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EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
The pressure test procedure shall include all required documentation SAES-A-004,
A3
specified in GI-0002.102, paragraph 5.1.2. Para 5.6.2
Page 1 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Leak Test Procedure (Bubble Test) SAIC-A-2005 30-Apr-13 MECH.
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Procedures for both pre start-up leak tests and service tests
SAES-A-004,
B2 shall address, to the extent possible, the safety precautions
Para. 5.7.2.3
provided in GI-0002.102 "Pressure Testing Safely."
Test Records shall be recorded on Pressure Test Report Form SA-2642- SAES-A-004,
B3
ENG and the applicable "Safety Instruction Sheet" per SAES-A-005. Para. 9.3
C. New System Pre Start-up Leak Test (Commissioning* Activity) Specific Applications:
REMARKS:
Notes:
Note 1: SAES-A-004 (January 2011 Edition, Para. 5.6.3) now requires ASME Code Leak Test (Direct Pressure Bubble Test) per ASME V, Article 10,
Mandatory Appdix 1 "during" pneumatic strength tests. This also applies to service tests performed in lieu of pneumatic strength tests for Air and Inert
Gas Systems. Bubble tests at pressures higher than 5-10 psi are unreliable for leakage assessment as the solution can be immediately "blown away".
COMPANY now requires "BUBBLE TEST" evaluations at 5-10 psi per an approved LEAK TEST PROCEDURE to assure reliable leakage assessment
for new systems.
Note 2: ALL LEAKS FOUND during Bubble leak tests shall be identified for follow-up repair and documented on QC Construction records for specific
systems. Inspection shall not accept or certify systems requiring leak test as "Construction Complete" until leak testing is accepted. Additionally, the
appropriate threaded joint repair measures (SAIC-L-2015 & SAIC-W-2037) shall be addressed. In no case, shall a system be accepted prior to
determining whether threaded joints are acceptable (DO NOT LEAK).
Note 3: Other systems (steam, etc) are "checked for leakage" after strength tests. This is primarily a gage test just prior to start-up and requires simple
visual examination at threaded & flanged connections to assure system tightness. These are precommissioning or commissioning activities to be
agreed upon and they are not covered by this checklist.
REFERENCE DOCUMENTS:
1. SAES-A-004, General Requirements for Pressure Testing, (30 January, 2011)
2. ASME Section V (2010 Edition, Nov 2011 Addenda)
3. Saudi Aramco General Instruction, G.I.-2.102, Pressure Testing Safely, (28 Oct 2008)
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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 30-Mar-12
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Leak Test Procedure (Bubble Test) SAIC-A-2005 30-Apr-13 MECH.
Page 3 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 30-Mar-12
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Leak Test Procedure (Bubble Test) SAIC-A-2005 30-Apr-13 MECH.
Page 4 of 4