57 HRc
manganese steels. For hot wear applications up to 510°C (950°F). 2 layers (weave beads) – mang. steel.....................50-53 HRc
Work-hardened.........................................................58-60 HRc
Stoody XHC
A solid-core electrode with an extruded graphitic coating containing the Grader blades, slurry pipe, harrow plows Hardness:
alloying elements. Deposits are highly resistant to both sliding and grinding 1 Layer (weave beads) med. carbon steel..............60-66 HRc
abrasion. A very good choice for hardfacing on cast iron. 1 Layer (weave beads) - mang. steel.......................50-55 HRc
Hot wear applications............................Up to 540°C (1,000°F)
Stoody Super 20
A solid-core electrode with a heavy extruded coating that contains the alloying Crusher parts, ash fan blades, spiral conveyors, feed mill Impact Resistance...............................................Low–moderate
elements. Extremely good wear resistance is attributed to the addition of hammers, anhydrous ammonia, coke pusher shoes, hot slag Hardness:
molybdenum, tungsten, and chromium. It can be used in hot wear service up dipper teeth, pug mill paddles, sintering plant parts On carbon steel.........................................................60-65 HRc
to 593°C (1,100°F). The abrasion resistance of this alloy approaches that of On manganese steel.................................................58-63 HRc
tungsten carbide. Deposits will cross check and should be limited to one layer. Deposition layers.........................................................................1
The deposits are not machinable or forgeable. Machinability/forgeability.........................................................No
Hot wear applications...............................Up to 593°C (1,100°F)
Stoody 45
An alloy-coated electrode capable of high abrasion resistance, high corrosion Iron and steel industry: guides, sinter plant parts, blast Abrasion resistance.............................................................Good
resistance, and high hardness at elevated temperatures. This electrode contains furnace parts, slag rakes, hot wire guide, hot ash elbows, Impact resistance...................................................................Low
high niobium and molybdenum, which contributes to its excellent high-temperature exhaust fan blades, crushers, coke pusher shoes, hot screens Corrosion resistance............................................................Good
abrasion resistance. For hot wear applications up to 760°C (1400°F). Hardness......................................................................59-61 HRc
Deposit layers...............................................................................2
Stoody ATB (Acetylene Tube Borium®)

ATB is manufactured by metering-crushed tungsten carbide particles of Plow shares, cane knives, teeth, tool drill bits Alloy Content.........................................tungsten carbide - 60%
controlled mesh size into steel tubes. Borium is available in a variety of particle Iron Base
sizes – fine mesh sizes increase wear-resistance, while coarse sizes improve
cutting efficiency. Borium deposits absorb more impact than the finer Borod
overlays because more matrix is exposed.
Stoody TB-2954 Bare

A bare oxy-acetylene hardfacing rod is used primarily for grain mill hammers. Grain mill hammers Alloy content.........................................Tungsten carbide - 60%
It has extreme abrasion resistance and low impact resistance. It is manufactured Iron base
by metering-crushed tungsten carbide particles with a mesh size of 100–250
into steel tubes.
Stoody Vancar E
A coated fabricated electrode that contains specially formulated vanadium Farm drill points, dry cement pump screws, ammonia injector Abrasion resistance.......................................................Excellent
tungsten carbide particles approximately equal to tungsten carbide in hardness wings, pug mill knives, drill pipe stabilizer wings, chisels Impact resistance...................................................................Low
but at only half the density. Vancar E has an advantage over tungsten carbide Machinability.............................................................................No
because it can be applied in multiple layers and still retain its original hardness Deposition layers..............................................................Multiple
due to the uniform distribution of the carbide particles. This provides wear rates Surface cross checks...............................................................No
that remain uniform throughout the life of the deposit. Magnetic...................................................................................Yes
Hot wear applications.................................Up to 482°C (900°F)

METALS
APPLICATIONS
SPECIFICATIONS
Vancar G (bare for oxy-fuel)

FILLER
Fabricated rods containing specially formulated vanadium tungsten carbide Ripper shanks, impellers, stabilizers, PVC plastic mixer paddles
particles that are nearly half the weight of tungsten carbide with approximately
equal hardness. Can be applied in multiple layers while retaining hardness due
to the uniform distribution of the carbide particles – providing wear rates that
remain very uniform throughout the life of the deposit.
Stoody 160E
Coated electrode consisting of tungsten carbide particles in a nickel-silicon- Dredge rotary cutter heads, pipe id and filtering screens, Abrasion Resistance......................................................Excellent
boron matrix. This microstructure (approximately 55% by weight) gives Stoody drill bits and stabilizers Matrix hardness:
160E superior toughness, corrosion, and excellent fine-particle erosion Single layer................................................................50-60 HRc
resistance in slurry type applications. Two layer...................................................................50-60 HRc
Deposition layers.....................................................2 maximum
Surface cross check.............................Depends on application
Machinability.............................................................................No
Stoodite 6H
This bare rod provides resistance to many forms of chemical and mechanical Zinc tanks, forging dies, diesel engine valves, trimmer dies, Abrasion resistance.......................................................Excellent
degradation over a wide temperature range. It’s the most versatile and widely guide rolls, trunnions, chemical, and steam valve trim, Impact resistance................................................................Good
used cobalt alloy, with a good balance of abrasion and impact resistance. bearing and bushing areas, plastic extrusion screws Corrosion resistance...........................................................Good
Offers outstanding anti-galling properties, high-temperature hardness, and Hardness (2 layers).....................................................40-48 HRc
high resistance to cavitation erosion that results in its wide use as a valve seat Hot hardness..................................................................Excellent
material. It bonds well to all weldable grade steels and stainless. Magnetic....................................................................................No
Deposition layers.......................................................2 maximum
Surface cross check.............................Not with proper preheat
Machinability..........................................Use carbide tools/grind
Stoodite 21 (coated)
STOODITE 21 is a low carbon, molybdenum strengthened cobalt-chromium alloy. Hot Forming Dies, Valves and Seats, Turbine Runners Tungsten Arc, Two Layer Deposit....................................24 HRc
Its excellent high temperature strength and stability are responsible for its use as a (Work Hardened 45 HRC)
hot die material, while its inherent resistance to galling (under self-mated conditions), Shielded Metal Arc, Two Layer Deposit..........................26 HRc
cavitation erosion, and corrosion have made it a popular fluid valve seat facing alloy. (Work Hardened 45 HRC)
Stoodite 21 (bare)
A low-carbon, molybdenum-strengthened cobalt-chromium alloy. Its excellent Hot forming dies, valves and seats, turbine runners Hardness:
high-temperature strength and stability are responsible for its use as a hot die 1 layer.........................................................................27-33 HRc
material, while its inherent resistance to galling (under self-mated conditions), 2 layers.......................................................................36-39 HRc
cavitation erosion, and corrosion have made it a popular fluid valve seat facing alloy
Stoodite 6 (coated)
The most widely used cobalt alloy, featuring excellent resistance to many Flights of extrusion screws, sinker roll bushings in steel mills, Hardness:
forms of mechanical and chemical degradation over a wide temperature range. soaking pit tong bit, shafts 1 layer.........................................................................27-33 HRc
Particular attributes are its outstanding self-mated anti-galling properties, 2 layers.......................................................................36-39 HRc
high-temperature hardness, and high resistance to cavitation erosion.
Stoodite 6/6H (bare)

Both products provide resistance to many forms of chemical and mechanical Valves and valve seats, bearing and bushing areas, dies Hardness......................................................................40-48 HRc
degradation over a wide temperature range. While the chemistry of Stoodite
6H bare rod will fall within the prescribed chemical analysis for Stoodite 6, the
amounts of several elements in 6H are more closely controlled within the range
to provide better transfer across an arc, yielding a smoother gas tungsten
arc deposit. This premium version has outstanding consistency, anti-galling
properties, high-temperature hardness, and high resistance to cavitation
erosion. 6H also bonds well with weldable grade steels, including stainless.

METALS
APPLICATIONS
SPECIFICATIONS
Castweld Ni55-O/S/G
™
FILLER
An open arc wire used on worn cast iron parts requiring joining or build up. Joining, build up and repair of cast iron parts, engine Machinability..........................................................................Poor
It has good tolerance for the high phosphorus often found in cast irons. blocks and heads, cast iron universal joints welding to steel Number of deposit layers.............................................Unlimited
It works well when welding thick sections, and is also recommended for joining driveshafts, pump housings, assorted castings Tensile strength..................................................75 ksi (515 MPa)
cast iron to dissimilar metals. Castweld Ni 55-O/S/G can also be submerged Yield strength.....................................................46 ksi (315 MPa)
arc welded using a neutral flux. AWS A5.15:90, ENiFeT3-CI. Elongation...............................................................................18%
Stoody Build-Up
A low alloy fabricated wire that has excellent compressive strength and Hammers, wheel burns, repairing battered rail, steel mill Base Metal Layers Hardness
resistance to plastic deformation. This is an excellent alloy for use as an wobblers and pods, carbon steel shovel pads, shafting, rolls, 0.10% C 2 24-28 HRc
underbase for subsequent hardfacing. Several diameters are available for use pump parts, sugar mill press roll tooth (major repairs), press 0.40% C 2 30-35 HRc
both with and without shielding gases. This material has good machinability roll sprockets 0.80% C 2 38-42 HRc
in the “as-welded” condition using carbide tools. It is not recommended for
manganese steel or cast iron and will work-harden under impact.
Stoody Super Build-Up

Can be used as both build-up and hardfacing material due to its good compressive Gear teeth, sprockets, steel shovel pads, overlaying carbon Base metals............................................................0.20% C steel
strength, hardness, and wear resistance. It is not intended to be used as an steel shafts, sugar mill press roll sprockets Layers...........................................................................................2
underbase for subsequent hardfacing. When a shielding gas is used, machinability Hardness.....................................................................35-40 HRc
is very good with carbide tools.
Stoody® 105-G & 105-O

Stoody 105-G (GMAW) and 105-0 (open-arc) are low-alloy wires developed Tractor rollers, undercarriage parts, shovel idlers and rollers, Base metals...........................................................0.20% C Steel
for the rebuilding of carbon and low-alloy parts used in applications involving shovel house rolls (hook rolls), top carrier rolls, crane wheels, Layers...........................................................................................2
metal-to-metal wear. The products require carbide tools for machining. mine car wheels Hardness......................................................................41-46 HRc
Good for hot wear application up to 316°C (600°F).
Stoody 105-G (GMAW) and 105-0 (Open-arc) are low alloy wires
developed for the rebuilding of carbon and low alloy parts used in applications
involving metal-to-metal wear. Requires carbide tools for machining. Good for
hot wear application up to 600°F (316°C).
Stoody 102-G/102-O
Have all-weld metal compositions and physical properties very similar to those Cable sheaves, hot and cold shear blades, forging dies, Base metals............................................................0.20% C steel
of H-12 tool steel. Good for hot wear application up to 538°C (1,000°F). Have drillpipe hardbanding, crane wheels, hot work extrusion rolls Layers...........................................................................................2
very good compressive strength and abrasion resistance. Require carbide Hardness.....................................................................48-53 HRc
tools for machining.
Stoody 117
The deposit consists of uniformly dispersed chromium carbides in a semi- Crusher rolls, hammers, bell-type gyratory cones, bucket Hardness:
austenitic matrix that provides good impact, abrasion, and anti-galling lips, mantles, dredge pump shells, sugar mill press rolls Nominal hardness.....................................................43-45 HRc
properties. Frequently used as both a build-up and hardfacing alloy on 3 layers on mild steel................................................43-45 HRc
manganese and low-alloy materials. 2 layers on mang. steel.............................................38-40 HRc
Work-hardened.........................................................55-60 HRc
SOS 430
Deposit is ferritic stainless steel. This open arc wire can be used as a single One-layer underlay on continuous caster rolls Abrasion resistance................................................................Fair
layer underlay for the SOS 423 wire. The wire is specifically designed for one Thermal fatigue resistance..................................................Good
layer underlay on continuous caster rolls before the applications of the SOS Corrosion resistance.....................................................Excellent
423 overlay. The wire must not be used to deposit a final overlay on continuous Hardness (as welded).......................................................22 HRc
caster rolls. The alloy does not require post-weld heat treatment or temper.

METALS
APPLICATIONS
SPECIFICATIONS
SOS 423
FILLER
Deposit is a stabilized martensitic stainless steel. It is a fire-crack-resistant Hardfacing continuous caster rolls Abrasion resistance.......................................................Excellent
alloy that has excellent corrosion and wear resistance. This open arc welding Thermal fatigue resistance..........................................Very good
wire is specifically designed for a two-layer overlay on continuous caster Corrosion resistance.....................................................Excellent
rolls. It is designed to be used with SOS 430 as the underlay, and used as a Hardness (as welded).......................................................43 HRc
two-layer overlay in the un-tempered condition for best wear and corrosion
resistance. It can be applied using either a weave bead or stringer bead
technique. On smaller rolls, the stringer bead technique is preferred.
Stoody SOS 438

The deposit is a modified martensitic stainless steel. It is specifically designed Continuous caster rolls, table rolls, hot work and corrosion Thermal fatigue resistance............................................Excellent
for weld overlay on continuous caster rolls and provides the greatest resistance applications Abrasion resistance.....................................................Very good
to thermal fatigue cracking and corrosion. Overlays exhibit excellent wear Comprehensive strength.....................................................Good
properties, hot hardness, and uniform tempering response. Hardness................................................45-49 HRc (as welded)
Machinability (with carbide tools)..........................................Fair
Stoody 965 G/AP-G

Can be categorized as a general-purpose hardfacing alloy that offers a good Tillage tools, drag line bucket lips, tamper feet, dredge Abrasion resistance.............................................................Good
balance of impact and abrasion resistance. Analysis and properties are very parts, extruder screws, muller tires Impact resistance.................................................................Good
similar to Stoody Self-Hardening. Applications would include both metal-to- Hardness on 0.2 carbon steel...................................56-60 HRc
metal and metal-to-earth. Deposits are martensitic, forgeable, and are not Deposition layers.........................................................................2
readily machinable. Can be applied to carbon, low alloy, and manganese steel. Magnetic:
On low-alloy and carbon steel..............................................Yes
On manganese steel.............................................................. No
Surface cross checks...............................................................No
Stoody 965-O
A general-purpose hardfacing alloy that offers a good balance of impact Tillage tools, dragline bucket lips, tamper feet, chisel plows, Base metal..............................................................0.20% C steel
and abrasion resistance. Analysis and properties are very similar to Stoody dredge parts, extruded screws, muller tires, sugar mill Layers...........................................................................................2
Self-Hardening. Suitable for metal-to-metal and metal-to-earth applications. classification table combs, press rolls - underlay Hardness.....................................................................56-60 HRc
Deposits are martensitic, forgeable, and not readily machinable. Can be
applied to carbon, low-alloy, and manganese steels.
Stoody 600
An open arc wire that produces a titanium carbide bearing deposit. It has Hardbanding, high-pressure cement rolls, bucket lips, muller Abrasion resistance.....................................................Very good
excellent abrasion resistance, yet maintains toughness for good impact tires, hammer crushers, tillage tools, chisel plows, tamper feet Impact resistance..................................................................High
resistance. Stoody 600 exhibits good operational characteristics and excellent Deposition layers...............................................................Up to 3
slag removal when compared to other titanium carbide wires. It is particularly Surface cross checks..............................................................Yes
suited for high-stress applications such as cement clinker crusher rolls.
Stoody 670
A gas metal arc wire that produces a niobium carbide bearing deposit. It High pressure, cement rolls, bucket lips, muller tires, hammer Abrasion resistance.....................................................Very good
has excellent abrasion resistance, yet maintains toughness for good impact crushers, tillage tools, chisel plows, tamper feet, hard banding Hardness...........................................................................58 HRc
resistance. Stoody 670 exhibits good operational characteristics compared Impact resistance..................................................................High
to other niobium carbide wires. It is particularly suited for high-stress Deposition layers...............................................................Up to 5
applications such as cement clinker crusher rolls. Surface cross checks..............................................................Yes

METALS
APPLICATIONS
SPECIFICATIONS
Stoody 964 G/AP-G

FILLER
Deposit is a specially formulated wear-resistant alloy that produces a uniform Slitter blades, auger flights, rendering screws, tamper tools, Abrasion resistance.......................................................Excellent
distribution of small primary carbides in a martensitic matrix. The small extruder screws, tamper feet, tillage tools, dredge parts, drag Hardness.....................................................................60-65 HRc
carbides provide greatly improved wear resistance over martensitic steel, many line bucket lips Impact resistance................................................................Good
tool steels, and some conventional chromium carbide alloys. 964-G possesses Deposition layers................................................................2 max
excellent resistance to impact and plastic deformation. Deposits are crack-free Surface cross checks..........................................................None
on carbon 300 stainless and manganese steels. Other base metals should be Magnetic:
preheated and post-heated appropriately. The material is characterized by On stainless steel............................................................Slightly
high hardness and excellent wear resistance. 964-G is recommended for parts On carbon steel......................................................................Yes
where cross checking is undesirable. 964-G offers improved weldability over On manganese steel..............................................................Yes
chromium carbide and many other tool steel welding wires.
Stoody 966-G
A molybdenum-tungsten high-speed tool steel with a high concentration of Tillage tools, tire shredders, hard banding, cutting and Hardness.....................................................................58-62 HRc
uniformly distributed small primary carbides. The presence of the small carbides shaving knives, extruder screws, shear blades, blanking
greatly improves the wear resistance when compared to M-7 tool steel. Stoody 966- dies, piercing dies, excellent for cladding high wear areas on
G provides wear resistance greater than or equal to that of conventional chromium equipment
carbides but does not cross check when proper preheat and welding procedures
are used. It is recommended for parts where cross checking is undesirable. It
can be applied crack-free without preheating on carbon, 300 series stainless,
and manganese steels – when proper preheat and interpass temperatures are
maintained. Post-weld heat treatment may be required for other base metals. The
deposit will crack on cast irons. The material is characterized by a high hardness.
Stoody Dynamang-O
A high-alloy tubular wire depositing a manganese steel weld metal for the Manganese steel crusher rolls, jaw and hammer crushers, Tensile Strength................................................119 ksi (820 MPa)
repair and joining of matching. Suitable for manganese steel components gyratory mantles, blow bars, dredge pump cutters Yield Strength....................................................89 ksi (615 MPa)
used in the quarrying and mining industries. Abrasion Resistance..............................................................Low
Impact Resistance.........................................................Excellent
Machinability..........................................................................Poor
Deposition Layers............................................................Multiple
Surface Cross Checks.............................................................No
Magnetic....................................................................................No
Hot Wear Applications................................Up to 900°F (482°C)
Hardness:
2 layers on mang. steel..................................................200 HB
Work-hardened...............................................................500 HB
Elongation...............................................................................21%
Nicromang® Plus
Similar to Stoody NicroMang, except it is formulated to produce a higher Manganese railroad frogs and crossings, manganese Hardness/work-hardened...............................235 BHN/55 HRc
hardness in the “as-welded” condition. This higher hardness reduces the steel castings Tensile strength................................................132 ksi (910 MPa)
amount of initial metal deformation under heavy loads. Not recommended for Yield strength.....................................................89 ksi (615 MPa)
build-up on carbon steel. Elongation..............................................................................35%

METALS
APPLICATIONS
SPECIFICATIONS
Stoody 110-O, 100-G

FILLER
A modified chromium, high-manganese steel used in the rebuilding of Drive tumblers, wobbler feeders, turbine cones, crusher rolls, Tensile strength..............................................ksi (MPa) 119 (820)
manganese steel parts subject to severe impact loading. This material offers manganese frogs, fluid components, shovel pads Yield strength...................................................ksi (MPa) 76 (524)
good toughness and wear resistance, and is sometimes used as the final Elongation....................................................in 50mm (2 in.), 40%
hardfacing layer in extreme impact situations. Deposits cannot be flame cut but Hardness:
are machinable with carbide tools, are non-magnetic, and are not recommended As deposited....................................................................17 HRc
for cast iron. It can be used on carbon, low-alloy, and manganese steels. It also Work-hardened...............................................................55 HRc
offers cavitation resistance in fluid component applications. Stoody 110-G, Abrasion resistance....................................................Moderate
110-O, and 110-MC are metal-cored wires, producing a very light slag covering, Impact toughness..............................................................Good
causing no interference in multi-layer welding. Cavitation resistance.........................................................Good
Surface cross check..............................................................No
Machinable.............................................................................Yes
Deposition layers...........................................................Multiple
Stoody 111-O, 111-G

An open arc wire that produces an austenitic chromium manganese steel Drive tumblers, wobbler feeders, turbine cones, crusher rolls, Hardness:
deposit containing titanium alloy carbides. Stoody 111-0 is used in the shovel pads, fluid components, sugar mill hammers, knives As deposited...................................................................30 HRc
rebuilding of manganese steel parts subject to severe impact loading combined Work-hardened...............................................................49 HRc
with abrasion. The abrasion resistance is five to six times superior to that of an Abrasion resistance...........................................................Good
austenitic manganese deposit as measured in the ASTM G65 test. This material Impact toughness..............................................................Good
offers good toughness and wear resistance, and is sometimes used as the final Cross checks..........................................................................No
hardfacing layer in extreme impact situations. It can be used on carbon and Machinable..............................................................................No
manganese steels. Deposit layers..................................................................Up to 3
Stoody 120
A high-manganese wire recommended for applications involving severe wear Crusher hammers rolls, impactor bars and rotors, crusher Tensile strength................................................133 ksi (920 MPa)
and impact. Deposits are austenitic whether applied to manganese steel or cone nuts and mantles, railroad track components Yield strength..................................................91.5 ksi (630 MPa)
carbon steel. Elongation in 50mm (2 in.) ....................................................29%
Hardness:
All weld metal...................................................................18 HRc
Work-hardened...............................................................55 HRc
Stoody SOS 307 MOD

Offers the productivity and efficiencies of continuous welding wire and the DOWNHAND ONLY – used to join carbon and low alloy steels,
convenience and low cost of open arc (gas-less) welding. Welding can be done 14% manganese steels, and armor plate. It can be used as a
indoors or outdoors – even in moderate wind or draft conditions. Weldability is buffer layer before hardfacing and applications where work-
excellent, producing weld deposits that are sound and clean with flat to slightly hardening is required. Sugar mill press roll sprockets.
convex bead shape. Stoody SOS wire deposits have a lower percentage of
penetration than GMAW deposits at the same current levels which means
less dilution and distortion. Wire can be used as a direct replacement for solid
stainless wires or electrodes of the same grade both in fabricating and overlay
applications. It does not require specialized equipment. For best results,
constant voltage and direct current power sources are recommended.
Versalloy AP-G
A modified austenitic stainless steel used for joining, rebuilding, or as an Joining stainless steel to other alloys Ultimate tensile strength...................................94 ksi (680 MPa)
overlay in dissimilar applications involving stainless and low-alloy steels. Elongation in 50mm (2 in.) .......................................................35
It’s an excellent all-purpose wire used for a wide variety of applications.

METALS
APPLICATIONS
SPECIFICATIONS
Stoody 968-O
FILLER
A non-chromium-bearing hardfacing welding wire that results in a deposit Agriculture, quarrying, mining applications where hexavalent Abrasion resistance.......................................................Excellent
with wear resistance and hardness equal to or greater than conventional chromium in welding fumes cannot be reduced by work- Hardness.....................................................................66–69 HRc
chromium carbide deposits. It was formulated to eliminate chromium in the practice controls Impact resistance................................................Low–moderate
wire while providing outstanding wear resistance. As there is no chromium Deposit layers......................................................................2 max
in the welding wire, the emission of hexavalent chromium during welding is Surface cross checks..........................................................None
reduced or eliminated (depending on the chromium content of the base Machinability*....................................................No, grinding only
metal or pre-existing weld deposit). Magnetic:
On stainless steel............................................................Slightly
On carbon steel......................................................................Yes
On manganese steel..............................................................Yes
*Grind deposit with soft tool steel grinding wheels to prevent
burning and heat checking of the surface
Stoody 970-G
A non-chromium bearing hardfacing welding wire which results in a deposit Agriculture, quarrying, mining Abrasion resistance.......................................................Excellent
that has the wear resistance and hardness equal to or greater than conventional Hardness......................................................................67–71 HRc
chromium carbide deposits. Was specially formulated to eliminate chromium in Impact resistance................................................Low–Moderate
the wire and still provide outstanding wear resistance. As there is no chromium Deposit layers......................................................................2 max
in the welding wire, the emission of hexavalent chromium during welding is Surface cross checks..............................................................Yes
reduced or completely eliminated (depending on the chromium content of the Machinability.....................................................No, grinding only
base metal or pre-existing weld deposit). Provides a wear-resistant overlay for Magnetic:
applications where hexavalent chromium in welding fumes cannot be reduced On stainless steel............................................................Slightly
by work practice controls. On carbon steel......................................................................Yes
On manganese steel..............................................................Yes
Stoody 121
Deposit consists of uniformly dispersed chromium carbides in a semi-austenitic Scraper sides, scraper cutters, vibrator ditcher shank, Hardness:
matrix that is recommended for moderate-impact applications where abrasion post-hole augers, augers, pug mill paddles, tamper tools 1 layer 0.20% C Steel...............................................40-43 HRc
is severe. Provides excellent service on a wide variety of heavy equipment 2 layers 0.20% C Steel.............................................48-50 HRc
and earth-engaging tools. Typically cross-checks when applied and is not 1 layer mang. steel....................................................40-44 HRc
machinable. Can be applied to carbon, low-alloy, and manganese steels. 2 layers mang. steel...................................................47-51 HRc
Magnetic:
On carbon or low-alloy steel..........................................Slightly
On manganese steel ..............................................................No
Stoody 101HC
A high chromium-carbon, iron-based alloy tubular wire recommended for Scraper sides, cutters, and blades, shovel bucket tooth Abrasion resistance.......................................................Excellent
metal to-earth applications subject to severe abrasion. It develops a tight adapters, tillage tools, and auger flights, crushing and Impact strength......................................................................Low
cross-checking pattern 9.5–12.7 mm (.0375–.5 in.) and is frequently used in grinding equipment, ripper shanks and teeth, bucket sides Hardness.....................................................................56-64 HRc
crushing and construction applications. It can be applied to carbon, low alloy, and lips, conveyor screws Machinability.............................................................................No
or manganese steels and can be used in hot wear applications up to 482°C Deposition layers..........................................................................2
(900°F). Deposits cannot be machined or forged. Surface cross checks..............................................................Yes
Hot wear applications.................................Up to 482°C (900°F)

METALS
APPLICATIONS
SPECIFICATIONS
Stoody 101HD
FILLER
An open-arc wire that is a higher-carbon version of Stoody 100HD. This alloy Gyratory mantles, scrubbers, large bucket lips and teeth, Abrasion resistance.......................................................Excellent
is ideal for hardface plate applications requiring higher alloy content in one- impactor bars, cage pins, crusher rolls, wear plates Impact resistance..........................................................Moderate
or two-layer deposits. 101HD is normally deposited on low-carbon steel plate Deposition layers..........................................................................2
and used in severe abrasion applications. Deposits are not machinable or Surface cross check................................................................Yes
forgeable and can be used in hot wear applications up to 482°C (900°F). Hardness:
On carbon steel........................................................58-62 HRc
On manganese steel.................................................51-55 HRc
Magnetic:
On carbon steel...............................................................Slightly
On manganese steel..............................................................No
Hot wear application..................................Up to 482°C (900°F)
Stoody 101 HWP

This chromium-carbide alloy is designed to generate primary carbides in Wear plate manufacturing Hardness......................................................................58-62 HRc
the first layer. It exhibits superior wear resistance in both single- and double-
layer overlays for use in one- or two-layer wear plates. Optimized to result
in superior weldability for weave and stringer bead deposits on the plate.
Deposits are not machinable or forgeable.
Stoody 101AP
This open arc wire is a high chromium carbide iron base tubular wire. The Pipe ID cladding, pipe flange faces, copper smelter ladles Abrasion resistance.......................................................Excellent
higher chromium content was specially designed to achieve a minimum of 25% overlay, sugar mill roll underlay, scraper sides, cutter, and Impact resistance...................................................................Low
chromium in a two-layer weld deposit. Stoody 101AP was formulated to improve blades, shovel bucket tooth adapters, crushing and grinding Hardness (2 layers) on 1020 carbon steel................60-64 HRc
out-of-position horizontal welding when compared to other chrome carbide equipment, ripper shanks and teeth, bucket sides and lips, Surface cross checks..............................................................Yes
welding wires. The unique formulation is recommended for applications subject conveyors and screws, fan blades, sugar cane harvesters, Magnetic...................................................................................Yes
to severe abrasion. The weld deposit develops a tight cross-checking pattern classification table combs, press rolls, flanges, incinerator
10–13 mm (.375–.5 in.). The cracking is sometimes referred to as relief cracking. It exhaust fans
can be applied to carbon, low alloy, or manganese steels, and can be used in hot
wear applications up to 482°C (900°F). Deposits cannot be machined or forged.
Stoody 100HD
A high chromium-iron alloy developed for high deposition rate hardfacing Wear plate manufacturing, crusher roll rebuilding (coal Abrasion resistance.......................................................Excellent
of large surface areas for severe abrasion. pulverizer type), large tillage tool repair, coal pulverizer roll, Impact resistance...................................................................Low
grinding ring Surface cross checks..............................................................Yes
Magnetic...................................................................................Yes
Hot wear application...................................Up to 482°C (900°F)
Hardness....................................................................55-62 HRc
Deposition layers...............................................................Up to 3
Stoody 101HT
STOODY 101HT is a higher carbon and chromium version of the classic Stoody Gyratory Crusher Chute Liners, Brick Making Hammers, Iron Abrasion Resistance......................................................Excellent
100HC alloy. It is recommended for applications subject to severe abrasion, Ore Sintering Furnace Seals, Direct Reduction Iron Ducts (DRI), Impact Resistance........................................................Moderate
moderate impact, and higher temperatures. It develops a tight 3/8" - 1/2" (10 Iron Ore Pellet Belt Conveyor Pulleys, Wear Plates, Rotary Kiln Deposit Layers..........................................................................2-3
mm - 13 mm) cross checking pattern. Stoody 101HT is generally limited to two Discharge Grate Seals, Sugar Mill Hammers, Knives, Press Hardness on Carbon Steel.........................................60-65 HRc
to three layers and can be applied to carbon, low alloy, and manganese steels. Rolls, Incinerator Exhaust Fans Surface Cross Checks............................................................Yes
Deposits are neither machinable nor forgeable. This alloy can be used in hot Machinability.............................................................................No
wear applications up to 900°F (482°C).

METALS
APPLICATIONS
SPECIFICATIONS
Stoody CP2000
FILLER
A specially formulated chromium carbide alloy designed to produce a high ID pipe and elbow cladding, wear plates, gyratory mantles, Hardness (2 layer).......................................................58-64 HRc
concentration of uniformly distributed small primary chromium carbides in an multiple-layer build-up on coal and cement, pulverizer rolls Impact resistance..........................................................Moderate
austenitic matrix. The optimized formulation results in superior weldability for a and grinding rings, sugar mill rolls Surface cross checking..........................................................Yes
broad range of single- and multiple-layer applications. The high concentration Magnetic:
of small primary carbides greatly improves wear resistance and toughness over On carbon steel...............................................................Slightly
conventional chromium carbide alloys. It can be applied to carbon, low alloy, On manganese steel...............................................................No
and manganese steels. Hot wear applications.................................Up to 482°C (900°F)
Stoody PC2009
A chromium carbide wire designed for applying abrasion-resistant deposits Pipe ID cladding Hardness.....................................................................57-60 HRc
inside pipe. Optimized to result in superior weldability for overlaying pipe ID in
the flat position and elbows in the horizontal position. Deposits can be ground
and can be used in hot wear applications up to 482°C (900° F).
Stoody 143
Deposit consists of primary chromium carbides and secondary Niobium Coal and steel industry: exhaust fan blades, crushers, coke Abrasion resistance.....................................................Very good
carbides in an austenitic matrix. Provides high-abrasion resistance and maintains pusher shoes, wear plates, hoppers, shoots, and screens Impact resistance...................................................................Low
hardness up to 593°C (1,100°F). DCEP (reverse polarity) is recommended using Cement and refractory: cement screws, cement dryers, hot Hardness (3 layers)...........................................................60 HRc
stringer or weave beads. Can be applied to carbon, low-alloy, or manganese cement cones, cement furnace parts, mixer blades
steels. Limited to three layers maximum. Presses non-ferrous metals: copper ladles, zinc pots, tin mill
parts, copper bar guides, zinc scrapers
Mining: wear plates, excavator bucket teeth, conveyor
screws, slurry pipes
Stoody SA Super 20
A very highly alloyed chromium-tungsten-moly-iron wire used for service Shredder wear parts, ash fans, feed mill hammers, pulverizers Hardness:
involving very severe abrasive conditions and hot wear up to 593°C (1,100°F). The 1 layer on mild steel..................................................60-65 HRc
abrasion resistance of this alloy approaches that of tungsten carbide. Deposits 1 layer on mang. steel...............................................58-63 HRc
are not machinable or forgeable and develop a tight cross-check pattern.
Stoody 145
A highly alloyed open arc wire with high abrasion resistance, high corrosion Iron and steel industry: guides, sinter plant parts, blast Abrasion resistance.......................................................Excellent
resistance, and high hardness at elevated temperatures. Contains columbium furnace parts, slag rakes, hot guide, hot ash elbows, exhaust Impact resistance...................................................................Low
(niobium), which contributes to its excellent high-temperature abrasion fan blades, crushers, coke pusher shows, hot screens, tilt Hardness (2 layers)......................................................59-61 HRc
resistance up to 816°C (1,500°F). fingers, hot billet handlers
Cement and refractory: cement screws, cement dryers, hot
cement cones, cement furnace parts, mixer blades, presses
Non-ferrous metals: copper ladles, slag ladles, zinc pots, tin
mill parts, copper bar guides, zinc scrapers
Mining: wear plates, excavator bucket teeth, conveyor
screws, slurry pipes
Stoody CP2001
A specially formulated chromium carbide alloy designed to produce a high ID pipe and elbow cladding, hardface plate cladding, gyratory Hardness......................................................................63-67 HRc
concentration of uniformly distributed small primary chromium carbides mantles, multiple-layer hardface build-up application on coal Impact resistance..........................................................Moderate
and secondary Niobium and vanadium carbide in an austenitic matrix. The and cement pulverizer rolls and grinding, sugar mill press Surface cross check................................................................Yes
formulation has been optimized to result in superior weldability for a broad rolls, scrappers, incinerator exhaust fans
range of single- and multiple-layer applications. The high concentration of small
carbides greatly improves wear resistance and toughness over conventional
chromium carbide alloys. It can be applied to carbon, low-alloy, and manganese
steels, as well as cast irons. The deposits cannot be machined or forged.

METALS
APPLICATIONS
SPECIFICATIONS
Stoody Vancar-O
FILLER
A tubular open arc wire which results in a deposit containing vanadium and Ripper shanks and teeth, dry cement pump screws, Abrasion resistance.......................................................Excellent
tungsten carbide. The wear resistance of vanadium carbide is greater than that shredding hammers, shovel buckets and teeth, ammonia Impact resistance..........................................................Moderate
of chromium carbide but less than that of tungsten carbide. An advantage of injectors, debarking hammers, stabilizers, dozer end bits, Magnetic...................................................................................Yes
vanadium carbide particles is that they dissolve during the welding operation tiller tines, auger bits, cultivator chisels, mill hammers Deposition layers.............................................................Multiple
and then reform in the deposit, providing even distribution. Vancar-O can Surface cross check................................................................No
be used in hot wear applications up to 4,800°C (9,000°F). Deposits are not Machinability.............................................................................No
machinable and cannot be flame cut. Hot wear applications.................................Up to 482°C (900°F)
Stoody C-M
A fabricated alloy cored wire for automatic/semiautomatic welding that Hot forge dies, hot shear blades, forging hammer dies, mill Deposit hardness (2-layer):
produces a deposit resistant to high heat and corrosion accompanied by guided, shafts As deposited...................................................................95 HRB
abrasion and/or impact. It has good hardness up to 650°C (1,200°F). It is Work-hardened...............................................................35 HRc
machinable but work-hardens.
Stoody 160FC/160FC-O
Deposits consist of tungsten carbide particles in a nickel-silicon-boron Oil sands crushers and screens, drill bits, stabilizers, and Abrasion resistance.......................................................Excellent
matrix. Due to higher tungsten carbide content, Stoody 160FC/160FC-O kick rings, hardbanding (open hole), tunnel bore machine Matrix hardness..........................................................38-45 HRc
are ideal composite hardfacing overlays with a microstructure that delivers face cutters, brick plant extruders and pug knives, anode Tungsten carbide hardness...............................HV 1,800-2,400
some toughness and resistance to corrosion and, most importantly, extreme paste mixer flights and teeth, foundry sand mixer blades, Deposition layers.......................................................2 maximum
abrasion and fine-particle erosion resistance. They also provide improved dewatering press, centrifuges, pump screws Surface cross check.............................Depends on application
weldability through enhanced wetting, tie in, and arc stability. Machinability...........................................................Grinding only
Stoodite 21-M
A continuous alloy cored wire for GMAW applications with excellent high- Fluid valve seats, tube mill piercing plugs, hot shears, erosion 1 layer............................................................................16-19 HRc
temperature strength making it suitable for use on hot die parts. The deposits shields, forging dies 2 layers.........................................................................22-26 HRc
are inherently resistant to galling, cavitation erosion, and corrosion. While Work-hardened...........................................................40-45 HRc
abrasion resistance is lower than the other wires, its impact strength at high-
temperatures, anti-galling properties, and corrosion resistance are outstanding.
Stoodite 6-M/6-O
The most widely used cobalt alloy, offering excellent resistance to many forms Flights of extrusion screws, sinker roll bushings in steel mill, Hardness:
of mechanical and chemical degradation over a wide temperature range. soaking pit tong bit, shafts 1 layer.........................................................................27-33 HRc
Unique attributes included its outstanding self-mated anti-galling properties, 2 layers......................................................................36-39 HRc

METALS
APPLICATIONS
SPECIFICATIONS
ThermaClad 104
FILLER
Ideal for build-up and the underbase to support hardfacing, ThermaClad 104 has Steel mill roll build-up prior to hardfacing, roll rebuilding, Tensile strength................................................109 ksi (752 MPa)
excellent resistance to impact and plastic deformation. Deposits are machinable build-up tractor rollers, idlers, trunnions, cable drums Yield strength.....................................................98 ksi (676 MPa)
with high-speed tools, easily machinable with carbide tools, crack-free, and can Elongation.............................................................................. 23%
be flame cut. The maximum deposit thickness is unlimited. Charpy V-notch impact..........................................45 ft-lb. (61 J)
Machinability............................................................................Yes
ThermaClad 105B
Offers excellent resistance to cold deformation, good compressive strength and Rollers, idlers, mine car wheels, charging car wheels, and
impact resistance, and very good abrasion resistance in metal-to-metal wear. similar equipment involving severe abrasion in metal to metal
Multiple layer, check-free deposits are obtained with proper procedures. When more wear. Also recommended for tractor rails when used with
than four layers are required, an underbase of ThermaClad104 is recommended. premium rail-rebuilding procedures.
Readily machinable with carbide tools; difficult to flame cut. Very consistent in
mechanical properties – reasonable changes in cooling rates have little effect on
as-deposited hardness.
ThermaClad 42
A new, improved alloy designed for build-up and overlay of undercarriage Idlers, rollers, crane wheels, mine car wheels Hardness:
components. The alloy composition gives an optimum combination of strength, 2 layers.......................................................................40-42 HRc
toughness, temper resistance, and insensitivity to cooling rate. It also resists
metal-to-metal frictional wear.
Stoody ThermaClad® 8620

A low-alloy steel composition build-up that exhibits an excellent combination Steel mill roll build-up before hardfacing, roll rebuilding, Tensile strength.................................................99 ksi (683 MPa)
of compressive strength and toughness. Deposits are machinable, crack-free, shaft rebuilding, sugar mill shaft rebuilding Yield strength....................................................85 ksi (586 MPa)
and can be flame cut. Maximum deposit thickness is unlimited. Elongation..............................................................................24%
Charpy V-notch impact......................................102 ft-lb. (138 J)
Stoody ThermaClad® Multipass 1

A low-alloy steel composition build-up that exhibits an excellent combination Steel mill roll build-up before hardfacing, roll rebuilding, Tensile strength................................................125 ksi (862 MPa)
of compressive strength and toughness. Deposits are machinable, crack-free, shaft rebuilding Yield strength.....................................................12 ksi (772 MPa)
and can be flame cut. Maximum deposit thickness is unlimited. Elongation...............................................................................19%
Charpy V-notch impact........................................75 ft-lb. (102 J)
Stoody ThermaClad Multipass 2

A low-alloy steel composition build-up that exhibits an excellent combination Steel mill roll build-up before hardfacing, roll rebuilding, Tensile strength................................................114 ksi (786 MPa)
of compressive strength and toughness. Deposits are machinable, crack-free, shaft rebuilding Yield strength....................................................104 ksi (717 Mpa)
and can be flame cut. Maximum deposit thickness is unlimited. Elongation..............................................................................23%
Charpy V-notch impact..........................................60 ft-lb. (81 J)
Stoody ThermaClad Roll Build 3

Deposit is a low-alloy steel designed for an optimum combination of strength and Hardfacing continuous caster rolls (primarily segment zero) Abrasion resistance.............................................................Good
toughness. The low-carbon content of the deposit lends to good weldability and Machinability (with carbide tools)..........................................Fair
the substitutional strengthening lends to excellent mechanical properties that are
insensitive to welding conditions as well as roll service conditions. The thickness of
the deposit is unlimited.

METALS
APPLICATIONS
SPECIFICATIONS
Stoody ThermaClad 446

FILLER
A submerged arc deposit that dilutes carbon from high-carbon base metals to Work rolls, leveler rolls, hot work extrusion rolls, tool steel
avoid retained austenite. crane wheels

Deposit is of modified H-12 tool steel composition. The high hardness level Leveler rolls, hot work rolls, bell seats, dredge ladder rolls, Abrasion resistance.......................................................Excellent
provides excellent abrasion resistance and will withstand high compressive loading tool steel crane wheels Thermal fatigue resistance...................................................Poor
and softening at elevated temperatures. The deposit can be applied crack-free Impact resistance.................................................................Good
when proper welding procedures are followed. The deposit is difficult to flame cut Compressive strength...........................................................High
and can be machined using carbide tools. This alloy is not recommended where Hardness...........................................................................51 HRc
resistance to fire cracking is required. When crack-free deposits with high hardness Machinability (with carbide tools)....................................Difficult
at elevated temperatures are required, ThermaClad 102 is the recommended
overlay material. It exhibits good metal-to-metal and abrasion resistance.

Deposit provides good abrasion resistance, temper resistance, and can be Pinch rolls, wrapper rolls, vertical edger rolls Abrasion resistance.............................................................Good
applied crack-free with appropriate welding procedures. These properties Impact resistance.................................................................Good
make this alloy appealing for pinch roll applications. Compressive strength...........................................................High
Hardness (4 layers on 1020 steel).............................48-54 HRc
Machinability (with carbide tools)....................................Difficult
ThermaClad 443H
A SAW stainless wire designed specifically for the steel industry as a weld Hardfacing continuous caster rolls, table rolls Abrasion resistance.......................................................Excellent
overlay for continuous caster rolls. The increased carbon content provides for Thermal fatigue resistance..................................................Good
a higher initial hardness when compared to ThermaClad 423. The alloy resists Impact resistance.................................................................Good
the formation of thermal fatigue cracks (fire cracking) during operation. It also Corrosion resistance............................................................Good
has good corrosion resistance combined with excellent wear properties, Hardness (3 layers on 1020 steel)..............................48-53 HRc
improved hot hardness, and uniform tempering response.
ThermaClad 454
Deposit is a modified tool steel specifically designed for weld overlay on rolls Pinch rolls, vertical edger rolls, scale breaker rolls, wrapper rolls Abrasion resistance.......................................................Excellent
in the hot strip mill. Provides the greatest resistance to thermal fatigue and Thermal fatigue resistance..................................................Good
abrasion. Overlays exhibit excellent wear properties, hot hardness, and uniform Compressive strength.........................................................Good
tempering response. The alloy requires a double temper – two temper cycles at Hardness (as welded).......................................................52 HRc
eight hours each. Machinability (with carbide tools)..........................................Fair

Offers good resistance to tempering like conventional tool steels. The deposit Pinch rolls, vertical edger rolls, straightener rolls, hot work Abrasion resistance.............................................................Good
provides good abrasion resistance and can be applied crack free. ThermaClad 455 rolls, piercing mill rolls, scale breaker rolls, hot strip rolls Impact resistance.................................................................Good
has good resistance to thermal fatigue cracking (fire cracking). The combination of Compressive strength...........................................................High
these properties makes this alloy ideal for pinch roll applications. Hardness......................................................................48-54 HRc
Machinability.....................................................................Difficult

Deposit is a modified martensitic stainless steel. It is specifically designed for Hardfacing continuous caster rolls, table rolls Abrasion resistance.....................................................Very good
weld overlay on continuous caster rolls and provides the greatest resistance Thermal fatigue resistance............................................Excellent
to thermal fatigue cracking and corrosion. Overlays exhibit excellent wear Compressive strength.........................................................Good
properties, hot hardness, and uniform tempering response. Hardness...........................................................................47 HRc
Machinability (with carbide tools)..........................................Fair

METALS
APPLICATIONS
SPECIFICATIONS

FILLER
A modified stainless steel with very good abrasion and impact resistance. Brake drums, pinch rolls, coiler rolls, packing glands, rams,
The deposit polishes in service to reduce friction and to minimize wear of and other parts subject to sliding wear
mating parts. Machinable with carbide tools. Check-free deposit 19 mm (.75 in.)
can be made with proper procedures. Nominal hardness of two-layer deposit
of 1040 steel made with recommended procedure is 48 HRc.

The deposit is a modified martensitic stainless steel. It is specifically designed Hardfacing continuous caster rolls (primarily segment zero) Abrasion resistance.............................................................Good
for weld overlay on continuous caster rolls and provides resistance to high Machinability (with carbide tools)..........................................Fair
temperature and corrosion. The alloy is intended for use in the upper sections
of the continuous caster under severe conditions.

The deposit is a modified martensitic stainless steel. It is specifically designed Continuous caster rolls, table rolls, hot work, and corrosion Abrasion resistance.....................................................Very Good
for weld overlay on continuous caster rolls and provides the greatest applications Thermal fatigue resistance............................................Excellent
resistance to thermal fatigue cracking and corrosion. Overlays exhibit excellent Compressive strength.........................................................Good
wear properties, hot hardness, and uniform tempering response. Hardness......................................................................48-49 HRc
Machinability............................................................................Fair

A submerged arc stainless wire designed specifically for the steel industry as a Pinch rolls, hot work extrusion rolls, hot strip rolls, tool steel Abrasion resistance.............................................................Good
weld overlay for hot strip rolls, pinch rolls, and hot work extrusion rolls. ThermaClad crane wheels Thermal fatigue resistance..................................................Good
417 has good oxidation and temper resistance. The alloy has excellent wear Corrosion resistance...............................................................Fair
properties, improved hot hardness, and uniform tempering response. The deposit Hardness (as welded).................................................45-53 HRc
provides good abrasion resistance and can be applied crack-free. Machinability (with carbide tools)....................................Difficult
ThermaClad 410
A stainless tubular alloy cored wire designed for SAW deposits using basic Sugar mill press shafts Corrosion resistance............................................................Good
neutral flux. The wire provides deposition rates equal to that of solid wires Hardness, annealed...................................................140-150 HB
at lower welding currents. This results in lower heat input into the weldment, Machinability (with carbide tools)...........................................Yes
therefore lowering the workpiece distortion. Can be used for general-purpose
applications requiring good strength and corrosion resistance, as well as for
joining 410 stainless steels and alloys of similar composition.
ThermaClad 423Co
A SAW stainless wire designed specifically for the steel industry as a weld overlay Hardfacing continuous caster rolls Abrasion resistance.....................................................Very good
for continuous caster rolls. Cobalt has been added to the alloy the further resist the Thermal fatigue resistance............................................Excellent
formation of thermal fatigue cracks (fire cracking) during operation. The alloy has Impact resistance.................................................................Good
good corrosion resistance combined with excellent wear properties, improved hot Corrosion resistance............................................................Good
hardness, and uniform tempering response.
ThermaClad 423H
A SAW stainless wire designed specifically for the steel industry as a weld Hardfacing continuous caster rolls, table rolls Abrasion resistance.......................................................Excellent
overlay for continuous caster rolls. The increased carbon content provides for Thermal fatigue resistance..................................................Good
a higher initial hardness when compared to ThermaClad 423. The alloy resists Impact resistance.................................................................Good
the formation of thermal fatigue cracks (fire cracking) during operation. The Corrosion resistance............................................................Good
alloy has good corrosion resistance combined with excellent wear properties, Hardness (3 layers on 1020 steel)..............................48-53 HRc
improved hot hardness, and uniform tempering response.

METALS
APPLICATIONS
SPECIFICATIONS
ThermaClad 440
FILLER
THERMACLAD 440 is a submerged arc stainless steel wire designed Hardfacing continuous caster rolls Abrasion Resistance............................................................Good
specifically for the steel industry as a weld overlay for continuous caster Thermal Fatigue Resistance...............................................Good
rolls. The deposit is a modified 410NiMo stainless steel. The alloy resists the Compressive Strength.........................................................Good
formation of thermal fatigue cracks (fire cracking) during service. The alloy has Corrosion Resistance..........................................................Good
good corrosion resistance combined with excellent wear properties, improved Hardness (As Welded).................................................37-43 HRc
hot hardness, and uniform tempering response. Pa

Has better resistance to tempering when compared to conventional tool Leveler rolls, straightener rolls Abrasion resistance.............................................................Good
steels. The deposit provides excellent abrasion resistance. It can be applied Impact resistance.................................................................Good
crack-free with good control of preheat and interpass temperature. The Compressive strength...........................................................High
combination of these properties makes this alloy ideal for applications Hardness......................................................................48-54 HRc
involving high temperature and wear. Machinability.....................................................................Difficult
Stoody C-S
An alloy cored wire for SAW that produces a deposit resistant to high heat and Hot forge dies, hot shear blades, forging hammer dies, Hardness (2-layer):
corrosion accompanied by abrasion and/or impact. It has good hardness up to mill guided, shafts As deposited...................................................................35 HRc
650°C (1,200°F). It is machinable but work-hardens. Work-hardened...............................................................40 HRc
ThermaClad 670
ThermaClad 670 is a submerged arc wire that produces a niobium carbide bearing High pressure cement rolls, muller tires, high wear steel mill Abrasion Resistance...................................................Very Good
deposit. It has excellent abrasion resistance, yet maintains toughness for good pinch rolls Impact Resistance.................................................................High
impact resistance. ThermaClad 670 exhibits good operational characteristics Deposit Layers ..................................................................Up to 8
compared to titanium carbide wires. It is particularly suited to high stress abrasion Surface Cross Checks.............................................................No
applications such as cement clinker crusher rolls and steel mill high wear pinch rolls. Hardness, HRc............................................................55-61 HRc
Stoodite 6-S
The most widely used cobalt alloy, offering excellent resistance to many forms Flights of extrusion screws, sinker roll bushings in steel Hardness:
of mechanical and chemical degradation over a wide temperature range. mill, soaking pit tong bit, shafts 1 layer.........................................................................27-33 HRc
Exceptional attributes included outstanding self-mated anti-galling properties, 2 layers......................................................................36-39 HRc
Stoodite 21-S
STOODITE 21-S is an alloy cored wire for SAW with excellent high temperature Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears, Hardness:
strength making it suitable for use on hot die parts. The deposits are inherently Erosion Shields, Forging Dies 1 Layer.........................................................................16-19 HRc
resistant to galling, cavitation erosion, and corrosion. Abrasion resistance is 2 Layers......................................................................22-26 HRc
lower than the other wires but its impact strength at high temperatures, anti- Work Hardened...........................................................40-45 HRc
galling properties and corrosion resistance are outstanding.
Stoody R-20 Flux

Wires designed to run in a neutral flux, Stoody R-20, PN 11810900 in 22.7 kg
(55 lb.) bag. This wire/flux combination results in better control of chemistry as
the process is less sensitive to welding parameter variations. While typically
run DCEP, these wires can be run DCEN under controlled conditions.

METALS
APPLICATIONS
SPECIFICATIONS
Stoody 60TG
FILLER
A nickel-based alloy spray powder with outstanding resistance to abrasion, Pump components, shaft sleeves, thrust collars, guides, C 0.7%, SI 4.4%, Cr 15.0%, B 3.1%, WC -, Fe %, Ni Bal.
corrosion, and high heat. Offers good impact resistance. Low coefficient of bushings Nom HRc.................................................................................59
friction. Finish by grinding.
Stoody 85TG
A nickel-based tungsten carbide powder. Microstructures exhibit dense Tillage tools, small mill hammers, bits, augers C 0.3%, SI 1.9%, Cr 6.0%, B 1.2%, WC 60%, Fe 2.0%, Ni Bal.
deposits of undissolved tungsten carbides embedded in the high strength Nom HRc.................................................................................64
matrix. Similar to 85 TG but with an increased ratio of tungsten to provide
even greater wear resistance. Provides excellent wear resistance. Not
recommended for metal-to-metal mating parts.
Stoody 87 TG
A nickel-based tungsten carbide powder. Microstructures exhibit dense deposits C 0.2%, SI 1.7%, Cr 5.3%, B 1.1%, WC 65, Fe 1.8%, Ni Bal.
of undissolved tungsten carbides embedded in the high strength matrix. Similar Nom HRc.................................................................................64
to 85 TG and 86 TG but with a maximum amount of tungsten to provide the
ultimate in wear resistance. Not recommended for metal-to-metal mating parts.

METALS
APPLICATIONS
SPECIFICATIONS
EWAC BU 101
FILLER
An alloy for a protective coating on all ferrous metals. Deposits have high Built-up before hardfacing for mill pinions, slide ways, Hardness....................................................62-68 HRc (2 layers)
compressive strength. Features high toughness, resistance to deformation, hammers, wobblers, excavators, sprockets, rollers, shaft,
and rapid deposition in all positions. and gear teeth
EWAC BU 102
A tough overlay on manganese steel and alloy steel, ideal for severe impact, Crusher hammer, wobblers, frogs, sprockets, bucket teeth, Hardness:
shock, and hammering applications. Features a frigid arc coating for the wear parts, shovel track pads, undercarriage components, As deposited............................................80-90 HRB (3 layers)
lowest possible amperage. Work-hardens in service. scraper blades Work-hardened........................................................35-45 HRc
EWAC BU 103
Features high ‘as-deposited’ hardness and work-hardens rapidly in service. Track rollers, hydraulic turbines, crusher hammers, overhead Hardness:
It offers excellent crack resistance by absorption of internal stresses, AC/DC gantry tracks, drive sprocket wheels, conveyor rolls, crossings As deposited.............................................15-25 HRB (3 layers)
weldability, and handling features. and points, cushion layer applications before final hardfacing Work-hardened........................................................35-45 HRc
EWAC BU 104
A high-alloy electrode for anti-wear protective coating and high-strength joining. For joining of undercarriage parts, sprockets, ripper shanks. Hardness:
Provides excellent resistance to impact and scoring, operating characteristics For build-up on gear teeth, impactors, sprockets, trencher As deposited...........................................................80-90 HRB
with fast deposition rate, and crack resistance. High work-hardening rates. teeth, bucket teeth, hammers, augers, undercarriage Work-harden............................................25-34 HRc (3 layers)
components, scrapper blades, crusher jaws. Tensile strength.........................................610 MPa (88,000 psi)
EWAC TriboTuf 6517

Ideal for thick, multi-pass, protective coatings. Features finely dispersed Clinker breaker hammers, blow bars, roller press rolls, cane Hardness....................................................................52-60 HRc
titanium carbides in martensitic matrix. Provides crack-free multilayer knives, shovel
deposit, consistency in hardness regardless of the number of layers, and high
resistance to impact, pressure, and abrasion.
EWAC HF 001
An advanced, all-position electrode for applications subjected to abrasive Pulverizes, skids, cement grinder rings, mill hammers, bucket Hardness....................................................................55-61 HRc
wear. Formulated for a dense, spatter-free deposit, resistance of high teeth, excavator parts, screws, mixers scrapers
abrasion, and rapid deposition.
EWAC HF 002
A versatile electrode offering single layer hardness with superior abrasion Jaw crusher plate, excavator bucket, lips, teeth, fan blades, Hardness....................................................60-68 HRc (3 layers)
resistance. Delivers smooth bead appearance, high resistance to erosion, hammers, scrapper, augers, pulverizer
and superior weldability with single layer hardness.
EWAC HF 003
Defining characteristics include superior abrasion and moderate impact Augers, screw conveyors, scrapers Hardness....................................................55-61 HRc (3 layers)
resistance. Frigid arc coating provides superior weldability. Other features
include smooth, ripple-free beads and excellent resistance to erosion.
EWAC HF 004
Provides high resistance to wear from combined, abrasion, pressure, and Reclaimer bucket, stacker bucket, dragline buckets, lips, Hardness....................................................62-68 HRc (2 layers)
moderate impact. Attributes include easy handling, rapid deposition rate, tooth points, cutting edges, scraper blades, crushing
very thin slag, and single-pass deposits with extra high yield hammers, conveyor chains mixer blades, sludge pump

METALS
APPLICATIONS
SPECIFICATIONS
EWAC NanoCarb 110

FILLER
Designed for high single-pass hardness along with exceptional abrasion Grizzly bars, exhaust fans, mixer blades, furnace chutes, Hardness.....................................................................67-71 HRc
and erosion resistance. Ideal for elevated temperature applications. Provides scrappers, sinter crusher bars, sinter plant fans, screw
ultra-hard coatings with good toughness. Multi-layer deposits are achievable, conveyors and other equipment from severe abrasion and
plus a high deposition rate with high metal recovery. erosion at elevated temperatures
EWAC ST 206LH
A low-hydrogen electrode with a non-hygroscopic coating. Suitable for cast Crane jibs, frames, truck chassis, heavy equipment maintenance
steels containing sulfur. High arc force purges out impurities. Also provides
high tensile strength, ductility, crack resistance, and anti-spalling under
extreme pressure. Produces X-ray quality weld deposits.
EWAC ST 202 NT
Superior alloy for joining high-alloy steels subjected to thermal cycling and Maintenance and repair of high-alloy steels subjected to Tensile strength.........................................620 MPa (90,000 psi)
joining with low effects of HAZ. Provides excellent crack resistance that’s cryogenic and thermal cycling, joining and repair of heavily
unaffected by base metal dilution, tensile properties, impact strength, and constrained and massive sections, draw bars and connecting
oxidation resistance. Suitable for both high-temperature service/thermal hitches, tongs, flame hardening equipment, heavy cross-
cycling and sub-zero service – no effects on heat treatment. sections gears, furnace parts, kiln tyres
EWAC ST 208 SPL

Designed to weld metal with high toughness, high strength, and ductility for Joining dissimilar steels, dies, tools, springs, machinable Tensile strength......................................850 MPa (1,20,000 psi)
joining dissimilar steels. Features refined grain structure with improved strength build-up and overlay
and ductility. Provides superior crack resistance and spray-type metal transfer.
EWAC PyroCarb 077

An electrode for high-temperature abrasion and erosion. Refractory carbides Sinter star breakers, tip casting, coke pusher shoes, billet Hardness (2 layer)......................................................60-68 HRc
of Cr, Mo, Nb, W, Vin Fe-Cr-C eutectic matrix. Offers excellent resistance to conveyer guide, hot slag, conveyors, augers, clinker grinders
wear up to 650°C (1202°F) and easy handling with rapid deposition rate.
EWAC CPCI 026

A stronger-than-conventional nickel-based cast iron welding alloy. Provides Foundry defects, machine build-up Tensile strength....................................42 Kg/mm2 (60,000 psi)
excellent operating characteristics, dense deposits with good bonding, and
optimum machinability.
EWAC Drill 008

Tough copper alloy matrix withstands shock loading. Provides excellent Drill bits, stabilizer, fishing tool, masonry drill, rotary Hardness:
resistance to high abrasion coupled with pressure, and optimum abrasion cutting tool Carbides.......................................................................1200 HV
resistance and cutting action. Low-temperature deposition retains hardness, Matrix...........................................................................200 BHN
sharpness, and angularity of carbides.
EWAC VanCarb 078

An advanced wear-facing electrode designed for severe abrasion applications Dragline bucket, shovel tips Hardness....................................................................60-65 HRc
under pressure and moderate impact.
EWAC SuperGrip 88
Achieves very good arc strike/re-strike and operating stability, even through Gripping and wear production of sugarcane crusher roll teeth Hardness....................................................50-60 HRc (3 layers)
juice and bagasse residues. Uniform weld hardness, which increases in “in situ” and with “juice-on”
service due to work-hardening, effectively controls roughness of roll teeth to
increase juice extraction and productivity. Improves service life of rolls due
to optimum metallurgical structure of the weld metal against adhesive wear.
Medium size of weld globules ensures long life of trash plate. No slag.

METALS
APPLICATIONS
SPECIFICATIONS
EWAC CI 424
FILLER
For joining steel to cast iron and rebuilding of nodular and alloyed cast irons. Ideal Nodular iron casting, housing, foundry defects, pump Tensile Strength........................................400 MPa (58,000 psi)
for joining cast iron to steel. Deposits having high crack-resistivity due to nodular casings, high-strength alloyed cast iron gear boxes, machine Hardness....................................................80-90 HRB (3 Layer)
deposits. Provides exceptional machinability and weldability on thick cross-sections. bases, cast iron die cladding and build-up
EWAC TB 76T
Tube-cored gas brazing WC composite alloy in a high-strength matrix for Tool drill bits, wear plates, mixer paddles, scraper knives, Matrix hardness............................................................400 BHN
wear protection of components exposed to severe abrasive and erosive wear shovel, auger bits, eirich mixer blades, plow shares Carbide hardness...........................................................1800 HV
conditions handling fine and coarse particles. High loading of WC in the matrix
in the deposit ensures maximum abrasive wear protection. Heat resistance up
to 350°C (662°F).
EWAC O 52B
A special, self-shielded, flux-cored alloy wire specifically developed for outdoor Rebuilding and reclamation of chain guide rolls, worn Hardness.....................................................25-35 HRc (3 Layer)
maintenance and repair welding of thick, heavy components where faster weld parts on bulldozers, rebuilding of large, severely worn
deposition rates over traditional coated electrodes, are required. Attributes parts
include good resistance to compression and plastic deformation, multi-pass
deposit capability, and easy slag removal. Deposit is dense, magnetic, and
readily machinable with cutting tools.
EWAC O-512
A high-performance metal-cored self-shielded wire alloy for automatic or semi- Sinter handling equipment, coke pusher shoes, clinker Bulk Hardness............................................................60-66 HRc
automatic hardfacing of carbon steel, low alloy steels, and austenitic manganese conveyor chains, hot slag conveyors, billet conveyer guide, Carbides – microhardness...................................1200-1900 HV
steel. This alloy is designed with refractory carbide forming elements to mixer blades Matrix – microhardness...........................................600-800 HV
withstand abrasion, erosion, and corrosion at elevated temperatures.
EWAC O-516
A self-shielded metal cored wire designed for protection of a wide range Components handling sand, rocks, coal / coke particles, Hardness....................................................................60-66 HRc
of components against abrasion and erosion at elevated temperatures. pneumatic conveyor systems, mixer blades, pump impellers,
Recommended for all types of base materials such as carbon steels, low alloy conveyor chutes, concrete mixers, asphalt handling
steels, and 14% manganese steels.
EWAC O-517
High resistance to impact, pressure, and abrasion make it ideal for thick, multi- For multi-pass intermediate layers and anti-wear coating on Hardness....................................................................52-58 HRc
pass, protective coatings. Finely dispersed titanium carbides in tool steel type roller press rolls, crushers, tie tamping tools, and cane knives
weld microstructure.
EWAC O-540
Features optimum crack resistance, excellent impact, and abrasion resistance, Track pads, crusher hammer, blow bars, bucket, track roller Hardness:
and versatile joining and cushion layer for any protective coating. Work-hardens As deposited.............................................16-22 HRc (3 layers)
in service. Work-hardened........................................35-45 HRc (3 layers)
EWAC O-545
A self-shielded metal cored alloy wire for wear-protective coatings on carbon Guide vanes, louver plates, nozzle ring segments, screws, fan Bulk hardness............................................................59-64 HRc
steels, low alloy steels, and 14% manganese steels. This is an iron-chromium- impellers screens, sinter stars and grizzly bars, mixer blades, Micro-hardness:
carbon alloy system containing alloying elements such as Mo, Ni, and B, which pump impellers, excavator bucket teeth, conveyor chutes Carbides............................................................1,150-1,550 HV
enhances the service temperature of this alloy up to 450°C (842°F). Matrix......................................................................550-750 HV

METALS
APPLICATIONS
SPECIFICATIONS
EWAC O-564
FILLER
Provides high resistance to pressure and impact for low- and medium-carbon Hardness:
and alloy steels, manganese steels, and dissimilar steel. Welded.....................................................................85-90 HRB
Service.....................................................................25-35 HRc
EWAC O-570
Delivers excellent resistance to grinding abrasion moderate impact for low- Excavator teeth, dredger buckets, scrapper bars crushers Hardness....................................................................52-60 HRc
and medium-carbon and alloy steels as well as manganese steels.
EWAC O-600
Outstanding attributes include rapid deposition rate, no slag, superior wear Coal mill crusher hammers, table liners, rolls and roller liners Hardness....................................................................56-62 HRc
resistance, high hardness, and high resistance to grinding abrasion. in cement plants and thermal power stations.
EWAC O-616
A self-shielded metal cored wire designed with in-situ formation of chromium and Components handling sand, rocks, coal/coke particles, Hardness....................................................................60-64 HRc
niobium carbides for protection of a wide range of components against abrasion hoppers, mixer blades, fan blades, conveyor chutes,
and erosion at elevated temperatures. Recommended for all types of base concrete mixers, grinding rollers, wear plates
materials such as carbon steels, low-alloy steels, and 14% manganese steels. A
single pass provides maximum intrinsic properties. Provides high-volume fraction
of refined Cr and Nb carbides and excellent resistance to severe abrasion and
erosion up to 550°C (1,022°F). Ideal for manufacturing of straight and wave beads.
EWAC O-630
Achieves single layer hardness and highest abrasion resistance for low- and Augers, press screws, mixer blades, scrappers Hardness....................................................................62-68 HRc
medium-carbon and alloy steels well as manganese steels.
EWAC O-888
Provides high deposition rate and metal recovery, along with smooth Semi-automatic terocote treatment of sugarcane crusher roll Hardness................................55-60 Rockwell C (as deposited)
operating characteristics even through “Juice” and “Bagasse” residues. teeth in dry arcing and “in-situ” with “juice-on”
Uniform weld hardness for effective roughness of roll teeth, to increase juice
extraction and productivity. Enhanced service life of rolls due to optimum
metallurgical structure of the weld metal against adhesive wear. Optimum size
of weld globules ensures the prolonged life of trash plate as well. No slag.
EWAC O-6436
A self-shielded metal-cored wire specially designed for manufacturing of Wear resistance plates, scrapper blades, cement conveyor Bulk Hardness............................................................58-63 HRc
wear plates and protection of components against abrasion combined screws, bucket shovel teeth and edges, conveyor chutes, Microhardness:
with compression, especially on carbon steels, low-alloy steels, and 14% mixer arms, crusher hammers, pug mill screws Carbides................................................................950-1350 HV
manganese steels. Fe-Cr-C alloy system provides superior wear properties. Matrix......................................................................550-650 HV
Other attributes include uniform distribution of chromium carbides and Volume fraction of carbides.................................................30%
excellent resistance to sliding abrasion wear. Wear factor..........................................................................55-65
Dry sand abrasion test.........................................ASTM G 65-A
EWAC Unir GS DI 5
A solid nickel-iron alloyed wire for gas-shielded metal arc welding of joining and Yield strength................................................................200 MPa
cladding of cast iron and ductile iron parts, joining of cast iron to high-alloys Tensile strength.............................................................400 MPa
steel (heat-resistant steel), and mild steel. Hardness........................................................................180 HRB

METALS
APPLICATIONS
SPECIFICATIONS
EWAC OS 760 MR
FILLER
Controlled clad-metal alloy designed to form complete austenite microstructure to Build-up of mould rolls, including repair of worn out or Hardness..............150 - 200 BHN as deposited
withstand high temperature service conditions, such as resistance to damaged profiles and salvage of undersized rolls by
oxidation, thermal weakening of microstructure, heatchecks, corrosion etc. submerged arc welding (SAW) process.
comparable to that of nickel based alloy systems. Clad-metal microstructure of
EWAC OS 760 MR provides the optimum balance of phase forming elements.
EWAC OS 770 SPB

SAW wire suitable to apply as buffer layers on segment and pinch rolls in continuous Caster rolls, pinch rolls, cradle rolls, straightening rolls, rot rolls Hardness...................................................................20-38 HRc
casting and hot strip mills before cladding using EWAC OS 780 SR and EWAC OS – including repair of worn-out or damaged profiles and salvage
870 PR. This alloy is designed to obtain the desired microstructure on the rolls, which of undersized rolls, up to 10 mm (.4 in.) thickness
avoids formation of subsurface cracks during subsequent weld build with cladding
wires. Provides excellent welding characteristics with easy slag removal, multi-layer
build-up capabilities, crack-free and tough deposit, and easy machinability.
EWAC OS 780 SR
Characterized by multi-layer cladding capabilities excellent and welding characteristics Hardness:
with easy slag removal. Deposit is crack-free, tough, and easily machinable. Thermo- As deposited............................................................40-44 HRc
mechanically stable and reinforced microstructure. Provides excellent oxidation and After tempering........................................................40-42 HRc
corrosion resistance as well as high resistance to thermal softening, thermal cycling,
and metal-to-metal wear. Service life is comparable with super alloys abrasion.
EWAC OS 870 PR
Features crack-free, machinable weld deposit, and fine uniform, reinforced Hardness:
microstructure. Other attributes include uniform clad surface hardness, resistance to As deposited............................................................48-52 HRc
pick-up, high thermal conductivity and low coefficient of friction, and resistance to After tempering.........................................................47-51 HRc
thermal softening and metal-to-metal adhesive wear. Hard weld deposit resists abrasion
and corrosion at elevated temperatures. Alloy also resists galling and thermal fatigue.
EWAC 001 P
Designed to retain high hardness at elevated temperatures. Deposits Cams, screws, ceramic die cutters, fan blades, patterns, dies Hardness...................................................................55-62 HRc
resist galling, scoring, and seizing, provide excellent weldability, and finish tools Magnetic..................................................................................No
exceptionally smooth and dense.
EWAC 002 P
A tungsten carbide reinforced nickel-base alloy with exceptional resistance Conveyor chains, mixer paddles, muller ploughs, die frames, Hardness....................................................................57-64 HRc
to abrasion and erosion. Attributes include unequaled abrasion resistance, screws, tyre chains, sand slinger cups, mechanical seals
excellent edge retention, outstanding weldability, and resistance to oxidation.
Also, it resists “softening effects” of high temperatures or thermal cycling.
EWAC 003 P
Provides superior toughness, wood weldability, and unlimited build-up Shafts, gears, gauges, tools, valve pumps, feed rolls, Hardness....................................................................36-42 HRc
capability. Excellent machinability with carbide tools. Low coefficient of friction. moulds, splines, rear axle tubes.
EWAC COB 6
A cobalt-based surfacing alloy for hot abrasion and corrosion resistance. Hardness...................................................................35-45 HRc
EWAC COB 21
A work-hardening cobalt-based surfacing alloy with hot impact resistance and Hardness:
edge retention properties. As welded.................................................................28-35 HRc
Work-hardened........................................................45-50 HRc

APPLICATIONS
SPECIFICATIONS
PLATE
EDP 550 plates

WEAR
Wear plate suitable for applications subject to moderate abrasion/impact. Hardness (single layer)...............................................54-58 HRc
For surface finish, stress relief cracks are present, generally perpendicular to
the welding direction. Standard plate size of 1220 x 2740 mm (48 x 107 in.)
EDP 600 plates

High-hardness wear plate for severe abrasion and moderate impact. Guide vanes, o-sepa guide segments, louver plates, bell Hardness....................................................................60-63 HRc
Attributed include coating with low dilution, uniform hardness throughout housing, VRM body liners, coal mill body liners, coal mill
the weld deposit, and high wear factor > 50 (ASTM G65, Type A). Includes louvers, nozzle ring segments
a high volume fraction of primary chrome carbides in eutectic matrix. This
microstructure is ideal for critical applications involving abrasion and severe
impact. Base plate dimension: 1500 x 3000 x 6 mm (59 x 35 x .23 in.)
EDP 650 plates

Unique wear plate for high abrasion with mild impact. Stress relief cracks are Transfer chutes, hoppers, bins, pipe chutes, housings, Hardness (single layer)...............................................58-62 HRc
present, generally perpendicular to the welding direction. Standard plate size casings, louvers cyclones, micro feeders
of 1220 x 2740 mm (48 to 107 in.)
EDP 750 plates

An iron-based surfacing alloy system containing ultrahard constituents to Exhauster fan blades, guide vanes, louver plates, ID fans, Bulk hardness............................................................65-68 HRc
withstand severe erosive wear. Provides excellent resistance to fine particle classifiers, separators, mill body liners Micro Hardness:
erosion at low angles and a combination of erosion and abrasion resistance. Carbides.............................................................1,150-1,550 HV
High volume fraction of ultra-hard carbides in a tough matrix. Service Matrix......................................................................600-750 HV
temperature of this alloy is restricted to 300°C (572°F). Base plate dimension: Volume fraction of carbides.................................................35%
1500 x 3000 x 6 mm (59 x 35 x .23 in.) Erosion wear factor..................................................................70
Erosion resistance......................1.5X superior to that of Fe-Cr-
EWAC Hardglide
The world’s most wear-resistant Casto-fuse overlay plate and a reliable workhorse Vibro feeder, narrow chutes, fan blades & casing, skirt liner, Grade FA-M3
for combating abrasion, impact, erosion, hang-ups, and carry-backs. The pan mixing liner and scrapper, slurry pipes and elbows, mill High abrasion and moderate impact (<600°C, 1,112°F)
presence of extra-high-density and ultra-abrasion resisting alloy in the overlay body liners, deflector plates, flap gate, dozer and bucket liners, Hardness....................................................................55-62 HRc
provides high resistance to abrasion, erosion, and impact. The unique blend of mining equipment, hopper & bin liners, screens, screw Grade FA-M7
toughness and hardness produces the highest impact and abrasion resistance conveyor flights, pump casing, rotary air lock, slag trough, Severe abrasion and high impact at elevated temp.
in a single plate. Its unparalleled smooth surface is practically free from cracks, ash handling systems Hardness....................................................................60-65 HRc
ripples, and strains, which allows a laminar flow of material and prolongs the
component life. Extra-low coefficient of friction ensures 200- 600% efficiency
improvement in wear resistance over conventional weld-cladded composite wear
plate which offers an exceptional reduction in hang-up and carryback.

METALS
APPLICATIONS
ESAB SMAW SPECIFICATIONS
OK NiFe-CI
FILLER
A nickel-iron electrode for welding normal grades of cast iron and joining them Repair of pump bodies, heave machine sections, gear teeth, Alloy type....................................................................Ni-Fe alloy
to steel. Can be used for malleable nodular cast iron and alloy cast iron. It flanges, and pulleys Coating type...................................Basic Special high graphite
has a special iron-jacketed Ni core wire, which gives the electrode improved Deposition Rate 90% Imax:
current-carrying capacity compared to electrodes with a homogeneous core 2.5 x 300 mm (.098 x 11.81 in.)..................0.8 kg/hr (2.4 lb./hr)
wire. The electrode produces a weld metal stronger and more resistant to 3.2 x 350 mm (.126 x 13.78 in.)...................1.2 kg/hr (2/6 lb./hr)
solidification cracking than the pure nickel electrode types. 4.0 x 350 mm (.157 x 13.78 in.)...................1.6 kg/hr (3.5 lb./hr)
Yield strength................................................................380 MPa
Tensile strength.............................................................560 MPa
Elongation..........................................................................>15 %
OK Weartrode 30
A chromium-alloyed electrode for hardfacing and cladding tracks, shafts, rolls, Weld metal analysis:
rails, and rail-crossing sections, as well as components in rolling mills, such Mn 0.7%, C 0.1%, Si 0.7%, Cr 3.2%
as grooved rollers and clutches and large cog wheels made of cast steel. The
joining of hardenable steels is another application.
OK Weartrode 50
A general-purpose hardfacing electrode for repair welding worn parts on Alloy type..........................................................Martensitic steel
agricultural equipment, forestry tools, loading machines, etc. Transformers Coating type................................................................Acid rutile
with low open circuit voltage can be used (>45 volt). Deposition rate 90% I max:
2.5 x 350 mm (.098 x 13.78 in.)..................0.8 kg/hr (1.8 lb./hr)
3.2 x 350 mm (.126 x 13.78 in.)...................1.2 kg/hr (2.6 lb./hr)
4.0 x 450 mm (.157 x 17.71 in.)...................0.7 kg/hr (3.7 lb./hr)
5.0 x 450 mm (.197 x 17.71 in.)...................2.6 kg/hr (5.7 lb./hr)
OK Tooltrode 50
A general-purpose hardfacing electrode for repair welding worn parts on Weld metal analysis:
agricultural equipment, forestry tools, loading machines, etc. Transformers Mn 0.4%, Mo 0.5%, C 0.46%, Si 0.5%, Cr 6.0%
with low open-circuit voltage can be used (>45 volt).
OK Weartrode 55HD
A general-purpose hardfacing electrode depositing a semi-corrosion-resistant Weld metal analysis:
martensitic steel with a hardness of about 57 HRc. The electrode is especially Mn 0.7%, C 0.67%, Si 0.7%, Cr 10.4%
suitable for hardfacing parts exposed to different forms of abrasive and impact
wear, e.g. farming equipment, forestry tools, loading machines, and mixers.
OK 13Mn
An austenitic manganese steel electrode which Work-hardens under impact Crusher plates and rolls, cones, mantles of rotary crushers Hardness:
and compressive stresses. It is primarily used for surfacing and building up As welded...............................................................180-200 HB
manganese steel components exposed to severe impact and moderate abrasion. - no preheat, interpass 100-150°C (212-302°F)
Work-hardened..........................................................44-48 HRc
- about 25% degree of reduction
Machinability...............Grinding (overheating must be avoided)
Impact resistance.........................................................Excellent
Metal-to-metal wear resistance.................................Very good

METALS
APPLICATIONS
ESAB SMAW SPECIFICATIONS
OK 14MnNi
FILLER
An austenitic manganese steel electrode with nickel for surfacing and building up Crusher plates and rolls, cones, and mantels of rotary Hardness:
manganese steel components exposed to severe impact and moderate abrasion. crushers, rail points As welded................................................................160-180 HB
- no preheat, interpass temperature 100-150°C, (212-302°F)
Work-hardening..............................................average 37 HRc
- about 25% reduction; average 41 HRc (about 40% reduction)
Machinability...............Grinding (overheating must be avoided)
Impact resistance.........................................................Excellent
OK 67.45
An austenitic stainless-steel electrode producing a weld metal with less than 5% Yield strength.................................................................691 MPa
ferrite. The tough weld metal has excellent crack resistance, even when welding Tensile strength.............................................................857 MPa
steels with very poor weldability. Suitable for joining 12-14% manganese steel to Elongation............................................................................25 %
itself or other steels. Also suitable for buffer layers before hardfacing.
OK 68.81
A high-alloyed electrode which deposits a ferritic-austenitic duplex weld metal Rolls, forging dies, hot-work tools, dies for plastics Yield strength……………………….................................610 Mpa
with approximately 40% ferrite. It is resistant to stress corrosion and is highly Tensile strength………………………..............................790 Mpa
insensitive to dilution. Good scaling resistance up to 1,150°C (2,102°F). Can be Elongation………………………..............................................25%
used for joining dissimilar steels, steels with reduced weldability, and buffer
layers prior to hardfacing.
OK Weartrode 60T
This electrode produces a weld metal with coarse chromium carbides in Earth-moving machines, mixers, feeder screws, dust Typical weld metal analysis.......................................C Mn Si Cr
an austenitic matrix. Suitable for surfacing worn parts exposed to abrasion exhausters, crushers Alloy type.........................................................Carbide rich steel
and wear by coal, ore, or other minerals. It can also be used on components Coating type..............................................................Rutile basic
operating in corrosive environments and/or at elevated temperatures. Deposition Rate 90% Imax:
2.5 x 350 mm (.098 x 13.78 in.)..................1.2 kg/hr (2.6 lb./hr)
3.2 x 350 mm (.126 x 13.78 in.)...................1.6 kg/hr (3.5 lb./hr)
4.0 x 450 mm (.157 x 17.71 in.)...................2.0 kg/hr (4.4 lb./hr)
5.0 x 450 mm (.197 x 17.71 in.)...................2.9 kg/hr (6.4 lb./hr)
OK Weartrode 62
A hardfacing electrode depositing a weld metal with a high volume fraction Earth-drilling equipment, hammers, scrapers, knives, Alloy type.........................................................Carbide rich steel
of fine carbides in a martensitic matrix. It is designed for protection of parts conveyor screws Coating Type.......................................................................Basic
subjected to severe abrasion from rock, sand, cement, etc. Deposition rate 90% Imax:
2.5 x 350 mm (.098 x 13.78 in.)..................0.5 kg/hr (1.1 lb./hr)
3.2 x 350 mm (.126 x 13.78 in.)...................0.7 kg/hr (1.5 lb./hr)
4.0 x 350 mm (.157 x 13.78 in.)...................1.0 kg/hr (2.2 lb./hr)
OK Weartrode 65T
The electrode deposits a high density of wear-resisting carbides in an Exhaust fans, ash ploughs, conveyor screws, sinter plant Alloy type..............................................................Austenitic iron
austenitic matrix capable of resisting extreme conditions of abrasion up to components Coating type.....................................................................Special
700°C (1,292°F). Recovery is approximately 220%. Deposition Rate 90% Imax:
3.2 x 350 mm (.126 x 13.78 in.)...................1.2 kg/hr (2.6 lb./hr)
4.0 x 350 mm (.157 x 13.78 in.)...................2.0 kg/hr (4.4 lb./hr)

METALS
APPLICATIONS
ESAB MCAW / FCAW / FCAW-OA SPECIFICATIONS
NICORE 55
FILLER
Nickel-Iron cored wire for welding of cast Iron without or low preheating. For crack Alloy type.......................................................................Cast iron
free production-, construction- and repair welding of cast Iron with globular graphite,
black heart malleable cast Iron, gray cast Iron as well as bonding these to steel.
Preferably use pulsed arc with M13 (ArO-2) shielding gas, keep dilution and heat
input low. The thin slag is very easily removable, hardness approx. 180 – 200 HB.
OK Tubrodur 30 O M
A self-shielded, flux-cored wire for semi-automatic hardfacing, producing a On-site rebuilding of rollers, shafts, wheels and worn parts No shielding gas
chromium-manganese-alloyed weld metal with a hardness of 28-36 HRc. of CMn railway tracks, point frogs Mn 1.41 % , C 0.10%, Si 0.43%, Al 1.37%, Cr 2.94%
OK Tubrodur 60 G M
Deposits a weld metal with a structure consisting of evenly divided, hard Mill hammers, parts of agricultural equipment, earth-moving Weld metal analysis:
chromium carbides in a martensitic matrix, with a hardness of HV 600-700. It is equipment, grinders for animal carcasses Mn 0.78%, Mo 1.00%, C 0.67%, Si 0.71%, Cr 5.33%
suitable for hardfacing parts subjected to extremely severe service conditions
involving a combination of impact and abrasion. The weld deposit can only be
machined by grinding. It is advisable to apply no more than three layers of weld
metal. When badly worn surfaces have to be rebuilt, it is recommended to begin
by using a tougher weld metal.
OK Tubrodur 58 O/G M
A self- or CO2-shielded, flux-cored wire for hardfacing with a hardness Feed screws, mixer blades and vessels, and ring grooves on No shielding gas
of 55-60 HRc diesel-engine pistons Weld metal analysis:
Mn 1.22%, Mo 1.14%, C 0.42%, Si 0.31%, Al 0.6%, Cr 4.89%

A self-shielded, flux-cored wire of the austentic-manganese type. The work- Crusher jaws, swing hammers and numerous parts of earth- Alloy type..............................13% manganese steel weld metal
hardening characteristics and extremely tough crack-resistant weld metal moving, mining, and quarrying equipment Wire feed speed:
ensure that it is the ideal solution for rebuilding 13Mn steels. Diameter 1.6 mm (.063 in.)...2.0-4.2 m/min. (6.6-13.8 ft./min.)
Deposition rate:
Diameter 1.6 mm (.063 in.)...........2.5-3.2 kg/hr (5.5-7.1 lb./hr)
OK Tubrodur 15CrMn O/G

A flux-cored wire for self- or CO2-shielding, depositing a martensitic-austenitic, Crusher jaws and hammers, railway point frogs, ripper teeth, Alloy type..............................14% Mn, 14% Cr steel weld metal
work-hardening deposit. It can be used for the rebuilding of mild, low-alloy, and wear plates Wire feed speed:
13Mn steels. The weld metal combines excellent abrasion and impact resistance. Diameter 1.2 mm (.047 in.).......6.5-21.5 m/min (21.3-70.5 ft./min.)
Diameter 1.6 mm (.063 in.).......5.0-12.0 m/min (16.4-39.3 ft./min.)
Deposition rate:
Diameter 1.2 mm (.047 in.)...............2.0-4.2 m/min (6.6-13.8 ft./m)
Diameter 1.6 mm (.063 in.).............5.5-12.0 kg/hr (12.1-26.5 lb./hr)
OK Tubrodur 200 O D
A stainless, 18.8.6Mn, self-shielded, tubular wire for cladding and joining 13% Alloy type..................................Austenitic Cr-Ni-Mn weld metal
Mn steels and steels with limited weldability. It is also useful for buffer layers Wire feed speed:
before hardfacing. Diameter 1.6 mm (.063 in.)......2.4-11.9 m/min (7.9-39 ft./min.)
Deposition rate:
Diameter 1.6 mm (.063 in................1.8-9.0 kg/h (4-19.8 lb./hr)
OK Tubrodur 55 O A
A self-shielded, Cr-carbide-type flux-cored wire. The weld metal is extremely Bucket lips, auger points, mining and earthmoving Alloy type.....................................Carbide-rich steel weld metal
resistant to abrasive wear by gritty fine grain materials such as earth, ore, equipment, scraper blades Wire feed speed:
clay, etc. Maximum 2-3 layers should be deposited. Diameter 1.6 mm (.063 in.)...5.0-12.6 m/min (16.4-41.3 ft./min.)
Deposition rate:
Diameter 1.6 mm (.063 in.)............2.4-6.8 kg/hr (5.3-15 lb./hr)

METALS
APPLICATIONS
ESAB SAW SPECIFICATIONS
OK Tubrodur 35 S M
FILLER
OK Tubrodur 15.40S is a flux-cored wire for SAW hardfacing in conjunction with Alloy type........................................martensitic steel weld metal
OK Flux 10.71, depositing a manganese-chromium-molybdenum-alloyed weld
metal with a hardness of 32-36 Rockwell C. Suitable for surfacing wheel runners,
track links, wheels and rollers for conveyor belts, wheels for mine trucks, rolls,
and shafts, where a hardness within the range of 32-40 Rockwell C is desired.
With negative polarity, less heat input to the base material, less dilution of the
weld metal, and a higher deposition rate are obtained. In most cases, surfacing
with OK Tubrodur 15.40S can be performed without preheating. The need for
preheat and increased interpass temperature is determined by the weldability of
the parent material in question and the form and dimensions of the workpiece.
Whenever possible, surfaced axles and similar objects, which are exposed to
bending stress during rotation, should always be stress relieved at 500-600°C.
OK Tubrod 14.07S
A metal-cored wire containing 1% Cr 0.5% Mo for submerged arc welding. Steels with a similar composition to those used in steam Elongation.............................................................................23%
Used with OK Flux 10.63 fully basic flux, the weld metal is of the highest boilers, process plants and piping, together with pressure Tensile strength.............................................................721 MPa
metallurgical integrity for service temperatures up to 500°C (932°F). The vessels in the power generation industry Yield strength................................................................640 Mpa
wire may also be used with OK Flux 10.71 for fillet welding applications. This Weld metal analysis:
product has been successfully used in tube-to-fin applications with OK Flux Mn 1.05%, Mo 0.51%, C 0.07%, Si 0.45%, Cr 1.18%
10.71. Preheating dependent on thickness up to 300°C is essential, followed
by post-weld heat treatment at 650-700°C.
OK Tubrodur 13Cr S
A cored wire which produces a 13%-chromium alloy steel deposit used with Alloy type...Surfacing alloy, martensitic stainless steel weld metal
OK Flux 10.37 or OK Flux 10.61.

APPLICATION
SUPPORT
APPLICATIONEQUIPMENT
SUPPORT
VALUE ADDED ENGINEERING.

When you partner with ESAB, you get more than industry-leading products.
You also gain access to our welding and cutting experts, along with our Value Added
Engineering (VAE) process. Guided by data collected at your facility, the VAE team
can make recommendations to improve quality, enhance productivity, and boost profits.
The VAE process.

1. Productivity assessment:
A comprehensive analysis of your welding production –
from material flow in and out, cutting and welding
procedures, wastes, and current quality output.
2. Profitability analysis:
Based on the assessment, you receive a technical
evaluation that includes opportunities for improvement –
both small- and large-scale changes.
3. Solutions implementation:
ESAB works with you to successfully implement the
changes, whether it’s training employees or adding
new processes or custom solutions.
Weld cost calculator

Use ESAB’s easy-to-use Quick Weld
Productivity Analyzer to calculate the total GO TO CALCULATOR 
welding cost of your production.

DIGITAL SOLUTIONS
DIGITAL SOLUTIONS
ESAB DIGITAL SOLUTIONS.

ESAB Digital Solutions is a complete suite of digital services that brings fabrication
into the 21st century – and beyond. Put the power of data to work to maximize productivity,
ensure consistent quality, track consumption, avoid downtime, and more.
WeldCloud™ is a cutting-edge software platform that allows you to manage your welding PRODUCTIVITY
operations like never before. Secure and scalable, WeldCloud™ constantly tracks weld data. Analyze arc-time efficiency by department,
Real-time information is conveniently accessible via laptop, desktop, or mobile device. shift, welding asset, and time
REPORTS
MULTIPLE FUNCTIONALITIES TO WORK SMARTER: Productivity reports are automatically

emailed to provide an instant view of
n WeldCloud ™
Productivity relevant production data
Discover actionable insights for continuous productivity and operational improvements

CONSUMPTION
n WeldCloud ™
Notes View filler metal consumption by type
Central management of welding procedures, welder qualifications, and project planning and weight to clarify cost per weld
n
WeldCloud ™
Mobile App EVENT MANAGEMENT
Scan barcodes of filler metals, gases, and operator badges to add data and detail Receive SMS alerts on critical events
to each welding session to prevent unplanned downtime
QUALITY
Track welding parameters against your
WPS, assuring quality welds in real time
WELD SESSIONS
In-depth record of individual weld seams for
complete weld productivity transparency

DIGITAL SOLUTIONS
ESAB DIGITAL SOLUTIONS.

ESAB Digital Solutions is a complete suite of digital services that brings fabrication
into the 21st century – and beyond. Put the power of data to work to maximize productivity,
ensure consistent quality, track consumption, avoid downtime, and more.
WeldQAS WeldScanner WeldCloud™

WeldQAS is an automatic welding Easy to operate and ruggedly built, the Universal Connector
monitoring system that acquires real-time WeldScanner is a multi-purpose measuring Easily connect virtually any power
data from welding production, reveals device that can be used for documentation, source – including non-ESAB products –
inefficiencies, and enables action to calibration, and validation. to WeldCloud,™ giving you access to
optimize the production process. even more data without reconfiguring
n
Recording of welding seams for

your systems.
n Calculate welding parameters, up to 64 hours of process
including heat input and deposition
rate, for all welding technologies n
Easily find the root cause of errors
with error analysis
n
Patented algorithm detects pores,
burn-through, wire defects (MSG), n
Measure heat input, cooling time,
and other welding irregularities and other welding parameters
n
Identify power source errors n
Simplify data access with convenient
exporting
n
Minimize non-destructive-testing
(NDT) and audit efforts n
Interactive touch screen with curve
progression that shows all welding
n
Improve productivity and traceability parameters
n
Data automatically stored on n
Connect to any welding power source
a central server
 BACK TO MOBILE MACHINERY APPLICATIONS 85

SAFETY
SAFETY
PPE & SAFETY PRODUCTS.

From large-scale projects across various industries to welding hobbyists, ESAB is supremely committed
to safety. We want all of our customers to be as protected as they are productive. To that end, we’ve
developed a full range of PPE and other tools to help keep you safe while on the job. ESAB also reminds
you to comply with your local regulations and industry safety standards.
Featured safety products.

n Sentinel™ A50 Helmet
n Savage A40 Helmet
n Aristo safety glasses
n Curved MIG/MAG Gloves
Full product availability

To learn about more safety
solutions and what products
are available in your region,
visit esab.com or contact your
ESAB representative.

THE GLOBAL LEADER OF WELDING
AND CUTTING SOLUTIONS.
At ESAB, our roots as pioneers in welding date back to 1904. Today, we remain
at the forefront of welding and cutting technology. Through our commitment
Manufacturing excellence.
to quality, the environment, and safety, we strive to improve our products and ESAB is one of a few
processes to meet the ever-changing demands of our customers. international companies
to have achieved the
ISO 14001 and OHSAS 18001
standards in Environmental,
Our complete Health & Safety Management
solutions include: Systems across all our global
manufacturing facilities.
n Consistent, globally available
welding filler metals
n High-productivity
welding equipment
Product documents.
n Cutting-edge automation
and robotics integration All repair and maintenance products are supported
by core documentation such as product data
n Cutting machines
sheets (PDS) and safety data sheets (SDS).
and software
n Full range of personal
protection equipment Available at esab.com/repair-maintenance
 RETURN TO TABLE OF CONTENTS 88

UNRIVALED We offer:
Value packages, including machine and process audits to maximize your investment
SERVICE AND
n
n Proactive preventive maintenance programs and maintenance contracts to keep
SUPPORT. n
your equipment and software up and running
ESAB plasma filler metals for the perfect cut
n Specialized repair services

Like all ESAB products, our repair and maintenance
n Retrofit upgrade products and packages for the latest in machine, control, and
solutions are backed by our commitment to superior
customer service and support. Our skilled customer software technology
XA00217220/ GL / EN / 01-12-20 / Note: ESAB reserves the right to alter specifications without prior notice
service department is prepared to quickly answer n Complete product and process training, including advanced training programs
any questions, address problems, and help with
the maintenance and upgrading of your ESAB A
nd, our products are backed with the most comprehensive warranty
equipment and software. in the business. With ESAB, you can be confident that the product you purchased
will meet your needs today and in the future.
A
sk your ESAB sales representative or distributor for a complete ESAB solution.
For more information, visit esab.com.
ESAB / esab.com

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REPAIR AND

Complete portfolio of welding and cutting

EXPERTISE TO KEEP Steel mills........................................................... 20-24

YOU UP AND RUNNING.

Visit esab.com/repair-maintenance for more information.

TYPICAL APPLICATIONS FOR

Stoody 2110 OK 13Mn

Stoody 35 OK Weartrode 60T

Stoody 2110 EWAC BU

Dynamang (Mn Steel) EWAC O 52 B

Stoody 600 EWAC O 570

Stoody 2110 EWAC BU OK 13Mn

Stoody Self-Hardening TRIBOTUF 6517 OK Weartrode 55HD

In addition to the recommended filler metals listed above, ESAB also

VIEW EQUIPMENT   BACK TO TABLE OF CONTENTS 6

FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G

Stoody 2134 EWAC HF 004 OK Weartrode 60T

Stoody 111 EWAC O 570

5. VERTICAL ROLLER MILL ROLLER/TABLE

SMAW-Build Up Not applicable

FCAW-OA-Build Up Not applicable

SMAW-Hardfacing Not applicable EWAC HF 004 OK Weartrode 60T

6. SINTER CAST ROLLER

In addition to the recommended filler metals listed above, ESAB also

VIEW EQUIPMENT   BACK TO TABLE OF CONTENTS 7

Wear Plate EDP550/650 Plates

8. VRM FEED CHUTES

Wear Plate EDP550/650 Plates

9. CLINKER CRUSHER ROLLS/HAMMERS

FCAW-OA-Build Up Stoody 110 EWAC O 540

Stoody 101AP EWAC O 616

In addition to the recommended filler metals listed above, ESAB also

VIEW EQUIPMENT   BACK TO TABLE OF CONTENTS 8

Stoody XHC OK Weatrode 65T

Oxyfuel Flame Spray Stoody 87 TG EWAC 002P

Wear Plate EDP 700

11. HIGH-PRESSURE GRINDING ROLLS - ROLLER PRESS ROLLS

SMAW-Build Up Not applicable EWAC BU 102/103 OK 13Mn, OK 14MnNi

FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G

Stoody 600 (Clinker)

In addition to the recommended filler metals listed above, ESAB also

VIEW EQUIPMENT   BACK TO TABLE OF CONTENTS 9

CEMENT JOINING APPLICATIONS.

APPLICATION PROCESS EWAC ESAB APPLICATION DETAILS PRODUCT BENEFITS

n Excellent crack resistance

n Higher tensile strength n Heavy build up can be done

n Excellent crack resistance

n Excellent crack resistance

n Excellent crack resistance

VIEW EQUIPMENT   BACK TO TABLE OF CONTENTS 10

MINING, QUARRYING, AND

Visit esab.com/repair-maintenance for more information.

TYPICAL APPLICATIONS FOR MINING.

1 Open Pit Mining 4

The above illustration represents typical applications within the

TYPICAL APPLICATIONS FOR MINING.

The above illustration represents typical applications within the

Stoody Build Up O/G

Stoody Vancar TRIBOTUF 6517

Stoody 111 EWAC O 570

In addition to the recommended filler metals listed above, ESAB also

VIEW EQUIPMENT   BACK TO TABLE OF CONTENTS 14

Stoody 105 EWAC O 540

4. DREDGE ROTARY CUTTER TIP

n Excellent crack resistance

n Higher tensile strength n Heavy build up can be done

n Excellent crack resistance

n Excellent crack resistance

n Excellent crack resistance

n Excellent crack resistance

n Excellent crack resistance

n Excellent crack resistance

n Excellent crack resistance

1 Zero Segment Rolls

1 oal pulverizer / Vertical

2 otary Vane Wheels,