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INSTALLATION INSTRUCTIONS FOR

DUMP-PUMP FACTORY AIR-SHIFT
AIR-SHIFT ASSEMBLY: 997-00863
1. REMOVE PISTON ASSEMBLY FROM COVER.

2. ENSURE THAT O"RING 1 IS IN PLACE AS SHOWN.

3. USE GREASE TO HOLD GASKET 10 IN POSITION ON VALVE BODY. (SMALL HOLE)

4. USE GREASE TO HOLD PLATE 11 IN POSITION ON GASKET.

5. USE GREASE TO HOLD GASKET 12 IN POSITION ON PLATE. (LARGE HOLE)

6. APPLY A SMALL BEAD OF LOC-TITE THREAD LOCKER TO END OF PISTON ASSEMBLY WHERE SHOWN.

7. HOLD THE PISTON ASSEMBLY (PRE-ASSEMBLED) AND SCREW THE END OF THE PISTON ASSEMBLY
INTO THE END OF THE VALVE SPOOL.

8. USE A 5/16-INCH ALLEN WRENCH ON THE PISTON ASSEMBLY TO TIGHTEN 9 . HOLD THE OTHER
END OF THE VALVE SPOOL WHILE TIGHTENING. THIS MAY BE DONE BY PLACING A SCREW DRIVER
THROUGH THE EYE-HOLE ON THE NEUTRAL LOCK-OUT SPOOL.
NOTE: VERY LITTLE TORQUE IS NEEDED.

9. SLIP THE COVER 4 OVER THE COMPLETE SHIFT ASSEMBLY.

INSERT THE TWO 5/16"X4" CAP SCREWS THROUGH THE MOUNTING HOLES, ON THE COVER, AND
TIGHTEN EVENLY.

10. APPLY AIR PRESSURE (MIN. 75 P.S.I.) TO THE CYLINDER PORTS AND CHECK FOR AIR LEAKS, AND
THAT THE AIR SHIFTER MECHANISM MOVES FREELY.

RAISE PORT LOWER PORT

ITEM DESCRIPTION

1 PISTON O'RING

2 PISTON

3 SPRING

4 COVER

5 FRONT RETAINER

6 REAR RETAINER

7 STUD

8 CAP SCREW (2)

9 SOCKET CAP SCREW

10 11 12 5 7 4 3 6 1 2 9 8 10 GASKET (SMALL HOLE)

APPLY A SMALL BEAD 11 PLATE

OF LOC-TITE HERE.
12 GASKET (LARGE HOLE)

NOTE: 997-00863 ASSEMBLY DOES NOT INCLUDE THE VALVE SPOOL.

Page 25 of 158 5/13/2010