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Fragmentation by blasting mechanisms Explosives Engineering

Mechanisms of rock
fragmentation by blasting
José A. Sanchidrián

¿How the rock breaks?


i) Shock: rh

Explosive Rock
 2 – 10 GPa

Reaction onset
CJ surface

Detonation
products
expansion
Pressure

P- and S-waves

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 1
Fragmentation by blasting mechanisms Explosives Engineering

¿How the rock breaks?


i) Shock: Shock transmitted to rock
Rock hugoniot:
𝑃 𝜌 C 𝑆𝑢 𝑢

Reactive hugoniot:
𝑃 𝑄 𝑏𝑢 𝑐𝑢

Rayleigh line:

𝑃 𝜌 𝐷𝑢

Reflected hugoniot:
𝑃 𝑄 𝑏 𝑢 𝑢 𝑐 𝑢 𝑢
𝑢 =2𝑢
José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

P-wave velocity (m/s) 5844


S-wave velocity (m/s) 3300.4
Density (kg/m3) 2721.2

¿How the rock breaks?


i) Shock: Shock transmitted to rock

0.143 ms 1 ms
VOD=5534 m/s

ROCK:
cP=5534 m/s
2.143 ms cS=3300 m/s
ρ=2721 kg/m3

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 2
Fragmentation by blasting mechanisms Explosives Engineering

How the rock breaks?


i) Shock:
Some models: ▪ Plastic compression and shear near the borehole wall.
NIOSH (shock decay)*:
Rock Explosive Scale / Layout /
rh ( rc  rh ) Geometry
   Pb e
rc Dynamic “crushing” (compressive, shear) strength Borehole pressure Borehole radius
Energy absorbing properties (fracture specific ‐ Density
Djordjevic (Griffith failure)**: energy, strength envelope, shear modulus...) ‐ VOD

rh
rc 
24 t
Pb Crushed zone
Borehole
Esen (model tests)***:
0.219 P- and s-
 P3  waves system
rc  0.812 rh  b 2  rh
 2G c  rc
*Iverson SR, Hustrulid WA, Johnson JC, Tesarik D, Akbarzadeh Y. 2010. The extent of blast damage from a fully coupled explosive charge,
Rock Fragmentation by Blasting: Proc. 9th International
Detonation. Symposium
Fast release ofonenergy
Rock Fragmentation by Blasting, FRAGBLAST 9, September 13-17,
2009, Granada, Spain. Sanchidrián JA, ed., Boca
at a highRaton, FL: CRC
pressure Press,
– the rockpp
in 459-468.
the
**Djordjevic N. 1999. Two-component ofborehole
blast fragmentation.
wall is smashed – p-International
Proc. 6th Symposiumrc on1 Rock
– 4 rFragmentation by Blasting-
and h (different
Fragblast 6, South African Institute of Mining and Metallurgy,
s-waves are formed Johannesburg, South Africa, pp 213–219.
estimations vary largely)
***Esen S, Onederra I, Bilgin HA. 2003. Modelling the size of the crushed zone around a blasthole, Int J Rock Mech & Min Sci 40: 485–495.
José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

How the rock breaks?

i) Shock:
▪ Plastic compression and shear near the borehole wall.
▪ Tensile and shear cracks

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 3
Fragmentation by blasting mechanisms Explosives Engineering

How the rock breaks?


i) Shock – Tensile and shear cracks:
1 s

1 s

2 s

7 s

13,9 s

15,4 s

Radial cracks appear


20 s

on hoop tension some


diameters (2-3...) Hoop stress
diameters from the
28 s

tensile
borehole wall.
39 s
Johansson CH & Persson PA. 1970.
Detonics of high explosives. London &
New York: Academic Press.

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

How the rock breaks?


i) Shock – Tensile and shear cracks:

20 30 40 Tensile cracks
μs μs μs
Shear cracks

50 60 70
μs μs μs
Yoon J, Jeon S. 2010. Use of a modified particle-based method in simulating blast-induced rock fracture. In Sanchidrián JA (ed.),
th
Fragmentation by Blasting, Proc. 9 Int. Symp. Rock Fragmentation by blasting – FRAGBLAST 9, Granada, Spain, September 2009, pp 13-17
José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 4
Fragmentation by blasting mechanisms Explosives Engineering

How the rock breaks?


i) Shock – Tensile and shear cracks:

Tensile cracks
Shear cracks

Yoon, Yeon (2009)*


Rock Explosive Scale / Layout /
20
30
40
50
60
70 Geometry
Fracture toughness μs Borehole pressure Borehole radius
Fracture specific energy
Crack tip velocity
Compressive, Tensile strength, Strength envelope
José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

Rock Explosive Scale / Layout /


Geometry
Discontinuity status of rock Products expansion P/V path Borehole radius
Fracture toughness
Crack tip velocity

How the rock breaks?

ii) High pressure gases:


▪ Crack opening (pre-existing or newly-formed)

≈ 0.1 - 0.5 ms

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 5
Fragmentation by blasting mechanisms Explosives Engineering

How the rock breaks?

Reflection and transmission of waves at discontinuities

1 2

𝜎
Incoming wave
Transmitted wave
𝜎 2
Reflected wave
𝜎 1 𝜇 𝜎 1 𝜇
𝜎 1 𝜇

𝜌 𝑐
𝜇
𝜌 𝑐

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

How the rock breaks?

Reflection and transmission of waves at discontinuities


𝝆𝟏 𝒄𝟏 𝝆𝟐 𝒄𝟐 𝝆𝟏 𝒄𝟏 𝝆𝟐 𝒄𝟐
1 2 1 2

𝜎 𝜎
1
𝜎 𝜎
𝜎 →0
If 𝜌 𝑐 ≫ 𝜌 𝑐
𝜎 → 𝜎

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 6
Fragmentation by blasting mechanisms Explosives Engineering

How the rock breaks?

iii) Tensile waves from reflections at


discontinuities:
▪ Opening of pre-existing or newly formed cracks.
▪ Tensile failure of rock.

𝜌 𝑐
𝜇 →∞
𝜌 𝑐

𝜎 → 𝜎

Tensile
wave
≈ 0.2 - 0.5 ms/m
Discontinuity or
free surface
José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

How the rock breaks?


iii) Tensile waves from reflections at
discontinuities:
▪ Opening of pre-existing or newly formed cracks.
▪ Tensile failure of rock.
Rock Explosive Scale / Layout /
Geometry
Crack tip velocity Products expansion P/V path Burden
P-wave velocity Spacing
Fracture toughness Delay
Tensile strength

Tensile
wave

Tensile fracture
≈ 1-5 ms/m
Discontinuity or
free surface

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 7
Fragmentation by blasting mechanisms Explosives Engineering

How the rock breaks?

iv) Movement:
▪ Flexural breakage of large blocks with closed
cracks.
▪ Fragment breakage due to mutual collisions and
fall impact.

Rock Explosive Scale / Layout / Geometry

Discontinuity status of rock Products expansion P/V path Burden


Tensile strength Bench height
Compressive strength Delay
≈ 5-15 ms/m
José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

This is what we get:


Fragmented rock

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 8
Fragmentation by blasting mechanisms Explosives Engineering

Summary
Parameters influencing the rock blasting process:

Event / Phase Rock Explosive Scale / Layout /


Geometry
i) Shock – Dynamic “crushing” (compressive, shear) strength Borehole pressure Borehole radius
Crushed zone Energy absorbing (fracture specific energy, strength ‐ Density
envelope, shear modulus...) ‐ VOD
i) Shock – Fracture toughness One of these can be substituted  Borehole pressure Borehole radius
Shear and tensile Fracture specific energy by Young’s modulus
cracks Compressive, Tensile strength, Strength envelope
Crack tip velocity
ii) Gas – Discontinuity status of rock Products expansion P/V path Borehole radius
Crack opening Fracture toughness
Crack tip velocity
iii) Shock & Gas – Crack tip velocity Products expansion P/V path Burden
Tensile waves P-wave velocity Spacing
Fracture toughness Delay
Tensile strength
iv) Movement Discontinuity status of rock Products expansion P/V path Burden
Tensile strength Bench height
Compressive strength Delay

José A. Sanchidrián. Fragmentation by blasting models. Applied Detonation Physics and Blast Modelling. Cambridge, 22-26 September 2014

José A. Sanchidrián
Universidad Politécnica de Madrid 9

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