LP Series

Service Manual

Model : LP-1(ver1.6)

CAS
S・C・A・L・E
 INDEX

1. BLOCK DIAGRAM

2. CONNECTION DAIGRAM

3. OPENNING THE UNIT

4. SCALE CALIBRATION

5. SCHEMATIC DIAGRAM

6. PCB LAYOUT

7. TROUBLE SHOOTING FLOWCHART

8. PARTS LIST

9. EXPLODED VIEW – UPPER CASE

10. EXPLODED VIEW – BODY

11. SEALING METHOD

12. INTERFACE LIST

13. LOAD CELL DIAGRAM

14. SMPS SPECIFICATION

A. SMPS(6190-PLP-0114-0)

B. SMPS(6190-PLP-7040-0)
1. BLOCK DIAGRAM
Drawing No.: 9000-L16-0001-0

Step Motor
Stepping Motor
Driver

Data Display
RTC TPH
Flash Driver
Headup Peel GAB
Sesor Sensor Sensor

3.6V
Battery Front/Rear
Regulator KeyBoard
Interface RS232C Display
Connector Driver CPU

CAL
Switch ADC
Load Cell
Module Mode
Switch

Buzzer
Reset
IC

AC 85V ~ 264V

SMPS
220V/3.0A

Title
LP-1(ver 1.6) BLOCK DIAGRAM
Document Number Rev
9000-L16-0001 00
Date:
2. CONNECTION DAIGRAM
Drawing No.: 9000-L16-0002-0

220V/5.0A
AC 85~264V

THERMAL
NOISE FILTER SENSOR HEAD
STEPPING
X3(GAP) MOTOR
X4(HEAD UP)
CN1
X5(PEEL LED)
X6(PEEL OPTO) X8

POWER X9
BOARD
6190-PLP-0114-0 CN24 X1
(6190-PLP-7040-0)
MAIN A/D
BOARD X12 CONVERTER
6100-PLP-0580-C 6120-PS2-0064-0

CN21
INTERFACE
CAL
X7 X11 CONNECTOR
S/W
25PIN

X2 X10

X3 X7 X2

DISPLAY
BOARD
6110-PLP-0235-0

X5 X4 X6 X1
POLE
DISPLAY
CN1 6110-PLP
-0316-0
REAR
MEMBRANE MEMBRANE MODE S/W DISPLAY
KEY, SMALL KEY, LARGE 6153-PLP-0130-0 6110-PLP-0234-0 CN2 CN3CN4
(6156-PLP-0082-0)

Title
LP-1(ver 1.6) CONNECTION DIAGRAM
Document Number Rev
9000-L16-0002 00
Date:
3. OPENNING THE UNIT
A. Removing the Display PCB
i. Disconnect AC code.
ii. Put the scale where you can reach both the back and the front of
it easily.
iii. Refer to “12. EXPLODED VIEW – UPPER CASE.”
Pull out the tray and the paper cover.
iv. On the front side of the upper case are the four screws holding
the front cover on. Unscrew them and put them in a safe place
v. Unscrew a bolt that is on the left front side of the main body and
put it in a safe place.
vi. Lift the front cover and pull it. Carefully remove the all cables
including the FPC of the membrane key boards and unscrew the
screws fastened to the main body with the ground wires.
vii. The five screws are holding the main PCB on the front cover.
Remove them and place them in a safe place. Loosing the five
hooks, pull out the board.

B. Removing the Main PCB

i. Follow the steps 1) ~ 5) listed in “1. Removing the Display PCB”.
ii. Remove the platform, side cover, upper case and rear cover.
Refer to “12. EXPLODED VIEW – UPPER CASE.”
iii. Remove the all cables on Main board
iv. Refer to “13. EXPLODED VIEW – PRINTER MECHANISM.” Unscrew
the three screws fixing the printer on the main body. Remove the
sensor support from the main body.
v. Carefully pull out the printer.
vi. On the printer, the four screws holding the Main PCB. Unscrew
them and put them in a safe place.
4. SCALE CALIBRATION
A. Description
i. CAL#1 : Shows the span – adusted ADC output.
ii. CAL#2 : Key test mode
iii. CAL#3 : Span calibration is carried in the mode
iv. CAL#4 : Scale Setting mode
v. CAL#5 : Pure ADC output
vi. CAL#6 : Printer sensor setting
vii. CAL#8 : Display test
viii. CAL#9 : Local gravity Setting

B. Calibration procedure
i. Turn the power switch off
ii. Remove the tray and slide the “CAL” switch toward the other side.
iii. Put the tray on the platform.
iv. Turn the power switch on.
v. CAL#4 Setting
vi. CAL#3 Span calibration
vii. CAL#1 Verification & Fine tuning
 CAL 1

Press the 1 KEY Press the C KEY, Exit

Relative factored AD
= Current raw factored AD - zero factored AD

Relative factored AD ZERO

Press Key and then

Relative factored AD is 0, zero factored AD is

current factored AD. (cf. Zero factored AD is
current raw factored AD when press “1” key)
Raw factored AD

Calibration fine tuning

SHIFT Don't select SHIFT Selelcted

Span AD value + 1 Span AD value + 10

Span AD value - 1 Span AD value - 10

CAL 2

Press the 2 Press the A Press the C Two times, Exit

First time:

Original Key code of

“A” key
Press Other Key,
Display original key
code of each key.
CAL 3
Put weight on the
Press the 3 Press the
PRT/*
platform of scale
+ PRT/*

Press the C
at the any state of normal calibration,
then exit. But when current state is the
percent or weight calibration, it is former
state after pressing “C” key.

Raw AD

At the stable condition, increase

counter. However at the unstable,
reset the counter of “1”.

Input the percentage

PLU of weight for
calibration

PRT/*

Input the weight for

PAY calibration
 CAL 4

Press the 4 KEY Input Digit, Press the

PRT/*
Input Digit, Press the
PRT/*
Input Digit, Press the
PRT/*
Exit

‘KGLB’
1 2
(Kg) (Lb)
‘CAPA’

1 (Single) 6 15

2 (Dual) 6 15

3 (Single) 15 30

4 (Dual) 15 30 Press the C

5 (Single) 30 60 at the any state then input field is clear.
For example, at the “KGLB” state, input ‘3’
in the input field, and press the key ‘C’ then
6 (Dual) 30 60 ‘3’ chaging to ‘0’.

CAL 5

Press the 5 KEY Press the C KEY, Exit

Relative AD
= Current raw AD - zero raw AD

Relative AD ZERO
Press Key and then

Relative AD is 0, zero raw AD is current raw

AD. (cf. Zero raw AD is current raw AD when
press “5” key)
Raw AD
 CAL 6

Press the 6 Press the

PRT/*

PRT/* PRT/* PRT/* PRT/*

C C C C
Input PEEL- Input Input GAB Input HEAD-
OFF Sensor Printer Sensor UP Sensor
threshold Intensity threshold threshold
number Number number number

C C C C

PRT/* PRT/* PRT/* PRT/*

SAVE SAVE SAVE SAVE

 CAL 8

Press the
8 KEY Press the
C KEY, Exit

CAL 9

Press the 9 KEY Press the 8 1 2 3 KEY Press the

PRT/*
KEY, Exit
5. SCHEMATIC DIAGRAM
A. Main Board Schematic
Drawing No.: 6100-PLP-0580-C
+5V
VDD(40V)
D8
C2 21 1 33
VDD2 O1 K1 K17
C11 44 2 31

16
VDD2 O2 K2 K15
D1 1uF 22 3 29
VSS2 O3 K3 K13
1 2 0.1uF 23 4 27

VCC
C+ V+ VSS2 O4 K4 K12
C3 42 5 25
VSS2 O5 K5 K_B
43 6 23

PA3

PA2

PA1

PA0
PA7

PA6

PA5

PA4
VSS2 O6 K6 DP
1uF 3 6 X11 X2 24 7 21
C- V- GND VSS1 O7 K7 K6
C1 PGDOWN/RS232C 41 8 19
VSS1 O8 K8 K8
4 MAX232 KEYPAD 26 9 17
C2+ VDD1 O9 K9 K10

1
2
3
4
5
6
7
8
9
C4 1uF 39 10 15

15
14
13
12
11
10
VDD1 O10 K10

9
8
7
6
5
4
3
2
1
VDD(40V) 11 13
O11 K11 K4
1uF 5 GND +5V GND 12 11

1
2
3
4
5
6
7
8
9
C2- O12 K12 K2

15
14
13
12
11
10
13 9

9
8
7
6
5
4
3
2
1
DC_MOTOR O13 K13
102J R4 11 14 E_TX 25 14 7
TX T1IN T1OUT R/L O14 K14 K_E
472J R2 12 13 E_RX C27 C26 C25 C24 C23 C22 C21 C20 15 5

GND
RX R1OUT R1IN O15 K15
+5V 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 27 16 3
PC O16 K16
17 1
O17 K17

PA7
PF6

PF4
BUZZER
PE2
PE3

PA6
PA5
PA4
PA3
PA2
PA1
PA0
PF5
30 18
SCK SI A O18 K18
15

19 X10
31 O19 20 34 33
SCK CLK O20 K18 34 33
GND +5V 45 32 31
GND O21 K16 32 31
GND 35 46 30 29
B O22 K14 30 29
47 28 27
O23 K_A 28 27
102J R1 R26 103J 36 48 26 25
STB O24 TR K_C 26 25
472J R3 49 24 23
O25 DP TR 24 23
+5V 37 50 22 21
PE5 BLK O26 K_A K7 22 21

KEY/DISPLAY
51 20 19
O27 K_B K9 20 19
52 18 17
-12V C6 O28 K_C K11 18 17

R9
53 16 15
O29 K_D K5 16 15
54 14 13
X12 O30 K_E K3 14 13

102J
27pF 55 12 11

21

52
D3 O31 K_F K1 12 11
AD_MODULE

5 GND G2 5.5296 D4 56 10 9
5 C7 O32 K_G K_D 10 9
4 24 51 1 16 57 8 7

VCC

VCC
4 XTAL1 PA0 (AD0) O33 K_G 8 7
3 23 50 2 15 29 58 6 5
3 AD1 XTAL2 PA1 (AD1) NC O34 K_F 6 5
2 101J R13 27pF 49 3 14 28 59 4 3
2 AD2 PA2 (AD2) NC O35 4 3
1 103J 20 48 4 13 32 60 2 1
1 +5V GND D9 R10 1 RESET PA3 (AD3) 47 5 12 GND 33 NC O36 61 2 1
2 C17 PEN PA4 (AD4) 46 6 11 34 NC O37 62
2 VCC 1nF 19 PA5 (AD5) 45 7 10 38 NC O38 63
1 4 18 TOSC1 PA6 (AD6) 44 8 9 40 NC O39 64
R7 1 4 GND TOSC2 PA7 (AD7) NC O40
3 C12 C8 62 10 A331G UPD16310 +5V
X7 103J 3 64 AREF PB0 (SS) 11
AVCC PB1 (SCK) SCK
2 DS1233A 0.1uF 0.1uF 63 12 101J R19
2 CAL AGND PB2 (MOSI) SI
1 13 101J R14
1 PB3 (MISO) SO
61 14 101J R15 U2

28
TPH_THERMAL PF0 (ADC0) PB4 (OC0/PWM0) PB4 D6
CAL 60 15 101J R18
GAB_SENSOR PF1 (ADC1) PB5 (OC1A/PWM1A) AD2
GND GND GND 59 16 101J R16 +5V PB0 4 10 5 1

VCC
HEAD_UP PF2 (ADC2) PB6 (OC1B/PWM1B) CS NC OUT IN
+5V 58 17 14 3
PEEL_OFF PF3 (ADC3) PB7 (OC2/PWM2) PB7 NC EN
X4 57 101J R17 PB1 5 13
PF4 PF4 (ADC4) SCK SCK NC
3 100 R6 56 35 VD2 RED R20 301J PB2 6 12 4 2
3 PF5 PF5 (ADC5) PC0 (A8) SI SI NC ADJ GND
2 100 R30 55 36 VD1 GR R21 301J PB3 7 11
2 PF6 PF6 (ADC6) PC1 (A9) SO SO NC
R34
R33
R32

1 54 37 15 C18
1 HEAD UP CAL PF7 (ADC7) PC2 (A10) TPH_LATCH NC
38 102J R24 PD7 23 16 1uF(1206) C19 ILC7081AIM
PC3 (A11) PD7 RDY/BUSY NC
HEAD_UP 2 39 PE4 24 17 0.1uF
RX PE0 (PDI/RXD) PC4 (A12) DC_MOTOR PE4 RESET NC
3 40 18
TX PE1 (PDO/TXD) PC5 (A13) RTC_RST NC
331J
331J
331J

GND +5V 4 41 25 19
X5 PE2 (AC+) PC6 (A14) X5.1 +5V WP NC
5 42 221J R22 20
PE3 (AC-) PC7 (A15) BUZZER NC
2 6 301J R23 R25 2 21
2 PE4 PE4 (INT4) STEP0 NC NC
1 GND 7 25 3 22
1 X5.1 PE5 PE5 (INT5) PD0 (INT0) STEP1 NC NC
8 26 8 26

GND
RTC_SCLK PE6 (INT6) PD1 (INT1) STEP2 NC NC GND
PEEL_LED 9 27 9 27
RTC_DIO PE7 (INT7) PD2 (INT2) NC NC

103J
R31 28 STEP3
R11 101J 33 PD3 (INT3) 29
X6 223J PE2 WR PD4 (IC1) AD1 AT45DB081B
R12 101J 34 30

1
PE3 RD PD5
2 31
2 PEEL_OFF PD6 (T1)
1 32
1 PD7 (T2) PD7 GND

GND

GND
PEEL_OPTO 43 GND +5V
GND ALE

ATMEGA128 X3

22

53
VPP(TPH24V) R5 221J 4
R29 472J 3 4
TPH_26 2 3
TPH_24 +5V 1 2
TPH_22 GAB_SENSOR 1
TPH_20 GND STEP2 JP1
GAB
C9 C10 C13 C14 C15 VCP(8V) +5V GND
TPH_16 STEP3
TPH_14 TPH_LATCH
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF VPP(TPH24V)
TPH_12 SI D7 ULN2064 POWER
TPH_10 PB4
GND 1 16 VCP(8V) 8
TPH_8 2 K1 C4 15 7 8
TPH_6 472J R28 STEP0 3 C1 NC1 14 STEP3 X9 6 7
B1 B4 6

STEP MOTOR
TPH_4 4 13 1 5
TPH_2 5 GND1 GND4 12 2 1 4 5
GND STEP1 6 GND2 GND3 11 STEP2 3 2 3 4
X8 +5V BATTERY NI-CD 3V 7 B2 B3 10 4 3 2 3
TPH_26 26 25 8 C2 NC2 9 5 4 1 2
TPH_24 24 26 25 23 103J D5 K2 C3 6 5 1
TPH_22 22 24 23 21 R8 STEP0 1 8 6
22 21 X1
TPH_20 20 19 C16 0.1uF D2 STEP1 2 7 C5 +
18 20 19 17 TPH_THERMAL 1 8 STEP2 3 6
TPH_16 16 18 17 15 2 Vcc2 Vcc1 7 STEP3 4 5 47uF
TPH_14 16 15 SCK X1 SCLK RTC_SCLK
TPH

14 13 Q1 3 6
TPH_12 14 13 PB7 X2 I/O RTC_DIO GND
12 11 4 5 A472J
TPH_10 12 11 GND RST RTC_RST
10 9 R27 32.768KHz GND
TPH_8 8 10 9 7 DS1302
8 7 472J GND
TPH_6 6 5
TPH_4 4 6 5 3
TPH_2 2 4 3 1
2 1 GND GND
Title
GND LP-1.6 V1.3 MAIN BOARD

Size Document Number Rev

A3 6100-PLP-0580 C

Date: Monday, August 23, 2004 Sheet 1 of 1

B. Display Board Schematic
Drawing No.: 6110-PLP-0235-0

Title
LP-1(ver 1.6) DISPLAY CIRCUIT DIAGRAM
Document Number Rev
6100-PLP-0235 00
Date:
6. PCB DIAGRAM
A. Main PCB Diagram (top)
Drawing No.: 9000-L16-0003-0

Title
LP-1(ver 1.6) MAIN PCB DIAGRAM (TOP)
Document Number Rev
9000-L16-0003 00
Date:
B. Main PCB Diagram(bottom)
Drawing No.: 9000-L16-0004-0

Title
LP-1(ver 1.6) MAIN PCB DIAGRAM (BOTTOM)
Document Number Rev
9000-L16-0004 00
Date:
C. Display PCB Diagram(top)
Drawing No.: 9000-L16-0005-0

Title
LP-1(ver 1.6) DISPLAY PCB DIAGRAM (TOP)
Document Number Rev
9000-L16-0005 00
Date:
D. Display PCB Diagram(bot)
Drawing No.: 9000-L16-0006-0

Title
LP-1(ver 1.6) DISPLAY PCB DIAGRAM (BOTTOM)
Document Number Rev
9000-L16-0006 00
Date:
7. TROUBLE SHOOTING FLOWCHART
Drawing No.: 9000-L16-0007-0
1
TURN POWER S/W ON

2
CHECK THE BEEP

N CHECK THE INITIAL

OK
DISPLAY STATUS

3 Y
CHECK THE INITIAL
OK CHECK AC SOURCE
DISPLAY STATUS
CHECK FIP &
DISPLAY STATUS Y
ZD1(ZD21) ON
N IS FLICKERING
POWER PCB N REPLACE
OK REPLACE THE BUZZER OK
THE NEW ONE
ANYTHING IS NOT
Y DISPLAYED AT ALL
4 Y
CHECK THE BEEP &
WHETHER INITIAL
CHECK THE FUSE
DISPLAY STATUS
CHANGES OR NOT GO TO 12

N N REPLACE
OK CHECK CAL #5 OK
THE NEW ONE

Y CHECK ANALOG PCB & Y

12
5 CHECK THE PRIMARY
CHECK WHETHER LOADCELL OUTPUT
N & SECONDARY
MODE S/W IS OK REFER TO DETAIL
VOLTAGE
OPERATED CORRECTLY DESCRIPTION OF
OF TRANSFORMER
A/D CONVERSION
Y
CHECK CAL #1
N N REPLACE
OK CHECK MODE S/W AFTER SPAN- OK
THE NEW ONE
CALIBRATION
Y CHECK D3 Y
6 DO SPAN-
CHECK WHETHER ON MAIN PCB
N N CALIBRATION CHECK POWER PCB
WEIGHING IS OK REFER TO DETAIL OK
AFTER CHECK OUTPUT VOLTAGE
CORRECT OR NOT DESCRIPTION OF
CAL #4
MAIN CIRCUIT
Y Y
OTHER PROBLEM
N N
OK CHECK CAL #4 REPLACE NEW ONE GO TO 5 OK REFER TO MAIN
CIRCUIT DIAGRAM
Y Y
7
CHECK WHETHER CHECK MAIN PCB
KEY INPUT IS REFER TO DETAIL
CORRECT OR NOT DESCRIPTION OF
CHECK I/O PORT OF MAIN CIRCUIT
D3 ON MAIN PCB
N
OK REFER TO DETAIL
DESCRIPTION OF
MAIN CIRCUIT
Y
8
CHECK WHETHER
PROGRAMMED DATA
ARE CORRECT OR NOT

N CHECK AGAIN AFTER N REPLACE THE NEW

OK OK
INITIALIZING PLU D6 ON MAIN PCB

9 Y
CHECK REPEATEDLY
WHETHER FEED
GO TO 9
FUNCTION WORKS
CORRECTLY OR NOT
CHECK THE VOLTAGE N
NOT WORK AT ALL OK GO TO 12
APPLIED TO MOTOR
N
OK
STOP-POSITION REPLACE THE NEW Y
13
CHECK PRINTER PCB
IS IRREGULAR P.E. SENSOR
Y REFER TO DETAIL
10
CHECK WHETHER DESCRIPTION OF
PRINT FUNCTION IS PRT CTRL CIRCUIT
OPERATED OR NOT NOTHING IS PAINTED CHECK THE VOLTAGE N
OK GO TO 12
ON THE LABEL APPLIED TO HEAD OTHER PROBLEM
N
OK REFER TO PRINTER
N CHECK PEEL-OFF Y CONTROLLER CIRCUIT
OK LABEL IS NOT ISSUED
SENSOR
Y
CHECK PRINTER PCB
Y WRONGLY PRINTED CHECK D3 REPLACE THE NEW
11
ON THE LABEL ON MAIN PCB STEPPING MOTOR
CHECK PRINTING
STATUS OTHER PROBLEM
N
OK REFER TO PRINTER
N REPLACE THE NEW CONTROLLER CIRCUIT
OK
N REPLACE THE NEW
D3
Y Title
OK
PRINTER HEAD
Y REPLACE THE NEW
TROUBLE SHOOTING FLOW CHART
PRINTER HEAD Document Number Rev
Y CHECK PRINTER
CONTROLLER PCB 9000-L16-0007 00
END
Date:
8. PARTS LIST
PART NO. PART NAME SPEC Q'ty LOCATION
6120PS20064B ANALOG PCB 6120-PS2-0064-B 1
6236I0040110 IC(C MOS) 14011 1 IC6
6236I0040660 IC(C MOS) 14066 1 IC4
6240I000077A IC(OP AMP) OP77 1 IC1
6240I0040810 IC(OP AMP) 4081 1 IC2
6240I0040820 IC(OP AMP) 4082 1 IC3
6280I0010150 TRANSISTOR 1015(1266) 3 TR1,TR2,TR3
6294ISW41480 SWITCHING-DIODE 1N4148P 1 D2
6505MB300100 RESISTOR 1/4W 1K 1 R8
6505MF010000 RESISTOR 1/4W 100Ω 2 R9,R10
6505MF310000 RESISTOR 1/4W 100KΩ 5 R5,R6,R7,R11,R12
6515CJ300220 RESISTOR 1/4W 2.2KΩ 4 R13,R17,R19,R21
6515CJ301000 RESISTOR 1/4W 10KΩ 3 R16,R18,R20
6540LA302250 PRECISION RESISTOR 22K5 2 R1,R2
6550RM00400A NETWORK RESISTOR ME16 1 R3
6700C1600100 TANTAL CONDENSER 10uF/16V 3 C01,C03,C04
6700C2500010 TANTAL CONDENSER 1UF/25V 1 C02
6710CAP01040 CERAMIC CONDENSER 0.1UF/25V(50V) 2 C1,C2
6714CAP01040 MONOLITHIC CONDESER 0.1UF/25V 6 C6,C7,C8,C9,C10,C13
6720CAP0105A POLYESTER CONDENSER 1UF/63V-J(BOX) 1 C12
6720CAP0224A POLYESTER CONDENSER 0.22UF/63V-J(BOX) 1 C11
6720CAP0474A POLYESTER CONDENSER 0.47UF/63V-J(BOX) 2 C4,C5
6100PLP0580C MAIN PCB 6100PLP0580C 1
6200IPU0128A IC(CPU) 128 1 D3
6200IS045810 IC(EP ROM) 45D081 1 D6
6210IS012330 IC(RESET) 1233(223) 1 D9
6220IS070810 IC(REGULATOR) 7081 1 D10
6224I0062640 IC 62064 1 D7
6224IS016310 IC(FIP DRIVER) 16310 1 D8
6228IS013020 IC(TIMER) 1302 1 D2
6232I0097150 IC 232 1 D1
6260I0000160 IC SOCKET ZF16A 1 D1
6527ID010000 CHIP RESISTOR 1/10W 101 7 R13,R14,R15,R16,R17,R18,R19
6527ID022000 CHIP RESISTOR 1/10W 221 3 R5,R6,R22
6527ID300100 CHIP RESISTOR 1/10W 102 5 R1,R4,R11,R12,R24
6527ID300470 CHIP RESISTOR 1/10W 472 5 R2,R3,R9,R27,R28
6527ID301000 CHIP RESISTOR 1/10W 103 5 R7,R8,R10,R25,R26
6527IJ027000 CHIP RESISTOR 1/10W 271 3 R20,R21,R23
6527IJ300270 CHIP RESISTOR 1/10W 272 3 R32,R33,R34
6527IJ302200 CHIP RESISTOR 1/10W 223 3 R29,R30,R31
6550M0504720 NETWORK RESISTOR 472 1 D5
6550M0903310 NETWORK RESISTOR 331 1 D4
6704C2500470 ELECTRIC CONDENSER 47uF/25V 1 C5
6712CHP01040 CHIP CONDENSER CL21F 104KBNC 10 C8,C9,C10,C11,C12,C13,C14,C15,C16,C19
6712CHP01050 CHIP CONDENSER 105(1uF-0805 TYPE) 4 C1,C2,C3,C4
6712CHP02000 CHIP CONDENSER CL21C 200 JBNC(20PF) 2 C6,C7
6712CHP01020 CHIP CONDENSER CL21B 102KBNC 9 C17,C20,C21,C22,C23,C24,C25,C26,C27
6712CHPA1050 CHIP CONDENSER 105(1uF-1206 TYPE) 1 C18
7010ZK032760 CRYSTAL 32.768MHz 1 G1
7010ZM01105A CRYSTAL 11.0592MHz 1 G2
9. EXPLODED VIEW
A. Upper Case (Drawing No.: 3003-LPR-0001-1)
B. Body(Drawing No.: 3002-LPR-0000-2)
C. Printer Mechanism (Drawing No.: 3004-LPR-0000-1)
10. SEALING METHOD
A. Sealing #1 (Drawing No.: 3005-LP0-0000-0)
B. Sealing #1 (Drawing No.: 3005-LP0-0001-0)
11. INTERFACE LIST
A. RS232c(Drawing No: 9000-L16-0008-0)

5 1
5
14
9 2
2
4
15
8
3 3
3
3
16
7
2 4
2
17
6 5
5
1
18
6
19

7
DB9 Female
20
PC
8
21
9
22
10
23
11
24
12
25
13

DB25 Female
Scale
Title
LP-1(ver 1.6) RS232c INTERFACE DIAGRAM
Document Number Rev
9000-L16-0008 00
Date:
12. LOAD CELL DIAGRAM
Drawing No: BC5AS-201-00
13. SMPS SPECIFICATION
A. SMPS(6190-PLP-0114-0)
i. PCB Diagram(Drawing No: 9000-L16-0009-0)

Title
SMPS PCB DIAGRAM(1104)
Document Number Rev
9000-L16-0009 00
Date:
ii. Part List
NO PARTS NAME SPECIFICATION UNIT Q'TY REMARK
1 POWER PCB 6190-PLP-0114
2 IC PWM 3844 EA 1 IC1
3 IC REGULATOR 7805 EA 1 IC21
4 IC REGULATOR 7912 EA 1 IC23
5 IC SHUNT 431 EA 1 IC22
817
6 PHOTO COUPLER EA 1 PC1
PC-17T1, KP1010A
2SK1537, STHV82,
7 FET NTK9005, SSH6N80A(FQA6N80), EA 1 Q1
SSH9N80A
8 TR TIP41C, 2SD613E EA 1 Q21
9 TR 3203 EA 1 Q22
10 DIODE BRIDGE D3SB(A)60, 406 EA 1 BD1
11 DIODE SCHOTTKY RK39, 31DQ09 EA 1 D22
NDL020-10F, SF10LC20U,
12 DIODE UFR EA 1 D21
YG902C 2R, STPR1020CF
13 DIODE UFR 4007 EA 2 D1,D25
14 DIODE UFR 4004 EA 2 D3, D23
15 DIODE SWITCHING 4148 EA 2 D2,D24
16 DIODE ZENER 1N4731A 1W 4.3V EA 1 ZD21
17 DIODE ZENER 1N4138A 1W 8.2V EA 1 ZD22
PCX2 335M 250VAC 0.22uF,
18 CAPACITOR MP EA 1 C1
KNB1530 250VAC 0.22uF
 400V 220uF M pi30(25)X30(35,40)
19 CAPACITOR ELECT EA 1 C5
(85DEGREE)
35V 2200uF M pi16X31.5
20 CAPACITOR ELECT EA 2 C21,C22
(85Degree)
10V 470uF M pi8X11.5
21 CAPACITOR ELECT EA 2 C23,C24
(85Degree)
50V 47uF M pi6.3X11
22 CAPACITOR ELECT EA 3 C11,C31,C32
(85Degree)
25V 100uF M pi6.3X11
23 CAPACITOR ELECT EA 2 C25,C26
(85Degree)
50V 0.33uF M pi5X11
24 CAPACITOR ELECT EA 1 C27
(85Degree)
25 CAPACITOR CERAMIC NU250VAC 222M Y2 EA 2 C2,C3
26 CAPACITOR CERAMIC CKF103Z 1KV 0.01uF EA 1 C6
DH222M 250VAC 0.0022uF,
27 CAPACITOR CERAMIC EA 1 C4
DE222M, AD222M, SC222M
28 CAPACITOR CERAMIC CKB331K 50V 330pF EA 1 C12
29 CAPACITOR MYLAR TY104K 100V 0.1uF EA 1 C8
30 CAPACITOR MYLAR TY333K 100V 0.033uF EA 2 C7,C29
31 CAPACITOR MYLAR TY103K 100V 0.01uF EA 1 C28
32 CAPACITOR MYLAR TY102K 100V 0.001uF EA 3 C9,C10,C30
DSC 5D-9, NTC 5D-9,
33 THERMISTOR EA 1 TH1
TP 5D-9
34 MAIN TRANS 3541 1102-T1 EA 1 T1
35 MAIN TRANS 2619 1102-T2 EA 1 T2
36 LINE FILTER 404060 EA 1 LF1
37 COHKE COIL BAR 6X20 3uH EA 1 L21
38 RESISTOR CEMENT 5W 100 Ohm J EA 9 R32~R40
39 RESISTOR WW 2W 0.2 Ohm J EA 1 R6
40 RESISTOR WW 1W 0.22 Ohm J EA 1 R26
41 RESISTOR MOR 2W 47 kOhm J EA 1 R3
42 RESISTOR MOR 2W 120 kOhm J EA 1 R4
43 RESISTOR MOR 2W 1 kOhm J EA 2 R24,R31
44 RESISTOR MOR 1W 20 kOhm J EA 1 R25
45 RESISTOR CARBON 1/2W 470 kOhm J EA 2 R1, R2
46 RESISTOR CARBON 1/4W 10 Ohm J EA 2 R8, R29
47 RESISTOR CARBON 1/4W 10 kOhm J EA 2 R9, R5
48 RESISTOR CARBON 1/4W 220 Ohm J EA 1 R10
49 RESISTOR CARBON 1/4W 22 kOhm J EA 1 R11
50 RESISTOR CARBON 1/4W 2.7 kOhm J EA 1 R12
51 RESISTOR CARBON 1/4W 12 kOhm J EA 1 R13
52 RESISTOR CARBON 1/4W 24 Ohm J EA 1 R7
53 RESISTOR CARBON 1/4W 470 Ohm J EA 1 R21
54 RESISTOR CARBON 1/4W 24 kOhm J EA 1 R22
55 RESISTOR CARBON 1/4W 47 kOhm J EA 1 R30
56 RESISTOR CARBON 1/4W 150 Ohm J EA 1 R27
57 RESISTOR MF 1/4W 2.8 kOhm F EA 1 R23
B. SMPS(6190-PLP-7040-0)
i. PCB Diagram(Drawing No: 9000-L16-0010-0)

Title
SMPS PCB DIAGRAM(7040)
Document Number Rev
9000-L16-0010 00
Date:
ii. Part List
NO PARTS NAME SPECIFICATION UNIT Q'TY REMARK
1 PCB 6190PLP70400 EA 1
2 I.C 3842 EA 1 IC1
3 I.C 431 EA 1 IC21
4 I.C 7805 EA 1 IC22
5 I.C 7812 EA 1 IC23
6 PHOTO COUPLER 621, 817 EA 1 PC1
7 TRANSISTOR 3203 EA 1 TR22
8 BRIDGE DIODE D3SBA60, GBU4J EA 1 BD1
9 DIODE / FRD UF4007, UF1010 EA 1 D1
10 DIODE / FRD UF4004, UF104 EA 3 D3, 23, 24
11 DIODE / FRD S3L20U EA 1 D22
12 DIODE / FRD 1N4531, 1S133 EA 3 D25, 26, 27
13 DIODE / FRD 1N4004 EA 1
14 ZENER DIODE 1N4731 EA 1 ZD22
15 ZENER DIODE 1N4738 EA 1 ZD21
16 THERMISTOR DSC 10D-9, NTC 10D-9 EA 1 TH1
RQB, 10W, J
17 RESISTOR EA 3 R31, 32, 33
33, 5%
JRW. 2N. J
18 RESISTOR EA 1 R10
0.47, 5%
JRW. 1N. J
19 RESISTOR EA 1 R29
0.22, 5%

20 RESISTOR CR, 1/6W, J EA 1 R35

 150, 5%

CR, 1/6W, J
21 RESISTOR EA 1 R15
220, 5%
CR, 1/6W, J
22 RESISTOR EA 1 R24,R31
470, 5%
CR, 1/6W, J
23 RESISTOR EA 2 R37, 38
1K, 5%
CR, 1/6W, J
24 RESISTOR EA 1 R25
4.7K, 5%
CR, 1/6W, J
25 RESISTOR EA 1 R8, R29
7.5K, 5%
CR, 1/6W, J
26 RESISTOR EA 2 R7, 39
10K, 5%
CR, 1/6W, J
27 RESISTOR EA 1 R27
47K, 5%
MR, 1/6W, F
28 RESISTOR EA 2 R9, R16
360, 1%
MR, 1/6W, F
29 RESISTOR EA 1 R5
750, 1%
MR, 1/6W, F
30 RESISTOR EA 2 R20
2.4K, 1%
MR, 1/4W, J
31 RESISTOR EA 2 R22
360, 5%
MR, 1/4W, F
32 RESISTOR EA 2 R23
24K, 1%
 CR, 0.5W, J
33 RESISTOR EA 1 R3
10, 5%
CR, 0.5W, J
34 RESISTOR EA 1 R2
33, 5%
CR, 0.5W, J
35 RESISTOR EA 1 R28
33K, 5%
CR, 0.5W, J
36 RESISTOR EA 1 R1
1M, 5%
MOR, 1W, J
37 RESISTOR EA 1 R36
10, 5%
MOR, 1W, J
38 RESISTOR EA 1 R6
120K, 5%
MOR, 2W, J
39 RESISTOR EA 1 R40
1K, 5%
MOR, 2W, J
40 RESISTOR EA 1 R26
2.7K, 5%
MOR, 2W, J
41 RESISTOR EA 2 R12, 14
51K, 5%
MOR, 2W, J
42 RESISTOR EA 1 R11
68K, 5%
KMG 50V 47uF, KME1H470MTD04R
43 ELEC/CAP EA 3 C12, 23, 26
50V/47uF 6.3 X 11
KMG 63V 47uF, KME 63V 47uF
44 ELEC/CAP EA 1 C24
63V/47uF 6.3 X 11
KMG 25V 100uF, KME1A101MTD04R
45 ELEC/CAP EA 1 C22
25V/100uF 6.3 X 11
 KMG 10V 470uF, KME1A471MTD04R
46 ELEC/CAP EA 1 C31
10V/470uF 10 X 16, 10V/470uF 8 X 11
KXL 35V 470uF, SXE1V471MTD04R
47 ELEC/CAP EA 1 C29
35V/470uF 10 X 20
KXL 16V 1000uF, SXE1C102MTD04R
48 ELEC/CAP EA 1 C33
16V/1000uF 10 X 20
KXL 35V 1000uF, SXE1V102MTD04R
49 ELEC/CAP EA 1 C21, 28
35V/1000uF 12.5 X 25, 35V/1000uF 12 X 30
SMH2GVN221M30A, HC450V 220uF
50 ELEC/CAP EA 1 C1
450V/220uF 30 X 40
TS250V 222, SC250V 222, DS250V 222,
51 CERAMIC/CAP EA 3 C4, 5, 7
SE250V 222, 250VAC/2200pF
TS250V 103, DS250V 103, SE250V 103
52 CERAMIC/CAP EA 3 C36
250VAC/0.01uF
TY2A473KAN
53 FILM/CAP EA 1 C11
100V/0.047uF, K
TY2A333KAN
54 FILM/CAP EA 1 C38
100V/0.033uF, K
TY2A223JAN
55 FILM/CAP EA 2 C2
100V/0.022uF, J
TY2A153KAN
56 FILM/CAP EA 3 C37
100V/0.015uF, K
TY2A102KAN
57 FILM/CAP EA 2 C9, 39
100V/0.001uF, K
TM2J103KAM
58 FILM/CAP EA 1 C3
630V/0.01uF
 ECQV1H104JL, PCMT36575104
59 FILM/CAP EA 2 C10, 27
0.1uF/50V, 0.1uF/63V
ECQV1H224JL, PCMT36575224
60 FILM/CAP EA 1 C25
0.22uF/50V, 0.22uF/63V
KNB1530-104M, PCX2335M1104
61 FILM/CAP EA 1 C8
275VAC/0.1uF
KNB1530-224M, PCX2 335 M1224
62 FILM/CAP EA 1 C6
275VAC/0.22uF
CAST-70A
63 TRANSFORMER EA 1 T1
EER35-41
CAST-7040
64 TRANSFORMER EA 1 T21
EER26-19
65 CHOKE FILTER 12R5-1A EA 1 L22
66 LINE FILTER 1980 EA 1 LF1
67 FERRITE BEAD 3550 EA 1 FB1
S52 250V 5A, 218 005 XE, 52S 250V 5A
68 FUSE EA 1 F1
250V/T5A
2SK2850, FS5SM-18A, 2SK2610
69 FET EA 1 Q1
900V/5A
SF10LC20U, D10LC20U
70 DIODE/FRD EA 1 D21
200V/10A
TIP41C
71 TRANSISTOR EA 1 TR21
100V/6A