Professional Documents
Culture Documents
Contents
1 Scope............................................................. 2
2 Conflicts and Deviations................................. 3
3 Normative References.....................................3
4 Definitions....................................................... 6
5 Responsibilities.............................................. 8
6 Basis for Thermal Design............................... 8
7 Basis for Mechanical Design........................ 13
8 Nozzles and Gaskets................................... 21
9 Exchanger Supports..................................... 26
10 Material Selection......................................... 28
11 Clips and Attachments.................................. 31
12 Coating and Painting…………...................... 31
13 Insulation…………………………………..….. 32
14 Refractory Lining………………………….….. 32
15 Fireproofing.................................................. 32
16 Grounding .................................................. 32
17 Cathodic Protection...................................... 32
18 Drawings and Calculations........................... 33
Heat exchangers shall conform to API STD 660, 9th Edition, March 2015, except as
modified by this standard.
1 Scope
1.1 This standard covers the minimum mandatory requirements for the
design of shell and tube heat exchangers (hereinafter referred to as
exchangers) and new components.
1.4 Sulfur Recovery Unit (SRU) waste heat boilers and condensers shall be
designed and fabricated in accordance with the design rules of ASME
SEC VIII D 1 in addition to the requirements specified in this standard.
1.5 The design and fabrication of high pressure and special (non-
conventional types such as SRU waste heat boilers, condensers, etc.)
heat exchangers shall be done by licensed manufacturers who have
previous experiences. The details of licensing agreement shall be
reviewed by Saudi Aramco engineer.
1.6 Low alloy steels for exchangers intended for services within the scope
of API RP 934-A, API RP 934-C or API RP 934-E, shall meet all
requirements of the respective document of the aforementioned
documents and this standard.
1.7 1 Cr- ½ Mo and 1 ¼ Cr- ½ Mo steels used for exchangers that are not in
hydrogen service with design temperature below 441°C (825°F), shall
meet all requirements of API RP 934-C and this standard.
1.10 This standard shall not be attached to nor made a part of purchase orders.
2.1 Any conflicts between this standard and other Saudi Aramco Materials
System Specifications (SAMSSs), Industry codes and standards, and
Forms shall be resolved in writing by the Company or Buyer
Representative through the Saudi Aramco Engineer, Consulting Services
Department of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this standard in writing to the
Company or Buyer Representative, who shall follow internal company
procedure SAEP-302 and forward such requests to the Manager,
Consulting Services Department of Saudi Aramco, Dhahran.
3 Normative References
Refinery Services
API RP 934A Materials and Fabrication Requirements for
2¼Cr-1 Mo & 3Mo Steel Heavy Wall Pressure
Vessels for High Temperature, High Pressure
Hydrogen Service
API RP 934C Materials and Fabrication of 1¼Cr-½Mo Steel
Heavy Wall Pressure Vessels for High-pressure
Hydrogen Service Operating at or below 825°F
(441°C)
API RP 934E Recommended Practice for Materials and
Fabrication of 1¼CR-½Mo Steel Pressure
Vessels for Service above 825°F (441°C)
API PR 941 Steels for Hydrogen Service at Elevated
Temperatures and Pressures in Petroleum and
Petrochemical Plants
API RP 945 Avoiding Environmental Cracking in Amine Units
4 Definitions
Amine Services: All amine solutions including MEA, DGA & ADIP.
Caustic Services: All sodium hydroxide solutions at all temperatures and concentrations.
Cyclic Services: Services that require fatigue analysis according to screening criteria
per 5.5.2 of ASME SEC VIII D2. This applies to Division 1 and Division 2 of
ASME SEC VIII.
Design Engineer: The Engineering Company responsible for specifying on the data
sheet the thermal, hydraulic, and mechanical design requirements for exchangers.
Design Thickness: Sum of thickness required to withstand all primary loads and
corrosion allowance.
High - Alloy Steels: Steels with a total alloying content more than 5%.
LODMAT: The lowest one day mean ambient temperature at a site or location.
Low - Alloy Steels: Steels with a total alloying content of less than 5% but more than
the specified for carbon steels.
Saudi Aramco Engineer: The Chairman of the Heat Transfer Equipment Standards
Committee.
Sulfide Stress Cracking (SSC) Environment: Process streams that introduce SSC
according to SAES-L-133.
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Document Responsibility: Heat Transfer Equipment Standards Committee SAES-E-004
Issue Date: 18 February 2018
Next Planned Update: 29 June 2020 Design Criteria of Shell and Tube Heat Exchangers
5 Responsibilities
6.1 General
6.1.1 This section covers the basic design considerations which shall be used
when selecting, sizing and specifying exchangers.
6.1.3 The Design Engineer shall utilize API STD 660, Annex B “Shell and
Tube Heat Exchanger Checklist” when completing the data sheet.
6.2.1 The exchanger size shall be based with due consideration for
maintenance requirements. Following are the recommended maximum
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Document Responsibility: Heat Transfer Equipment Standards Committee SAES-E-004
Issue Date: 18 February 2018
Next Planned Update: 29 June 2020 Design Criteria of Shell and Tube Heat Exchangers
Larger bundles may be used with prior agreement from the individual
plant.
Commentary Note:
Longer tube lengths and larger bundle diameters can reduce the number
of shells for the same duty. However, this will require availability of lifting
equipment capable of removing heavy tube bundles for maintenance.
6.2.2 Tube-side fluid shall generally be the higher ranking of the following:
1) Cooling water.
2) Fouling, erosive, corrosive or less viscous fluid.
3) The higher pressure fluid.
4) The smaller flow rate.
6.2.3 The log mean temperature difference (LMTD) correction factor shall
not be less than 0.8.
6.2.4 The LMTD calculation for vertical thermosyphon reboilers shall take
into account the suppression of the boiling point along the tube length
due to the effect of static head.
6.2.5 The surface area in the 'U' bends shall be excluded from the heat transfer
calculations except for tubes in kettle reboilers and stab-in type bundles.
Triangular pitch shall be limited to services that are clean such that
they do not require mechanical cleaning.
6.2.8 For square and rotated square pitches, a minimum of 6.4 mm (0.25 in)
shall be provided between adjacent tubes. Cleaning lanes shall be
continuous through the bundle.
6.2.10 Fouling resistances shall be in line with the individual plant's operating
experience in similar service and as per process licensor's
recommendations/specifications, where applicable. In the absence of
such information, the fouling resistance shall be selected from the values
recommended by TEMA. The following are the exceptions to this:
1) Fouling resistance for sea water shall be 0.000352 m² °K/W
(0.002 ft² hr °F/Btu).
2) Fouling resistance for untreated well water for water temperature
up to 52°C shall be 0.000528 m² °K/W (0.003 ft² hr °F/Btu) and
0.00088 m² °K/W (0.005 ft² hr °F/Btu) for water above this
temperature.
6.2.11 The Design Engineer shall consider providing spare exchangers for
critical services where severe fouling can be expected and which
would result in un-scheduled shutdowns.
6.2.12 The Design Engineer shall include provisions for blocking and bypassing
streams where required by the process design. For example, the effect of
bypassing heat transfer streams in a crude preheat exchanger train shall be
fully investigated on the downstream exchangers.
6.2.14 The value for the calculated pressure drop in the clean condition is to
be specified on the data sheet.
6.2.15 When minimum wall tubes are specified, the tube-side pressure drop
shall be based on 110% of the selected tube wall thickness.
6.2.16 Design inlet cooling water temperature to be used in the design of heat
exchangers utilizing seawater shall be as follows:
The maximum cooling water outlet temperature shall not exceed 49°C.
6.2.17 Where untreated well water is used as the cooling fluid, the design cooling
water inlet temperature shall be based on actual water reservoir data.
6.2.18 The minimum water velocity for exchangers utilizing sea water,
untreated well water or cooling tower water shall be 1.2 m/s.
6.2.19 The maximum water velocity shall be according to the following table:
Materials m/s
Admiralty Brass (inhibited) 1.5
Carbon Steel (only with fresh water) 1.8
Aluminum Brass or Aluminum Bronze 1.8
70/30 Cupro-nickel 3.0
Nickel - Copper Alloy (Monel) 3.7
AISI 316 Stainless Steel (fresh water only) 4.6
Titanium unlimited
6.2.21 Kettle reboilers shall be sized such that no more than 0.5 weight
percent liquid is entrained in the outlet vapor. A minimum of 450 mm
shall be provided as the height above the highest liquid level.
6.2.22 The Design Engineer shall provide the completed data sheet, and
thermal design calculations (including tube vibration) for review by the
Saudi Aramco Engineer. If the design is done using computer
programs, the relevant input and output data shall be submitted.
The data sheet shall contain fluid physical properties used in the
design, including non-linear condensing and boiling heat release
profiles and weight fraction vapor curves, where applicable.
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Document Responsibility: Heat Transfer Equipment Standards Committee SAES-E-004
Issue Date: 18 February 2018
Next Planned Update: 29 June 2020 Design Criteria of Shell and Tube Heat Exchangers
For vaporizing services, critical pressure of the boiling fluid and the
relevant vapor liquid equilibrium data shall also be provided.
6.2.23 The Design Engineer shall include a sketch on the data sheet, showing
both the shell and the tube side flow arrangements. For stacked
exchangers, it shall also show the stacking arrangement.
6.3.1 Generally, exchangers shall either be a floating head type (TEMA type
AES or AET) or 'U' tube type.
6.3.2 Floating head type is required when both the shell and the tube sides are
considered fouling services such that mechanical cleaning is required.
'T' type (pull through) is preferred due to easier maintenance.
6.3.3 'U' tube bundles shall only be specified for use in clean tube-side
services, or when tube-side can be chemically cleaned or when
specified by the process licensor.
6.3.5 Fixed tubesheet exchangers without the expansion joints are acceptable
up to a maximum differential temperature of 28°C between tube mean
metal temperature and average shell temperature. However, when
shell and tube materials have different thermal expansion coefficients,
the differential stresses shall be analyzed even when the temperature
difference is less than 28°C. Designs with shell expansion joint require
review by Saudi Aramco Engineer.
6.3.6 For fixed tubesheet exchangers, the Design Engineer shall analyze and
specify (on the data sheet) the mean shell and tube wall temperatures
which give the maximum temperature differential. The conditions of
normal operating, start-up, shut-down, process upset, emergency, and
steam-out shall be investigated to determine the maximum differential.
6.3.7 Shells with two passes (TEMA 'F' type) shall be reviewed by the Saudi
Aramco Engineer during the design stage and before Request for
Quotation (RFQ).
For shells with two passes, the shell-side fouling resistance shall not
exceed:
6.3.9 Preferred channel covers are TEMA type 'A' (removable flat cover).
6.3.10 Type 'B' (integral bonnet) covers may be used when tube-side fluid is
non-fouling, and frequent access to the tubesheet is not anticipated.
6.4 Tubes
6.4.1 The minimum tube outside diameter shall be 19.05 mm (0.75 inch).
Note: Preferred tube diameters are 19.05 mm (0.75 inch) and 25.4 mm
(1 inch).
6.4.2 The tube wall thickness shall be specified on the data sheet in
accordance with the requirements of API STD 660.
6.4.3 Preferred tube lengths are the commonly used standard Imperial
lengths as given in TEMA. Standard metric lengths such as 5 meters
and 6 meters shall not be used as these give decimal values of Imperial
lengths.
6.4.4 Low fin tubes may be used for shell-side non-fouling and low surface
tension fluids where their use is justified. Using low fin tubes requires
prior approval by the Saudi Aramco Engineer.
7.1 General
7.1.2 The applicable Division and edition of the Codes to be used for the
design of exchangers shall be specified on the data sheet.
7.2.3 The internal design pressure shall be according to the following table
{MOP 15 psi}
Up to 1,000 psi Greater of
{1.1 x MOP}
{1100 psi}
1,000 psi and above Greater of
{1.05 x MOP}
Notes:
(1) Maximum operating internal pressure values shall be as shown on the PFD.
(2) Higher design margin shall be used if the process designer anticipates higher
pressure surges because of the characteristics of the process.
7.2.5 Exchangers that are not in vacuum service, but are subject to steam-out
conditions, shall be designed for an external pressure of 100 kPa (15 psi)
at 149°C (300°F).
7.2.6 Exchangers in steam services shall be designed, on the steam side, for
an external pressure of 100 kPa (15 psi) at design temperature.
7.2.8 In exchangers with tube side as the high-pressure side, design pressure
of the shell side should be at least two-thirds of the tube side design
pressure if the shell side is not protected with a relief system. Other
options shall be reviewed by Saudi Aramco Engineer.
Commentary Note:
The design temperature shall not be less than the maximum operating temperature
as shown in the PFD plus 28°C (50°F).
The MDMT shall be specified on the data sheet and shall be equal to the lowest
of the following applicable conditions:
1) The LODMAT at the site location, unless a higher start-up temperature is
specified and approved by operations, and a suitable warm-up start-up
procedure has been developed.
2) The temperature of a process stream causing shock chilling condition as
defined in Section 4 of this standard.
3) Auto-refrigeration condition as defined in Section 4 of this standard.
4) The minimum operating temperature at an operating pressure greater than
25% of the design pressure.
A joint efficiency of 85% or higher shall be specified for the design of all pressure
containing components of ASME SEC VIII D1 heat exchangers.
7.9 Cladding
7.9.1 For all integrally-bonded clad exchangers, in all services, the minimum
thickness of cladding shall be 3.2 mm.
7.9.2 For all weld overlayed exchangers, in all services, the minimum
thickness of undiluted weld overlay shall be 3.2 mm.
7.10 Heads
7.10.2 The type of heads for exchangers shall be specified as ASME 2:1-
ellipsoidal or ASME hemispherical. ASME dished heads (with a
knuckle) and ASME torispherical heads may only be used for utility
services up to a design pressure of 690 kPa (100 psi).
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Document Responsibility: Heat Transfer Equipment Standards Committee SAES-E-004
Issue Date: 18 February 2018
Next Planned Update: 29 June 2020 Design Criteria of Shell and Tube Heat Exchangers
7.10.3 For exchangers with design thickness exceeding 50 mm, heads shall be
specified as hemispherical unless 2:1 ellipsoidal heads are deemed
economical.
7.11 Loads
For exchangers which are refractory lined, the extent and design
density of the refractory lining shall be specified on the data sheet.
7.11.7 Insulation
For exchangers which are insulated, the extent and design density, of the
insulation system shall be specified on the data sheet.
7.12.1 Where applicable, the requirements for thermal stress and fatigue stress
analyses are to be specified on the data sheet by the Design Engineer in
accordance with this standard. Analysis methods and stress combination
limits presented in Division 2, section 5, shall be used for exchangers
under scope of Division 1 and Division 2. However, allowable stress
shall be taken from the respective tables of ASME SEC II for each
division for the corresponding material and temperature.
7.12.2 The Design Engineer is responsible for specifying on the data sheet the
heat transfer coefficients to be used for all thermal stress analysis.
- Head-to-shell
- Support-to-shell
- Nozzle-to-shell, considering external piping loads
3) Thermal analysis shall be based on gradients under steady state
design conditions and also, if applicable, transient design
conditions.
4) Thermal gradients may be reduced to within allowable limits
with the addition of thermal sleeves.
7.13.1 Tubes are normally expanded into the tubesheet. However, for the
following services, the tubes shall be strength welded to the tubesheet.
1) When the difference in the shell and tube side design pressures is
greater than 10.3 MPa (1,500 psi).
7.13.2 Tubes shall be seal welded to the tubesheet for exchangers in sea water
service and when inter-mixing of the streams must be avoided (in the
event of a tube leak).
7.14.1 Nominal thickness of shells and heads shall not be less than the following:
a) Carbon steels, 6 mm.
b) Low chrome alloy steels, 5 mm.
8.1 General
8.1.1 The quantity, types, sizes facing and pressure classes of all nozzles
shall be specified on the data sheet.
8.1.2 The Design Engineer is responsible for ensuring that the facings, bolt
centers, number of bolts and size of bolts of exchanger nozzles match
the mating piping flanges.
8.1.3 Design of bolted connections with stud bolts of diameter 1-½ inch and
above shall be such as to provide clearance to permit use of a stud and
bolt tensioner device.
8.1.4 The locations and sizes of nozzles shall be in accordance with the
P&IDs and this standard.
8.1.5 Nozzles with NPS 2½, 3½, and 5 shall not be used.
8.1.8 Exchangers in services other than air and water shall be provided with
a minimum 2-inch NPS flanged steam-out connection.
8.1.9 1½ NPS and smaller drains, vents and instrument connections can be
8.1.10 Permissible types of flanges for nozzles are according to the following:
a) Forged steel long welding neck.
b) Forged steel welding neck flange. Such type of flange is welded
to seamless pipe, rolled plate with 100% radiography or an
integrally reinforced contour shaped forged nozzle or manway.
The bore of flange shall match the bore of nozzle and manway.
c) Studded nozzles and proprietary designs may be offered as
alternatives provided their design is in accordance with the
applicable Code and approved by the Saudi Aramco Engineer.
d) Slip-on type flange with seamless pipe nozzle necks or rolled
plate with 100% radiography is permissible for Exchangers in
only non-cyclic air and water services with design temperature
and design pressure not exceeding 400C (750F) and 2.1 MPA
(300 psi), respectively. Slip-on flange shall be welded on the
front or face and at the back of the hub per ASME SEC VIII D1,
Figure UW-21, detail (1), (2) or (3).
8.1.13 The use of distributor belts on the shell-side shall be considered in lieu
of normal nozzle arrangement when the shell nozzles are large.
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Document Responsibility: Heat Transfer Equipment Standards Committee SAES-E-004
Issue Date: 18 February 2018
Next Planned Update: 29 June 2020 Design Criteria of Shell and Tube Heat Exchangers
Commentary Note:
Large shell side nozzles result in long unsupported tube span in the
shell inlet and outlet areas. The use of distributor belts will help in
better utilization of the heat transfer surface and reduce the tendency
for tube vibration in these critical areas.
8.2.1 The ASME pressure classes shall be specified on the data sheet.
8.2.4 The facings of flanges in bolted joints shall be identical and specified
as raised face or ring-type joint. Associated gaskets shall be per
ASME B16.20 requirements.
8.2.5 Flat face flanges are permissible for only water and air services.
See paragraph 8.1.10 (d).
8.2.7 Ring joint type shall be used for flanges in Class 900 and higher
ratings, unless lower rating is specified by the licensor. For exchangers
in services, where there is a potential of introducing Polythionic Acid
Stress Corrosion Cracking (PASCC), including hydrotreating and
catalytic reforming processes, the ring groove shall be weld overlaid
with Alloy 625.
8.2.8 Raised face type flanges, unless otherwise specified in paragraph 8.2.7
of this standard, shall be used.
8.2.9 Bolted joints specified with non-ASME flanges shall be designed to meet
all anticipated loading conditions of the exchanger.
8.4 Gaskets
8.4.2 All gaskets shall be in accordance with API STD 660 and ASME B16.20.
8.4.4 Materials for ring joint gaskets must be chemically resistant and
mechanically suitable for the intended service conditions.
8.4.5 Gaskets for water and air services shall be specified as non-asbestos
conforming to ASME B16.21, and must be chemically resistant and
mechanically suitable for the service conditions.
8.5.1 All nozzles shall be attached by welding completely through the total
thickness of the exchanger shell, head or nozzle wall, including any
reinforcement. Backing rings used in attaching nozzles to exchangers
shall be removed after welding.
Note 1: Alternatively, detail per Figure UW-16.1(g) may be used for Division 1 exchangers provided that design
conditions/ services per a, b and/ or c of group I are not applicable.
Note 2: Figure UW-16.1, details: (a), (b), (c), (d) and (e) shall be without reinforcement pad.
Note 3: Figure UW-16.1, details: (c), (d) and (e) shall be without reinforcement pad.
9 Exchanger Supports
9.1 General
9.1.1 The type of support required shall be specified by the Design Engineer
on the data sheet.
9.1.3 Anchor bolts shall meet all the requirements of SASD AA-036322.
9.1.4 The material of anchor bolts shall be in accordance with this standard.
9.1.5 Base plates shall be designed by the Exchanger Manufacturer for all
loading conditions in accordance with this standard.
9.1.6 The allowable concrete bearing stress to be used for the design of base
plates shall be 10,340 kPa (1,400 psi).
9.2.3 The locations and orientations of lugs shall be specified on the data
sheet.
9.3.2 The Design Engineer shall specify on the data sheet the locations of the
fixed and sliding saddles and dimension from exchanger's centerline to
underside of saddle base plate.
9.4.1 Design of anchor bolts shall be based on the following allowable stresses:
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Document Responsibility: Heat Transfer Equipment Standards Committee SAES-E-004
Issue Date: 18 February 2018
Next Planned Update: 29 June 2020 Design Criteria of Shell and Tube Heat Exchangers
9.4.2 Exchangers supported on lugs shall be provided with minimum four lugs
and minimum one anchor bolt per support.
10 Material Selection
10.1 General
10.1.4 1 Cr- ½ Mo and 1 ¼ Cr- ½ Mo steels can be used for shell and heads of
exchangers with thickness not exceeding 100 mm (4 inches).
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Document Responsibility: Heat Transfer Equipment Standards Committee SAES-E-004
Issue Date: 18 February 2018
Next Planned Update: 29 June 2020 Design Criteria of Shell and Tube Heat Exchangers
These alloys can also be used for forged components (e.g., integrally
reinforced nozzles, flanges, etc.) of exchangers with a thickness
exceeding 100 mm (4 inches) within the scope of API RP 934-C,
API RP 934-E and paragraph 1.7 of this standard, provided that
fracture toughness requirements specified in these documents and this
standard are met.
10.1.5 Use of different low alloy steels for pressure- retaining components of
exchangers is not permitted. For example, an exchanger requiring
1 Cr-½ Mo materials shall have all components manufactured from 1
Cr-½ Mo.
10.1.7 Use of solid high alloy steels, including austenitic stainless steels, in
services and design conditions other than those in paragraph 10.1.6
shall be on a case-by-case basis, with prior approval of the Saudi
Aramco Engineer as defined in this standard. Material selection shall
be based on the design temperature, minimum design metal
temperature and intended service.
10.2.2 Minimum acceptable Charpy impact energy values for all materials of
construction (base and weld metals) shall not be less than the highest
of the following applicable values:
1) 40/32 Joules for carbon steels thicker than 50 mm
2) As specified by ASME SEC VIII D2, but not less than 34/27 Joules
3) As specified by the licensor’s specification, but not less than
34/27 Joules
4) 55/48 Joules for 1 Cr- ½ Mo, 1¼Cr- ½Mo, 2¼Cr- 1 Mo, 2¼Cr-
1Mo- ¼V, 3Cr- 1Mo and 3 Cr- 1Mo- ¼V steels.
Commentary Notes:
10.2.4 Impact test requirements, i.e., test temperature and Charpy impact
energy values shall be specified on the data sheet by the Design
Engineer.
10.2.6 Impact test of materials and welding procedures are required when
impact test temperature is lower than -28°C.
10.3 Elevated temperature tensile test is required at the design temperature for
equipment made of steels within scope of API RP 934-A, API RP 934-C and
API RP 934-E. Test specimens should be in the maximum PWHT condition as
defined in this standard. Acceptance value is 90 % of values listed in
ASME SEC II-D, Table U for the test temperature.
10.4.1 Apart from Code requirements of PWHT for carbon and low alloy
10.4.2 Code exemptions for PWHT are not permitted if PWHT is specified
for process conditions in accordance with this standard.
11.1 General
The Design Engineer shall specify the orientations, elevations, and details of
clips and attachments required for pipe supports, ladders, and platforms.
11.2.1 A davit for the lifting of equipment shall be specified for exchangers
containing removable internals such as in high pressure applications.
All exchangers shall be provided with a grounding lug connection welded to the
fixed exchanger support in accordance with PIP VEFV1100.
12.1 The selection of the type of coating and painting required shall be in accordance
with SAES-H-001.
12.2 The Saudi Aramco Approved Protective Coating Systems (APCS) shall be
selected from SAES-H-001 and specified on the data sheet together with the
applicable Class 09 specification for the surface preparation and painting
systems.
13 Insulation
13.1 For exchangers which are insulated, the Design Engineer is responsible for the
design of insulation system according to SAES-N-001 and PIP VEFV1100.
13.2 Material type, thickness, extent, design density, and method of support of the
insulation system shall be specified on the datasheet.
14 Refractory Lining
14.1 For exchangers which are refractory lined, the Design Engineer is responsible for
the design of refractory lining according to SAES-N-100.
14.2 Material type, thickness, extent, design density, and maximum design surface
temperature of the refractory lining shall be specified on the datasheet.
14.3 Design of refractory lining shall be such that temperature of exchanger wall is at
least 28C warmer than the calculated dew point of the process stream to
prevent condensation corrosion.
15 Fireproofing
15.3 Exchanger supports shall not be covered by fire proofing in the immediate vicinity
of anchor bolts and associated nuts to allow free accessibility for their inspection.
16 Grounding
The Design Engineer shall specify the grounding requirements in accordance with
SAES-P-111.
17 Cathodic Protection
18.1 The data sheet shall include all information necessary for the Exchanger
Manufacturer to carry out the detailed thermal and mechanical design.
18.2 The Design Engineer is responsible for the completion of the Safety Instruction
Sheet (Form SA-2713) for the exchanger in accordance with SAES-A-005 and
the data on the Exchanger Manufacturer's drawings.
18.3 The as built thickness of all pressure components and supports shall be specified
by the Design Engineer on the Safety Instruction Sheet (SIS) after the completion
of fabrication.
18.4 All approved data sheets, drawings and forms are to be submitted to
EK&RD/Drawing Management Unit (DMU) for inclusion into Corporate
Drawings Management System.
Revision Summary
29 June 2017 This major revision to the standard is to:
1. Overlay and align with API STD 660.
2. Re-affirm its contents against company needs.
3. Clarify some requirements in the document.
Table 1 – Acceptable Materials for Carbon and Low - Alloy Steels (cont'd)
General Notes:
A) Materials for exchangers in amine service shall be selected in accordance with Table 1 and API RP 945.
B) Materials for exchangers exposed to HIC environments with normal operating temperature up to and including
150° C (300° F) shall be in accordance with Table 1, with the following revisions:
1) Pressure retaining components (Shells, channels and heads, etc.) formed from plate shall be
manufactured form HIC resistant steels that meet the testing requirements of 01-SAMSS-016.
2) Piping components (such as nozzle/manway necks, elbow, etc.) made from rolled and welded plate
used in the manufacture of an exchanger within the scope of this standard shall be manufactured from
HIC resistant steels that meet the testing requirements of 01-SAMSS-016. Wrought piping components
shall meet the requirements of 02-SAMSS-005. Forged piping components do not require HIC testing.
Welded pipes shall meet the requirements of 01-SAMSS-043.
C) Materials for exchangers exposed to SSC environments shall be according to Table 1, with the following
revisions:
i) Standard flanges and flanged fittings are restricted to: SA-350 (Grade LF1 or Grade LF2).
ii) Special forgings are restricted to: SA-266 (Grades 2 or 4), SA-350 (Grade LF1 or Grade LF2) and SA-765
Grade II.
iii) Studs are restricted to: SA-193 B7M or SA-320 L7M.
iv) Nuts are restricted to: SA-194 Grade 2HM.
v) It shall satisfy the requirements of NACE MR0175/ISO 15156 and NACE SP0472.
D) Materials for pressure components in sea water service shall be in accordance with Table 1 with the following
revisions:
1) Carbon steel pressure components in contact with seawater shall be clad or weld overlayed with Monel
in accordance with 32-SAMSS-031.
2) Tube material shall be either Cu/Ni SB-111 (Alloy Number C71500) or Titanium SB-338 Grade 2.
E) Low alloy steels shall be specified in the normalized-and-tempered or quenched-and-tempered heat-treated
condition.
F) Mechanical properties of all materials shall be verified considering all heat treatment cycles that will be
required for the fabrication of the exchanger and additional two PWHT cycles to account for future repairs
and/or alterations.
G) Material for nameplate mounting bracket shall be of the same type and material grade as the exchanger
retaining components to which it is attached.
(H) Baffles, tube supports, tie rods, spacers and impingement protection shall be of the same basic material as
the tubes except for high alloy steel tubes when these components may be of carbon steel provided shell side
fluid does not require more corrosion resistant material. For titanium tubes, the materials for these
components shall be subject to approval from Saudi Aramco Engineer.
Specific Notes:
(1) SA-36and SA-285 Grade C materials may be used only for pressure retaining components of exchangers in
water and air services with plate thickness not exceeding 19 mm.
(2) The material of supports shall be a follows:
A) Saddles: same material as the exchanger wall base material.
B) Lugs: same material as the exchanger wall base material.
(3) External attachments, other than those in Note 2, and internal attachments welded to the exchanger shall be
of the same material as the exchanger wall base material.
(4) Internal attachments to clad exchangers shall be of the same material as that of the cladding. SS 321 and
SS 347 can be used interchangeably.
(5) Corresponding material of construction for nuts according to SASD AA-036322 shall be used with material of
construction for bolts shown in the table.
(6) SA-105 shall not be used for applications requiring impact testing.
(7) SA-266 (Grade 2 or 4) may be used for applications requiring impact testing, provided the energy values at
the impact test temperature per this standard are satisfied.
(8) “Standard flanges and flanged fittings” are flanges and flanged fittings under the scope of ASME B16.5 and
large diameter flanges under the scope of ASME B16.47.
(9) “Special forgings” include long weld neck flanges, non-standard forged flanges, integrally reinforced nozzles
and manways, forged Y-rings, complex forgings that are contour shaped or machined to essentially the
finished product configuration prior to heat treatment, forged butt-welded fittings, etc.
(10) Tubes in hydrogen, wet sour, amine, and caustic services shall be seamless.
(11) Shall be in accordance with 01-SAMSS-043 and 01-SAMSS-046.
(12) Shall be in accordance with 02-SAMSS-011.
(13) Shall be in accordance with 02-SAMSS-005.