1day Plc2013 01 PLC Intro

INTRODUCTION
ST-PLC & HMI

1-DAY WORKSHOP
By KM CHUA
kmchua.bistanika@gmail.com / kelly.chan@siemens.com
SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

Automation and Industrial Solutions
File: PLC_Basics E.1
SELF-INTRODUCTION
NAME: KM CHUA
DIRECTOR at BISTANIKA SDN BHD

33 Years in the field of Automation & Process Control
Chairman of Technology & Training subcommittee of MATA
TRAINER for SIEMENS MALAYSIA MICRO AUTOMATION

Conducted various on-site & in-house training in industrial and education
sector
EDUCATION QUALIFICATION
B.Eng (HONS) MECH. ENGINEERING, UM

WHO ARE WE?
Best
In
BISTANIKA SDN BHD
AUTOMATION & PROCESS CONTROL SPECIALIST
Systems, (since 1989)
Total
Automation, SIEMENS
aNd TRAINING PARTNER
In-depth
Knowledge in
Automation of many
Processes

BISTANIKA SDN BHD You can visit us at
Bistanika-Siemens.blogspot.com
AUTOMATION & PROCESS CONTROL SPECIALIST (since 1989)



BISTANIKA SDN BHD
You can visit us at


BISTANIKA SDN BHD
You can visit us at


SIEMENS
SIEMENS - AUTOMATION
Siemens is the world’s single-source
leader of automation technology products
engineered and manufactured for all industrial sectors.
Our best-in-class automation technology products are
designed to perfectly match all of your requirements - and
are enhanced by extensive training, service and support.

WHO ARE YOU?
Mechanical & Electrical (M&E)

Controls & Instrumentation (C&I)
Mechatronics
Manufacturing & Production
Chemical
Automation
Process
Civil & Structural
BISTANIKA SDN BHD

AUTOMATION & PROCESS CONTROL SPECIALIST

ST-PLC&HMI
OBJECTIVES
Identify components and performance characteristics of the various
SIMATIC S7 PLC.
Understand the various data type and addressing of memory location.
Understand and create binary operations, timers and counters.
Understand and be familiar with the S7-1200 PLC and TIA Portal
programming software.
Know how to Interface an HMI with the PLC control system.

PROGRAM
8.30am to 8.45am: Registration & Introduction

8.45am to 10.00am: Basic and concept of PLC
10.00am to 10.15am: Break
10.15am to 11.00am: PLC data types and addressing of memory location
11.00am to 11.30am: Binary operation, Timer, Counters, Comparators etc.
11.30am to 12.30pm: TIA Portal Programming Software
12.30pm to 1.00pm: SIMATIC HMI touchscreen
1.00pm to 2.00pm: Lunch Break
2.00pm to 2.30pm: Live Demonstration
2.30pm to 5.00pm: Q&A and Hands-on Session

TRANSISTION FROM STUDENT TO ENGINEER
Your lecturers have been spoon feeding you

They teach you everything required to pass your exams
There is only one similarity between working life and studying ...
As a student, bottom line is to pass your exams
As a worker, bottom line is to give your Boss what he wants
Bad thing is
You are not given all the information required for the task
Good thing is
You can copy and refer anywhere or anyone

PROGRAMMABLE LOGIC CONTROLLER
Let‘s Get down

to Business

PROGRAMMABLE LOGIC CONTROLLER
PLCs (Programmable Logic Controllers) were originally designed to

replace relay circuits for machine control.
The PLC works by looking at its inputs, performing preprogrammed
logical operation and then updating the results of the logic operations
(RLO) to its outputs.
The user enters a program, usually via software, that gives the
desired results.
Most industries have applications for PLCs.
Eg: Machining, packaging, material handling, automated assembly
or chemical processing plants.
Almost any application that needs some type of electrical control has
a need for a PLC.

PLC Basics
High-volume machinery industry
Positioning the product families according to
industry sectors
The various SIMATIC controllers were optimized
for different areas of application.
S7-200 S7-1200
S7-300 S7- 400
Special-purpose Plant construction
machinery industry Manufacturing
industry
Process industry
• High-volume machinery industry

SIMATIC S7-200 • Stand-alone solutions
• Compact design
The economical Micro PLC
• Inputs and outputs integrated on the CPU
• Real-time-capable
• High-speed counters, alarm inputs and interrupts
• Modularly expandable
• Easy-to-learn engineering software
• Various communication possibilities

Software
TIA Portal V11 TIA Portal V11

Basic Professional

What typifies a PLC?
S7-1200
TIA PORTAL V11 BASIC Actuators K1
H1
S2
S1
Sensors

Signals to be Processed: Actuators and Sensors
Light Barriers Pushbuttons Proximity Switches Transmitters
Digital Input
Sensors Analog Input
Analog Output
Actuators
Digital Output
Circuit Breakers Digital Displays Electrical Drives Modulating Actuators

Cyclic Program Execution

Memory Locations
Bit Memory
SIEMENS PIQ
PII The memory location
addressing always
Memory Locations begins with the
appropriate area
identifier.
Enter syntax addresses I for inputs
accordingly in the data Q for outputs
field. Example: I 2.5 M for memory area
(Return)
The actual address area
depends on the CPU. In
the simulation
demonstrated here, only
the addresses from 0 to
12 are allowed for the
individual address areas.
Syntax for data access

OK
Bit IByteaddress.Bitnumber
Byte IBByteaddress
Word IWByteaddress
Doubleword IDByteaddress

Memory Locations (Example)

Number Systems and Data Types

PROGRAMMING LANGUAGE FOR S7-1200
FBD SCL
LAD

STEP7 Basic V11:

PLC and HMI touch panel
DB_OP
PN


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INTRODUCTION

ST-PLC & HMI

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

DIRECTOR at BISTANIKA SDN BHD

TRAINER for SIEMENS MALAYSIA MICRO AUTOMATION

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

You can visit us at

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

You can visit us at

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

Mechanical & Electrical (M&E)

BISTANIKA SDN BHD

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

Understand the various data type and addressing of memory location.

Understand and create binary operations, timers and counters.

Know how to Interface an HMI with the PLC control system.

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

8.30am to 8.45am: Registration & Introduction

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

Your lecturers have been spoon feeding you

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

Let‘s Get down

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

PLCs (Programmable Logic Controllers) were originally designed to

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

• High-volume machinery industry

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

TIA Portal V11 TIA Portal V11

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

Sensors Analog Input

Circuit Breakers Digital Displays Electrical Drives Modulating Actuators

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

Syntax for data access

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

SIMATIC S7 Date: 01.12.2013 BISTANIKA Training for

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