Connection Guide

POWER WAVE
®

For use with machines:

Authorized Service and Distributor Locator: Power Wave C300 (K2675-1, K2675-2)
www.lincolnelectric.com/locator Power Wave S350 (K2823-1, K2823-3)
Power Wave S500 (K2904-1)
Power Wave S700 (K3279-1)
Need Help? Call 1.888.935.3877
to talk to a Service Representative

Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.

After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.

For Service outside the USA:

Email: globalservice@lincolnelectric.com

Service Parts:
parts.lincolnelectric.com

TS109 | Issue D­ate Jun-15

© Lincoln Global, Inc. All Rights Reserved.
Table of Contents
MIG
Power Wave C300
Power Wave C300 + Magnum PRO 300..................................................................................................................................3
Power Wave C300 + Magnum PRO AL Push Pull Gun........................................................................................................4
Power Wave C300 + Magnum 250 LX Spool Gun.................................................................................................................5
Power Wave C300 + Magnum PRO K126 Innershield Gun................................................................................................6
Power Wave S350/PF-84 Series
Power Wave S350 + Power Feed 84 + Magnum PRO 300 Amp......................................................................................7
Power Wave S350 + Power Feed 84 + Magnum PRO AL Push Pull Gun......................................................................8
Power Wave S350 + Power Feed 84 + Magnum PRO K126 Innershield Gun..............................................................9
Power Wave S350 + Power Feed 84 + Cool Arc 55/S + Magnum 450WC................................................................. 10
Power Wave S350 + Power Feed 84 + Magnum PRO AL G450W Push Pull............................................................. 11
Power Wave S350/PF-25 Series
Power Wave S350 + Power Feed 25M + Magnum PRO 300 Amp............................................................................... 12
Power Wave S350 + Power Feed 25M + Magnum PRO AL Push Pull Gun................................................................ 13
Power Wave S350 + Power Feed 25M + Magnum PRO K126 Innershield Gun....................................................... 14
Power Wave S350 + Power Feed 25M + Cool Arc 55/S + Magnum 450WC............................................................. 15
Power Wave S350 + Power Feed 25 + Cool Arc 55/S + Magnum PRO AL G450W................................................. 16
Power Wave S500/PF-84 Series
Power Wave S500 + Power Feed 84 + Magnum PRO 300 Amp................................................................................... 17
Power Wave S500 + Power Feed 84 + Magnum PRO AL G225A................................................................................. 18
Power Wave S500 + Power Feed 84 + Magnum PRO K126 ......................................................................................... 19
Power Wave S500 + Power Feed 84 + Cool Arc 55/S + Magnum 450WC................................................................. 20
Power Wave S500 + Power Feed 84 + Cool Arc 55/S + Magnum PRO AL G450W................................................. 21
Power Wave S500 + Power Feed 25M + Magnum PRO 300 Amp............................................................................... 22
Power Wave S500/PF-25 Series
Power Wave S500 + Power Feed 25M + Magnum PRO AL G225A............................................................................. 23
Power Wave S500 + Power Feed 25M + Magnum PRO K126...................................................................................... 24
Power Wave S500 + Power Feed 25M + Cool Arc 55/S + Magnum 450WC............................................................. 25
Power Wave S500 + Power Feed 25M + Cool Arc 55/S + Magnum PRO AL G450W............................................. 26
Power Wave S700/PF-84 Series
Power Wave S700 + Power Feed 84 + Magnum PRO 300 Amp................................................................................... 27
Power Wave S700 + Power Feed 84 + Magnum PRO AL G225A................................................................................ 28
Power Wave S700 + Power Feed 84 + Magnum PRO K126 Innershield Gun........................................................... 29
Power Wave S700 + Power Feed 84 + Cool Arc 55/S + Magnum 450WC................................................................. 30
Power Wave S700 + Power Feed 84 + Cool Arc 55/S + Magnum PRO AL G450W................................................. 31
POWER WAVE CONNECTION GUIDE
TIG
Power Wave C300 + PTA-17.................................................................................................................................................... 32
Power Wave C300 + PTA-26.................................................................................................................................................... 33
Power Wave S350 + Power Feed 84 + PTA-17V............................................................................................................... 34
Power Wave S350 + User Interface Kit + Power Feed 84 + PTA-17........................................................................... 35
Power Wave S350 + Power Feed 84 + Advanced Module + PTA-17.......................................................................... 36
Power Wave S350 + User Interface Kit + Power Feed 84 + Advanced Module + PTA-17.................................... 37
Power Wave S350 + Power Feed 84 + PTA-26V............................................................................................................... 38
Power Wave S350 + User Interface Kit + Power Feed 84 + PTA-26........................................................................... 39
Power Wave S350 + Power Feed 84 + Advanced Module + PTA-26.......................................................................... 40
Power Wave S350 + User Interface Kit + Power Feed 84 + Advanced Module + PTA-26.................................... 41
Power Wave S350 + User Interface Kit + Power Feed 84 + Cool Arc 55/S + PTW-20........................................... 42
Power Wave S350 + Power Feed 84 + Cool Arc 55/S + AdvancedModule + PTW-20........................................... 43
Power Wave S350 + User Interface Kit + Power Feed 84 + Cool Arc 55/S + AdvancedModule + PTW-20..... 44
Power Wave S500 + Power Feed 84 + PTA-17V............................................................................................................... 45
Power Wave S500 + User Interface Kit + Power Feed 84 + PTA-17........................................................................... 46
Power Wave S500 + Power Feed 84 + Advanced Module + PTA-17.......................................................................... 47
Power Wave S500 + User Interface Kit + Power Feed 84 + Advanced Module + PTA-17.................................... 48
Power Wave S500 + Power Feed 84 + PTA-26V............................................................................................................... 49
Power Wave S500 + User Interface Kit + Power Feed 84 + PTA-26........................................................................... 50
Power Wave S500 + Power Feed 84 + Advanced Module + PTA-26.......................................................................... 51
Power Wave S500 + User Interface Kit + Power Feed 84 + Advanced Module + PTA-26.................................... 52
Power Wave S500 + User Interface Kit + Power Feed 84 + Cool Arc 55/S + PTW-20........................................... 53
Power Wave S500 + Power Feed 84 + AdvancedModule + Cool Arc 55/S + PTW-20........................................... 54
Power Wave S500 + User Interface Kit + Power Feed 84 + AdvancedModule + Cool Arc 55/S + PTW-20..... 55
Stick
Power Wave C300 + EH305 Electrode Holder.................................................................................................................... 56
Power Wave S350 + Power Feed 25M + EH305 Electrode Holder.............................................................................. 57
Power Wave S350 + Power Feed 84 + Advanced Module + EH305 Electrode Holder.......................................... 58
Power Wave S500 + Power Feed 84 + EH305 Electrode Holder.................................................................................. 59
Power Wave S500 + Power Feed 25M + Advanced Module + EH305 Electrode Holder....................................... 60
Power Wave S700 + Power Feed 84 + EH305 Electrode Holder.................................................................................. 61
Appendix
Wire Feeder Control Cables & Adapters................................................................................................................................ 62
Electrode and Work Weld Cables............................................................................................................................................ 63
2
 ITEM DESC. K#
Table of Contents > GMAW | GTAW | SMAW
1 Machine C300 K2675-2
2 Gun 300 Amp K2951-2-6-45
Power Pin #2-#4 Tweco K466-6
MIG (GMAW) 3
4 Work Cable Lug K2149-1

Power Wave C300

+ Magnum PRO 300
Remote Control
Receptacle - 12 Pin

1 GAS SUPPLY
CONNECTION

3 Adapter
Gun Connector Kit NEGATIVE POSITIVE
K466-6 STUD (-) STUD (+)

POWER WAVE CONNECTION GUIDE 3

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine C300 K2675-2
2 Gun Air Cooled K3355-X
MIG (GMAW) 3 Work Cable Lug K2149-1

Power Wave C300

+ Magnum PRO AL Push Pull Gun

Remote Control
Receptacle - 12 Pin

1
GAS SUPPLY
CONNECTION

NEGATIVE POSITIVE
STUD (-) STUD (+)

POWER WAVE CONNECTION GUIDE 4

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine C300 K2675-2
2 Gun 250 LX K2490-1
MIG (GMAW) 3 Adapter 7-12 pin K2910-1
4 Work Cable Lug K2149-1
Power Wave C300
+ Magnum 250 LX Spool Gun
Remote Control
Receptacle - 12 Pin

1
GAS SUPPLY
Adapter CONNECTION
3 7 to 12 pin
K2910-1
to Remote Control
Receptacle

To positive stud

NEGATIVE POSITIVE
STUD (-) STUD (+)

To negative stud

To gas supply connection 4

POWER WAVE CONNECTION GUIDE 5

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine C300 K2675-2
2 Gun K126 Pro K126-12
MIG (GMAW) 3 Power Pin #2-#4 Tweco K466-6
4 Work Cable Lug K2149-1
Power Wave C300
+ Magnum PRO K126 Innershield Gun
Remote Control
Receptacle - 12 Pin

Adapter
3 Gun Connector Kit
K466-6
NEGATIVE POSITIVE
STUD (-) STUD (+)

To Positive Stud

POWER WAVE CONNECTION GUIDE 6

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or K3330-X
MIG (GMAW) 3 Gun 300 Amp K2951-2-10-45 5-pin
4 Power Pin Tweco K466-10 Noted
Power Wave S350 5 Work Cable Tweco K1803-2

+ Power Feed 84 6 Control Cable ArcLink Cable K1543-XX

+ Magnum PRO 300 Amp

1
Regulator
Flowmeter
& Hose Kit
K586-1

Gas

Output Terminal
6 ArcLink Cable
K1543-XX

Arc Link Connector

To Positive (+) Stud To Negative (-) Stud

2
5
4 Adapter
Gun Connector Kit
K466-10

3
WORK & Wire Feeder 2/0 Cable
Package
K1803-2

POWER WAVE CONNECTION GUIDE 7

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
MIG (GMAW) K3330-X
3 Gun Air Cooled K3355-X 12-Pin
Power Wave S350 4
5
Work Cable
Control Cable
Tweco
ArcLink Cable
K1803-2
K1543-XX
+ Power Feed 84
+ Magnum PRO AL
Push Pull Gun
5 1
ArcLink
Cable
K1543-XX

Gas

Output Terminal

Arc Link Connector

WORK & Wire Feeder 2/0 Cable
Package
K1803-2
2

POWER WAVE CONNECTION GUIDE 8

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
MIG (GMAW) K3330-X
3 Gun K126 Pro K126-12
Power Wave S350 4 Work Cable Tweco K1803-2

+ Power Feed 84
+ Magnum PRO K126 Innershield Gun
1

ArcLink Cable
K1543-XX

Out Terminal

Arc Link Connector

WORK & Wire Feeder 2/0 Cable

2 Package
K1803-2

POWER WAVE CONNECTION GUIDE 9

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
Output Terminal
2 Feeder PF -84 K3328-X or
MIG (GMAW) K3330-X
Arc Link Connector
3 Cooler Cool Arc 55/S K3086-1-2
Power Wave S350 4 Gun 450 WC FM K684-12 Fast
Mate

+ Power Feed 84 5
6
Adapter
Adapter
Fast Mate
Water Pass
K3349-1
K590-6
+ Cool Arc 55/S 7 Work
Kit
Tweco K1803-2
Cable
+ Magnum 450WC 2

6 Adapter
Water Pass Kit 5
K590-6 Adapter
Fast Mate
K3349-1

Regulator ArcLink Cable

Flowmeter K1543-XX
& Hose Kit
K586-1

4
WORK & Wire Feeder 2/0 Cable
3 7 Package
K1803-2

POWER WAVE CONNECTION GUIDE 10

 Table of Contents > GMAW | GTAW | SMAW
Output Terminal ITEM DESC. K#

Arc Link Connector

1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
MIG (GMAW) K3330-X
3 Cooler Cool Arc 55/S K3086-1-2
Power Wave S350 4 Gun Water Cooled K3357-X 12
Pin
+ Power Feed 84 5
6
Adapter
Work Cable
Water Pass Kit
Tweco
K590-6
K1803-2
+ Magnum PRO AL
2
G450W Push Pull

5 Adapter
Water Pass Kit
K590-6

ArcLink Cable
Regulator K1543-XX
Flowmeter
& Hose Kit
K586-1

WORK & Wire Feeder 2/0 Cable

3 6 Package
K1803-2
4

POWER WAVE CONNECTION GUIDE 11

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Gun 300 Amp K2951-2-10-45 5-pin
4 Power Pin Tweco K466-10
Power Wave S350 5 Work Cable Tweco K1803-2

+ Power Feed 25M 6 Control Cable ArcLink

Cable
K1543-XX

+ Magnum PRO 300 Amp 6

ArcLink
Regulator Cable
Flowmeter K1543-XX
& Hose Kit
K586-1 1

2
Adapter
4 Gun Connector Kit
K466-10

POWER WAVE CONNECTION GUIDE 12

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Gun Air Cooled K3355-X
4 Work Cable Tweco K1803-2
Power Wave S350 6 Control Cable ArcLink Cable K1543-XX

+ Power Feed 25M 5

+ Magnum PRO AL Push Pull Gun
ArcLink
Cable
K1543-XX

Regulator
Flowmeter
& Hose Kit
K586-1 1

4
2

POWER WAVE CONNECTION GUIDE 13

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Gun K126 Pro K126-12
4 Work Cable Tweco K1803-2
Power Wave S350 5 Control Cable ArcLink K1543-XX
Cable
+ Power Feed 25M 5
+ Magnum PRO K126
ArcLink Cable
K1543-XX

Innershield Gun 1

4
WORK & Wire Feeder 2/0 Cable
Package
K1803-2

POWER WAVE CONNECTION GUIDE 14

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Cooler Cool Arc 55/S K3086-1-2
4 Gun 450 WC FM K684-12 Fast
Power Wave S350 1 Adapter Fast Mate K3349-1
Mate
8 5
+ Power Feed 25M ArcLink 6 Adapter Water Pass Kit K590-6

+ Cool Arc 55/S Work Tweco K1803-2

Cable 7
K1543-XX Cable
Control ArcLink Cable K1543-XX
+ Magnum 450WC
8
Cable

WORK & Wire Feeder 2/0 Cable

Adapter
2 Fast Mate
Package

K3349-1 7 K1803-2

6
Adapter
Water Pass Kit
K590-6

Regulator
Flowmeter
4
& Hose Kit
K586-1

POWER WAVE CONNECTION GUIDE 15

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S350 K2823-3
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Cooler Cool Arc 55/S K3086-1-2
7 4 Gun 450 amp K3357-X 12 Pin
Power Wave S350 ArcLink
Cable
5 Adapter Water Pass Kit K590-6

+ Power Feed 25 K1543-XX 6 Work Cable Tweco K1803-2

7 Control Cable ArcLink Cable K1543-XX
+ Cool Arc 55/S 1
+ Magnum PRO AL G450W

6
WORK & Wire Feeder 2/0 Cable
Package
2 K1803-2

Regulator
Flowmeter
& Hose Kit
K586-1
5
Adapter
Water Pass Kit
K590-6

POWER WAVE CONNECTION GUIDE 16

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. PART # NOTE
1 Machine S500 K2904-1
Feeder PF -84 K3328-X or
MIG (GMAW) 2
K3330-X
Output Terminal
3 Gun 300 Amp K2951-2-10-45 5-pin
Power Wave S500 Arc Link Connector 4
5
Power Pin
Work Cable
Tweco
Lug
K466-10
K2149-1
Noted

+ Power Feed 84 6 Weld Power Cable Power

Cable
K1842-10

+ Magnum PRO 300 Amp

ArcLink Cable
K1543-XX 2 4
Adapter
Gun Connector Kit
K466-10

Regulator
Flowmeter 1
& Hose Kit
K586-1

Weld Power Cable

3
K1842-10

WORK & Wire Feeder 4/0 Cable

5 Package
K2149-1 To Positive
Stud (+)

POWER WAVE CONNECTION GUIDE 17

 Table of Contents > GMAW | GTAW | SMAW ITEM DESC. K# NOTE
1 Machine S500 K2904-1
2 Feeder PF -84 K3328-X or
MIG (GMAW) 3 Gun Air Cooled
K3330-X
K3355-X 12-Pin

Power Wave S500 4

5
Work Cable
Weld Power Cable
Lug
Power Cable
K2149-1
K1842-10
+ Power Feed 84
+ Magnum PRO AL
G225A

ArcLink Cable 2
K1543-XX

Regulator
Flowmeter
& Hose Kit
5 K586-1 1
Weld Power Cable
K1842-10

WORK & Wire Feeder 4/0 Cable

4 Package
K2149-1
To Positive
Stud (+)
POWER WAVE CONNECTION GUIDE 18
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
Output Terminal
2 Feeder PF -84 K3328-X or
MIG (GMAW) Arc Link Connector
K3330-X
3 Gun K126 Pro K126-12
Power Wave S500 4 Work Cable Lug K2149-1
Weld Power Power K1842-10
+ Power Feed 84
5
Cable Cable

+ Magnum PRO K126

ArcLink Cable 2
K1543-XX

1
5
Weld Power Cable
K1842-10

WORK & Wire Feeder 4/0 Cable

Package
K2149-1
4 To Positive
Stud (+)

POWER WAVE CONNECTION GUIDE 19

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S500 K2904-1
Feeder PF -84 K3328-X or
MIG (GMAW) 2
K3330-X
3 Cooler Cool Arc 55/S K3086-1-2
Power Wave S500 4 Gun 450 WC FM K684-12 Fast Mate
5 Adapter Fast Mate K3349-1
+ Power Feed 84 6 Adapter Water Pass Kit K590-6

+ Cool Arc 55/S 2 7

8
Work Cable
Weld Power
Lug
Power Cable
K2149-1
K1842-10
+ Magnum 450WC Cable

6
Adapter
Water Pass Kit
5 Adapter
Fast Mate
ArcLink Cable K590-6 K3349-1
K1543-XX

Output Terminal

Arc Link Connector

8
Weld Power Cable
K1842-10

4
Regulator
Flowmeter
& Hose Kit 3 To Positive
K586-1 Stud (+)

WORK & Wire Feeder 4/0 Cable

Package
K2149-1 7

POWER WAVE CONNECTION GUIDE 20

 Table of Contents > GMAW | GTAW | SMAW
Output Terminal ITEM DESC. K# NOTE
1 Machine S500 K2904-1
Arc Link Connector
2 Feeder PF -84 K3328-X or
MIG (GMAW) K3330-X
3 Cooler Cool Arc 55/S K3086-1-2
Power Wave S500 4
5
Gun
Adapter
450 amp
Water Pass Kit
K3357-X
K590-6
12 Pin

+ Power Feed 84 6 Work

Cable
Lug K2149-1

+ Cool Arc 55/S 7 Weld

Power
Power Cable K1842-10
2
+ Magnum PRO AL G450W Cable

Adapter
5 Water Pass Kit
K590-6
ArcLink Cable
K1543-XX

7
Weld Power Cable
K1842-10

Regulator To Positive
Flowmeter 3 Stud (+)
& Hose Kit
K586-1
WORK & Wire Feeder 4/0 Cable
Package
K2149-1 6

POWER WAVE CONNECTION GUIDE 21

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S500 K2904-1
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Gun 300 Amp K2951-2-10-45 5-pin
4 Power Pin Tweco K466-10 Noted
Power Wave S500 5 Work Cable Lug K2149-1

+ Power Feed 25M 6 Weld Power

Cable
Power
Cable
K1842-10

+ Magnum PRO 300 Amp 7 Control Cable ArcLink

Cable
K1543-XX

1
Regulator
Flowmeter
& Hose Kit
K586-1

5 WORK & Wire Feeder 4/0 Cable

Package
7 K2149-1
ArcLink Cable
To Positive
K1543-XX
Stud (+)

6
Weld Power Cable
K1842-10

Adapter
4 Gun Connector Kit
K466-10
POWER WAVE CONNECTION GUIDE 22
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Gun Air Cooled K3355-X 12-Pin
4 Work Cable Lug K2149-1
Power Wave S500 5 Weld Power Power K1842-10
Cable Cable
+ Power Feed 25M 6 Control Cable ArcLink
Cable
K1543-XX

+ Magnum PRO AL G225A

6
1
ArcLink
Cable
K1543-XX

Regulator
Flowmeter
& Hose Kit
K586-1 WORK & Wire Feeder 4/0 Cable
4 Package
K2149-1
5
Weld Power Cable To Positive
K1842-10 Stud (+)

POWER WAVE CONNECTION GUIDE 23

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Gun K126 Pro K126-12
4 Work Cable Lug K2149-1
Power Wave S500 5 Weld Power Power K1842-10
Cable Cable
+ Power Feed 25M 1 6 Control Cable ArcLink
Cable
K1543-XX

+ Magnum PRO K126

6
ArcLink Cable
K1543-XX
WORK & Wire Feeder 4/0 Cable
4 Package
K2149-1
5
Weld Power Cable To Positive
K1842-10 Stud (+)

POWER WAVE CONNECTION GUIDE 24

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S500 K2904-1
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Cooler Cool Arc 55/S K3086-1-2
4 Gun 450 WC FM K684-12 Fast Mate
Power Wave S500 5 Adapter Fast Mate K3349-1

+ Power Feed 25M 9 6

7
Adapter
Work Cable
Water Pass Kit
Lug
K590-6
K2149-1
+ Cool Arc 55/S
ArcLink Cable
8 Weld Power Power Cable K1842-10
K1543-XX 1 Cable
+ Magnum 450WC 9 Control
Cable
ArcLink Cable K1543-XX

Regulator
Flowmeter
& Hose Kit
K586-1

WORK & Wire Feeder 2/0 Cable

7 Package
K2149-1
3
To Positive
Stud (+)

Adapter
2 Fast Mate Weld Power Cable
K3349-1 K1842-10
5 8

Adapter
6 Water Pass Kit
K590-6

POWER WAVE CONNECTION GUIDE 25

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S500 K2904-1
2 Feeder PF -25M K2536-X
MIG (GMAW) 3 Cooler Cool Arc 55/S K3086-1-2
4 Gun 450 amp K3357-X 12 Pin
Power Wave S500 5 Adapter Water Pass Kit K590-6

+ Power Feed 25M 6

8
Work Cable
Weld Power
Lug
Power Cable
K2149-1
K1842-10
+ Cool Arc 55/S 9 9
Cable
Control Cable ArcLink Cable K1543-XX
+ Magnum PRO AL ArcLink Cable
K1543-XX
1
G450W

Regulator
Flowmeter
& Hose Kit
K586-1

WORK & Wire Feeder 4/0 Cable

6 Package
3 K2149-1
To Positive
Stud (+)

2 Weld Power Cable

8 K1842-10

4
Adapter
5 Water Pass Kit
K590-6

POWER WAVE CONNECTION GUIDE 26

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S700 K3279-1
2 Feeder PF -84 K3328-X or
MIG (GMAW) K3330-X
3 Gun 300 Amp K2951-2-10-45 5-pin
Power Wave S700 4
5
Power Pin
Work Cable
Tweco
Lug
K466-10
K2149-1
Noted

+ Power Feed 84 6 Weld Power

Cable
Power
Cable
K1842-10

+ Magnum PRO 300 Amp

1

5
Regulator ArcLink Cable WORK & Wire Feeder 4/0 Cable
Flowmeter K1543-XX Package
& Hose Kit
K2149-1
K586-1
TO NEGATIVE (-) STUD

Weld Power Cable

6 K1842-10
Output Terminal
2 TO POSITIVE (+) STUD

Arc Link Connector

Adapter
4 Gun Connector Kit
K466-10
3

POWER WAVE CONNECTION GUIDE 27

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S700 K3279-1
2 Feeder PF -84 K3328-X or
MIG (GMAW) K3330-X
3 Gun Air Cooled K3355-X 12-Pin
Power Wave S700 4 Work
Cable
Lug K2149-1

+ Power Feed 84 5 Weld

Power
Cable
Power
Cable
K1842-10

+ Magnum PRO AL 1
G225A

Regulator
Flowmeter
& Hose Kit
K586-1 ArcLink Cable
K1543-XX WORK & Wire Feeder 4/0 Cable
4 Package
K2149-1
TO NEGATIVE (-) STUD

Weld Power Cable

5 K1842-10
Output Terminal 2 TO POSITIVE (+) STUD

Arc Link Connector

POWER WAVE CONNECTION GUIDE 28

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S700 K3279-1
Feeder PF -84 K3328-X or
MIG (GMAW) 2
K3330-X
3 Gun K126 Pro K126-12
Power Wave S700 4 Work Cable Lug K2149-1
5 Weld Power Power K1842-10
+ Power Feed 84 Cable Cable

+ Magnum PRO K126

Innershield Gun 1

Regulator
Flowmeter
& Hose Kit
ArcLink Cable
K586-1
K1543-XX 4 WORK & Wire Feeder 4/0 Cable
Package
K2149-1
TO NEGATIVE (-) STUD

5 Weld Power Cable

2 K1842-10
TO POSITIVE (+) STUD
Output Terminal

Arc Link Connector

POWER WAVE CONNECTION GUIDE 29

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K# NOTE
1 Machine S700 K3279-1
2 Feeder PF -84 K3328-X or
MIG (GMAW) K3330-X
3 Cooler Cool Arc 55/S K3086-1-2
Power Wave S700 4
5
Gun
Adapter
450 WC FM
Fast Mate
K684-12
K3349-1
Fast Mate

+ Power Feed 84 6 Adapter Water Pass Kit K590-6

+ Cool Arc 55/S 7

8
Work Cable
Weld Power Cable
Lug
Power Cable
K2149-1
K1842-10
+ Magnum 450WC

Regulator
Flowmeter
& Hose Kit
K586-1

3
ArcLink Cable
K1543-XX WORK & Wire Feeder 4/0 Cable
7 Package
K2149-1
TO NEGATIVE (-) STUD

K1859-X
8 Weld Power Cable
K1842-10
2
TO POSITIVE (+) STUD

Output Terminal
Adapter
Arc Link Connector 5 Fast Mate
Adapter
Water Pass Kit
K3349-1
6 K590-6

POWER WAVE CONNECTION GUIDE 30

 Table of Contents > GMAW | GTAW | SMAW ITEM DESC. K# NOTE
1 Machine S700 K3279-1
2 Feeder PF -84 K3328-X or
K3330-X
MIG (GMAW) 3 Cooler Cool Arc 55/S K3086-1-2
4 Gun 450 amp K3357-X 12 Pin
Power Wave S700 5 Adapter Water Pass Kit K590-6

+ Power Feed 84 6 Work

Cable
Lug K2149-1
Weld Power Cable K1842-10
+ Cool Arc 55/S
7
Power
Cable
+ Magnum PRO AL G450W
1

Regulator
Flowmeter
& Hose Kit
K586-1

3
ArcLink Cable
WORK & Wire Feeder 4/0 Cable
K1543-XX 6 Package
K2149-1
TO NEGATIVE (-) STUD

Weld Power Cable

K1859-X
7 K1842-10
2
TO POSITIVE (+) STUD

Adapter
Output Terminal 5 Water Pass Kit
K590-6
Arc Link Connector
4

POWER WAVE CONNECTION GUIDE 31

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine C300
Torch PTA-17 K1782-1/3
TIG (GTAW) 2
3 Adapter Stud to Female Dinse K2505-3
Adapter Male Dinse to torch K1622-1
Power Wave C300
4
5 Adapter Twistmate plug K852-70
+ PTA-17 6 Work Cable Lug K2149-1

Remote Control
Receptacle - 12 Pin

1
GAS SUPPLY
CONNECTION

To Positive
Stud (+)

65 WORK LEAD
Package NEGATIVE POSITIVE
K2149-1 STUD (-) STUD (+)

To Negative
Stud (-)

To Gas Supply
Connection

Adapter To Remote Control

3 Stud to Female Dinse Receptacle
K2505-3 1 ft gas hose
Adapter
4 Male Dinse to Torch
K1622-1
FOOT AMPTROL
K870-2 - 12 Pin

OR
TORCH
2 PTA-17, 1 Cable, K1782-1 12.5’
OR PTA-17, 2 Cable, K1782-2 12.5’
HAND AMPTROL
K963-4 - 12 Pin
PTA-17, 1 Cable, K1782-3 25’ PTA-17, 2 Cable, K1782-4 25’

POWER WAVE CONNECTION GUIDE 32

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine C300
2 Torch PTA-26 K1783-1/3
TIG (GTAW) 3 Adapter Stud to Female Dinse K2505-3
4 Adapter Male Dinse to torch K1622-3
Power Wave C300 5 Adapter Twistmate plug K852-70

+ PTA-26 6 Work
Cable
Lug K2149-1

Remote Control
Receptacle - 12 Pin

1
GAS SUPPLY
CONNECTION

To Positive
Stud (+)

WORK LEAD
5 Package NEGATIVE
STUD (-)
POSITIVE
STUD (+)
K2149-1

To Negative
Stud (-)

To Gas Supply
Connection

Adapter To Remote Control

3 Stud to Female Dinse Receptacle
K2505-3 1 ft gas hose
Adapter
4 Male Dinse to Torch
K1622-3
FOOT AMPTROL
K870-2 - 12 Pin

OR
TORCH
2 HAND AMPTROL
PTA-26, 1 Cable, K1783-1 12.5’
PTA-26, 1 Cable, K1783-3 25’
OR PTA-26, 2 Cable, K1783-2 12.5’
PTA-26, 2 Cable, K1783-4 25’
K963-4 - 12 Pin

POWER WAVE CONNECTION GUIDE 33

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
TIG (GTAW) K3330-X
3 Torch PTA-17V K1782-6/8
Power Wave S350 ArcLink Cable
K1543-XX
4 Adapter Tweco with
Gas
K960-4

+ Power Feed 84 5 Work

Cable
Tweco K1803-2

+ PTA-17V
2

ArcLink Connector To Remote Control

Receptacle
Foot Amptrol - 12 pin
Case Back
K870-2

Regulator
Flowmeter 1 Adapter
& Hose Kit K2909-1 for older foot amptrols
K586-1 K870, K963-3, K857

Adapter
4 Tweco with Gas
K960-4
To Positive
Stud (+)

To Negative
Stud (-)

TORCH 5
3 PTA-17V, 1 Cable, K1782-6 12.5’
WORK & Wire Feeder 2/0 Cable
PTA-17V, 1 Cable, K1782-8 25’
Package
K1803-2

POWER WAVE CONNECTION GUIDE 34

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 U/I Interface & K3001-2
TIG (GTAW) Regulator Solenoid
Flowmeter 3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S350 & Hose Kit
K586-1 4 Torch PTA-17 K1782-1/3

+ User Interface Kit 5

6
Adapter
Work Cable
Tweco with Gas
Tweco
K960-4
K1803-2
+ Power Feed 84
+ PTA-17
2
User Interface Control Panel
1 K3001-2 Stick / TIG UI Kit includes
Gas Solenoid Kit
12 Pin Remote Receptacle
Output Terminal

Arc Link Connector

Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857
To Remote Control
Receptacle

3 ArcLink Cable
K1543-XX

Adapter
5 Tweco with Gas
K960-4 To Positive
Stud (+)
Foot Amptrol - 12 pin
To Negative K870-2
Stud (-)

TORCH
4 PTA-17V, 1 Cable, K1782-6 12.5’ 6
PTA-17V, 1 Cable, K1782-8 25’ WORK & Wire Feeder 2/0 Cable
Package
K1803-2

POWER WAVE CONNECTION GUIDE 35

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
TIG (GTAW) Regulator K3330-X
Flowmeter 3 Module Advanced K2912-1
Module
Power Wave S350
& Hose Kit
K586-1 4 Torch PTA-17 K1782-1/3
+ Power Feed 84 5
6
Adapter
Work Cable
Twist Mate
Tweco
K1622-1
K1803-2
+ Advanced Module
+ PTA-17 1

TORCH
4 PTA-17, 1 Cable, K1782-1 12.5’
PTA-17, 1 Cable, K1782-3 25’
Output Terminal

Arc Link Connector

5
Adapter
ArcLink Cable Male Dinse to Torch
K1543-XX K1622-1
3

2 CAM LOCK WELDING

CABLE PLUG comes with
Advanced Module

6 WORK & Wire Feeder 2/0 Cable

Package
K1803-2

K1543-XX
FROM
TO REMOTE CONTROL
FEEDER RECEPTACLE

Foot Amptrol - 12 pin

S350 K870-2

GAS INPUT ON Adapter

REAR OF ADVANCED
MODULE
K2909-1 for older foot amptrols
K870, K963-3, K857

POWER WAVE CONNECTION GUIDE 36

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 U/I Interface & K3001-2
TIG (GTAW) Solenoid
3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S350 4 Module Advanced K2912-1
Module
+ User Interface Kit
Regulator
Flowmeter
& Hose Kit
5 Torch PTA-17 K1782-1/3
K1622-1
+ Power Feed 84 6 Adapter Dinse
K586-1
Connector
Work Cable Tweco K1803-2
+ Advanced Module
7

+ PTA-17

1 Adapter
2 K2909-1 for older foot amptrols
K870, K963-3, K857
SHOWN WITH K3001-2
USER INTERFACE KIT

Foot Amptrol - 12 pin

Output Terminal K870-2

Arc Link Connector

ArcLink Cable
K1543-XX TO REMOTE CONTROL
RECEPTACLE

6 Adapter
Male Dinse to Torch
4 K1622-1
5 TORCH
PTA-17, 1 Cable, K1782-1 12.5’
PTA-17, 1 Cable, K1782-3 25’

3
CAM LOCK WELDING
CABLE PLUG comes with
Advanced Module

WORK & Wire Feeder 2/0 Cable

7 Package
K1803-2

S350
GAS INPUT ON
REAR OF ADVANCED
POWER WAVE CONNECTION GUIDE MODULE 37
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
TIG (GTAW) K3330-X
3 Torch PTA-26V K1783-8
Power Wave S350 4 Adapter Tweco with
Gas
K960-3

+ Power Feed 84 5 Work Cable Tweco K1803-2

+ PTA-26V
ArcLink Cable
K1543-XX 2

ArcLink Connector
To Remote Control
Receptacle
Foot Amptrol - 12 pin
K870-2

1 Adapter
K2909-1 for older foot amptrols
Case Back K870, K963-3, K857

Regulator
Flowmeter
& Hose Kit
K586-1

Adapter
4 Tweco with Gas
K960-3
To Positive
Stud (+)

To Negative
Stud (-)

3 TORCH 5
PTA-26V, 1 Cable, K1782-8 25’
WORK & Wire Feeder 2/0 Cable
38 Package
POWER WAVE CONNECTION GUIDE K1803-2
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 U/I Interface & K3001-2
TIG (GTAW) Solenoid
3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S350 4 Torch PTA-26 K1783-1/3

+ User Interface Kit 5

6
Adapter
Work Cable
Tweco with Gas
Tweco
K960-3
K1803-2
+ Power Feed 84
+ PTA-26 2
User Interface Control Panel
Regulator 1 K3001-2 Stick / TIG UI Kit includes
Flowmeter Gas Solenoid Kit
& Hose Kit
K586-1

Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857
To Remote Control
Receptacle

Adapter
5 Tweco with Gas
K960-3
To Positive
Stud (+)
3 Foot Amptrol - 12 pin
To Negative K870-2
Stud (-)

TORCH
4 PTA-26, 1 Cable, K1783-1 12.5’ 6
PTA-26, 1 Cable, K1783-3 25’ WORK & Wire Feeder 2/0 Cable
Package
K1803-2

POWER WAVE CONNECTION GUIDE 39

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
TIG (GTAW) K3330-X
3 Module Advanced K2912-1
Module
Power Wave S350 4 Torch PTA-26 K1783-1/3
+ Power Feed 84 5
6
Adapter
Work
Twist Mate
Tweco
K1622-3
K1803-2
+ Advanced Module Regulator
Cable

+ PTA-26
Flowmeter
& Hose Kit 1
K586-1

TORCH
4 PTA-26, 1 Cable, K1783-1 12.5’
PTA-26, 1 Cable, K1783-3 25’

Output Terminal

5
Arc Link Connector
ArcLink Cable Adapter
K1543-XX Male Dinse to Torch
K1622-3
3

CAM LOCK WELDING

CABLE PLUG comes with
2 Advanced Module

WORK & Wire Feeder 2/0 Cable

6 Package
K1803-2

TO REMOTE CONTROL
RECEPTACLE

GAS INPUT ON
REAR OF ADVANCED
MODULE Foot Amptrol - 12 pin
K870-2

Adapter
S350 40
K2909-1 for older foot amptrols
K870, K963-3, K857
POWER WAVE CONNECTION GUIDE
 Table of Contents > GMAW | GTAW | SMAW ITEM DESC. K#
Output Terminal
1 Machine S350 K2823-3
2 U/I Interface & K3001-2
TIG (GTAW) Arc Link Connector
Solenoid
3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S350 4 Module Advanced Module K2912-1
K1783-1/3
+ User Interface Kit 5
6
Torch
Adapter
PTA-26
Dinse Connector K1622-3
+ Power Feed 84 ArcLink Cable
3
7 Work
Cable
Tweco K1803-2

+ Advanced Module K1543-XX

To Remote Control
+ PTA-26 Receptacle
Foot Amptrol - 12 pin
K870-2

Regulator
Flowmeter 1
& Hose Kit 2
K586-1 SHOWN WITH K3001-2
Adapter
USER INTERFACE KIT
K2909-1 for older foot amptrols
K870, K963-3, K857

Adapter
6 Male Dinse to Torch
4 K1622-3
5 TORCH
PTA-26, 1 Cable, K1783-1 12.5’
PTA-26, 1 Cable, K1783-3 25’

CAM LOCK WELDING

CABLE PLUG comes with
Advanced Module

WORK & Wire Feeder 2/0 Cable

7 Package
K1803-2

GAS INPUT ON
REAR OF ADVANCED
MODULE

POWER WAVE CONNECTION GUIDE S350 41

 ITEM DESC. K#
Table of Contents > GMAW | GTAW | SMAW
1 Machine S350 K2823-3
Output Terminal
2 U/I Interface & K3001-2
Solenoid
TIG (GTAW) Arc Link Connector
3 Feeder PF -84 K3328-X or
K3330-X
K3086-1-2
Power Wave S350 4
5
Module
Torch
Cool Arc 55
PTW-20 K1784-3/4
ArcLink Cable
+ User Interface Kit K1543-XX
3
6 Adapter Tweco to water K1622-6
7 Work Cable Tweco K1803-2
+ Power Feed 84
+ Cool Arc 55/S To Remote Control
Receptacle
+ PTW-20 Foot Amptrol - 12 pin
K870-2

1
Regulator 2
Flowmeter SHOWN WITH K3001-2 Adapter
& Hose Kit USER INTERFACE KIT
K2909-1 for older foot amptrols
K586-1 K870, K963-3, K857

Adapter
6 Tweco to water
K1622-6
2 FT WATER HOSE
(PART OF
TWIST-MATE

4
ADAPTER)

WATER HOSE FROM TORCH

(LH 5/8-18 MALE FITTING)

POWER/WATER CABLE FROM TORCH

(LH 7/8-14 MALE FITTING)

WORK & Wire Feeder 2/0 Cable

Package
7 K1803-2

TORCH
5 PTW-20, 3 Cables, K1784-3 12.5’
PTW-20, 3 Cables, K1784-4 25’
POWER WAVE CONNECTION GUIDE 42
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
Output Terminal 1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
TIG (GTAW) Arc Link Connector
K3330-X
3 Module Cool Arc 55 K3086-1-2
Power Wave S350 4
5
Module
Torch
Advanced Module
PTW-20
K2912-1
K1784-3/4
+ Power Feed 84 6 Adapter Dinse to Water K1622-5
K1803-2
+ Cool Arc 55/S Work Cable Tweco
ArcLink Cable 7
K1543-XX 2

+ AdvancedModule
+ PTW-20 To Remote Control
Receptacle
Foot Amptrol - 12 pin
K870-2

Regulator
1
Flowmeter
& Hose Kit
K586-1
Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857

4
6 Adapter
Dinse to water
K1622-5

TO WORK STUD
7
GAS SOLENOID ON
REAR OF ADVANCED
MODULE

5 TORCH
PTW-20, 3 Cables, K1784-3 12.5’
PTW-20, 3 Cables, K1784-4 25’

POWER WAVE CONNECTION GUIDE 43

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
Output Terminal
1 Machine S350 K2823-3
Arc Link Connector
2 U/I Interface & K3001-2
TIG (GTAW) Solenoid
3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S350 4 Module Cool Arc 55 K3086-1-2

+ User Interface Kit ArcLink Cable

5
6
Module
Torch
Advanced Module
PTW-20
K2912-1
K1784-3/4
+ Power Feed 84
K1543-XX
3 7 Adapter Dinse to water K1622-5
8 Work Tweco K1803-2
+ Cool Arc 55/S Cable

+ AdvancedModule
+ PTW-20 Regulator
Flowmeter
1 2
& Hose Kit
SHOWN WITH K3001-2
K586-1 OPTIONAL USER
INTERFACE KIT

TO REMOTE CONTROL
RECEPTACLE

5 Adapter
7 Dinse to water
K1622-5

TO WORK STUD

GAS SOLENOID ON
REAR OF ADVANCED
MODULE
8
TORCH
6 PTW-20, 3 Cables, K1784-3 12.5’
PTW-20, 3 Cables, K1784-4 25’

S350 44
POWER WAVE CONNECTION GUIDE
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
Output Terminal
1 Machine S500 K2904-1
2 Feeder PF -84 K3328-X or
TIG (GTAW)
Arc Link Connector
K3330-X

Power Wave S500 3

4
Torch
Adapter
PTA-17V
Stud to Female Dinse
K1782-6/8
K2505-2
+ Power Feed 84 2
5 Adapter Male Dinse to torch K1622-1
6 Work Lugged K2149-1
+ PTA-17V ArcLink Cable
K1543-XX 7
Cable
Weld Power Cable K1842-10
Power
Cable

1 Foot Amptrol - 12 pin

K870-2

Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857
7
Weld Power Cable
K1842-10

Regulator
Flowmeter
& Hose Kit
K586-1

Adapter
Stud to Female Dinse Adapter
4 K2505-2 12 ft gas hose
5
Male Dinse to Torch
K1622-1

To Positive
To Negative Stud (+)
Stud (-)

TORCH
3 PTA-17V, 1 Cable, K1782-6 12.5’
PTA-17V, 1 Cable, K1782-8 25’
WORK & Wire Feeder 2/0 Cable
POWER WAVE CONNECTION GUIDE 45 6 Package
K2149-1
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 U/I Interface & Solenoid K3001-2
TIG (GTAW) 3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S500 4
5
Torch
Adapter
PTA-17
Stud to Female Dinse
K1782-1/3
K2505-3
+ User Interface Kit 6 Adapter Male Dinse to torch K1622-1

+ Power Feed 84 7
8
Work Cable
Weld Power
Tweco
Power Cable
K2149-1
K1842-10
+ PTA-17 Cable
User Interface Control Panel
2
1 K3001-2 Stick / TIG UI Kit includes
Gas Solenoid Kit
12 Pin Remote Receptacle

Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857
To Remote Control
Regulator Receptacle
Flowmeter
& Hose Kit
K586-1 ArcLink Cable
K1543-XX
Adapter
5 Stud to Female Dinse
K2505-3 1 ft gas hose Adapter
Output Terminal Male Dinse to Torch
3 6 K1622-1 Foot Amptrol - 12 pin
Arc Link Connector K870-2

To Negative To Positive
Stud (-) Stud (+)
WORK
7 Package
K2149-1

TORCH
4 PTA-17, 1 Cable, K1782-1 12.5’
PTA-17, 1 Cable, K1782-3 25’

POWER WAVE CONNECTION GUIDE 46

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 Feeder PF -84 K3328-X or
TIG (GTAW) K3330-X
3 Module Advanced Module K2912-1
Power Wave S500 4
5
Torch
Adapter
PTA-17
Twist Mate
K1782-1/3
K1622-1
+ Power Feed 84 Regulator
Flowmeter
1 6 Work
Cable
Tweco K2149-1

+ Advanced Module & Hose Kit

K586-1
7 Weld
Power
Power Cable K1842-10

+ PTA-17 Cable
Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857

Foot Amptrol - 12 pin

5 Adapter K870-2
3 Male Dinse to Torch
K1622-1

ArcLink Cable
K1543-XX 7
Weld Power Cable
K1842-10
Output Terminal

Arc Link Connector

2
To Positive
Stud (+)
TORCH
4 PTA-17, 1 Cable, K1782-1 12.5’
PTA-17, 1 Cable, K1782-3 25’

6
WORK & Wire Feeder 2/0 Cable
Package
K2149-1

POWER WAVE CONNECTION GUIDE 47

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 U/I Interface & K3001-2
TIG (GTAW) Solenoid
3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S500 4 Module Advanced Module K2912-1

+ User Interface Kit 5

6
Torch
Adapter
PTA-17
Twist Mate
K1782-1/3
K1622-1
+ Power Feed 84 7 Work Cable Tweco K2149-1
Weld Power Power Cable K1842-10
+ Advanced Module
8
Regulator
1 Cable
Flowmeter 2
+ PTA-17 & Hose Kit
K586-1
User Interface Control Panel
K3001-2 Stick / TIG UI Kit includes
Gas Solenoid Kit
12 Pin Remote Receptacle

Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857

6 Adapter
Male Dinse to Torch
4 K1622-1

ArcLink Cable Foot Amptrol - 12 pin

K1543-XX K870-2
8 Weld Power Cable
Output Terminal
K1842-10
Arc Link Connector

To Positive
Stud (+)
5 TORCH
PTA-17, 1 Cable, K1782-1 12.5’
PTA-17, 1 Cable, K1782-3 25’

7
WORK & Wire Feeder 2/0 Cable
Package
K2149-1
POWER WAVE CONNECTION GUIDE 48
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 Feeder PF -84 K3328-X or
TIG (GTAW) K3330-X
Output Terminal
3 Torch PTA-26V K1783-8
Power Wave S500 Arc Link Connector 4
5
Adapter
Adapter
Stud to Female Dinse
Male Dinse to torch
K2505-2
K1622-3
+ Power Feed 84 6 Work Cable Tweco K2149-1

+ PTA-26V 7 Weld Power

Cable
Power Cable K1842-10
2
To Remote Control
Receptacle
Foot Amptrol - 12 pin
K870-2

Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857

7
Weld Power Cable
K1842-10

Regulator
Flowmeter
& Hose Kit
K586-1

Adapter
5 6
4 Stud to Female Dinse Adapter WORK & Wire Feeder 2/0 Cable
Male Dinse to Torch Package
K2505-2 12 ft gas hose
K1622-3 K2149-1

To Positive
To Negative Stud (+)
Stud (-)

3 TORCH
PTA-26V, 1 Cable, K1783-8 25’
POWER WAVE CONNECTION GUIDE 49
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 U/I Interface & Solenoid K3001-2
TIG (GTAW) 3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S500 4
5
Torch
Adapter
PTA-26
Stud to Female Dinse
K1783-1/3
K2505-3
+ User Interface Kit 6 Adapter Male Dinse to torch K1622-3

+ Power Feed 84 7
8
Work Cable
Weld Power
Tweco
Power Cable
K2149-1
K1842-10
+ PTA-26 Regulator Cable
Flowmeter ArcLink Cable User Interface Control Panel
& Hose Kit K1543-XX 1 2 K3001-2 Stick / TIG UI Kit includes
K586-1 Gas Solenoid Kit
Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857
To Remote Control
Receptacle

Foot Amptrol - 12 pin

K870-2

Output Terminal

Arc Link Connector

8 6
Weld Power Cable
Adapter
K1842-10
Male Dinse to Torch
3 K1622-3

Adapter
5 Stud to Female Dinse
To Negative To Positive
K2505-3 1 ft gas hose
Stud (-) Stud (+)

TORCH
4 PTA-26, 1 Cable, K1783-1 12.5’
PTA-26, 1 Cable, K1783-3 25’
7
WORK & Wire Feeder 2/0 Cable
Package
K2149-1

POWER WAVE CONNECTION GUIDE 50

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 Feeder PF -84 K3328-X or
TIG (GTAW) K3330-X
3 Module Advanced Module K2912-1
Power Wave S500 4
5
Torch
Adapter
PTA-26
Twist Mate
K1783-1/3
K1622-3
+ Power Feed 84 6 Work Cable Tweco K2149-1

+ Advanced Module 1 7 Weld Power

Cable
Power Cable K1842-10

+ PTA-26

4 TORCH
PTA-26, 1 Cable, K1783-1 12.5’
PTA-26, 1 Cable, K1783-3 25’
Regulator 5
Flowmeter Adapter
& Hose Kit Twistmate
K586-1 K1622-3

To Remote Control
3 Receptacle
ArcLink Cable
K1543-XX
Output Terminal

Arc Link Connector

Weld Power Cable

2 K1842-10
Foot Amptrol - 12 pin
7 K870-2

To Positive
Stud (+)
Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857

6
WORK & Wire Feeder 2/0 Cable
Package
K2149-1

POWER WAVE CONNECTION GUIDE 51

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 U/I Interface & K3001-2
TIG (GTAW) Solenoid
3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S500 4 Module Advanced Module K2912-1

+ User Interface Kit 5

6
Torch
Adapter
PTA-26
Twist Mate
K1783-1/3
K1622-3
1
+ Power Feed 84 7 Work Cable Tweco K2149-1
8 Weld Power Power Cable K1842-10
+ Advanced Module 2
Cable

+ PTA-26 SHOWN WITH K3001-2

USER INTERFACE KIT

Regulator
Flowmeter
& Hose Kit
K586-1
6
Adapter
Twistmate
K1622-3

4 5

ArcLink Cable
K1543-XX Weld Power Cable
K1842-10

To Positive
Stud (+) WORK & Wire Feeder 2/0 Cable

3 7 Package
K2149-1

Output Terminal
To Remote Control
Receptacle
Arc Link Connector

Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857
Foot Amptrol - 12 pin
K870-2

POWER WAVE CONNECTION GUIDE 52

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 U/I Interface & K3001-2
TIG (GTAW) Solenoid
3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S500 Output Terminal
4 Module Cool Arc 55 K3086-1-2

+ User Interface Kit 5 Torch PTW-20 K1784-3/4

Arc Link Connector

6 Adapter Stud to Female K2505-3

+ Power Feed 84 7 Adapter
Dinse
Dinse to water K1622-4
+ Cool Arc 55/S 3 8 Work Cable Tweco K2149-1
9 Weld Power Power Cable K1842-10
+ PTW-20 ArcLink Cable
K1543-XX
Cable
To Remote Control
Receptacle
Foot Amptrol - 12 pin
K870-2

1
9
Weld Power Cable
K1842-10
Adapter
Regulator K2909-1 for older foot amptrols
Adapter
Flowmeter
& Hose Kit
6 Stud to Female Dinse
K870, K963-3, K857
K2505-3 1 ft gas hose
K586-1

7 Adapter
Dinse to water
K1622-5

2 4
User Interface Control Panel
K3001-2 Stick / TIG UI Kit includes
Gas Solenoid Kit

5
TORCH
PTW-20, 3 Cables, K1784-3 12.5’
PTW-20, 3 Cables, K1784-4 25’

WORK & Wire Feeder 2/0 Cable

8 Package
K2149-1

POWER WAVE CONNECTION GUIDE 53

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 Feeder PF -84 K3328-X or
TIG (GTAW) K3330-X
3 Module Cool Arc 55 K3086-1-2
Power Wave S500 4 Module Advanced Module K2912-1
5 Torch PTW-20 K1784-3/4
+ Power Feed 84 6 Adapter Dinse to water K1622-5
1
+ AdvancedModule Regulator
7
8
Work Cable
Weld Power
Tweco
Power Cable
K2149-1
K1842-10
+ Cool Arc 55/S Cable
Flowmeter
& Hose Kit
K586-1
+ PTW-20

Output Terminal

Arc Link Connector

ArcLink Cable 6
K1543-XX Adapter
4 Dinse to water
K1622-5

8
2
GAS SOLENOID ON
REAR OF ADVANCED Weld Power Cable
TORCH
5
MODULE
K1842-10
PTW-20, 3 Cables, K1784-3 12.5’
PTW-20, 3 Cables, K1784-4 25’
7

S350

Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857
Foot Amptrol - 12 pin
K870-2
POWER WAVE CONNECTION GUIDE 54
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 U/I Interface & Solenoid K3001-2
TIG (GTAW) 3 Feeder PF -84 K3328-X or
K3330-X
Power Wave S500 4
5
Cooler
Module
Cool Arc 55
Advanced Module
K3086-1-2
K2912-1
+ User Interface Kit 6 Torch PTW-20 K1784-3/4

+ Power Feed 84 7
8
Adapter
Work Cable
Dinse to water
Tweco
K1622-5
K2149-1
+ AdvancedModule Regulator
1 9 Weld Power
Cable
Power Cable K1842-10

+ Cool Arc 55/S Flowmeter

& Hose Kit
K586-1

+ PTW-20
User Interface Control Panel
Output Terminal
K3001-2 Stick / TIG UI Kit includes
2 Gas Solenoid Kit
Arc Link Connector

ArcLink Cable
K1543-XX
7 Adapter
5 Dinse to water
K1622-5

3 9 TORCH
Weld Power Cable 6 PTW-20, 3 Cables, K1784-3 12.5’
K1842-10 PTW-20, 3 Cables, K1784-4 25’

GAS SOLENOID ON
REAR OF ADVANCED
8
MODULE

S350
Adapter
K2909-1 for older foot amptrols
K870, K963-3, K857
POWER WAVE CONNECTION GUIDE 55 Foot Amptrol - 12 pin
K870-2
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine C300 K2675-2
2 Stinger Electrode Holder EH305 K909-7
STICK (SMAW) 3 Cable lugged to desired length
4 Work Lug K2149-1
Power Wave C300 Cable

+ EH305 Electrode Holder

3
- +

POWER WAVE CONNECTION GUIDE 56

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
STICK (SMAW) K3330-X
PF -25M K5236-X
Power Wave S350 3 Stinger Electrode Holder
EH305
K909-7
Cable Cut length 1/0 or
+ Power Feed 25M
4
2/0
5 Adapter Tweco Adapter K2946-1
+ EH305 Electrode Holder 6 Work Cable Tweco K1803-2

5
Adapter
Tweco Adapter
K2946-1

2 6
4

POWER WAVE CONNECTION GUIDE 57

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder PF -84 K3328-X or
STICK (SMAW) K3330-X
3 Module Advanced Module K2912-1
Power Wave S350 4 Stinger Electrode Holder
EH305
K909-7

+ Power Feed 84 5
6
Adapter
Work Cable
Twist Mate
Tweco
K852-70
K1803-2
+ Advanced Module
+ EH305 Electrode Holder
1

5
Output Terminal

Arc Link Connector

Adapter
ArcLink Cable
K1543-XX 3 Twist Mate
K852-70

4
K1543-XX
WORK & Wire Feeder 2/0 Cable
FROM
FEEDER
6 Package
K2149-1

S350
POWER WAVE CONNECTION GUIDE 58
 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S500 K2904-1
2 Feeder PF -84 K3328-X or
STICK (SMAW) K3330-X
3 Stinger Electrode Holder EH305 K909-7
Power Wave S500 4
5
Cable
Work
lugged to desired length
Lug K2149-1
+ Power Feed 84 6
Cable
Weld Power Cable K1842-10
+ EH305 Electrode Holder Power
Cable
1

ArcLink Cable
K1543-XX

2 6 Weld Power Cable

K1842-10
TO ELECTRODE STUD

To Positive
Stud (+)
3

WORK & Wire Feeder 2/0 Cable

5 Package
K2149-1

POWER WAVE CONNECTION GUIDE 59

 Table of Contents > GMAW | GTAW | SMAW
ITEM DESC. K#
1 Machine S350 K2823-3
2 Feeder Power Feed 25M K5236-X
STICK (SMAW) 3 Module Advanced Module K2912-1
4 Stinger Electrode Holder K909-7
Power Wave S500 5 Adapter
EH305
Twist Mate K852-70
+ Power Feed 25M 6 Work Cable Lug K2149-1

+ Advanced Module 7 Weld Power

Cable
Power Cable K1842-10
Control Cable ArcLink Cable K1543-XX
+ EH305 Electrode Holder
8

7 ArcLink Cable
K1543-XX

Adapter
5 Twist Mate
3 K852-70

8 Weld Power Cable

K1842-10

S500
2
6

POWER WAVE CONNECTION GUIDE 60

 Table of Contents > GMAW | GTAW | SMAW ITEM DESC. K#
1 Machine S700 K3279-1
2 Feeder PF -84 K3328-X or
K3330-X
STICK (SMAW) 3 Stinger Electrode Holder K909-7
EH305
Power Wave S700 4 Cable lugged to desired
length
+ Power Feed 84 5
6
Work Cable
Weld Power
Lug
Power Cable
K2149-1
K1842-10
+ EH305 Electrode Holder
Cable

ELECTRODE HOLDER KIT

K2394-1 KIT
(INCLUDES GROUND CLAMP)
ARCLINK CABLE
(K1543-XX) 4

Output Terminal

Arc Link Connector 3

TO NEGATIVE (-) STUD

6 Weld Power Cable

K1842-10
5

2 WORK CLAMP

WORK PIECE

POWER WAVE CONNECTION GUIDE 61

 Wire Feeder Control Cables
& Adapters
Shown: Power Wave Arc Link Control Cable

PRODUCT
FEEDER/SYSTEM LENGTH FT. (M) CONNECTION DESCRIPTION
NUMBER
LN-10, DH-10 K1501-10 10 (3.1) Male 14-pin to Female 9-pin replaced K1502-x, K1503-x

K1501-10 LN-7 K1818-10 10 (3.1) Female 6-pin to Male 14-pin replaced K404-x, K291-x, K584-x, K594-x, K480-x

Control Cables
Wire Feeder
LN-742, LN-25 K1819-10 10 (3.1) Female 8-pin to Male 14-pin replaced K619-x, K592-x, K591-x

LN-8, LN-9, NA-3, NA-4, NA-5 K1820-10 10 (3.1) Female 9-pin to Male 14-pin replaced K196-x, K595-x, K596-x
K1798 LT-7 K1822-25 25 (7.6) Female 9-pin to Male 14-pin replaced K228-x

LN-23P (K316L-2) K2393-1 25 (7.6)

Male 14-pin to Female 8-pin Wire Feeder Control Cable
LN-23P (K316L-2) K2393-2 75 (22.8)
May require K1501-10, K1797-10 10 (3.1)
and Adapters

K1818-10, K1819-10 or K1797-25 25 (7.6)

Extensions

K1820-10, depending on the Male 14-pin to Female 14-pin Wire Feeder Control Cable Extension
K1797-10 feeder. K1797-50 75 (22.8)
LN-15, FlexFeed, K1797-100 100 (30.4)
LF-72, LF-74 Female 14-pin control cable Adapter Cable for Control Cable to Terminal
LN-25 PRO Dual Power K1798
to terminal strip Strip of Power Source
K1543-8 8 (2.4)
ArcLink®/Linc-Net™

K1543-16 16 (4.9)
K1543-8
Control Cables

K1543-25 25 (7.6) ArcLink®/Linc-Net™ Control Cable

For Power Wave®/
Power Feed® Systems K1543-50 50 (15.2)
Male 5-pin to Female 5-pin
Power Feed 25M, K1543-100 100 (30.4)
Power Feed 84
K2683-25 25 (7.6)
K2683-50 50 (15.2) Heavy Duty ArcLink®/Linc-Net™ Control Cable
K2683-25
K2683-100 100 (30.4)
K1785-2 1.5 (0.46)
For synchronizing
Power Wave® AC/DC 1000® SD K1785-4 4 (1.2)
Submerged Arc/Automation

units and connecting MAXsa™

K1785-8 8 (2.4)
Feed Heads and MAXsa™ Heavy Duty Control Cable
Controllers. For use with FANUC® K1785-12 12 (3.6)
arms having integrated cable. Male 14-pin to Female 14-pin
K1785-2 For connecting Control Unit to Wire K1785-16 16 (4.9)
Drive in LN-10, K1785-25 25 (7.6)
DH-10 Boom applications.
K1785-50 50 (15.2)
Control Cable
K1785-100 100 (30.4)
K2709-25 25 (7.6)
For external dress of FANUC®
robotic arm or hard K2709-50 50 (15.2) Male 14-pin to Female 14-pin Wire Drive Control Cable
automation.
K2709-25 K2709-100 100 (30.4)

POWER WAVE CONNECTION GUIDE 62

 Electrode and Work Weld Cables
CONNECTION PRODUCT NUMBER LENGTH FT. (M) DESCRIPTION

Twist Mate™ to Lug K1840-10 10 (3.1) Weld Power Cable, 1/0, 350A, 60% duty cycle
K1842-10 10 (3.1) Weld Power Cable, 3/0, 600A, 60% duty cycle
K1842-35 35 (10.7) Weld Power Cable, 3/0, 600A, 60% duty cycle
Lug to Lug
K1842-60 60 (18.3) Weld Power Cable, 3/0, 600A, 60% duty cycle
K1842-110 110 (33.5) Weld Power Cable, 4/0, 600A, 60% duty cycle
K1841-25 25 (7.6) Weld Power Cable, 1/0, 350A, 60% duty cycle
Twist Mate™ to
Twist Mate™
K1841-50 50 (15.2) Weld Power Cable, 2/0, 350A, 60% duty cycle
K2163-35(1) 35 (10.7) Weld Power Cable, 4/0
Lug to Lug
K2163-60(1) 60 (18.3) Weld Power Cable, 4/0
K1796-25 25 (7.6) Coaxial Weld Power Cable, 1/0, 350A, 60% duty cycle
K1796-50 50 (15.2) Coaxial Weld Power Cable, 1/0, 350A, 60% duty cycle
Lug to Lug
K1796-75 75 (22.8) Coaxial Weld Power Cable, 1/0, 325A, 60% duty cycle
K1796-100 100 (30.4) Coaxial Weld Power Cable, 1/0, 300A, 60% duty cycle
Lug to Lug K2593-100 100 (30.4) Coaxial Weld Power Cable, #1, 250A, 100% duty cycle

(1) Two cables per package.

K1841-25

K1796-25

K1842-10

POWER WAVE CONNECTION GUIDE 63