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2011

DIWH Series

Diko Elektrikli Cihazlar San. ve Tic. A.Ş.


www.diko.com.tr
DIWH SERIES

ELECTRICAL
INSTANT WATER HEATERS

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STANDARD SPECIFICATIONS

OPTIONAL SPECIFICATIONS

PLACE OF USAGE

PRODUCT DESCRIPTION

DIMENSIONS AND SPECIFICATIONS

GENERAL STRUCTURE

TANK

MATERIAL AND COATING

CONNECTIONS

SUPPORTS

INSULATION

OUTER JACKET

DISCHARGE VALVE

ELECTRIC COMMAND PANEL : POWER AND CONTROL SYSTEM

HARDWARE AND EQUIPMENTS

INSTALLATION SCHEMATIC

SIZING and PRODUCT SELECTION GUIDE

PRODUCT SELECTION GUIDE ACCORDING TO PLACE OF USAGE

FLOW SELECTION CHART

FORMULAS

PRODUCT MODELS

*** Click the titles in order to access the relevant section ***

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DIWH SERIES
Electrical Instant Water Heater

STANDARD SPECIFICATIONS

Wall Mounted

Monoblock design as long with it’s electric command panel

Digital thermostat - thermometer

Temperature adjustment range : (15-51)°C

All wetted parts constructed of stainless steel

Heating Elements

Power steps control

24V.AC operating voltage for control circuit

Human life protection system (residual current device)

Over heating thermostat

Protection system against waterless operation

Warning system incase waterless operation (Light)

Warning system incase overheating (Light)

Temperature and pressure safety relief valve (T&P Valve)

Polyurethane insulation

IP24 protection class

Special mounting feet for installation

Smart appearance

5 year guarantee

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OPTIONAL SPECIFICATIONS

Power range : 6KW – 30KW

Voltage range : 110V – 480V

Incolloy heating element

Stainless steel outer jacket

Insulation : Rock Wool or Glass Wool

STANDARD SPECIFICATIONS

___Digital Thermostat - Thermometer


Provided for digital temperature adjustment. User can read the temperature value from the lighted
digital screen.
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___ Heating Elements


Immersed type, 304 quality stainless steel or incoloy sheated stainless steel electric heating elements
with 6 – 8 – 9,5 mm diameter, MgO insulation, Cr-Ni material, U pipe. Available in various power rates,
either as 3Phase or Single Phase.

Incoloy sheated heating elements specially designed considering corrosive areas. This incoloy sheated
immersion heating elements are much more everlasting for areas with mildy water.

Min. Watt density for all heating elements is (7,75 – 11,63) Watt/cm2.
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___Safety Thermostat
Provides tank protection via breaking electric circuit of the heaters unless tank water temperature level
passes over operating temperature value. Ask for technical confirmation if you need to change this factory
default setting.
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___Power Steps Control
Total power is divided into 3 groups with the help of the switches placed on panel cover. Tank will heat
at full load if all three switches are on. You can control the heating power via turning some of the
switches off during summer time when there is no need for full capacity heating power
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___24V.AC Reduced Command Circuit Voltage

Diameter and insulation values of command cables are lower than energy cables. This
disadvantage is being eliminated via using devices with low voltage.
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___Human Life Protection System


(Residual Current Device / Ground Fault Circuit Interrupter)

Residual current devices are designed to prevent electrocution by detecting the leakage current, which
can be far smaller (typically 5-30 milliamperes) than the currents needed to operate conventional circuit
breakers or fuses (several amperes). Residual current devices are intended to operate within 25-40
milliseconds inorder to provide human life protection.

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___Protection & Warning System Against Waterless Operation (Light)


This system stops the operation and starts warning the operator with light inorder to provide protection
for the heating elements incase the tank is empty or water level of the tank is low.
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___Warning System Against Over Heating


Safety Thermostat will break the circuit incase the tank water temperature level will pass over the limits.
Heating will stop and warning system will warn the operator with light.
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___Temperature and Pressure Safety Valve _ T&P Valve
T&P valve is a mechanical safety accessory against excessive heat and pressure. It discharges at max.
99°C and/or at max. 10,4bars.
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PLACE OF USAGE

• Villas
• Summer Houses
• Gyms
• Constuction Sites
• Container
• Farm Houses
• Green Houses
• Milk Farms
• Beauty Saloons
• Offices and Bureaus

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PRODUCT DESCRIPTION
DIWH Serie designed and constructed as a monolock heating system with its’ electric command
panel in order to heat fresh water.

This electric command panel is equipped with first quality electric components. It will be ready to
operate as soon as finalizing the end connections of the energy supply line. Internal electric
installation design of the panel provides easy access during maintenance, commissioning and
operation.

An authorized techician or operator can easily commission and operate the heater. User can adjust
and follow the temperature value with the help of digital panel. Also the operation of the heating
elements, waterless operation and over heating can be followed with the help of this unique
command panel.

DIWH Series’ heating capacity range is between 6KW - 30KW and production with different voltage
values is possible. This Serie provides instant hot water with safe operation for ground applications
as long with its’ special designed safety features like human life protection system. In addition to
DIWH Serie, DIWH-MP Serie provides hot water for marine and naval applications.

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DIMENSIONS and SPECIFICATIONS

DIWH SERIES
DIMENSIONS and SPECIFICATIONS
A Panel Depth 110 mm
B Panel Width 160 mm
C Panel Height 520 mm
D Production Height 610 mm
E T&P Valve Height 510 mm
F Product Diameter 250 mm
Cold Water Input ½”
Hot Water Output ½”
Standard Inner Tank Material ASTM 304L
Optional Inner Tank Material ASTM 316L
Optional OuterJacket Material ASTM 304 / 316
Approx. Weight 18 – 20 kg

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GENERAL STRUCTURE
General structure of DIWH Serie is consist of the water tank, T&P safety valve, insulation, outer
cover and electric command panel. In this part you will see the descriptions of the both standart
and optional factory settled & tested equipments and systems of the product. Please contact us if
you’ll request additional features for your special projects and process applications.

No Hardware Name No Hardware Name

15 22 Mechanical Thermostat or
Heating Element House
Thermostat with Gas
16 Heating Element 23 Outer Jacket

17 Mechanical Thermostat 24 Upper Cover

18 Mechanical Thermostat Probe 25 Lover Cover

19 Probe for water level 26 Brace Feet

20 Probe of the thermostat


27 T&P Safety Relief Valve
21 Probe of the digital thermostat
Heating element quantity and type can be change according to requested KW value.
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TANK
1. MATERIAL AND COATING
Heating element house constructed of ASTM 304L quality stainless steel for maxiumum
endurance.
2. CONNECTIONS
Female NPT connections on cold water input, hot water output and on safety valves. Also
there is a connection port for the T&P Valve which discharges incase over heating and
excessive pressure.
3. SUPPORTS
Electric command panel is mounted to the main body with flaps and main body designed as
to be screwed to ground with bolts.

INSULATION
Insulation with CFC Free polyurethane foam between outer jacket and heating element house in
order to provide maximum efficiency.

OUTER JACKET
Outer jacket is coated with electrostatic powder paint coated DKP sheet or ASTM 316 stainless steel
(optional).

DISCHARGE VALVE
ASME and CSA rated T&P Safety relief valve is standart on DIWH Serie in order to protect the
system against over heating and excessive pressure. NPT male and female output connections,
thermo unit with special coat, test lug, thermostat and brass body are some of the fatures of the
T&P Valve. Discharge temperature = 99°C and discharge pressure = 10,4 bar. (Imported / USA)

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ELECTRIC COMMAND PANEL : POWER AND CONTROL SYSTEM

No Hardware Name No Hardware Name

1 Cable Sleeve 8 Contactor Group

2 Electric Panel Door 9 Command Fuse

On / OFF switches of the power steps


3 10 Water Level Relay
(With light)

4 Signal Lamps 11 Connector Fuse

5 Digital Thermostat 12 Cable Canal

6 Stopper 13 Transformator

7 Leakage Current Relay 14 Rail

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HARDWARE and EQUIPMENTS

Heating Element Contactor Transformer

Water Level Probe Residual Current Device Digital Thermostat

Signal Lamp On/Off Switches for Power Steps (With Light)

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INSTALLATION SCHEMATIC

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SIZING AND PRODUCT SELECTION GUIDE

DIWH Serie water heaters are instantaneous electric water heaters which provides hot water according to
demand. So you need a proportional amount of energy (KW) to heat the flow (liter/min) you need for
your application. It is important to know the value of the inlet and outlet water temperature while
specifying the hot water flow. Temperature difference “ΔT°C” is important in order to specify the flow
“m” and power “KW” parameters.

POWER and FLOW Average Climate Conditions:


(For 28°C Temperature Difference) Cold Water Inlet Temperature
30 15,4 T1 =12°C
27 13,8
24 12,3 Hot Water Outlet Temperature
21 10,8
KW 18 9,2 T2 = 40°C
15 7,7
12 6,1 ΔT Temp. Difference = 28°C
9 4,6
6 3,1

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
m (liter/minute)

Flow values for avarage climate conditions

POWER and FLOW


Hot Climate Conditions:
(For 19°C Temperature Difference)
Cold Water Inlet Temperature
30 22,6
27 20,4 T1 = 21°C
24 18,1
21 15,8 Hot Water Outlet Temperature
KW 18 13,6
15 11,3 T2 = 40°C
12 9,1
9 6,8 ΔT Temp. Difference = 19°C
6 4,5

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
m (liter/minute)

Flow values for hot climate conditions


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FLOW SELECTION CHART
ACCORDING TO PLACE OF USAGE
Place of KITCHEN LAUNDRY
WC BATH SHOWER WC SINK DISHWASHER
Usage SINK SINK

Debi 2 lt/dk 7-15 lt/dk 5-15 lt/dk 4-6 lt/dk 5-10 lt/dk 9-12 lt/dk 4-12 lt/dk

FLOW & POWER & TEMPERATURE DIFFERENCE


PRODUCT SELECTION CHART
Required Power (KW)

40 50,2 55,8 61,4 67,0 72,6 78,1 83,7 89,3 94,9 100,5

37 46,5 51,6 56,8 62,0 67,1 72,3 77,4 82,6 87,8 92,9

34 42,7 47,4 52,2 56,9 61,7 66,4 71,2 75,9 80,7 85,4

31 38,9 43,3 47,6 51,9 56,2 60,6 64,9 69,2 73,5 77,9

28 35,2 39,1 43,0 46,9 50,8 54,7 58,6 62,5 66,4 70,3

25 31,4 34,9 38,4 41,9 45,3 48,8 52,3 55,8 59,3 62,8
Flow
22 27,6 30,7 33,8 36,8 39,9 43,0 46,0 49,1 52,2 55,3
(liter /min)
19 23,9 26,5 29,2 31,8 34,5 37,1 39,8 42,4 45,1 47,7

16 20,1 22,3 24,6 26,8 29,0 31,3 33,5 35,7 38,0 40,2

13 16,3 18,1 20,0 21,8 23,6 25,4 27,2 29,0 30,8 32,7

10 12,6 14,0 15,3 16,7 18,1 19,5 20,9 22,3 23,7 25,1

7 8,8 9,8 10,7 11,7 12,7 13,7 14,7 15,6 16,6 17,6

4 5,0 5,6 6,1 6,7 7,3 7,8 8,4 8,9 9,5 10,6

18°C 20°C 22°C 24°C 26°C 28°C 30°C 32°C 34°C 36°C

Temperature Difference ΔT(°C)

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FORMULLAS

Flow = m = (Q x 860) ÷ (60 x ΔT)

Temp. Difference = ΔT = (Q x 860) ÷ (60 x m)

Power (KW) = Q = (60 x m x ΔT) ÷ 860

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PRODUCT MODELS

Product Power Product Model


Serie

DIWH 6 KW DIWH-6P

DIWH 10 KW DIWH-10P

DIWH 12 KW DIWH-12P

DIWH 15 KW DIWH-15P

DIWH 18 KW DIWH-18P

DIWH 20 KW DIWH-20P

DIWH 22,5 KW DIWH-22.5P

DIWH 30 KW DIWH-30P

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Instant EWH General Manual PAGE 18 / 19


Diko Elektrikli Cihazlar San. ve Tic. A.Ş.
İmes San. Sitesi A Blok. 101 Sok. No:8
Y.Dudullu / İstanbul
www.diko.com.tr
info@diko.com.tr
www.dikomarine.com
info@dikomarine.com.tr

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