Presentation for Workshop at IIM Madras

26-27th Feb 2015

 Hot Rolled Continuous Annealing and Pickling Lines
1.Hot Rolled Continuous Annealing and Pickling Line

Furnace Quenching Scale Shot

BreakerBlasting
Entry
Section Electrolytic Mixed acid
H2So4

Pickling Section
Exit Section
2.Hot Rolled Continuous Annealing and Pickling Line with In-Line Rolling

Furnace Scale Shot

In-Line Rolling Quenching BreakerBlasting
Entry
Section
Electrolytic Mixed acid
Exit
H2So4
Section
Pickling Section
Cold Rolling

Automated Shape
Control System
 Continuous Cold Rolled Annealing Pickling Line
1.Cold Rolled Continuous Annealing and Pickling Line

Furnace Neutral Electrolytic Mixed

Degreasing Air+ Mist
Electrolytic HNO3 Acid
cooling
Pickling Section
Entry Section

2.Cold Rolled Continuous Annealing and

Pickling Line with In-Line Tandem Mill
SPM TLL
Exit Section

Furnace
Degreasing
In-Line Tandem Mill Air+ Mist cooling
Entry Section
Exit
Section

Pickling Section SPM TLL

Stainless Steel Grades
and Applications
Types of Stainless Steel
Ferritic Stainless Steel

Austenitic Stainless Steel

Martensitic Stainless Steel

Duplex Stainless Steel

 Designation
US designation System:- AISI- 2XX, 3XX, 4XX,

Ferritic And Martensitic

Straight Chromium Grades :- 4XX Series

Austenitic Stainless Steel

Chromium-Nickel Grades :- 3XX Series
Cr-Manganese-Nitrogen Grades :- 2XX Series

Duplex Stainless Steel :- generally

designated by
2XXX
Low Cr (11-14%)
E.g. AISI 409M, 409L

Medium Cr (16-18%)
E.g. AISI 430, 439, 436L, 441

High Cr (18- 30%)

Ex. AISI 444, 445
 400 Series-ferritic Stainless Steel
Grade C Mn Cr Mo/Al N Ti Nb
0.03 1.00 10.5- 0.03 6*(%C+%N) min;
409L - -
max max 11.7 max 0.50 max
0.08 1.00 11.5 -
410S - - - -
max max 13.5
IRSM 0.03 0.80- 10.8- 0.03
- - -
44 max 1.50 12.5 max
0.12 1.00 16.0 -
430 - - - -
max max 18.0
0.025 1.00 16.0 - Mo-0.75 0.025 8*(%C+%N) min;
436L -
max max 19.0 - 1.50 max 0.80 max

0.03 1.00 17.0 - Al - 0.15 0.03 0.20+4*(%C+%N

439 -
max max 19.0 max max ) min; 1.10 max

0.03 1.00 17.5-

441 - - 0.10 - 0.60 0.3+3*%C min;
max max 18.5
APPLICATION OF INTERSTITIAL FREE
FERRITIC STAINLESS STEELS

Automotive
Exhaust System
 DISC BRAKE

Grade C Mn Cr Ni N

410DB 0. 08 max 1.0-2.5 11-13.5 0.5 max 0.05 max

 Applications of 409L

Automobile exhaust system
Mufflers, Catalytic Converters

Refrigerated container

LCD monitor frames

Applications of 436L

Solar water heater

Visible parts of exhaust systems

Automotive trim and outdoor panels

Communication-system shelter
 Applications of 439

Automotive exhaust manifolds and mufflers

Direct fired hot water tanks

Food equipments

Lift panels

Electrical appliances: Washing machine drum microwave ovens

Sugar industry: Sugar-cane juice ducts, heaters, evaporators,
crystallization units
Applications of 441

Solar panel

Solar hot water tank, Solar Collector

Exchanger tubes: Sugar & energy industry

Exhaust system: manifold, catalytic converter
Applications of 445

Kitchen Facilities

Electric home Appliances

Automotive Parts
Noodle Pot
 Applications of 430

Household/White goods
Kitchenware (tableware, Sinks, Cutlery), Kitchen Utensil,
Dishwashers, Restaurant equipment, Sink Covers

Automotive, railways & transportation
Automobile exhaust pipes
Automotive trim and molding

Fasteners
Body trims, bumper caps, engine block heaters, gravel deflector,
radiator grill bars

Industrial equipment
Electrical appliances (stoves, refrigerators, microwave ovens and
washing machine
Coin minting, Sundries and stoves , steam iron base
 N added high Cr Ferritic Stainless Steel – 446
For high temperature application
Grade C Cr N
446 0.2 max 23-27 0.25 max

Applications:- 446

Furnace applications

Cement kilns

Waste heat boilers

Salt baths

Heat treating

Incinerators
 Grade C Mn Cr
410 0.08 - 0.15 1.00 max 11.5 - 13.5

420 0.15 min 1.00 max 12.0 - 14.0

Razor Blade
0.5 min 1.0 max 13.0 – 14.0
Steel (JBS)
 Martensitic Stainless Steel
Apart from 403,410,420,410DB Disc Brake

Martensitic Razor Blade Steel

•0.1mmX22.4mm Double Edge Blade
•0.076mmX5.4mm Single Edge Blade

Martensitic High Nitrogen Steel(420MoV/EN 1.4116N))

Knife made from 420MoV

Applications
•Aircraft & Nuclear Reactor components,Valve,Fastener,Shaft,Gear,Fittings
 Austenitic Cr-Ni Stainless Steels
Grades- 301,301L,301LN,304,304L,304LN,305,305N

Wide Range of Applications:

•Chemical, Textile, Petrochemical and Fertilizer industry equipment
• Automotive, Railway and Transport
•Architecture, Building & Construction
•White goods, Food processing and Kitchenware sector
Chemical Industry Food Industry Textile Industry
 301/301L/301LN
Cold rolled Tempers 301/301L/301LN in shell and
LT DLT ST MT HT panels coaches
 321 and 347 Austenitic Stainless Steels

Grade C Cr Ni Ti Nb
321 0.08 17-19 9.0-12.0 5(C+N) --
347 0.08 17-19 9.0-13.0 -- 10xC

321 347
Heat Exchanger Turbine components
Boiler pipe
Boiler cover Gas Power Turbine

Heat Exchanger
 316,316L,316LN,316Ti Austenitic Stainless Steels
Grade C Cr Ni Mo N Ti
316 0.08 16-18 10-14 2.0-3.0 -- --

316L 0.03 16-18 10-14 2.0-3.0 -- --

316LN 0.03 16-18 10-14 2.0-3.0 0.1-0.16 --

316Ti 0.08 16-18 10-14 2.0-3.0 -- 5(C+N)
Applications
Chemical Vessels Heat Exchanger

Chemical Tank
 Corrosion Resistance Stainless Steels
Grade C Cr Ni Mo Cu N
317L 0.03 max 18.00- 20.00 11.0 - 15.0 3.00 - 4.00 - 0.10 max
317LN 0.03 max 18.00- 20.00 11.0 - 15.0 3.00 - 4.00 - 0.10-0.22

31727/NAS 155N 0.03 max 17.50 - 19.00 14.5-16.5 3.8-4.5 2.8-4.0 0.15-0.21

SUPER AUSTENITIC N 08926/

0.020 max 19.0-21.0 24.0-26.0 6.0-7.0 0.50-1.50 0.15-0.25
EN 1.4529/NAS 255NM

317LN

Water desalination plants Chimneys

Flue gas cleaning plants
31727/NAS 155N

Chimneys and dampers of high sulfur fuel

Dilute sulfuric acid tanks Chemical industry
Super Austenitic N 06926/EN 1.4529/NAS 255NM

Natural and treated seawater system

pulp and paper industries

Chemical industries: Chloride containing media,
Phosphoric acid, Sulphuric acid
 High performance Cr-Ni Austenitic Stainless Steels
Heat Resistant mono phase Austenitic Stainless Steels
Grade C Cr Ni S Si Nb
310S 0.08 max 24.0-26.0 19.0-22.0 0.030 maxc 1.50 max -
EN 1.4841/314 0.20 max 24.0-26.0 19.0-22.0 0.015 max 1.5-2.5
10xC min;
X8CrNiNb1613 0.04-0.10 15.0-17.0 12.0-14.0 0.015 max 0.30-0.60
1.2 max

310S/EN 1.4841/314
Heat treatment industry for furnace parts:

Furnace parts

Baskets and trays

Conveyor belts

Burner parts

Refractory supports
X8CrNi Nb1613

Superheater tubes of boiler

Power Plant
 200 Series - Stainless Steel
Grade C Mn Cr Ni Cu N
JT 0.11 9.8-10.8 14.0- 0.35 max 0.6-1.0 0.2 max
max 15.25
JSLU DD 0.15 9.7-10.7 15.0-16.0 0.45-0.6 1.9-2.2 0.2 max
max
JSLU SD 0.15 9.7-10.7 13.25- 0.4-0.5 1.25-1.75 0.1-0.2
max 14.25
J4 0.10 8.5-1.0. 15.0-16.0 1.0-2.0 1.5-2.0 0.2 max
max
204Cu 0.10 6.5-9.0 16-17.5 1.6 2.0-4.0 0.1-0.25
max
JSL AUS 0.08 6.0-8.0 16.0-18.0 4.0-6.0 1.5-2.0 0.10 max
max
J201LN 0.03 5.5-7.5 16.0-18.0 3.5-5.5 -- 0.25 max
max
High Performance Cr-Mn Austenitic Stainless Steels

1.J204Cu(16Cr-8Mn-1.5Ni-2Cu-0.16N-0.1C)

Due to high YS,weight saving The advantage of higher strength

in material design over 304 is seen to continue as
temperature increases.
J204Cu Vs 301 J204Cu Vs 304-Wear Resistance
35.00

Wear Rate (10-5 mm3/N-m)

30.00
25.00
20.00
301 15.00
10.00
5.00
0.00
204Cu can replace 301 in 204Cu 304
various cold rolled tempers Fig. Fretting resistance of 204Cu & 304
Applications

ELEVATOR FIRE BOX

 Application of J4

Shallow/medium
drawn utensils

Cutlery

In-house Water
tanks
 Applications of 204Cu
Deep drawn utensils Ice & Water
Dispensers

Milk cans

Industrial kitchen
equipments

Cookware

Water Filters
 Applications of JSL AUS
Extra Deep drawn
utensils

Pressure Cookers

Hot Food Wells

Cook line

Beverage Dispensers
 Duplex & Super Duplex Stainless Steels
Low carbon and intentionally added nitrogen for:

Superior Inter-granular corrosion resistance

Higher pitting resistance

High Strength and Toughness
Grade C Mn Cr Ni Mo N Cu W
Lean 4.0 - 21.0- 1.35- 0.10-
32101 0.04 max 0.10 - 0.80 0.20 - 0.25 -
Duplex 6.0 22.0 1.70 0.80
2.50 21.5- 0.05-
32304 0.03 max 3.0-5.5 0.05-0.60 0.05-0.20 -
max 24.5 0.60
Duplex
32205/3 2.00 22.0-
0.03 max 4.5-6.5 3.0-3.5 0.14-0.20 - -
1803 max 23.0
1.20 24.0- 0.50
32750 0.03 max 6.0-8.0 3.0-5.0 0.24-0.32 -
max 26.0 max
Super
0.50
Duplex 1.00 24.0- 0.50-
32760 0.03 max 6.0-8.0 3.0-4.0 0.20-0.30 -
max 26.0 1.00
1.00

Nitrogen Alloying has made Duplex Stainless Steel Readily Weldable

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 Stainless Steel Consumption Pattern

70 65
India World
60

50

40 33
27
(%)

30

20 16
10 12
8 6 6 6 6
10 5

34
 Opportunities in Indian Infrastructure Structure
Opportunities in Indian Infrastructure Structure

India to spend US$1 Trillion on infrastructure in 12th Five year plan.

Indian airports require investments of US$ 13 billion in next five years.

Highways sector will attract investments worth US$ 123 billion.

US$300 billion planned to be spent on upgrading rail infrastructure

(including new rail lines, double/multiple lines, high-speed rail) by
2020.

Around $55 billion worth investments planned in major and non-

major ports by 2020.

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 SS Growth Drivers in India

ABC ART Process & Consumer

• SS roofing sheets •Luxury Bus bodies Engineering Durables
• Decorative and color • Nuclear grade SS for • India as hub for white
coated SS •Auto fuel containment and goods manufacturing
• Street furniture chassis, trims, suspe waste handling
• Escalators, elevators nsion parts, fuel • SS used as
• Claddings tanks, catalytic • Super critical boilers components
convertors in power plants
• Railings
• Airports
•Railway wagons and • Water treatment and
• Railway station up
coaches drinking water supply
gradation
•Metro coaches • Desalination
applications

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Thank You

Jindal Stainless Ltd.

Jindal Centre,12,
Bhikaji Kama Place,
New Delhi – 110066
INDIA
www.jindalstainless.com