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LMDCi Standard Parts05Oct13
LMDCi Standard Parts05Oct13
DCi SYSTEM
SPARE PARTS MANUAL
October 2013
STANDARD CONFIGURATION
DCi Spare Parts (Standard Configuration)
Contents
9.1 DCi Critical Spares List............................................................................... 3
9.2 DCI Spare Parts — Control Panel............................................................... 5
5303260 Control Panel........................................................................... 5
5304788 Control Panel and Electrical Component Set.......................... 6
5306110 Stand Assembly....................................................................... 7
9.3 DCi Spare Parts — Pilot Hydraulic Module............................................... 9
5305200 Pilot Hydraulics........................................................................ 9
5305198 Enclosure............................................................................... 11
5306090 Pilot Manifold......................................................................... 12
5306091 Pressure Reducing Valve...................................................... 13
5305038 Fine Feed Manifold................................................................ 14
5303272 Flow Control Valve................................................................ 16
5303271 Pressure Reducing Valve...................................................... 17
5303269 Poppet Valve......................................................................... 18
5305040 Hose Group, LM-DCi Pilot Control........................................ 19
5306000 Cable Group, Pilot Hydraulics DCi........................................ 21
9.4 DCi Spare Parts — Rig Upgrades............................................................. 23
5305631 Rotation Unit Sensors, DCi.................................................... 23
5305632 Reduced LS Pressure Assembly, DCi................................... 24
5305550 Reduced Pressure Manifold.................................................. 25
5305624 Proport Inverse Pressure Relief Valve.................................. 26
5305863 Hose Group, LM-DCi Reduced Pressure.............................. 27
5305633 Water Pump Sensor, DCi...................................................... 28
5306092 Wireline Counter.................................................................... 29
3004417 Kit – Accumulator Drain......................................................... 30
5305248 Perimeter Laser Beam........................................................... 31
9.5 DCi Spare Parts — Linear Transducer Groups....................................... 34
5306254 Linear Transducer Group, 1.8m............................................ 34
5305295 Linear Transducer Mounting Group, 700 Series................... 36
5305322 Linear Transducer Mounting Group, 1300 Series................. 38
1
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
2
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
3
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
Masterpart Component
Details Quantity
Part Number Part Number
4
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
9.2 DCI Spare Parts — Control Panel PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
3 5
2
6
1
DETAIL A
REFERENCE PARTS:
[X10] - INTERCONNECTING CABLE: 5306131
[X12] - INTERCONNECTING CABLE: 5306131
Rev. D
5
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
2 3 1
7
9
27
8 15
4 4
10 6
7 5
5 8
8 11 8 12 5 8 28
14
24
17
16
18 19 19 26 18 23
13 25
6
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
7
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
STAND ASSEMBLY
5306110
5
4
1 3
Rev. A
8
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
9.3 DCi Spare Parts — Pilot Hydraulic Module PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
14
12
19
9
8 11
9 11 2
8
10 4 18 10 5 1
NOTE:
FRONT COVER IN ASSEMBLY 5305198 NOT SHOWN.
ITEMS 16 & 17 NOT SHOWN ON DIAGRAM.
ONLY 1 PIECE OF ITEM 18 SHOWN ON DIAGRAM, SECOND PIECE ASSEMBLED
ON POWERPACK.
Rev. E
9
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
Rev. E
10
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
ENCLOSURE ASSEMBLY
14 6 5305198 15
12 17 11
9
16
3
13
15
7
11
4
11 18 1 17 12 14 11 15
11
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
VALVE INSTALLATION
2 TORQUE 12-17Nm
4
1
Rev. A
12
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
13
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
4 VALVE INSTALLATION
5 TORQUE 50Nm
2 3
13 2
12
9 10 9 1
VALVE INSTALLATION
6 TORQUE 50Nm
11 10
Rev. C
14
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
Rev. C
15
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
16
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
17
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
POPPET VALVE
5303269
18
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
HOSE GROUP
LM – DCi PILOT CONTROL
PART No. 5305040
ITEM DESCRIPTION PART No. QTY.
19
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
HOSE GROUP
LM – DCi PILOT CONTROL
PART No. 5305040
ITEM DESCRIPTION PART No. QTY.
5305040_spares.docx
Page 2 of 2
20
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
LABELS
“FWD. ROTATION FLOW (PP1), Node 21.1, Y1103”
“REV. ROTATION FLOW (PP2), Node 21.2, Y1108”
“FWD. FEED FLOW (PP3), Node 21.3, Y1113”
“REV. FEED FLOW (PP4), Node 21.4, Y1118”
“W/LINE OUT FLOW (WL1), Node 22.1, Y1303”
“W/LINE IN FLOW (WL2), Node 22.2, Y1308”
“WATER PUMP FLOW (WP1), Node 22.3, Y1314”
“TORQUE (PPX), Node 22.5, Y1326”
LABELS
“DRILLING/ROD HANDLING (PP9), Node 23.2, Y1509”
“FEEDING PULLING (PP5), Node 23.4, Y1520”
LABEL
“WATER PRESSURE TRANSMITTER (MWP), Node 23.7, B1536”
LABELS
“CIRCUIT PRESSURE SENSOR (GAUGE), Node 23.5, B1526”
“HOLDBACK PRESSURE SENSOR (MFA), Node 23.3, B1514”
“FINE FEED PRESSURE SENSOR (MFB), Node 23.1, B1504”
5306000_C_SPARES
CABLE GROUP, PILOT HYDRAULICS DCi
Page 1 of 2
21
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
LABEL
“POWER PACK REMOTE START/STOP, Node 23.8”
LABELS
“FINE FEED PRESSURE (FFP), Node 21.5, Y1126”
“FINE FEED FLOW (FFF), Node 21.7, Y1136”
LABEL
“ROD HOLDER (RH), Node 23.6, Y1532”
LABEL
“CAN NET 2, Node23 CAN-in”
LABELS
“Node 22 CAN OUT, Node 21 CAN IN”
“Node 23 CAN OUT, Node 22 CAN IN”
5306000_C_SPARES
CABLE GROUP, PILOT HYDRAULICS DCi
Page 2 of 2
22
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
9.4 DCi Spare Parts — Rig Upgrades PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
6 7
3 8
5
1 4 9
Rev. B
23
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
8 7 6 5 4 3 2 1
24
USED ON ITEM DESCRIPTION PART NO QTY
NOTE:
ITEM 2 NOT SHOWN IN ASSEMBLY
POWER PACK
REF.
E E
D D
DETAIL A
C C
SCALE 1:10
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
REFER TO SPECIFICATION 3000899
FOR FASTENER TIGHTENING TORQUE FIGURES SECTION A-A
SCALE 1:2
2
VALVE INSTALLATION
6 TORQUE 15Nm
10 11
1
VALVE INSTALLATION
TORQUE 50Nm
8 REF: 3002514
7
5
Rev. B
25
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
26
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
HOSE GROUP
LM – DCi REDUCED PRESSURE
PART No. 5305863
5305863_spares.docx
Page 1 of 1
27
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
9
3
7 8
6 4 1
Rev. D
28
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
4 6 10 5 3 8 7
8 9 2 1
Rev. A
29
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
3, 4, 5
1, 2
3004417.doc
Page 1 of 1
30
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
14
12
22
21 2
11
15 9
25
15 7
12
10
26
4
19
5 16
6 18
1
13
20
23
16
Rev. B
31
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
SEE DETAIL A
17
3
13
23
25
DETAIL A
Rev. B
32
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
Rev. B
33
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
9.5 DCi Spare Parts — Linear Transducer Groups PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
5
1
13
14
16
4 3 10
2
15
11
34
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
Rev. A
35
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
1
10 7
8 6 5
10
7 4 6 9 2
NOTE:
HYDRAULIC CYLINDER STOP TUBE [PART 3070487]
MUST BE FITTED INTO POSITIONER DUMP CYLINDER
WHEN A ROD HANDLER IS FITTED WITH THIS MOUNTING GROUP
36
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
Rev. D
37
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
6 13 5 18
12 17 19
7
12 17
14
16 10
20
8
3
15
11
16 2 14 18
NOTE:
HYDRAULIC CYLINDER STOP TUBE [PART 3070487]
MUST BE FITTED INTO POSITIONER DUMP CYLINDER
WHEN THIS MOUNTING GROUP IS INSTALLED
38
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
Rev. D
39
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
9.6 DCi Spare Parts — Water Swivel PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
5
4
3
Rev. B
40
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
9.7 DCi Spare Parts — Towing Group PARTS MANUAL INFORMATION - NOT REQUIRED FOR MANUFACTURING
12
5
13
14 18 10
22 15 19 9 4 3 20 11
17 16
SEE DETAIL D
DETAIL B
23 17 16 21
DETAIL C
8 21 17 23 16
41
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
DCi Spare Parts (Standard Configuration)
Rev. A
42
Copyright © 2013 Boart Longyear. All rights reserved.
Boart Longyear is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
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Copyright © 2012 Boart Longyear. All rights reserved.