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EPC OF LAWE-LAWE FACILITIES RDMP

RU-V BALIKPAPAN
Doc. No. : 26076-110-G05-GAN-L0002 Rev No. : 004
AUTOMATION PLAN
Job No. : 26076 Page No. : 1 / 67

ENGINEERING, PROCUREMENT AND CONSTRUCTION (EPC)


OF LAWE-LAWE FACILITIES RDMP RU-V
BALIKPAPAN

AUTOMATION PLAN

Chen Weichen Huang Chaowei


R.Goentoro

Dec- 03- 2020 8:28:49 am Dec- 03- 2020 3:44:55 pm


Dec- 03- 2020 9:41:49 am

004 27-Nov-20 Re-approved for Design Chen Weichen Huang Chaowei R.Goentoro
003 13-Jul-20 Re-approved for Design Chen Weichen Huang Chaowei Li Guohui
002 01-Jun-20 Re-approved for Design Chen Weichen Huang Chaowei Li Guohui
001 08-Feb-20 Re-approved for Design Chen Weichen Huang Chaowei Li Guohui
000 08-Jan-20 Approved for Design Chen Weichen Huang Chaowei Li Guohui
00A 10-Dec-19 Issued for Review Chen Weichen Huang Chaowei Li Guohui
Rev. Date Description Prepared By Reviewed By Approved By
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REVISION LOG

Rev. No. Date Page Description


00A 10-Dec-19 - ISSUED FOR REVIEW
1-77 Each application software will perform digital
design work separately, and does not adopt an
integrated design method, which will ensure
000 08-Jan-20 the quality of the design results. After the
project design work is completed, upgrade to
the software version required by the owner.
See Bidding Documents Book3 P453.No 16
17-77 Confirmed and updated SoftwareVersion17
000 08-Jan-20
Civiland Structure
19-77 Confirmed and updated Civil and Structure,
000 08-Jan-20
STAAD.Pro Latest Revision
33-77 The CONTRACTOR 's current version of software
can meet the project requirements, and does
000 08-Jan-20
not need to be the latest version of the
software.
36-77 The content of digital restoration of existing
000 08-Jan-20 facilities should not be included in bids and
contracts
39-77 Confirmed and updated, Designer permissions
000 08-Jan-20
have been changed to write permissions
000 08-Jan-20 58-77 Confirmed monthly to WP
60-77 Add in:
- Mooring &chinese lantern hose Calculation
000 08-Jan-20 - FEM analysis for SPM
- SACS analysis for PLEM
62-77 Add, Monorail, Davit and others handling
000 08-Jan-20
equipment required.
000 08-Jan-20 77-77 Update 13. OFFSHORE SOFTWARE
4-78 In 26070-203-3DR-J04-J1002 Control System
001 08-Feb-10 Design Philosophy for Lawe-Lawe,calculation
is by SPI
001 08-Feb-10 4-78 is not listed in the contract HTRI
001 08-Feb-10 19-78 Add in References section

001 08-Feb-10 21-78 AFES and Plaxis are not listed in the contract

001 08-Feb-10 49-78 Confirmed Engineering Design Center should


be in Indonesia
73-78 provide more detail description about
001 08-Feb-10 hydrodynamic analysis rather than structure as
the structural calculation will use SACS
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11-61 Staad.pro CE (connect edition) is the latest


version of software. The 20.07.11.50 mentioned
in PMC's opinion is an older version. This
002 01-Jun-20
version has been updated and replaced.
Software developers recommend using a new
version of software.
11-61 Plaxis software is a software used in
geotechnical engineering. Civil and structure
engineers do not use this software.
002 01-Jun-20 Regarding the AFES software, when the basic
design of this project is performed, the
corresponding calculation and design will be
completed using MAT 3D
12-61 SPLM Server just get software license, don't
002 01-Jun-20
need to put in Indonesia
29-61 Suggest to provide detail on the definition of
002 01-Jun-20 write access, and provide section about type of
Access right
52-61 For most documents, check will approve or
reject the document from drafts. If it is
approved, the document will be sent to
engineer manager. If document is rejected, it
will be return to drafts.
002 01-Jun-20
IDC is only for important documents, which
need to be reviewed by other discipline

So the “Yes” between Check and IDC in


comments is not needed.
002 01-Jun-20 54-61 Update section 14
003 13-Jul-20 10-66 Add software SAGE Profile 2D v. 6.4
003 13-Jul-20 12-66 Engineering center shall be in Indonesia
003 13-Jul-20 20-66 The service fluid codes are updated
43-66 As per QA-0103-item 15, following content was
deleted
⚫ Alarm and Trip List
⚫ Junction wiring diagrams
003 13-Jul-20 box/interconnection
⚫ Cable Schedules
⚫ Junction Box Schedules
⚫ & Installation drawings
Bill of Materials for hookup items
43-66 Following paragraph was added:
003 13-Jul-20
7.10 Plant hierarchy structure (PBS)
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7.11 Naming conventions (ITEM TAGS)


7.12 Instrument types and profiles
003 13-Jul-20 43-67 Reference data management was deleted
003 13-Jul-20 54-67 HOLD LIST closed
Revised version of CAESAR II accordance with
004 27-Nov-20 11-67 the document number 26070-203-G80-GAX-
J1001(version 8.0) or version 9.0
Change the Oracle server to Microsoft SQL
004 27-Nov-20 26-67
Server
Added dynamic installation analysis to the
004 27-Nov-20 61-67 section 16.3 OFFPIPE in accordance with the
document number 26070-203-G80-GAX-J1001
Added AFES & PLAXIS for foundation and soil
004 27-Nov-20 59-67
analysis
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TABLE OF CONTENT
1. PURPOSE ...................................................................................................................... 9
2. DEFINITION .................................................................................................................. 9
3. REFERENCES ............................................................................................................... 10
4. SOFTWAREVERSIONS ................................................................................................. 10
5. SMARTPLANT P&ID .................................................................................................... 13
5.1 Software versionand seed files ............................................................................. 13
5.2 Details of services used for the project ................................................................ 13
5.3 Oracledatabase setup ........................................................................................... 14
5.4 SPPID Setup .......................................................................................................... 14
5.5 Site restoration ..................................................................................................... 14
5.6 Plant restoration ................................................................................................... 14
5.7 Smart plant PID application association ............................................................... 15
5.8 Plant hierarchy structure (PBS)............................................................................. 15
5.9 SPPID execution plan ............................................................................................ 16
5.10 Naming conventions (ITEM TAGS) ........................................................................ 17
5.11 Reference data implementation plan ................................................................... 19
5.12 Creation of SPPID drawing ................................................................................... 24
5.13 Reference data management ............................................................................... 24
5.14 Backup .................................................................................................................. 25
5.15 Disaster recovery procedure ................................................................................ 25
5.16 Data maintenance procedure ............................................................................... 25
5.17 Final SPPID deliverables ........................................................................................ 26
6. SMARTPLANT 3D ........................................................................................................ 26
6.1 Software version and seed files ............................................................................ 26
6.2 Details of services used for the project ................................................................ 27
6.3 SQL Server database setup ................................................................................... 28
6.4 S3D setup .............................................................................................................. 28
6.5 Site database restoration ..................................................................................... 28
6.6 Catalog database restoration ............................................................................... 28
6.7 Model (PLANT) &report database restoration ..................................................... 29
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6.8 Plant hierarchy and system setup for each task ................................................... 30
6.9 Working units ....................................................................................................... 31
6.10 Permission group .................................................................................................. 32
6.11 S3D modeling scope ............................................................................................. 33
6.12 Interface checking ................................................................................................ 34
6.13 Reference data management ............................................................................... 36
6.14 Process of managing construction phase changes ............................................... 36
6.15 Project database maintenance ............................................................................. 37
6.16 Project database integrity .................................................................................... 38
6.17 S3D backup ........................................................................................................... 40
7. SMARTPLANT INSTRUMENTATION ............................................................................. 40
7.1 Software version ................................................................................................... 40
7.2 Details of services used for the project ................................................................ 40
7.3 Oracle database setup .......................................................................................... 40
7.4 Roles and responsibilities ..................................................................................... 40
7.5 Info maker............................................................................................................. 42
7.6 SPI enhanced smartplant report generator.......................................................... 42
7.7 Import utility ......................................................................................................... 42
7.8 Overview of SPI database ..................................................................................... 42
7.9 Project deliverables .............................................................................................. 44
7.10 Plant hierarchy structure (PBS)............................................................................. 44
7.11 Naming conventions (ITEM TAGS) ........................................................................ 45
7.12 Instrument types and profiles .............................................................................. 47
7.13 Final documentation and deliverables ................................................................. 48
7.14 Backup and disaster recovery procedure ............................................................. 49
8. SMARTPLANT HANDOVER REQUIREMENT .................................................................. 49
8.1 Contractor information handover to owner ........................................................ 49
8.2 File& Sent to owner during EPC execution ........................................................... 50
8.3 Closeout handover................................................................................................ 50
8.4 Smartplant schematics handover requirement .................................................... 50
8.5 SmarttplantP&ID (SPPID) handover requirement ................................................ 50
8.6 Smartplant instrumentation (INTOOLS/SPI) handover requirement ................... 52
8.7 Smartplant3D (S3D) modeling handover requirement ........................................ 53
8.8 VUE files ................................................................................................................ 55
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8.9 Handover software version .................................................................................. 55


9. INFORMATION EXCHANGE ......................................................................................... 56
9.1 Process .................................................................................................................. 56
9.2 Frequency ............................................................................................................. 56
10. WRENCH INTRODUCTION ........................................................................................... 57
10.1 Major features ...................................................................................................... 57
10.2 Workflow management ........................................................................................ 57
10.3 Workflow of this project ....................................................................................... 58
10.4 Revision or change management ......................................................................... 58
10.5 Version history ...................................................................................................... 58
11. 3D MODEL CONTENT .................................................................................................. 58
12. NON-NATIVE S3D OBJECT ........................................................................................... 59
13. STAAD.PRO ................................................................................................................ 59
14. AFES ........................................................................................................................... 60
15. PLAXIS ........................................................................................................................ 60
16. OFFSHORE SOFTWARE ............................................................................................... 61
16.1 AUTOPIPE.............................................................................................................. 61
16.2 ORCAFLEX ............................................................................................................. 61
16.3 OFFPIPE ................................................................................................................. 62
16.4 ANSYS .................................................................................................................... 62
16.5 MATHCAD ............................................................................................................. 63
16.6 MOSES .................................................................................................................. 63
16.7 SACS ...................................................................................................................... 64
16.8 SAGE PROFILE ....................................................................................................... 64
16.9 AGA ....................................................................................................................... 66
17. ATTACHMENTS........................................................................................................... 67

ATTACHMENT-1 MANDATORY CUSTOM ATTRIBUTES


ATTACHMENT-2 INSTRUMENT DOCUMENT TEMPLATE USING SPI
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LIST OF FIGURES
Figure 5.12-1.Create Drawing ..................................................................................................... 24

Figure 5.13-1. Reference Data Change Management Procedure .............................................. 25

Figure 6.7-1. SP3D Database Architecture ................................................................................. 30

Figure 6.9-1. Working Units ........................................................................................................ 32

Figure 6.12-1.Interference Checking Settings 1 ......................................................................... 34

Figure 6.12-2.Interference Checking Settings 2 ......................................................................... 35

Figure 6.12-3.Interference Checking Settings 3 ......................................................................... 36

Figure 6.15-1.Database Maintenance 1 ..................................................................................... 37

Figure 6.15-2.Database Maintenance 2 ..................................................................................... 38

Figure 6.16-1.Check Data Consistency ....................................................................................... 39

Figure 6.16-2.Run Report............................................................................................................ 39

Figure 10.3-1. Workflow of This Project .................................................................................... 58

Figure 14.8-1. Analysis Workflow Chart ..................................................................................... 66

LIST OF TABLES
Table 2-1.AbbreviationsandDefinitions ....................................................................................... 9

Table 3-1.References .................................................................................................................. 10

Table 4-1.SoftwareVersions ....................................................................................................... 10


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1 PURPOSE
The overall objective of the Automation Plan document is to ensure that the CONTRACTOR provides
OWNER with information in the form of data required to effectively manage its assets and business
together with the files and data required for oversight and virtualization of the design development
during the EPC phase of the project by CONTRACTOR. the description and use of the calculation and
analysis software used in the detailed design process are listed. These are requirements over and above
the deliverable’s requirements prescribed elsewhere OWNER has adopted the smartplant suite of
software for Process and plant design from HEXAGON© which currently include engineering authoring
tools: SPPID, S3D, SPRD, SPI. Also, SPR will be used as the 3D model review tool for the 3D model.
To better Communicate design intent, interface with other contractor and COMPANY, engineering
design work shall be developed using Smartplant suite of model and database software to maximum
extent.

2 DEFINITION
The following terms, acronyms, abbreviations, etc., shall have as used here shall have the meaning as
shown in Table 2-1 below:
Table2-1: Abbreviations and Definitions

PROJECT Engineering, Procurement & Construction Lawe – Lawe Facilities


RDMP RU V - Balikpapan
OWNER P.T PERTAMINA(Persero)
IPMT Integrated Project Management Team consists of a combination of
OWNER personnel and PMC. Communication between OWNER and
CONTRACTOR to be executed through IPMT as representative of
OWNER. The PMC is represented by Worley
CONTRACTOR Organization to which PERTAMINA awards the EPC Scope of Work
for the PROJECT i.e. Joint Operations of China Petroleum Pipeline
Engineering and PT. HutamaKarya (JO-CPPHK)
CR Criticality Rating
DW Data Warehouse
EDMS Electronic Document Management System
EPC Engineering, Procurement and Construction
EPPM Enterprise Project Portfolio Management
IM Information Management
MR Material Requisition
Person or persons, firm, partnership, corporation or combination
MANUFACTURER thereof engaged by the CONTRACTOR, (not being the employee of
CONTRACTOR) for supplying equipment, products to CONTRACTOR
OSM Operation and Maintenance
OO Owner/Operation
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PLEM Pipeline End Manifold


PBS Plant Breakdown Structure
RDMP Refinery Development Master Plan
R3D Reference 3D (referencing capability in S3D)
SACS Structural Analysis Computer System
SAT Standard ACIS Text
SPM Single Point Mooring
Person or persons, firm, partnership, corporation or combination
SUPPLIER thereof engaged by the CONTRACTOR, (not being the employee of
CONTRACTOR) for supplying equipment, products to CONTRACTOR
SIT Site Integration Team
SSK Smart Sketch
SOW Scope of work
SPF SmartPlant Foundation
SPI SmartPlant Instrumentation
SPIOP SmartPlant Interoperability Publisher
SPEM SmartPlant Engineering Manager
SPPID SmartPlant Process and Instrumentation Diagram
SPR SmartPlant Review
S3D Smart3D (sometimes may be referred to as SmartPlant 3D or S3D)
SVF Streaming VUE Files
SPLM SmartPlant License Manager

3 REFERENCES
Table3-1: References

26076-110-3DP-GEG-00002 Component Identification (Amendment)

4 SOFTWARE VERSIONS
Engineering software to be used in this project is as follows:
Table 4-1: Software versions

№ Required Engineering Software Date of Issuance (version)

1 Offshore

1.1 AUTO PIPE V8I

1.2 Orcaflex V10.3e


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1.3 OffPipe V2.06

1.4 ANSYS V10

1.5 Mathcad V15

1.6 MOSES 7.01

1.7 AGA V3.0

1.8 SAGE PROFILE V3.0

1.9 SAGE PROFILE 2D V6.4

1.10 Sesam Pipeline tools V2016

1.11 SACS V13.2

2 Process

2.1 PipeSIM 2019

2.2 SPPID Version: 2014 R1

2.3 AspenHysys&Dynamic V8.8/10 or Latest version

2.4 AspenExchangerDesignandRating V8.8/10 or Latest version

2.5 AspenFlareSystemAnalyser V8.8/10 or Latest version

2.6 Aspen Plus V8.8/10 or Latest version

2.7 Aspen Utilities Planner V8.8/10 or Latest version

2.8 Pipenet V8.8/10 or V1.9

3 Piping

3.1 CAESAR II Version 8.0 or 9.0

3.2 Smart 3D Version 2016

4 Pipeline and Flow line Hydraulic

4.1 SPS V10.4

4.2. Pipeline studio V3.5

5 Mechanical

5.1. PVELITE V2014

5.2. AMETANK V12.5 / 13.3.4 / 13.6.1

V8.00 /V 2019 or Latest


5.3. Intergraph Tank
version
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6 Instrument

6.1. SmartPlant Instrumentation Version:2016 SP1

6.2. Instrucal Version:7.1.7

6.3 Thermowell Calculation V2.2

7 Electrical

7.1 ETAP V19.5

8 Software for Planning

8.1. Primavera P6 V19.12

8.2 Microsoft SQL Server 2014

9 Software for Technical Drawings

9.1. AutoCAD 2017

10 Office Software

10.1. Microsoft Office 365

Project Management System (for live


11
cycle of project)

11.1. WRENCH Project Management System 2019.3.1

12 HVAC

12.1. Carrier Hourly Analysis Program 4.91

13 Database Software

13.1. Oracle Version:11g

14 Model Review

14.1. SPR Version:2017

15 Operating System

15.1. Windows Server 2008 R2 enterprise

16 Other SmartPlant software

16.1. SPLM Version:2012

16.2. SPEM Version:2014R2

16.3. SPIOP Version:2017R1

16.4. SSK Version:2014R1


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16.5 SPRD Version:8.1

17. CivilandStructure

17.1. STAAD.Pro v 8i /CE or Latest version

17.2 MAT3D 6.5.0

17.3 AFES v. 3.0

17.4 PLAXIS 2D v 8.6

5 SMARTPLANT P&ID
5.1 Software version and seed files
Application Tool: SPPID Version 2014R1
Application Tool: SPEM Version 2014R2
Database Tool: Oracle 11g R2
Receive owner's seed files for project restoration
SPPID seed files as follows
⚫ P&ID Reference Data
⚫ Plant Structure Backup
⚫ Border Template
⚫ ItemTagFormat.xml
⚫ Itemtag.dll
⚫ Report Files
⚫ Plant.ddt Files
⚫ SPPID.ddt Files

5.2 Details of services used for the project

SERVER/
S. No Operating System Database SPPID Version
LOCATION

Database
Windows Server
1 Server Oracle 11g R2
2008 R2 64-bit
(Indonesia)

SPLM Server
2
(Indonesia)
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SPPID
Application Version 2014R1
Windows Server
3 Server Oracle 11g R2
2008 R2 64-bit SPEM Version
(Indonesia)
2014R2

5.3 Oracle database setup


SmartPlant PID 2014R1 shall be implemented on Oracle 11g R2 with the following system configuration.
⚫ Windows Server 2008 R2 64-bit
⚫ Oracle Enterprise Edition 11gR2
Oracle Instance for SPPID shall be created on the Oracle server as per the steps given in Intergraph
installation guide.
The Database Character Set shall be defined as Unicode (AL32UTF8) and the National Character Set shall
be AL16UTF16 (the default). Where necessary, CONTRACTOR shall confirm any impact for Oracle
versions changes.
5.4 SPPID Setup
The setup activity involves restoring the Site, Plant and PID schemas and Databases.
5.5 Site restoration
Site shall be restored and configured as follows:

Data Dictionary Default DDT of Intergraph

Site Server Name LWLW_SITE

Database Type Oracle

Database Instance Name THSPPID

Table Space Name ***

Temp Table Space Name TEMP

Database User Name ***

Database Password ***

Data Dictionary Table Space ***

Data Dictionary Temp Table Space TEMP

Data Dictionary Database User Name ***

Data Dictionary Database Password ***

5.6 Plant restoration


Plant shall be created and configured as follows:
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Data Dictionary Default DDT of Intergraph

Hierarchy Hierarchy 7(Plant/Area/Unit)

Plant Name ***

Table Space ***

Temp Table Space TEMP

Database User Name ***

Database Password ***

Data Dictionary Table Space ***

Database Dictionary Temp Table Space TEMP

Data Dictionary Database User Name ***

Data Dictionary Database Password ***

5.7 Smart plant PID application association


When establishing Application Association, the following configuration shall be followed:

Data Dictionary Default DDT of Intergraph

P&ID Reference Data Path SPPID Project reference data path

Table Space ***

Temp Table Space TEMP

Database User Name ***

Database Password ***

Data Dictionary Table Space ***

Data Dictionary Temp Table Space TEMP

Data Dictionary Database User Name ***

Data Dictionary Database Password ***

5.8 Plant hierarchy structure (PBS)


Project uses the Plant-Area-Unit (P-A-U) hierarchy system. A Plant Breakdown Structure (PBS) is a
classified hierarchy with superiors (or roots) and subordinates (or dependents). For example, a PBS for
organizing plant data might be plant/area/unit. The CONTRACTOR will follow the Plant break down (P-
A-U) structure as defined by OWNER.
Plant Name – ***
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Area Name – LWLWR01LF001


Unit – 400
……

Site Plant Area Unit Unit Name with Description


COMMON FACILITIES NEW
LWLWR01LF001 400
CENTRAL CRUDE TERMINAL

LWLWR01LF001 415 FUEL OILS & GAS SYSTEM

LWLWR01LF001 419 RELIEF /SLOWDOWN/FLARE SYSTEM

TANKAGE UNIT (CRUOE, FEED


LWLWR01LF001 420
TANKS)

LWLWR01LF001 422 UNLOADING&TRANSFER FACILITY

ELECTRICAL DISTRIBUTION
LWLWR01LF001 430
FACILITIES

LWLWR01LF001 431 POWER GENERATOR FACIUTY

LWLWR01LF001 432 RAW, COOLING WATER SYSTEM

LWLW LWLWR01LF001 LWLWR01LF001 433 FIRE WATER SYSTEM

LWLWR01LF001 434 WASTE WATER TREATMENT PLANT

LWLWR01LF001 435 AIR SYSTEM (IA,PA) AND NITROGEN

TELECOMMUNICATIONS, CCTV,
LWLWR01LF001 436
SYSTEM

LWLWR01LF001 438 DIESEL GENERATOR POWER SET

SITE PREPARATION AND


LWLWR01LF001 440
IMPROVEMENTS

LWLWR01LF001 441 BUILDINGS

LWLWR01LF001 450 GENERAL COMMON LAWE LAWE

TEMPORARY CONSTRUCTION
LWLWR01LF001 471
FACILITIES LAWE LAWE

5.9 SPPID execution plan


SPPID Execution Plan shall cover SPPID setup and customization carried out during the project execution
phase, which will cover the following details.
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⚫ Software Versions
⚫ Roles & Responsibilities of Key SPPID Personnel (Administrators, Lead designers, users)
⚫ Setup information
⚫ Details of all servers used for the project
⚫ Plant Hierarchy (PBS) structure
⚫ Reference Data implementation plan
⚫ Instructions for Designers for use of correct Symbols, Labels to be used
⚫ Instructions for resolving Inconsistencies in SPPID drawings
⚫ Setup for Reports outputs
⚫ Backup & Disaster recovery procedure
⚫ Data maintenance procedure (such as Database constraint checks, database maintenance,
Duplicate Items check)
5.10 Naming conventions (ITEM TAGS)
Equipment

AAA BBB CC A-Z

SUFFIX (IF APPLICABLE)


SEQUENCE NUMBER
EQUIPMENT CODE

WBS FACILITIES CODE

Whereas:
⚫ AAA Indicates the WBS Facilities Code.
⚫ BBB Indicates the Equipment Code.
⚫ CC Indicates the Sequence Number. The SequenceNumber shall start at 01 and
end at 99. All the Major Equipment falling under same Equipment Designation shall have a unique
serial number so that there is no ambiguity.
⚫ A-Z Indicates the Suffix for standby / Redundant Equipment.
For example: 431-P-001A

431 Water, Cooling water


P system
Equipment Code (Pump)
001 Sequence Number
A Suffix (If applicable)

Pipe Run

AAA - BBB - CCC


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SEQUENCE NUMBER
WBS FACILITIES CODE

FLUID ABBREVIATION
Whereas:
⚫ AAA Indicates the fluid abbreviation.
⚫ BBB Indicates the WBS facilities code.
⚫ CCC Indicates the Sequence number. The sequence number shall start at 001
and end at 999.
For example: P-420-001
Valve
P Process Fluid
420 WBS Facilities Code (Tankage Unit)
001 Sequence Number
AAA BBB CCC
SEQUENCE NUMBER

VALVE CODE

WBS FACILITIES CODE

Whereas:

⚫ AAA Indicates the WBS facilities code.


⚫ BBB Indicates the Valve Code.
⚫ CCC Indicates the Sequence Number from 001 to 999. All valvesshall have a
unique Sequence number so that there is no ambiguity.
For example, 431-FV-001

431 WBS Facilities Code (Power Generator Facility)


FV Flow Control Valve
001 Sequence Number

Instrument
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AAA BBBB CCC A-Z

SUFFIX (IF APPLICABLE)


SEQUENCE NUMBER
INSTRUMENT CODE

WBS FACILITIES CODE

Whereas:
⚫ AAA Indicates the WBS facilities code.
⚫ BBBB Indicates the Instrument Code.
⚫ CCC Indicates the Sequence Number. The Sequence number shall start at 001 and end at
999. All the major Equipment falling under same Equipment Designation shall have a unique serial
number so that there is no ambiguity.
⚫ A-Z Indicates the Suffix for standby / redundant Equipment.
For Example: 420-PG-001A

420 WBS Facilities Code (Tankage Unit)


PG Instrument Code (Pressure Gauge)
001 Sequence Number
A Suffix (If Applicable)

5.11 Reference data implementation plan


Data Dictionary Manager
The attributes listed in the table below shall be populated in SPPID by the CONTRACTOR during the
project execution phase.
Equipment Code

Equipment Code
Equipment Name
LAWE-LAWE Terminal
AH Analyzer House
AS Anchor Support
D Pressure Vessels
DA Deaerator
E Exchanger, Reboilers
EA Air Fin Coolers
F Fired Heater, Furnace, Air Preheater
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P Pumps (Centrifugal, Reciprocating, Rotary)


GT Gas Turbine (as a Driver)
H Vacuum Equipment, HVAC, Ejectors, Air Filter
SG Boiler, Steam Generator
INJ Injector
ISH Instrument Satellite House
J Instruments
K Compressors, Dryers, Fans, Gear Box
B Blower
Z SPM & Marine Loading Arm
LD Loader
Valve Code

Valve Code Valve Type

PSV Pressure Safety Valve


GV Gate Valve
GLV Globe Valve
CV Check Valve
BV Ball Valve
BUV Butterfly Valve
RBV Rotating DISC Butterfly Valve
MOV Motor Operated Valve
POV Pneumatic Operated Valve
PV PlugValve
RSV Rising Stem Valve
NV Needle Valve
VV Vent Valve
AGV Angle Gate Valve
PCV Pressure Control Valve
FCV FlowControl Valve
LCV Level Control Valve
PPE Preferred Pressure End
THV Throttle Valve
DV Diaphragm Valve
IVB Isolation Valve Box
PIV Pinch Valve
YGV Y-Pattern Globe Valve
GVP Globe Valve Packless
RV Rotary Valve
3WY 3-Way Valve
WY Wafer Valve
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3WBY 3-Way Ball Valve


3WPV 3-Way Plug Valve
4WPV 4-Way Plug Valve
HV Hose Valve
SCV Stop Check Valve
ASC Angle Stop Check
WC Wafer Check
TCV Testable Check Valve
ARCV Combined Recirculation and Check Valve
FCV Foot Check Valve
FLC Flow Limiting Check
BFP Blackflow Preventer
DCV Dissimilar Check Valve
SLV Sluice Valve
XV Unclassified valve
Service FluidCode

SERVICES FLUID CODE

SERVICE FLUID DESCRIPTION LAWE -


BALIKPAPAN BALIKPAPAN
LAWE
REFINERY EXISTING/REVAMP
TERMINAL

CAUSTIC B
CATALYST CAT
CHLORINE CL
CHEMICALS CH K
CHEMICAL SEWER CS
PROCESS

AMMONIA NH
HYDROGEN H
AMINE (OR DEA) MEA
CRUDE OIL P
PROCESS FLUID P P1
SULFURIC ACID SA
AUXILIARY COOLING WATER
ACWR
RETURN
AUXILIARY COOUNG WATER
ACWS
WATER

SUPPLY
BLOWDOWN WATER BDW
BOILER FEED WATER BFW
BALLAST WATER BLW
BOILER WATER BW
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CLOSED LOOP COOLING WATER


CWR
RETURN
CLOSED LOOP COOLING WATER
CWS
SUPPLY
DRINKING WATER DW
DESALINATED WATER DSW
DEMINERALIZED WATER DMW
FIRE WATER AND FOAM FW
INDUSTRIAL WATER (WELL
IW
WATER, PLANT WATER)
OILY WATER OW
OILY WATER SEWER OWS
PROCESS WATER PW
REMINERAUZED WATER RMW
RAW WATER RW
SEA COOLING WATER RETURN SCWR
SEA COOLING WATER SUPPLY SCWS
SOUR PROCESS WATER SPW
CLEAN WATER SEWER SS
CLEAN STORM WATER CSW
SEA WATER SW
TEMPERED COOLING WATER TCW
UTILITY WATER UW
WASTE WATER WW
HIGH SECURITY NITROGEN HSN
INSTRUMENT AIR IA
AIR/N2

PLANT AIR PA
DRY AIR DA
PURGE NITROGEN PN
DRIED PLANT AIR DPA
FUEL GAS FG
FUELS

FUEL GAS PILOT FGP


FUEL OIL FG
NATURAL GAS NG
DECANT OIL DCO
FCC UNIT HEAVY FLUSHING OIL FLH
FCC UNIT LIGHT FLUSHING OIL FLL
OIL

FLUSHING OIL (RAM OIL) FLO


HEAVY SLOP OIL HSL
LUBE OIL LO
LIGHT SLOP OIL LSL
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OILY SLOP OS
SEAL OIL SO
HIGH PRESSURE STEAM HS
HIGH HIGH PRESSURE STEAM HHS
LOW PRESSURE STEAM LS
STEAM

LOW LOW PRESSURE STEAM LLS


MEDIUM PRESSURE STEAM MS

STEAM S

COLD CONDENSATE COC


HIGH PRESSURE CONDENSATE HC·
HIGH HIGH PRESSURE
HHC
CONDENSATE
CONDENSATE

LOW PRESSURE STEAM


LC
CONDENSATE
LOW LOW PRESSURE STEAM
LLC
CONDENSATE
MEDIUM PRESSURE CONDENSATE MC
STEAM CONDENSATE SC
EXHAUST CONDENSATE EXC
ACID VENT ACV
FLARE & RELIEF

ACID GAS FLARE AF


HP FLARE HFL
FLARE/COLD FLARE VF
VENT ATMOSPHERE AV VA VA
VENT FLARE UQUID VFL
ACID DRAIN AD
AROMATICS DRAIN ACD
AMINE DRAIN AMD
DRAIN

CHEMICAL DRAIN CD
CAUSTIC DRAIN CSD
HEAVY AND LIGHTHYDROCARBON
D
DRAIN (CLOSED DRAIN)

MANDATORY CUSTOM ATTRIBUTES,Reference attachment Appendix-I

Rule Manager
At the start of the project default Intergraph rule set will be deployed. Further for any customization if
required, shall be done with prior approval from the company.
Catalog Manager
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The folder structure has been kept as delivered from client or Intergraph. The symbols provided by the
company have been placed according to the instructions received.
Option Manager
The Option Manager controls the appearance of a SPPID drawing by selecting the Colours, line styles,
gapping styles and heat tracing styles. This also defines the location of symbols, rules, Template files.
Filter Manager
Filters have been kept as delivered from Intergraph.
Format Manager
Formats have been kept as delivered from Intergraph.
5.12 Creation of SPPID drawing
Creation of SPPID Drawings in Drawing Manager of Intergraph SmartPlant P&ID is as per following:

Figure 5.12-1.CreateDrawings

5.13 Reference data management


Reference data includes all items in P&ID Reference data folder and also Data dictionary, Rules, Options
Manager Settings, Formats, Filters and Insulation Manager Settings, Item Tag format.
All changes (additions, modifications and deletions) of SPPID Reference Data during project execution
phase shall be managed and tracked using procedure described in this section.
a) A log file is to be used for recording and tracking all SPPID reference data change requests.
b) If existing SPPID reference data is inadequate for engineering during project execution phase,
CONTRACTOR SPPID application Administrator shall send a change request to OWNER Application
Specialist. Supporting screenshots, symbols or files shall be provided as required. All change requests
should be submitted using the change request log file.
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c) OWNER Application Specialist shall review the request and provide approval or alternative feedback.
OWNER engineering specialists (e.g. process, piping, instrumentation or electrical engineers) will be
consulted for approval where required. Consultation shall be recorded and updated in change request
log file.
d) CONTRACTOR SPPID Administrator (as directed by the OWNER Application Specialist) shall update
SPPID application reference data to reflect approved change requests only.
e) All the additional reference data customization shall be created with a prefix as “LAWE_” after the
prior approval from OWNER.

Figure 5.13-1 – Reference Data Change Management Procedure

5.14 Backup
A daily backup of the plant will be scheduled. Drawing versioning will be scheduled by SPPID
administrator in order to fix a bugged drawing. Backup operations are performed during idle time, not
during designer operations
5.15 Disaster recovery procedure
Full plant backup tapes will be maintained at least weekly. Apart from that we have the procedure to
enable trace logs for oracle database with help of this we will be able to do point in time recovery.
5.16 Data maintenance procedure
The following activities must be performed by SPPID administrator on weekly basis:
⚫ Ensure that all drawings are up to date
⚫ Recreate drawings
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⚫ OPC Reports
⚫ Resolving all inconsistencies
⚫ Run duplicate Item Tag report and report it to designers
⚫ Clean all database constraints
⚫ Delete orphan model items (using DelOrpModItems.dll)
⚫ Verify symbol for every new symbol created
5.17 Final SPPID deliverables
CONTRACTOR shall ensure that SPPID data does not have any data inconsistencies before final delivery.
CONTRACTOR shall adhere to the following guidelines for final SPPID deliverables:
1) SPPID data shall be as-built.
2) All drawings and reports within or extracted, using SPPID, shall be updated with as-built information.
3) CONTRACTOR shall use the Smart Plant P&ID “Re-Create P&ID from Database” functionality for each
drawing before final handover to OWNER.
4) CONTRACTOR shall ensure that all deliverables, submitted to OWNER can be extracted from the
restored backups.
5) CONTRACTOR shall upgrade SPPID data to OWNER approved version.
6) CONTRACTOR shall be responsible to eliminate any inconsistencies in the upgrade process to the
SPPID version approved by the OWNER.
7) CONTRACTOR shall submit a database consistency and health check report before and after the
upgrade.
8) CONTRACTOR shall take responsibility, to validate the data, after upgrade, to the SPPID version
approved by the OWNER. Any inconsistency noticed during the upgrade, shall be documented and
provided to OWNER.
9) CONTRACTOR shall facilitate the OWNER in uploading the data set at OWNER’s site. CONTRACTOR
shall resolve any issues, which may arise when OWNER is evaluating the data, until the ‘Provisional Final
Acceptance Certification’ is obtained.
10) CONTRACTOR shall provide all documents concerned with SPPID, in hardcopies, PDF and native
editable electronic formats (MS-Word, MS Excel, etc.).
11) CONTRACTOR shall provide a report on all software architecture changes, if any in SPPID version
change.

6 SMARTPLANT 3D
6.1 Software version and seed files
Following software’s and their modules shall be used for the built-up of 3D Model.
Application Tool: S3D Version 2016
Database Tool: Microsoft SQL Server 2014
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Review Tool: SPR 2017


Receive owner's seed files for project restoration.
S3D seed files as follows:
⚫ PlantCoordinateSystemin S3D
⚫ PlantBreakdownStructure
⚫ FluidCode
⚫ NamingRule
⚫ Hanger&Support
⚫ Space Management
⚫ Surface Style Rules
⚫ Custom Attributes
⚫ Insulation
⚫ Pipeline/PiperunAttributeon Isometric Title Block
⚫ Isometric Title block and MTO
⚫ Drawing custom and revision properties
⚫ BulkloadExcelFiles
⚫ ShareContent&Backupfiles
6.2 Details of services used for the project

S.No SERVER/ LOCATION Operating System Database S3D Version

Database Server Windows Server Microsoft SQL


1
(Indonesia) 2012 R2 64-bit Server 2014

SPLM Server
2
(Indonesia)

Interference
Windows Server Microsoft SQL S3D
3 Checking Server
2012 R2 64-bit Server 2014 Version 2016
(Indonesia)

Application Server Windows Server Microsoft SQL S3D


4
(Indonesia) 2012 R2 64-bit Server 2014 Version 2016

Name Generator Server Windows Server Microsoft SQL S3D


5
(Indonesia) 2012 R2 64-bit Server 2014 Version 2016

Review Client Windows Server Microsoft SQL S3D


6
(Indonesia) 2012 R2 64-bit Server 2014 Version 2016
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6.3 SQL Server database setup


SmartPlant 3D 2016 shall be implemented on Microsoft SQL Server 2014 with the following system
configuration.
⚫ Windows Server 2012 R2 64-bit
⚫ Microsoft SQL Server 2014
Instance for S3D shall be created on the SQL server as per the steps given in Intergraph installation Guide.
6.4 S3D setup
The Project setup activity involves creating S3D Administrator and S3D Users and their roles in SQL. Then
the Site, Plant and Catalog schemas and Databases for the project shall be created.
6.5 Site database restoration
Site database: It records the locations and identity of all the S3D databases. Site database gives
interactive access to the models and catalogs through the S3D user interface. Site database is always
created before the model and catalog database.
Site schema database: It stores metadata that describes all business objects for the applications, such
as pipe, fitting or beam, and their relationships. Site schema database is created along with Site database
A new Site database is created from the database wizard user interface with the following details.
⚫ Microsoft SQL Server: THS3D
⚫ Site Database name: LWLW_SITE
⚫ Site Schema name: LWLW_SITE _SCHEMA
⚫ Name Generator server: ***
⚫ Template file for site schema: ***_SDB_SiteBackup.DMP
⚫ Plant name: ***
6.6 Catalog database restoration
Catalog database: It contains the reference data necessary for using the software to design a Plant.
Reference data includes graphical symbols that can be placed in the model, such as equipment or piping
components. Reference data also includes non-graphical, tabular data, such as catalog data and
specification data. Catalog data includes the parts that can be placed in the model, such as piping
components and equipment. Specification data includes the rules that govern how those parts are
placed and connected.
New catalog can be created from S3D project management console.
Catalog schema database: It manages backup and maintenance needs. Catalog schema is created along
with catalog database.
Key fields to be entered for creating Catalog database is:
⚫ Microsoft SQL Server: THS3D
⚫ Catalog database name: CAT_ ***
⚫ Catalog Schema name: CAT_***_SCHEMA
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⚫ Template file for Catalog schema: ***_CatalogBackup.DMP


6.7 Model (PLANT) &report database restoration
Model database organizes all of the three-dimensional objects in the Plant. A New Plant with following
details is restored:
General Tab in New plant creation:
Database Tab in the new Plant: ***
Key fields to be entered for creating Plant are:
⚫ Catalog database: CAT_ ***
⚫ Model database: ***
⚫ Reports database: *** _RDB
⚫ Name Generator server: ***
⚫ Location for the model database files: Database server location
Reports and Reports schema databases interact with the other five databases to generate tabular
reports from SmartPlant 3D data. The Reports database is a set of views that point to the data in the
other databases.
Reports and Reports schema databases are created automatically during the Plant (Model database)
generation process.
S3D project has following seven databases in order to function properly. The relationships between the
various databases are depicted in the following illustration:
⚫ Reports Database (***_RDB)
⚫ Site Database (***)
⚫ Model Database (***)
⚫ Catalog Database (CAT_ ***)
⚫ Site Schema (***_SCHEMA)
⚫ Catalog Schema (CAT_ ***_SCHEMA)
⚫ Reports Schema (***_RDB _SCHEMA)
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Figure 6.7-1 – SP3D Database Architecture

A - Reports Database (***_RDB)


B - Site Database (***)
C - Model Database (***)
D - Catalog Database (CAT_ ***)
E - Site Schema (***_SCHEMA)
F - Catalog Schema (CAT_ ***_SCHEMA)
G - Reports Schema (***_RDB _SCHEMA)
6.8 Plant hierarchy and system setup for each task
A Plant Breakdown Structure (PBS) is a classified hierarchy with superiors, or roots, and subordinates,
or dependents. For example, a PBS for organizing plant data might be plant/area/unit. OWNER uses the
defined Plant-Area-Unit (P-A-U) hierarchy system.
The EPC Contractor shall request the information about the plant –area –unit hierarchy from the OWNER
projects division. The Projects division shall in turn avail this information from OWNER’s SmartPlant
division.
In case of any addition/modification to the plant–area–unit to this list EPC Contractor shall get the
confirmation from the OWNER before implementation. As a thumb rule, multi worded Plant names
would contain underscore’ _’ instead of spaces.
Project requirement. A unique 3-digit Unit number will be assigned to each unit as follows the following
are the geographical unit code range shall be used for the layouts. Applicable for the project.
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Site Plant Area Unit Unit Name with Description


COMMON FACILITIES NEW
LWLWR01LF001 400
CENTRAL CRUDE TERMINAL
LWLWR01LF001 415 FUEL OILS & GAS SYSTEM
LWLWR01LF001 419 RELIEF /SLOWDOWN/FLARE SYSTEM
TANKAGE UNIT (CRUOE, FEED
LWLWR01LF001 420
TANKS)
LWLWR01LF001 422 UNLOADING&TRANSFER FACILITY
ELECTRICAL DISTRIBUTION
LWLWR01LF001 430
FACILITIES
LWLWR01LF001 431 POWER GENERATOR FACIUTY
LWLWR01LF001 432 RAW, COOLING WATER SYSTEM
LWLWR01LF001 LWLWR01LF001 433 FIRE WATER SYSTEM
LWLWR01LF001 434 WASTE WATER TREATMENT PLANT
LWLWR01LF001 435 AIR SYSTEM (IA, PA) AND NITROGEN
TELECOMMUNICATIONS, CCTV,
LWLWR01LF001 436
SYSTEM
LWLWR01LF001 438 DIESEL GENERATOR POWER SET
SITE PREPARATION AND
LWLWR01LF001 440
IMPROVEMENTS
LWLWR01LF001 441 BUILDINGS
LWLWR01LF001 450 GENERAL COMMON LAWE LAWE
TEMPORARY CONSTRUCTION
LWLWR01LF001 471
FACILITIES LAWE LAWE

6.9 Working units


All the data (length, angle, volume, mass, and so forth) are stored with the unit of measure defined in
the metadata. The required display unit can be set in the following form but internally software stores
the value as meters in the database.
The units of measure that appear in the readout and key in boxes of the software is controlled by the
tab shown below additionally, we can specify how precisely the software displays these units.
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Figure 6.9-1.WorkingUnits
6.10 Permission group
Following permission groups will be created and access rights can be given to these permission groups.
Based on access rights, S3D user can edit or modify or create an item in S3D environment. Every
professional designer has the write permission for that specialty, and can create, modify, and delete
models. Administrators have full control of each permission group.
The Permission assignment is given as per the following table:

Engineering Permission-Group
S3D System Name Access Rights
Discipline Name

Civil Civil On-Shore Structure Write

Civil Civil/UG Civil Write

Electrical Electrical Electrical Write

Instrumentation Instrumentation Instrumentation Write

Piping Piping Equipment Write

Telecom Telecom Telecom Write

Civil/Piping Civil/Piping Input-to-Civil Write


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Piping Piping Piping Write

Piping Piping Safety Write

S3D Administrator S3D Admin Total Plant Full Control

6.11 S3D modeling scope


⚫ Errors or conflicts between the scope described here and other OWNER documents such as
Procedure will be brought to the attention of OWNER for resolution.
⚫ EPC Contractor will back up all Bulkload excel files, source codes for symbols, rules, support
assemblies etc. for handover to OWNER.
⚫ The 3D model and drawings will be dimensionally and specification wise 100% accurate
⚫ EPC Contractor will prepare a document to list & detail all customizations in S3D.
⚫ EPC Contractor will prepare a document to list all exceptions and deviations and their approvals
with dates.
⚫ Customized / added symbol definitions
⚫ Symbol executables (dll files)
⚫ Symbol source codes
⚫ Solid edge files
⚫ SAT files
⚫ Symbol 2D files
⚫ Drawing border Files
⚫ Drawing View Style definitions
⚫ Drawing Label definitions
⚫ Final extracted Isometric Drawings
⚫ Final Orthographic Drawings
⚫ All Reports (in MS Excel format)
⚫ Secondary Archive:
⚫ Zip file SQL server database backup files for site, Site Schema, Plant Model, Catalog, and Catalog
Schema
⚫ All MS Excel Catalog Bulkload file for all disciples. It is mandatory that these files reflect 100
percent of the Catalog database (e.g. such the entire Catalog contents can be recreated by bulk
loading these files),
⚫ The following reportsare required to be submitted:
⚫ Final IFG (Interference Check Report) Report
⚫ Final Database Consistency Check Report
⚫ Complete Catalog Verification Report
⚫ Final Project To-Do-List Report
⚫ Line List Report
⚫ Data Checks and Cleanup
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⚫ It is required that the contractor ensures that the delivered data are not corrupted and/or contain
inconsistencies before delivery. As a minimum, the following checks and cleanup shall be
performed:
⚫ General:
⚫ Temporary files and directories shall be removed prior to delivery,
⚫ SmartPlant 3D Database Consistency Check report should be run without
⚫ reporting
⚫ Inconsistencies.
⚫ The SmartPlant 3D To-Do-List Shall be empty
6.12 Interface checking
Interference management of clashes will be the responsibility of the EPC Contractor to ensure that all
interference checks are planned and executed to meet project quality targets. The setup and execution
of interference checks for each discipline will be carried out by out of box Intergraph delivered
interference check rules.
The responsibility of interference will be assigned to the respective disciplines and discipline lead
engineer will be responsible to resolve the interference.
In S3D we are having below mentioned options for clash checking the detail description of the types are
listed below.

Figure 6.12-1.InterferenceCheckingSettings1

Severe: Between 2 simple physical or required objects like structural member and pipe
Optional: Between 2 simple physical or required objects like structural member and structural part
Clearance: Distance between 2 simple physical or required objects
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With respect to the 3D display aspect of the modeled objects we can select the required objects for
interference checking and apply the rules accordingly as per OWNER requirement.

Figure 6.12-2.InterferenceCheckingSettings2

EPC Contractor S3D Administrator will configure and start the interference server which is also known
as database detects with Intergraph delivered “No Clearance Rule”. After starting database detects S3D
Administrator will be able to have the real time status of the interference checking process by following
display window. After finishing the process EPC Contractor S3D Administrator will extract the detailed
report for Interference/clashes from S3D.
EPC Contractor will submit clash check reports to OWNER prior to all formal model reviews.
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Figure 6.12-3.InterferenceCheckingSettings3

At the end of the project EPC Contractor will deliver clash free model when the S3D project will send to
OWNER ownership.
6.13 Reference data management
S3D Reference data includes reference data used for all disciplines. These include piping specifications
& catalog, equipment catalog, cable tray specifications, structural sections, VB symbols etc. All
customizations required for various rules.
Drawings & reports also come under Reference data. These include view styles, drawing templates, rules
for dimensions, rules for labels etc.
EPC Contractor will customize S3D catalog to include all sizes for all piping components such that it
matches the requirement for the project phase for piping material specifications.
EPC Contractor will retain and backup all bulkload excel files, source codes for symbols, rules, support
assemblies etc. for handover to OWNER.
All changes/customization (additions, modifications and deletions) of S3D shall be recorded in an excel
workbook with separate worksheet/tab for each type, for submission to OWNER.
6.14 Process of managing construction phase changes
As per red mark-up drawing during construction, 3D model will be updated. Same changes will be
reflected in As built mark-up drawing.
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6.15 Project database maintenance


S3D administrator has to monitor the To-Do- List on regular basis, if observes errors because of wrong
modeling practices then ask S3D user to resolve the errors if the errors are from catalog or application
side Administrator should resolve the same.
S3D administrator shall take Database Maintenance regularly the advisable frequency of activity will be
once in a week for medium sized project.
S3D administrator has to ensure take the backup of project before doing maintenance activity.
S3D administrator has to ensure none of the S3D user is connected while doing this activity.
Database Maintenance
Allows you to select database maintenance options and analyze the databases.
Delete temporary symbol variations (flavors) in database - Specifies that you want to delete any orphan
flavors in the database. These are temporary symbol
variations that the software used during creation or placement of certain symbols, but which are no
longer necessary.
Delete database objects that S3D users have deleted from model - Specifies that you want to clean up
the Core Deleted Objects table. When a S3D user deletes an object in the model, the software creates
an entry for that object in the Core Deleted Objects table. One reason for this entry is that Drawings and
Reports may still have representations of that deleted object that need to be referenced.

Figure 6.15-1.DatabaseMaintenance1

No optimization - Indicates that you do not want to optimize any database tables. This option is selected
by default and the grid control is blank. Selecting one of the other grid controls will populate the grid
with fragmentation information.
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Figure 6.15-2.DatabaseMaintenance2

Rebuild selected indexes - Indicates that you want to rebuild the indexes on the database tables for the
selected tables in the grid. The software automatically determines a fill factor for the database tables.
This fill factor is dependent on the activity in the database. When a model is very dynamic, the fill factor
will be low, but when few modifications occur in the model (for example, in a reference or "as-build"
model), the fill factor will be high. Similarly, during catalog creation (for example, during heavy bulkload
periods), the fill factor will be low, but when the catalog becomes stabilized and used in production, the
fill factor will be high.
If this option is selected but no tables are checked in the associated grid, nothing happens.
Reorganize selected indexes - Indicates that you want to reorganize the indexes on the database tables
for the selected tables in the grid.
If this option is selected but no tables are checked in the associated grid, nothing happens.
6.16 Project database integrity
The Database > Integrity command is available in the Project Management environment. For more
information on database integrity, see the Database Integrity Guide.
1. Select a Plant, catalog, or site in the Project Management tree view. Your selection determines the
databases available for checking database integrity: select a Plant if you want to check all of the
databases associated with that Plant; select a catalog if you want to check the Catalog database only;
select a site to check the Site database only.
2. Database > Integrity. The Database Integrity dialog box appears.
3. Check the database you want to command the process. You can check more than one database.
4. Select Basic check or Full check.
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Figure 6.16-1.CheckDataConsistency

5. Click Run to start the command. Processing displays in the Checking window.
6. When the command is done and processing the selected databases, click Exit to dismiss the dialog
box.
7. Go to the Once Database Integrity has finished, next action is to clean the database for issues that
were found. The Clean Database command is not yet integrated in the GUI environment; you will need
to use a special custom command with progID S3DCleanDatabaseCmd.CCheckObj to perform clean
procedure. This command needs to be executed from an S3D session as there may be objects that need
to be modified in the graphical environment.
Common task to use the Tools > Run Reports command and generate reports of the records generated
by the Database > Integrity command.

Figure 6.16-2.Run Report


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6.17 S3D backup


A daily backup of the plant will be scheduled. Drawing versioning will be scheduled by S3D administrator
in order to fix a bugged drawing. Backup operations are performed during idle time, not during designer
operations

7 SMARTPLANT INSTRUMENTATION
7.1 Software version
Application Tool: SPI Version 2016 SP1
Database Tool: Oracle 11g or 12 c
7.2 Details of services used for the project

SERVER/
S.No Operating System Database SPI Version
LOCATION

Database
Windows Server Oracle 11g or
1 Server
2012 R2 64-bit 12 c
(Indonesia)
SPLM Server
2
(Indonesia)

Application SPI
Windows Server Oracle 11g or
3 Server Version 2016
2012 R2 64-bit 12 c
(Indonesia) SP1

7.3 Oracle database setup


SmartPlantInstrumentation 2016 SP1 shall be implemented on Oracle 11g or 12c with the following
system configuration.
⚫ Windows Server 2008 64-bit
⚫ Oracle Enterprise Edition 12c
The Database Character Set shall be defined as Unicode (AL32UTF8) and the National Character Set shall
be AL16UTF16 (the default). Where necessary, CONTRACTOR shall confirm any impact for Oracle
versions changes.
Oracle Instance SPI shall be created on the Oracle server as per the steps given in Intergraph installation
guide.
7.4 Roles and responsibilities
1) Contractor IT
Contractor IT Support personnel shall be responsible for server hardware, remote access, IT security,
ORACLE database setup, maintenance & backup etc.
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The project SPI Administrator shall co-ordinate & executes all SPI related administrative tasks and
communicates issues and updates to SPI users on the project across locations.
2) System Administrator
SPI System Administrator is responsible for handling the following administrative tasks:
⚫ Identify database setup parameters and liaise with IT for its setup. These parameters must be
uniform across all project offices to allow OWNER applications and other interfaces to connect
seamlessly.
⚫ Project Initialization
⚫ Database Maintenance
⚫ Creation of Users And departments
⚫ Assign Domain Administrator
⚫ Manage the SPLM License server
⚫ Schedule backup & archival
⚫ Database Tuning and its maintenance
⚫ Coordination with IT for software update and service pack implementation
3) Domain Administrator
Domain Administrator is responsible for handling the following administrative task:
⚫ Review and implementation of OWNER SPI requirements for the software and database for the
application version, SPE interface etc.
⚫ Develop project execution plan, and associated SPI procedures
⚫ Identify Project Deliverables and setup typical for project approval
⚫ PAU definition as per project requirement and in line with other SmartPlant tools
⚫ Define Naming Conventions
⚫ Access Right Managements
⚫ Customize UDFs/UDTs
⚫ Customize/Maintain SPI Default Tables like Instruments types, IO Types etc.
⚫ Locking/unlocking of the database activities and entities.
⚫ database Maintenance
⚫ Preference management
⚫ Report Management
⚫ Configuration of SPI modules like Index, Specification, Process Data, Hook-up, wiring etc. to suit
user &OWNER requirements
⚫ Customize Reports and Datasheets using Infomaker
⚫ Import of external databases using import module
⚫ Title block customization using Infomaker and Enhanced report utility.
⚫ Project specific customization based on OWNER or associated requirements
⚫ Communicate updates that are to be executed on SPI master seed database
⚫ Manage technical queries, change requests and associated documentation with OWNER.
4) Super User
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Domain Administrator shall identify a Super user at all work locations. Super user shall havemaximum
working level privileges including import utility; however, he will not perform any
Administrative task. Super user shall handle day to day user queries and interface with Domain
administrators.
5) Users
The users shall be categorized based on function and shall work with SPI Index, Specification, Browser,
Wiring, Hook-Up & Loop drawing Modules to generate SPI deliverable as per project requirements.
7.5 Info maker
Info maker Version 12.5 Build (2511) shall be used to generate and/or modify SPI instrument
specification forms, reports, templates, etc.
7.6 SPI enhanced smartplant report generator
The Enhanced Report Utility shall be used to generate graphical reports for items such as loops, cables
and terminal strips. The Enhanced Report Utility is compatible with other commercial software packages
and the generated enhanced reports can be saved in formats that are compatible with Smart Sketch,
AutoCAD or MicroStation. This utility shall have the same version as that of SPI application.
7.7 Import utility
This utility provides the necessary means to import data from other file formats such as dBase files,
Microsoft excel files.
7.8 Overview of SPI database
SPI, Version 2016is a Windows based integrated Instrumentation Engineering and Design Application
which uses an Oracle Database. It covers most of the aspects of Instrumentation Engineering design.
The application is broken down into various modules that reflect different stages of instrumentation
work. These modules include administration, Import Utility, instrumentation Index, Process Data,
Instrument Specification, Wiring, Hook-up (Installation Details) and Loop Diagram, etc.
1) Administration Module
The Administration Module used by the System and Project Administrator to set the Project conventions
(e.g. Plant/Area/Unit hierarchy, Loop and Tag number structure) and to grant access (read only, write,
etc.) to users (e.g. Engineers and Designers) for accessing the various SPI modules. SPI is supplied with
numerous instrument pre-defined fields. User Defined Fields (UDF) and User Defined Tables (UDT) can
be defined where additional field are required to enter specific data / functional requirements, which
are not normally covered by the SPI Database default fields. UDFs and UDTs are custom fields and tables
used to store user-defined information for an instrument tag.
2) Instrument Index Module
The Instrument Index Module allows for the creation, modification and maintenance of a
comprehensive database that contains all instrumentation components required for a project. The
module offers tools for adding, editing, duplicating and deleting individual instrument tags or loops.
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Instrument types and their profile provide the facility for quick, accurate, and standardized data entry.
Data such as Manufacturer & Model, P&ID drawing numbers, line numbers, locations, I/O types and
equipment numbers are organized in supporting tables. Other functions provided by the Instrument
Index Module include item - oriented (Tag, Loop, etc.) filtered, sorted, and customizable database
viewing options, report generation in various formats, attaching remarks to items, creating specific
summaries, and viewing and managing history. Software alarms shall be provided on analogue signals,
using values entered in the various fields.
3) Data Change
During the course of the project, data will get update/modified as design develops, these
updates/modifications shall be communicated to OWNER as per defined project procedures for OWNER
review/approval. In general data can change in six ways, addition, deletion, expansion, reduction,
alteration & rename. It is probable that proprietary instrument database changes system will have
operating procedure to monitor and record database changes.
4) Process Data Module
This module is used for the entry of process data, initially for the line and later consequently for the
individual instrument tags. It is also possible to enter process data into process fields through
Instruments Modules.
5) Specification Module
Instrument Specification (Data) Sheets are generated by using SPI Instrument Specification Forms. These
forms originate as PSR files.
6) Calculation Module
This module can be used for preliminary sizing of control valves, Pressure safety valves, and Orifice plates,
which uses data from the Process data and Instrumentation index modules. This module employs
calculation method based on international standards such as ISA, ANSI, API, ISO and IEC. The final
calculation shall be performed using the Vendor sizing programs or other project approved methods.
7) Browser Module
The Browser module provides a wide-angle view of instrument index data and allows browsing through
and modifying it from a single location in SPI. The core of the Browser module, Browser manager which
contains a number of predefined Browser categorized by data type. Each browser is associated with a
particular SPI module but in some cases, it is possible to present data from several different modules in
a single browser view. User/Administrator can define a number of different Browser views for each
Browser to organize data according to different requirements. Each browser view will have its own style
settings, sorting sequence, and filter to present instrument index data in the most efficient and
informative manner. The Browser view style setting determine which columns and entities will be
displayed. The sorting sequence organizes the selected fields in particular order and the filter lets you
display the data filtered according to the condition. However, it is advisable to create personal views
and default view shall not be altered.
8) Wiring Module
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This module is used for the creation of instrument cable, Junction Box and Marshalling Cabinet
termination details and perform the wiring activities. Reference database for cables, junction boxes and
termination details are created within SPI database. Reference database is used to generate the cable
lists and the cable connection details. The module is used to generate cable schedule using pre-
customized PSR format. The Junction Box and Marshalling rack/cabinet Interconnection diagram shall
be generated from SPI with Default Delivered Panel - Strip with adjacent connection report with project
approved title block.
9) Loop Module
Instrument Loop Drawing are generated using ESL by fetching data from Index Modules (IO list related
information & ICSS Database) and wiring module (Instrument wiring details). The required customization.
Loop templates, borders, symbols, layouts, etc., shall be submitted to OWNER for approval before
implementation.
10) Hook-Ups-Module
SPI Hook-up- Module shall be used to create the Hook-up/installation details for mounting and
connecting the instruments. Below is the listing of different Hook-up/installation types.
⚫ Pneumatic Hook-up type (instrument air distribution, valve air supply, etc.)
⚫ Process Hook-up Type (impulse tubing line, etc.)
⚫ Installation Hook-up type (Instrumentation Fabrication Drawings)
This module takes care of important managerial tasks quickly and easily such as assigning instrument
types to hook-up type & instrument to hook-up.
The hook-up library will be generated to cover the item number, description and material details and
will be made as default for the project. The different hook-up typical shall be developed and assigned
against the respective tag to generate the detailed hook-up and installation MTO.
7.9 Project deliverables
The following deliverables, but are not limited to, shall be generated using SmartPlant Instrumentation.
⚫ Instrument index
⚫ Input/output lists
⚫ Instrument data sheets
⚫ Instrument sizing calculations
⚫ Loop diagrams
⚫ Hook-ups & Installationdrawings
7.10 Plant hierarchy structure (PBS)
Project uses the Plant-Area-Unit (P-A-U) hierarchy system. A Plant Breakdown Structure (PBS) is a
classified hierarchy with superiors (or roots) and subordinates (or dependents). For example, a PBS for
organizing plant data might be plant/area/unit. The CONTRACTOR will follow the Plant break down (P-
A-U) structure as defined by OWNER.
Plant Name – ***
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Area Name – LWLWR01LF001


Unit – 400
……

Site Plant Area Unit Unit Name with Description


COMMON FACILITIES NEW
LWLWR01LF001 400
CENTRAL CRUDE TERMINAL

LWLWR01LF001 415 FUEL OILS & GAS SYSTEM

LWLWR01LF001 419 RELIEF /SLOWDOWN/FLARE SYSTEM

TANKAGE UNIT (CRUOE, FEED


LWLWR01LF001 420
TANKS)

LWLWR01LF001 422 UNLOADING&TRANSFER FACILITY

ELECTRICAL DISTRIBUTION
LWLWR01LF001 430
FACILITIES

LWLWR01LF001 431 POWER GENERATOR FACIUTY

LWLWR01LF001 432 RAW, COOLING WATER SYSTEM

LWLW LWLWR01LF001 LWLWR01LF001 433 FIRE WATER SYSTEM

LWLWR01LF001 434 WASTE WATER TREATMENT PLANT

LWLWR01LF001 435 AIR SYSTEM (IA,PA) AND NITROGEN

TELECOMMUNICATIONS, CCTV,
LWLWR01LF001 436
SYSTEM

LWLWR01LF001 438 DIESEL GENERATOR POWER SET

SITE PREPARATION AND


LWLWR01LF001 440
IMPROVEMENTS

LWLWR01LF001 441 BUILDINGS

LWLWR01LF001 450 GENERAL COMMON LAWE LAWE

TEMPORARY CONSTRUCTION
LWLWR01LF001 471
FACILITIES LAWE LAWE

7.11 Naming conventions (ITEM TAGS)


Instrument Tag Number
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AAA BBBBB CCCCC

SEQUENCE NUMBER+SUFFIX
INSTRUMENT TYPE

WBS FACILITIES CODE

Whereas:
⚫ AAA Indicates the WBS Facilities Code.
⚫ BBBBB Indicates the Instrument Type.
⚫ CCCCC Indicates the Sequence Number and the Suffix for standby / Redundant
Equipment. The SequenceNumber shall start at 001 and end at 999. All the instrumentsnot in the
same loop shall have a unique serial number so that there is no ambiguity.
For example: 431-PT-001A

431 Water, Cooling water system


PT Instrument Type(Pressure Transmitter)
001A Sequence Number and the Suffix

Instrument Loop Number

AAA BBB CCCCC

SEQUENCE NUMBER+SUFFIX
LOOP MEASURED VARIABLE

WBS FACILITIES CODE

Whereas:
⚫ AAA Indicates the WBS Facilities Code.
⚫ BBB Indicates the Loop Measured Variable.
⚫ CCCCC Indicates the Sequence number and the Suffix for standby / Redundant
Equipment. The sequence number shall start at 001 and end at 999.
For example: 420-P-001A

420 WBS Facilities Code (Tankage Unit)


P Loop Measured Variable (Pressure)
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001A Sequence Number and the Suffix


7.12 Instrument types and profiles

PROCESS INSTRUMENT INSTRUMENT


FUNCTION TYPE DESCRIPTION
ANALYZER AP ANALYZER TEST POINT
ANALYZER AT ANALYZER TRANSMITTER
CONTROL VALVE CV REGULATOR
CONTROL VALVE CV CONTROL VALVE
CONTROL VALVE FV FLOW CONTROL VALVE
CONTROL VALVE LV LEVEL CONTROL VALVE
CONTROL VALVE PV PRESSURE CONTROL VALVE
FLOW FE FLOW NOZZLE
FLOW FE FLOW ELEMENT (ORIFICE)
FLOW FE FLOW ELEMENT
FLOW FE ORIFICE PLATE
FLOW FE VENTURI TUBE
FLOW FE VORTEX FLOW INSTRUMENT
FLOW FE MASS FLOW SENSOR
FLOW FI LOCAL FLOW INDICATOR
FLOW FIC FLOW INDICATING CONTROLLER
FLOW RO RESTRICTION ORIFICE
FLOW FSH FLOW SWITCH HIGH
FLOW FSL FLOW SWITCH LOW
FLOW FT MASS FLOW TRANSMITTER
FLOW FT DP FLOW TRANSMITTER
FLOW FT FLOW TRANSMITTER
GENERAL HSC HAND SWITCH CLOSE COMMAND
GENERAL HSO HAND SWITCH OPEN COMMAND
GENERAL I/P I/P CONVERTER
GENERAL SPEL ELECTRICAL
GENERAL UA COMMON TROUBLE ALARM
GENERAL VFD VIRTUAL FIELD DEVICE
GENERAL X CONTROL SYSTEM FUNCTION
GENERAL X GENERAL INSTRUMENT
GENERAL XA COMMON ALARM
GENERAL XA SERVICE ALARM
GENERAL XA VALVE ALARM
GENERAL XA COMMAND DISAGREE
GENERAL XA ACTUATOR ALARM
GENERAL XI RUN SIGNAL INDICATION
GENERAL XI STATUS INDICATION RUN STOP
GENERAL XS START/STOP COMMAND
GENERAL XSZ TRIP COMMAND
GENERAL XSZ ESD SIGNAL (PERMISSIVE)
GENERAL XV MOTOR OPERATED VALVE
GENERAL ZI POSITION INDICATION
GENERAL ZSC LIMIT SWITCH CLOSE
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PROCESS INSTRUMENT INSTRUMENT


FUNCTION TYPE DESCRIPTION
GENERAL ZSO LIMIT SWITCH OPEN
LEVEL LAH LEVEL ALARM HIGH
LEVEL LAHH LEVEL ALARM HIGH HIGH
LEVEL LG LEVEL GAUGE GLASS
LEVEL LI LEVEL INDICATION
LEVEL LI LOCAL LEVEL INDICATOR
LEVEL LIC PNEUMATIC LEVEL CONTROLLER
LEVEL LIT RADAR LEVEL TRANSMITTER C/W LOCAL IND.
LEVEL LSH LEVEL SWITCH HIGH
LEVEL LSHH LEVEL SWITCH
LEVEL LSL LEVEL SWITCH LOW
LEVEL LT LEVEL TRANSMITTER
PRESSURE PDSH PRESSURE DIFFERENTIAL SWITCH HIGH
PRESSURE PDSL PRESSURE DIFFERENTIAL SWITCH LOW
PRESSURE PDT PRESSURE DIFFERENTIAL TRANSMITTER
PRESSURE PI LOCAL PRESSURE INDICATOR
PRESSURE PSH PRESSURE SWITCH HIGH
PRESSURE PSL PRESSURE SWITCH LOW
PRESSURE PSV PRESSURE SAFETY VALVE
PRESSURE PT PRESSURE TRANSMITTER
RELIEF VALVE PSE PRESS/VAC RAPTURE DISC
RELIEF VALVE PSV PRESS/VAC RELIEF VALVE
TEMPERATURE TE TEMPERATURE ELEMENT C/W THERMOWELL
TEMPERATURE TE THERMOCOUPLE
TEMPERATURE TE TEMPERATURE ELEMENT (RTD)
TEMPERATURE TI TEMPERATURE INDICATION
TEMPERATURE TI LOCAL TEMPERATURE INDICATOR
TEMPERATURE TI TEMPERATURE GAUGE C/W THERMOWELL
TEMPERATURE TIC TEMP. INDICATING CONTROLLER
TEMPERATURE TIT TEMP. TRANSMITTER C/W LOCAL INDICATOR
TEMPERATURE TSH TEMPERATURE SWITCH HIGH
TEMPERATURE TSL TEMPERATURE SWITCH LOW
TEMPERATURE TSS TEMPERATURE SAMPLE POINT
TEMPERATURE TT TEMPERATURE TRANSMITTER
TEMPERATURE TW THERMOWELL

7.13 Final documentation and deliverables


The final delivery of the SPI database shall be done at the end of the Project as per the project schedule.
An Oracle dump backup shall be supplied along with the project close out pack as per the OWNER
requirement. CONTRACTOR shall ensure the submission of all native files required for application
configuration including libraries, report templates files, etc.
Backup Will Also Provide with Every Database Handover or Delivery. CONTRACTOR shall facilitate the
OWNER in uploading the data set at OWNER's FTP site. CONTRACTOR shall resolve any issues, which
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may arise when OWNER is evaluating the data, until the Provisional/Final Acceptance Certification' is
obtained.
7.14 Backup and disaster recovery procedure
a) Backup
Generally, CONTRACTOR take daily backup in application machine and weekly on database server from
database server, CONTRACTOR will take copy of this backup to centralized database server and as well
as use to keep weekly backup file on hard disk drive.
b) Disaster Recovery Procedure
In any disaster condition CONTRACTOR shall avail the latest backup from the secured centralized
database server. As these backups are stored on daily basis, the envisaged loss of data will be limited to
one working day. The restored backup will be updated and will be available the SPI / Project users

8 SMARTPLANT HANDOVER REQUIREMENT


8.1 Contractor information handover to owner
Contractor will be responsible for:
⚫ Delivery of valid/quality information from the Contractor and from the Contractors suppliers,
⚫ Preparation of the Information for transfer into OWNER's Systems to enable quality checking by
the OWNER and/or a third party- Any reported anomalies will be fed back to the Contractor for
correction and re-submittal,
⚫ “As building” any information fed back from the construction and commissioning phases.
⚫ To assist in complying with these responsibilities it is required that:
⚫ With the exception of specified paper documents (required for legal and/or regulatory compliance
reasons), all information delivered shall be in approved electronic form, not solid static scanned
image.
⚫ The Contractor shall have in place quality assurance management procedures for controlling the
completeness, validity and quality of information and timing of handover, including an adequate
change control process.
Information shall be assembled by the Contractor in a formal manageable structure that allows the
information to be retrieved using search criteria that includes but is not limited to;
⚫ Asset Hierarchy
⚫ Valid OWNER Tag number
⚫ Vendor/manufacturer
⚫ Purchase Order Number
⚫ Controlled OWNER Document number
Document and information relationships shall be established. The document matrix and relationships
should be managed as part of the change control process.
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The Contractor shall validate the information prior to handover to OWNER. Handover shall be on a
regular basis during Project execution. The handover information shall be subjected to OWNER / third
party validation. The Contractor shall resolve any anomalies resulting from the validation exercise,
All Documents, Drawings and Engineering Data shall be delivered by the Contractor in the specified
electronic formats to facilitate import to and population of the OWNER systems.
The information will be required at various stages through the Project, to be agreed by OWNER and
Contractor, to test the transfer and validation processes prior to final handover.
The Contractor shall develop an Information Handover Procedure for review and agreement by the
OWNER that will include but is not limited to, drawing / document and metadata handover, engineering
and procurement information, databases, configuration files, analytical/calculation models, Operations
and Maintenance information, etc. that will facilitate the Operation, Maintenance and Modification of
the facility into the future.
8.2 File& Sent to owner during EPC execution
⚫ Regular handover of SmartPlant Review mode review .Vue files to OWNER of CONTRACTOR scope
including, if applicable, vendor and 3rd party models that make up the full CONTRACTOR scope
⚫ SmartPlant model and databases handover to OWNER (S3D, SPPID, SPI)
⚫ Data handovers to OWNER via MS EXCEL spreadsheet of tag and other registers for data
warehousing purposes.
8.3 Closeout handover
CONTRACTOR will issue a well-defined project automation closeout procedure in accordance with the
project schedule. The purpose of this procedure is to support the safe and smooth archival and turnover
of all project related data.
8.4 Smartplant schematics handover requirement
Intelligent Systems shall be: used for the creation & management of P&ID, Electrical,Communications
and Instrument design. Intelligent Systems differ from other Engineering Systems in that the information
is developed, verified, approved and maintained entirely within a database, generally without any wet
copy approval. These systems provide an opportunity to significantly reduce the volume and necessity
for hardcopy output
8.5 SmarttplantP&ID (SPPID) handover requirement
SmartPlant P&ID is an intelligent P&ID schematic generation application; it is interfaced to other
SmartPlant applications and can facilitate the data integration, alignment and clash/data error detection
of mismatches between the 3D model, the Instrumentation and the P&ID.
⚫ Deliverables
The contractor is required to remove all temporary drawings, test drawings, test symbols and assemblies,
temporary filters, reports, etc. from the SmartPlant P&ID data before delivery.
The contractor is required to use the SmartPlant P&ID; Re-Create P&ID from Database” functionality
before final Q&C and delivery.
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The contractor is required to ensure that the delivered SmartPlant P&ID data is free of any database
exceptions and orphan entries. The contractor is required to run all appropriate utilities as delivered
with the software for identifying and resolving database issues.
The contractor is required to provide any modified source code for alt dlls that were created for the
SmartPlant P&ID project and must highlight the modifications vis-a-vis delivered code. This code is to be
sufficiently documented such that OWNERS can understand what the function is required to do. It
should be understood from the start of the project that the OWNER owns all code created for the project.
It is a strict requirement that all code be issued to the OWNER to enable the recompilation of the binary
dlls at a future date when the SmartPlant P&ID software is upgraded.

⚫ Complete databases backup


This must include a complete Site/Project Backup from the Engineering Manager/
Administration of SmartPlant P&ID
The database capture must include both project data and the reference data associated with
the project or plant. it must include:
⚫ Symbol Libraries
⚫ Report Templates - SmartPlant P&ID uses formatted Microsoft Excel spreadsheets for report
generation Templates used by the original plant or project must be delivered in order to ensure
duplicate reporting capability,
⚫ Generated Files (drawings)
⚫ Format Reference Files (format.txt)
⚫ SmartPlantini file (SmartPlantvXXini)
⚫ EPC Contractor will as-built the SPPID Database, drawings & reports and upgrade data to OWNER
approved SPPID version before final handover.
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No Deliverable from Contractor Remarks

include

a. Symbol libraries

b. Report Templates

c. Itemtag.dll

1 Application backup
d. ltemtagformat.xml

e. Any customized programs (if any)

f. Source code for any customized

programs

g. Plant backup

a. Database constraint report


a. Plant structure backup

2 Database cleanup reports b. Service PID report

c. Orphan model items report

8.6 Smartplant instrumentation (INTOOLS/SPI) handover requirement


SmartPlant Instrumentation is an intelligent system used for Instrument design which can facilitate the
production of loop diagrams, produce equipment lists and supporting data sheets. This system will allow
an as-built database to be handed over at completion of the project.
Information from SmartPlant Instrumentation wilt be loaded to the DW to facilitate the compilation of
a number of engineering lists.
⚫ Deliverable
The contractor is required to as-build the SmartPlant Instrumentation data arid documents before its
final delivery based on OWNER'S as-built requirement. The SmartPlant Instrumentation data and
documents are considered ''as-built when all redlines and markups are completed from the fieldat start-
up.
The contractor is required to ensure that the delivered SmartPlant instrumentation data is free of any
database exceptions and orphan entries.
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It is required that the contractor remove all test data, test CAD blocks, temporary browser views,
temporary reports, etc., from the SmartPIant Instrumentation database and system directories before
delivery.
⚫ The contractor is required to deliver the SmartPlant Instrumentation database in a backup format.
The contractor is required to run the appropriate utilities as delivered with SmartPlant
Instrumentation for identifying and resolving database issues such as "CheckDB, the contractor is
to provide the log file from this utility showing that there are no errors. It is thecontractor's
responsibility to fix such errors.
⚫ The following will be provided:
⚫ CAD Blocks, symbols, border templates, title block PSRs
⚫ Customized PSR files for reports and datasheet templates
⚫ Document specifying approved deviations from standard specification the: above electronic
deliverables will be made available on the DVD media and includes an index to all that is contained
on the DVD.
⚫ EPC Contractor will as-built the SPI Database, drawings & reports and upgrade data to OWNER
approved SPI version before final handover.
No Deliverable from Contractor Remarks

1 Application backup Should include

a. CAD blocks

b. PSR files

c. Oracle views if any

d. Browser views if any


2 Database check utility output a. Check dB output

8.7 Smartplant3D (S3D) modeling handover requirement


The OWNER requires that a 3D Modeling System be used where engineering is in scope. This preference
is based on the desire to maximize the creation, re-use and validation of information duplicated across
the set of engineering tools. The 3D models should be capable of verifying against other Engineering
Design tools, to ensure Tag to Document and other similar associations are being complied and
maintained during the design and construction of the facilities. At handover the 3D Mode! must
represent the As-built status of the permanent facilities.
⚫ Catalogs and other Specification Files
OWNER will require the subset of catalogs and specifications for the Project which will allow a OWNER
instance of the As-built 3D Model to be maintained with full system design functionality for the lifecycle
of the facilities The EPC will be required to deliver the complete set of data required to facilitate this
requirement.
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If a new set of catalogs and specifications are to be developed for handover the Contractor must validate
those against the 3D model. The integrity of the 3D model must be assured.
⚫ 3D Data Files
the Contractor shall provide, at handover, the final project deliverables from the SmartPlant 3D (S3D)
application:
⚫ Complete SmartPlant 3D (S3D) Project Backup preformed from the SmartPlant 3D (S3D) project
management environment
Complete backup of project “Symbols’ share including complete backupof the directory structures for
drawings and reports created from SmartPIant 3D (S3D)
This includes but is not limited to:
⚫ Customized / added symbol definitions
⚫ Symbol executables (dll files)
⚫ Symbol source codes
⚫ Solid edge files
⚫ SAT files
⚫ Symbol 2D files
⚫ Drawing border Files
⚫ Drawing View Style definitions
⚫ Drawing Label definitions
⚫ Final extracted Isometric Drawings
⚫ Final Orthographic Drawings
⚫ All Reports (in MS Excel format)
Secondary Archive:
⚫ Zip file ORACLE server database backup files for site, Site Schema, Plant Model, Catalog, and
Catalog Schema
⚫ All MS Excel Catalog Bulkload file for all disciples. It is mandatory that these files reflect 100
percent of the Catalog database (e.g. such the entire Catalog contents can be recreated by bulk
loading these files),
The following reportsare required to be submitted:
⚫ Final IFG (Interference Check Report) Report
⚫ Final Database Consistency Check Report
⚫ Complete Catalog Verification Report
⚫ Final Project To-Do-List Report
⚫ Line List Report
Data Checks and Cleanup
It is required that the contractor ensures that the delivered data are not corrupted and/or contain
inconsistencies before delivery. As a minimum, the following checks and cleanup shall be performed:
⚫ General:
⚫ Temporary files and directories shall be removed prior to delivery,
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⚫ SmartPlant 3D Database Consistency Check report should be run without


⚫ reporting
⚫ Inconsistencies.
⚫ The SmartPlant 3D To-Do-List Shall be empty
⚫ EPC Contractor will as-built the S3D model, drawings & reports and upgrade data to OWNER
approved S3D version before final handover.
Piping Isometrics must be extracted successfully for all pipelines. Lines that fail to extract Cable Schedule,
Correlated Cable Schedule with routed cables for cable length.
No Deliverables Remarks

1 Application backup a. Customized / added symbol definitions

b. Symbol executables (.dll files)

c. Symbol source codes

d. Solid edge files

e. SAT files

f. Symbol 2D files

g. Drawing Border Files

h. Drawing View Style definitions

2 Data base check a. Final Database Consistency Check Report


▪ Drawing Label definitions

b. Complete Catalog Verification Report


▪ Final extracted Isometric Drawings

c. Final Project To-Do-List Report


▪ Final Orthographic Drawings

8.8 VUE files ▪ All Reports (in MS Excel format)


“Vue” files for Interface coordination.
Graphics from S3D at package interfaces will be in the form of Intergraph Vue files for the purpose of
viewing in SPR software. Vue files, together with .mdb2 files shall be updated weekly and shared with
interfacing Contractors as appropriate.
8.9 Handover software version
After the digital design project is completed, digital transfer is performed to upgrade the application
software and database software versions to the version required by the owner.
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9 INFORMATION EXCHANGE
9.1 Process
A data handover process is required to provide a mechanism for meaningful information change history
Delivery will be a combination of native SmartPlant application databases, individual files, engineering
list and other formats that may be applicable to the project. These deliverables may also establish the
relationship of deliverables with the metadata (tag, system model, manufacturer, etc.) where applicable.
9.2 Frequency
Timetable and frequency of the transfers
Discipline Deliverable Software Duration/ Frequency

Application/For Start/Finish

All Complete Model SmartPlant


matReview,
Review vue,.mdb 2 files Start at 30% Weekly, final
engineering handover on
Completion completion of as
files/exchange and milestone built model
handover
All Interface SmartPlant Review, Weekly
vue,.mdb 2 files
Model/Model Review Commence 1 month
files exchange after start of EPC
for interface files

All Model/Databases/ See detail in section 60%, 90%, 100%, AS (incrementally)and


8 BUILT monthly WP
Handover

Stress Calculations Engineering


Plant Design packages for critical Caesar II One time
and Piping fines Stress Review Completion
detail for ail non-
critical
SPM Mooring Mooring and Chinese Engineering One time
Orcaflex or other
System and Lantern Hose Analysis
similar FE Tools
Hose design Report

Engineering
SPM Buoy Body Stress Calculations Ansys or other
One time
Design Report similar FE Tools
Completion

Completion
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Engineering
Structural Design and Sacs or other similar
PLEM Design One time
Stress analysis FE Tools

10 WRENCH INTRODUCTION Completion


WRENCH is an internationally well-known and widely-used project management system. It helps to
manage manpower efficiently, track and share documents without manual intervention, monitor work
progress in real time, enforce quality procedures with 100% accuracy, and collaborate effortlessly from
anywhere.
WRENCH SmartProject is an engineering and construction project control system that lets you execute
project deliverables on a secure, mobile-accessible, cloud-based platform. It helps you manage
manpower efficiently, track and share documents without manual intervention, monitor work progress
in real time, enforce quality procedures with 100% accuracy, and collaborate effortlessly from anywhere.
10.1 Major features
Drawing&Document Management
Document management is used to store, search and control a product’s requirement, specifications,
and related documentation as it evolves and changes over the lifecycle of the product. The document
definition allows files or folders to be attached to a single document item with classification-based
metadata descriptors
Document management helps in:
⚫ Easy retrieval of documents
⚫ Maintains Revision and version history
⚫ Ensures Security for individual documents and or the folders
10.2 Workflow management
⚫ Define user-defined workflow graphically and to define approval methodology (one or all), and
user defined checklist, multilevel escalation, notification and rights to user in that stage.
⚫ Create serial and parallel stages and to define approval methodology (one or all)
⚫ Assign default user for each stage
⚫ Define email template during the routing between stages with user defined document properties
and project properties
⚫ Bypass the workflow stages and system to keep track of the same
⚫ Reassign resource of a stage during routing
⚫ Send notification mails to POP3 external mailing system such as MS Exchange
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10.3 Workflow of this project

Figure 10.3-1.Workflow of This Project

10.4 Revision or change management


Comprehensive revision change control for change management and maintains a complete revision
history.
Facility to maintain the revision history of documents
⚫ Each time a document is revised a revision of it will be stored in the system
⚫ Original document and the changed document can be compared. Changed items are indicated in
a different color from the original.
10.5 Version history
Facility to retain the version history of the edits made to the document
⚫ Various version of the same document can be compared
⚫ Previous versions can be restored if an incorrect edit has been made to the item.

11 3D MODEL CONTENT
The following list itemizes piping commodities and other features that are to be depicted in the
completed 3D model for model review and interfacing purposes and will include:
⚫ Plant Equipment-vessels, tanks, pumps, exchangers etc.
⚫ All valve& larger piping
⚫ Vendor supplied piping where vendor has utilized a 3D model of S3D compatible format
⚫ All in-line piping items including piping specialty items and instruments
⚫ Insulation (all remaining)
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⚫ Eyewash and safety showers


⚫ Sample stations
⚫ Utility station
⚫ Off-line instruments and instrument stand
⚫ Tap orientation for instruments affixed to piping
⚫ Reserved area or view directions for instruments
⚫ Vessel trim (any not previously reviewed
⚫ Oil mist and deluge piping (header space allocation only)
⚫ Hydrants and monitors
⚫ Electrical or instrumentation raceways
⚫ Switch gear, motor control centers, lighting panels, welding receptacles, light poles and
transformer
⚫ Conduit 3” and large
⚫ Ductbanks
⚫ Major junction boxes
⚫ Structural steel, platforms, Piperack, Supports, stairs, bracing, gussets, grating, fireproofing,
handrails, ladders, cages, foundation, piles, cladding and etc.,
⚫ Roads and ditch
⚫ Sumps
⚫ Concrete Trenches
⚫ Offline/remote mounted instruments and stands
⚫ Buildings, sheds, fences, walls etc. Construction access requirements
⚫ Operation, maintenance and Safety access spaces
⚫ monorail, davit and other handing equipment

12 NON-NATIVE S3D OBJECT


CONTRACTOR shall avoid the import of sat file models into S3D. The preference is to remodel vendor or
sub-contractor objects in CONTRACTOR S3D model than import or referencing vendor equipment via
“Insert” command of the R3D capability.
If this is not possible, OWNER preference is for 3D models to be created in “ZVF files” format created
with SPIOP so that intelligence of Sub-CONTRACJOR and vendor models can be read in S3D via R3D

13 STAAD.PRO
STAAD.Pro is one of the most widely used structural analysis and design software products worldwide.
It supports over 90 international steel, concrete, timber & aluminum design codes.
STAAD.Pro can make use of various forms of analysis from the traditional static analysis to more recent
analysis methods like p-delta analysis, geometric non-linear analysis, Pushover analysis (Static-Non-
Linear Analysis) or a buckling analysis. It can also make use of various forms of dynamic analysis methods
from time history analysis to response spectrum analysis. The response spectrum analysis feature is
supported for both users defined spectra as well as a number of international standard specified spectra.
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MAJOR FEATURES
1) Configure Requirement
The current version of staad pro software required the minimum following system configuration.
Windows system Win 10 64-bit Enterprise
CPU 2.6GHz, DDR 2G.
Analysis model files can be created on the customer computer as per the steps of given guide. The
Database Character set can be defined by engineer, SI unit and International standard can be set as
default.
2) Structural analysis
Engineer used Staad Pro for various type of structural analysis, including concrete structure and steel
structure. For the current project, pump shelter, pipe rack, substation building will be performed
analysis to check the serviceability.
3) Code Check
Staad Pro contained different countries’ design code and can assistant engineer to finish the structural
design. AISC 360-10 are used for steel structural design, ACI 318-14 are used for concrete structural
design, ASCE 7-10 are used for load and load combination determined, the seismic can be considered
into design as well based on the code.
4) Worldwide usage
Staad Pro can be used for worldwide range as per the rule of Bentley Company. It is an online authorized
permission, the engineers of CPP can use staad pro at both China and Indonesia in same time, and the
staad model can be checked by different engineer easily for its small size.
5) Version History
Staad Pro to retain the version history of the edits made to the document, various version of the
same model file can be storage consecutive by system and compared anytime; previous versions can be
restored if an incorrect edit has been made to the item.

14 AFES
AFES is software which use commond practice for foundation design analysis, and also in this software
can spare more time during detail desain because the result is until the reinforcement requirement
analysis.

15 PLAXIS
Regarding the big foundation design especially tank foundation, contractor will use PLAXIS for
makesure the actual respons the soil due to load from above of foundation.
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16 OFFSHORE SOFTWARE
16.1 AUTOPIPE
AUTOPIPE is a stand-alone computer aided engineering (CAE) program for calculation of piping stresses,
flange analysis, pipe support design, and equipment nozzle loading analysis under static and dynamic
loading conditions.
Due to the pipeline installation and operation process, there will be a variety of stress on the pipeline.
The impulse pressure at the pump equipment port, the internal stress during the strong installation of
the pipeline, the pressure caused by the change of the medium temperature, the force exerted by the
valve bracket on the valve, etc., all kinds of forces will produce corresponding deformation displacement
in the pipeline. In order to find displacement and deformation in time, AUTOPIPE is used for stress
analysis of pipeline expansion spool in this project.
Expansion spool analysis
Firstly, according to the drawing of expansion spool, the 3D model is established. Then the attributes
are given. Taking unloading line as an example, the diameter and wall thickness of the pipeline need to
be modified. The load is then applied which will be provide by the expansion calculation. Finally, the
software will analyze the stress of the expansion spool and output the calculation results in the form of
text or chart. Moreover, the expansion spool cannot produce large deformation and displacement.
16.2 ORCAFLEX
OrcaFlex is a marine dynamics program developed by Orcina for static and dynamic analysis ofa wide
range of offshore systems, including all types of marine risers (rigid and flexible), global analysis,
moorings, installation and towed systems.OrcaFlex provides fast and accurate analysis of catenary
systems such as flexible risers and umbilical cables under wave and current loads and externally imposed
motions.
Orcaflex provides flexible finite element models, mainly including pipeline model, A& R winch model,
pipe laying ship model, seabed model, etc. In this project, orcaflex is mainly used for dynamic installation
analysis during pipe laying.
Main Work Finished
1. Environmental data setting
The environmental loads modeled in ORCAFLEX include SEA, SEABED, WIND, WAVES, CURRENT. All this
data should be correctly input according to the investigation report. In this way, the ocean situation can
be accurately simulated.
2. Modeling
According to the specification of pipe laying barge, the ship model is established. Then add other
parameters, including tension, lay radius, lay water depth, outer diameter of pipe, etc. These parameters
will directly affect the quality and safety of pipe laying.
3. Result
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Orcaflex automatically performs static and dynamic analysis, and outputs the results in the form of
graphs and tables. You can directly see the operation of pipe laying in the form of diagram.Orcaflex
automatically performs static and dynamic analysis, and outputs the results in the form of graphs and
tables. You can directly see the operation of pipe laying in the form of diagram. Through the form of
tables, the stress and displacement values of each component, as well as the maximum stress ratio of
the over bending section and the sag bending section are obtained
16.3 OFFPIPE
OFFPIPE is a sophisticated, finite element method-based computer program. It has been developed
specifically for the modeling and structural analysis of nonlinear problems encountered in the
installation and operation of offshore pipelines.
In this project, the program is used for static &dynamic installation analysis of pipe laying. It will use a
detailed finite element model for normal pipe laying, abandonment and recycling analysis.
Pipelay Analysis
S-laying method is the most commonly used method of submarine pipeline laying at present. The stinger
and tensioner are the key equipment of S-type pipeline laying. First of all, according to the information
provided, including the clear height of each pipe support and tensioner, the draft of the ship and so on,
the model of pipe laying ship and stinger is established. Then set the total outside diameter of the
pipeline, the tension of the tensioner, the laying radius and the laying water depth. Then set the
environmental parameters, including current speed, wave speed and so on. Finally, the OFFPIPE will
automatically calculate the maximum stress ratio of the over bending section and the sag bending
section of the pipeline. By repeatedly adjusting the parameters, mainly tension and laying radius, the
maximum stress ratio of the pipeline shall not exceed the allowable value to ensure that the pipeline
will not yield or break due to excessive bending. Through many adjustments, find the appropriate
number of tensioners, tension and laying radius.
16.4 ANSYS
The ANSYS program itself has a strong 3D modeling capability, and the ANSYS GUl (graphical interface)
can create complex geometric models.
ANSYS is usually used for the stress characteristics of local structures. The Morison equation and other
wave theories can be used to generate the load spectrum and the stress and deformation analysis can
be directly carried out in ANSYS mechanical. In the project, the program is used for the strength and
fatigue life calculation of the offshore pole beam support structure.
Analysis Workflow
First, the model of supporting structure needs to be built. Because the supporting structure is mostly
simple geometry, it can be directly combined with the geometry defined by ANSYS. For example, using
multiple boxes to glue together by glue command can form a geometric symmetry.
After the model is built, attributes need to be given, including element attributes and material attributes.
Support structure generally uses solid element. Material properties can be input according to the
properties of steel, including Poisson's ratio, modulus of elasticity, etc. Then you need to draw the grid.
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The size of the mesh needs to be defined before it can be meshed for each individual. Then add
constraints and loads. The movement in X, Y, Z direction is limited to the fixed place. The load is added
according to the actual situation. Generally, the offshore supporting structure will be subject to waves,
currents, etc. These loads need to be converted into forces and moments by calculation before they can
be added to the model. At last, ANSYS will analyze the whole model statically. There are many analysis
results, including stress, displacement, and moment and so on. Generally, it only depends on the stress
and displacement.
16.5 MATHCAD
Mathcad is engineering calculation software. It is oriented around a worksheet, in which equations and
expressions are created and manipulated in the same graphical format in which they are presented
(WYSIWYG). In the project, it is used to calculate the wall thickness of pipeline, pipeline expansion, free
span, etc.
Different from other ocean engineering calculation software, Mathcad can't simply input parameters to
get the corresponding output results. Engineers need to find the specifications, find the corresponding
formula, and then use Mathcad to compile.
Taking the wall thickness calculation of unloading line as an example, engineers need to find out the
corresponding wall thickness calculation formula according to the specifications specified by the owner
(mainly API RP1111 and ASME B31.4), and then use Mathcad to compile the formula. First set the initial
value. It is necessary to give values to the parameters (such as water depth, outside diameter, design
pressure and other parameters) needed for wall thickness calculation. Then, the corresponding
equations are listed according to the formula, and the unknown number will be finally solved by
Mathcad through iterative layers. It also can plot the serial result in the 2D or 3D picture.
16.6 MOSES
MOSES software is a software tool that integrates modeling, simulation and analysis of ocean
engineering. In the long course of development, MOSES software has gradually matured, with its
functions covering offshore installation, hydrodynamic calculation, stability check, structural calculation
and many other aspects. In this project, it is used for pipeline floating stability analysis.
Modeling
Morrison's equations are used to combine plates, tubes and hull to simulate structures, as well as semi-
submersible or floating platforms. Then, hydrostatics, hydrodynamics and plate element grids will be
auto generated. The program can refine the mesh and compute the intersection, junction, and
difference values of defined polygons and apply these values to the mesh generated.
Hydrostatics Analysis
Automatic Ballasting calculates the load necessary to maintain the balance and gives the ship's draft
(draft depth, trim, heeling) and load. It can also interactively ballast the ballast tanks and automatically
correct the system weight and inertia.Add environmental loads, including wave loads, current loads, etc.
Result
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The amplitude operator of the motion response at any point of the structure and the response
amplitude operator of the inertial force of the whole structure can be calculated.
Using the response amplitude operator and ISSC spectrum, JONSWAP spectrum, or user-defined
spectrum, you can calculate the resulting statistics.
A series of curves and tables can be generated for a range of draft and trim angles, including
displacement, waterline area, center of buoyancy and center of buoyancy position, transverse
metacenter and longitudinal metacenter height (KM) from baseline, load changing draft depth, and
moment changing trim.

16.7 SACS
SACS is an integrated finite element structural analysis package of applications that uniquely provides
for the design of offshore structures, including oil and gas platforms, wind farms, and topsides of FPSOs
and floating platforms.
In marine engineering, SACS is mainly used to analyze the stress, deformation and displacement changes
of marine structures under different working conditions. SACS have many types of analysis, but usually
only static analysis is used.
In this project, SACS may be used to analyze the stress, deformation and displacement of the stinger and
PLEM structure.
For stinger analysis, the stinger is located at the tail of the ship and is in a suspended state, which may
cause deformation under the action of gravity and may also be affected by other loads. Therefore, it is
necessary to analyze the overall structural stress of the stinger through SACS. Firstly, the model of stinger
is established. Because sacs can't build too precise model, it can only build a general outline with
members according to the specification and size of the stinger. Then modify the member properties.
Properties mainly include section, yield strength, etc. Generally, the roller is simulated by a round pipe,
and the other supporting structures are simulated by section steel. The base load is then added. The
stinger is mainly subject to its own gravity, pipe gravity, wind load, etc. Then the loads are combined
and multiplied by the safety factor (usually 2 at sea). Finally, the static analysis is carried out. SACS will
express the results in the form of text and graph, so that the stress and deformation of each member
can be observed intuitively, soas to judge whether the strength of the stinger meets the requirements.
For PLEM analysis, PLEM modeling is completed, and then different cases are added to check the
stresses and deformation of each member.
16.8 SAGE PROFILE
SAGE Profile is market leader software for subseapipeline analysis. It assists pipeline engineers in
designing and installing subsea pipelines.
Then, the software wasrapidly and broadly accepted in the industry, was immediately seenas afast and
efficient tool to performon-bottom roughness analyses,rock-dump optimization or even plough pick-up
analyses. This software allows modelinga broader range ofpipeline complexities,such as lateral or
upheaval buckling, thanks to its explicit finite element engine.
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Analysis Workflow
The process of analyzing Bottom roughness with SAGE Profile is as follows:
⚫ Creating a project
⚫ Creating a new pipeline
⚫ Defining the seabed
Importing full 3D Digital Terrain Model seabed. Then, the DTM Seabed page offers some statistical
information (bin size, minimum and maximum Easting, Northing and Elevation) about the selected
DTM.
⚫ Creating a new route
At this stage, the type of the route be created by Easting Northing Elevation data. Then, the pipeline
route is automatically superimposed on the plan view of the Digital Terrain Model. The
corresponding pipeline profile is shown as well in the Graphics pane.
⚫ Assigning soil properties
In the Surface Soil Description page, we describe the properties of the (surface) soil over the entire
KP range. In the Graphics pane, expanding the ‘Soil description’ expander to show the assignment
of the surface soil versus KP. The Rectification page allows modifying the seabed, e.g. to fill gaps or
the smoothen sharp slopes.
⚫ Assigning pipe joint properties
In the Pipe Joint Assignment page, the entire pipe be described as an assembly of subsections built
out of uniform pipe joints. Modeling a single wall pipeline. For deriving some statistics on the
seabed roughness of the proposed pipeline route, we will perform a route stability assessment by
the “Route Stability and Seabed Roughness” page.
⚫ Simulating
These pipe-soil interaction zones and models are automatically identified based on the pipe joint
definition and the surface soil definition. The corresponding curves are shown in the Graphics Pane
under ‘Pipe Soil Interaction’.
⚫ Processing the results
Creating the plots for showing the span length and the stress of the pipe by the “OUTPUT” tab. In
the simulation, we define local logging to monitor the evolution of displacement or bending stresses
at this location, and this result also be shown as plots.
ANALYSISWORKFLOW CHART
EPC OF LAWE-LAWE FACILITIES RDMP
RU-V BALIKPAPAN
Doc. No. :26076-110-G05-GAN-L0002 Rev No. : 004
AUTOMATION PLAN
Job No. : 26076 Page No. : 66 / 67

Creation project Creation pipeline Importing seabed

Assigning pipe Assigning soil Creation route


joint

RoughnessAssessment
Simulatin no Processing seabed
g

yes

finis
h
Figure 14.8-1. Analysis Workflow Chart

16.9 AGA
The AGA/PRCI OBS is considered the world standard for the design and analysis of sub-sea pipelines.
AGA/PRCI OBS features calculation of kinematics from 3-D irregular waves, several hydrodynamic force
models, models for partial burial, non-linear, time dependent interaction between pipeline and soil
(sand and clay) and non-linear pipeline material properties (for boundary elements). This allows for
detailed analysis of specific pipeline sections subjected to specified environmental conditions. The new
release consists of three (3) levels with Level 1 being used for quick simplified analysis, Level 2 for
comprehensive detailed design and modeling (most used) and Level 3 for advanced and very complex
sub-sea pipeline design modeling. In this project, it is used for pipeline on-bottom stability analysis.
In the Level 2 analyses, factor-of safety against lateral movement is defined as the net hydrodynamic in-
line force divided by the available soil resistance at the instant of least stability during passage of wave.
A minimum factor of safety of 1.0 has been used to indicate that the pipeline is stable.
The fundamental acceptance criteria for stability are as follows:
At the end of a 4-hour storm build up, the pipeline should be stable in the U1/100 condition.
At the end of a 3-hour storm period, the pipeline should be stable in the U1/1000 condition.
However, the following comments are made when interpreting the AGA results:
1) Instability for the U 1/1000 condition, but stability for the U 1/100 condition indicates that less than
4 waves in the design storm can cause pipe movement.
2) Instability for the U 1/100 condition during storm buildup, but stability for the 1/1000 condition during
design storm indicates the pipeline more likely to be stable during the storm.
3)Stability of the pipeline shall be checked for the maximum wave induced velocity corresponding to
wave break limit of 0.78 times the water depth where the significant wave height is stable and the
EPC OF LAWE-LAWE FACILITIES RDMP
RU-V BALIKPAPAN
Doc. No. :26076-110-G05-GAN-L0002 Rev No. : 004
AUTOMATION PLAN
Job No. : 26076 Page No. : 67 / 67

corresponding maximum wave height calculated as 1.86 times the significant wave height is not stable
for the given water depth.
4)For dense sands, where embedment is limited, thus soil resistance is not time dependent, this limited
movement will not impact soil resistance, therefore the pipeline will remain stable after the movement
has occurred.
5) For loose sands, soft clay conditions, where soil resistance is time dependent, pipe movement will
result in a significant reduction in soil resistance, hence large movements may occur since re-
embedment may not occur.

17 ATTACHMENTS
Attachment 1 Mandatory Custom Attributes

Attachment 2 Instrument Document Template Using SPI


Attachment 1 Mandatory Custom Attributes

Name Display Name


LWLWEquipmentCode Equipment Code
LWLWID ID
EQUIPMENT
LWLWLength Length
ATTRIBUTE
LWLWNominalCapacity Nominal Capacity
LWLWWidth Width
PIPING COMPONENT LWLWTagSquenceNo TagSquenceNo
ATTRIBUTE LWLWValveCode Valve Code
INSTRUMENT
LWLWInstrumentCode Instrument Code
ATTRIBUTE
LWLWAG AG
LWLWEPCVENDORINTERFACE EPC VENDOR INTERFACE
LWLWGroundChange Ground Change
PIPE RUN ATTRIBUTE
PERTAMINA VENDOR
LWLWPERTAMINAVENDORINTERFACE
INTERFACE
LWLWUG UG
Attachment 2 Instrument Document Template Using SPI
Gas Detector FORM: 611
CLIENT : PT. PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. LINE NO.
1 Fluid Name (Chemical Formula)
LINE 2 Toxic / Combustible /
3
4 Type
5 Range Min / Max
6 Response Time
7 Sampling Length
SENSOR 8 Collecting Cover
Accessory
9 Weather Protection Cover
10 Ex Protection
11 Ex Approval / Certification /
12 Model Number
13
14
15 Mounting (Integral / Remote with Sensor)
16 Output Signal (Analogue)
17 Output Range Min / Max /
18 Set Point High / High High /
19 Communication Protocol
TRANSMITTER 20 Number of Wires
21 Power Supply Lightn. Protect Device
22 Enclosure Class Signal Cable Conn.
23 Area Classification Ex Approval
24 Ex Certification Accuracy
25 LCD Indicator on Transmitter
26 Burn Out Action
27 Mounting
28 Number of Input Channels
29 Input Signal
30 Indicating Range
31 Alarm Set Point High / High High
32 Output Signal (Analogue)
MONITOR
33 Output Signal (Alarm)
34 Communication Protocol
35 Power Supply
36 Model Number
37
38
39 Malfunction Alarm
40 Mounting Bracket
41 Housing Material
OPTIONS 42 Diagnostic feature
43
44
45
46 Manufacturer
PURCHASE
47 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Flame Detector FORM: 612
CLIENT: PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. LINE NO.
1 Fluid Name (Chemical Formula)
LINE 2 Toxic / Combustible /
3
4 Type
5 Range Min / Max
6 Response Time
7 Sensitivity
SENSOR 8 Collecting Cover
Accessory
9 Weather Protection Cover
10 Ex Protection
11 Ex Approval / Certification /
12 Model Number
13 Field View
14 Covered
15 Mounting (Integral / Remote with Sensor)
16 Output Signal (Analogue)
17 Output Range Min / Max /
18 Set Point High / High High /
19 Communication Protocol
TRANSMITTER 20 Number of Wires
21 Power Supply Lightn. Protect Device
22 Enclosure Class Signal Cable Conn.
23 Area Classification Ex Approval
24 Ex Certification Accuracy
25 LCD Indicator on Transmitter
26 RFI/EMI Protection
27 Mounting
28 Number of Input Channels
29 Input Signal
30 Indicating Range
31 Alarm Set Point High / High High
32 Output Signal (Analogue)
MONITOR
33 Output Signal (Alarm)
34 Communication Protocol
35 Power Supply
36 Model Number
37
38
39 Malfunction Alarm
40 Mounting Bracket
41 Housing Material
OPTIONS 42 Diagnostic feature
43 Test Lamp
44
45
46 Manufacturer
PURCHASE
47 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Pressure / DP Transmitter FORM: 311
EPC OF LAWE-LAWE FACILITIES RDMP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076
1 Process Fluid / State (Line 1) /
2 Process Fluid / State (Line 2) /
Max. Norm. Min. Units
3 Operating Pressure
SERVICE 4 Operating Differential Pressure
CONDITIONS 5 Operating Temperature
6 Density
7 Viscosity
8 Pulsation Vibration
9 Design Pressure
10 Design Temperature
11 Line or Equipment (Line 1) Line No. : Equip. No. :
LINE OR 12 Class (Line 1) / NACE / PWHT / /
EQUIPMENT 13 Line or Equipment (Line 2) Line No. : Equip. No. :
14 Class (Line 2) / NACE / PWHT / /
15
16 Process Connection
17 Body & Flange Material
SENSOR 18 Isolating Diaphragm Material
19 O-ring (wetted) Material
20 Bolt and Nut Material
21 Fill Fluid
22 Instrument Range to kgf/cm²-g
23 Measuring Range (Pressure) to kgf/cm²-g
24 Output Signal Comm. Protocol
25 Power Supply Lightn. Prot. Device
TRANSMITTER 26 Enclosure Class Signal Cable Conn.
27 Area Classification Ex Approval
28 Ex Certification Accuracy
29 Housing Material
30 Burn Out Action
31 Type
32 Process Connection
DIAPHRAGM 33 Size / Rating / Facing / /
34 Flange Face Finish
SEAL 35 Fill Fluid
36 Diaphragm Material
37 Housing Material
38 Capillary Material
39 Capillary Length ( High / Low ) /
40 Flushing Ring
41 Mounting Bracket
OPTIONS 42 LCD Indicator on Transmitter
43 Valve Manifold
44
45
46 Manufacturer
PURCHASE
47 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
DP Level Transmitter FORM: 221
EPC OF LAWE-LAWE FACILITIES RDMP
CLIENT : PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076
1 Process Fluid / State /
2 Process Fluid / State (Interface / Light_Fluid) /
Max. Norm. Min. Units
3 Operating Pressure
4 Operating Differential Pressure
SERVICE
5 Operating Temperature
CONDITIONS
6 Operating Density
7 Operating Density (Interface / Light_Fluid)
8 Viscosity
9 Design Pressure
10 Design Temperature
11
12 Class / NACE / PWHT / /
EQUIPMENT 13 Equipment No.
14
15 Process Connection
16 Body & Flange Material
17 Isolating Diaphragm Material
SENSOR
18 O-ring (wetted) Material
19 Bolt and Nut Material
20 Fill Fluid
21 Measuring Span (Length) to
22 Calibration Range in DP to
23 Measuring Range mm (%) to mm (%)
24 Output Signal Comm. Protocol
25 Power Supply Lightn. Protect Device
TRANSMITTER
26 Enclosure Class Signal Cable Conn.
27 Area Classification Ex Approval
28 Ex Certification Accuracy
29 Calibrated base (wet or dry)
30 Housing Material
31 Burn Out Action
32 Type
33 Process Connection
34 Size / Rating / Facing / /
DIAPHRAGM 35 Flange Face Finish
SEAL 36 Fill Fluid
37 Diaphragm Material
38 Housing Material
39 Capillary Material
40 Capillary Length (High / Low) /
41 Flushing Ring
42 Mounting Bracket
OPTIONS 43 LCD Indicator on Transmitter
44 Valve Manifold
45 Manufacturer
PURCHASE
46 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
DP Flow Transmitter FORM: 111
EPC OF LAWE-LAWE FACILITIES RDMP RU-V
CLIENT : PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
1 Process Fluid / State /
Max. Norm. Min. Units
2 Operating Pressure
SERVICE
3 Operating Temperature
CONDITIONS 4 Design Pressure
5 Design Temperature
6 Density
7 Molecular Mass
8 Viscosity
9 Pulsation Vibration
10 Class / NACE / PWHT / /
LINE 11 Size
12 Steam Out / Dry Out
13 Process Connection
14 Body & Flange Material
SENSOR 15 Isolating Diaphragm Material
16 O-ring (wetted) Material
17 Bolt and Nut Material
18 Fill Fluid
19
20 Measuring Range (Flow Rate) to
21 Differential Pressure to
22 Instrument Range to
23 Output Signal Comm. Protocol
TRANSMITTER 24 Power Supply Lightn. Protect Device
25 Enclosure Class Signal Cable Conn.
26 Area Classification Ex Approval
27 Ex Certification Accuracy
28 Housing Material
29 Burn Out Action
30 Type
31 Process Connection
32 Size / Rating / Facing / /
DIAPHRAGM 33 Flange Face Finish
34 Fill Fluid
SEAL
35 Diaphragm Material
36 Housing Material
37 Capillary Material
38 Capillary Length (High / Low) /
39 Flushing Ring
40
41 Mounting Bracket
OPTIONS 42 LCD Indicator on Transmitter
43 Valve Manifold
44
45
46 Manufacturer
PURCHASE
47 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Dew Point Analyzer FORM: 604
PROJECT TAG
CLIENT : PERTAMINA
CONTRACTOR : CPPHK UNIT
P. O. CASE
ITEM SERVICE
Work No. 17139 P&ID NO.
LINE NO.
1 Class / NACE /
LINE 2 Size
3
4 Fluid Name
5 Fluid State
Max. Norm. Min. Units
6 Operating Pressure
FLUID DATA
7 Design Pressure
8 Operating Temperature
9 Design Temperature
10 Flow
11 Density
12 Viscovity
13 Principle
14 Accuracy
15 Stability
16 Sensitivity
17 Output Signal Comm. Protocol
18 Dew Point Measurement Range to
19 Inlet Sample Gas Pressure
TRANSMITTER
20 Typical Sample Flow Rate
21 Mounting
22 Enclosure Protection
23 Power Supply / Power Consumption
24 Cable Entry
25 Area Classification
26 Ex Approval
27 Ex Certification
28
29
30 Sensor Element
31 Connection Size & Rating
32 Connectin Material
SENSOR 33 Body/Tube Material
34 Insertion Length
35 Accessories
36
37
38
39 Manufacturer
PURCHASE 40 Model
41
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Control Valve FORM: 511
EPC OF LAWE-LAWE FACILITIES RDMP
CLIENT : PERTAMINA PROJECT RU-V BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
1 Process Fluid / State /
S Units Max. Norm. Min. Shut-Off @Base
E
2 R
Flow Rate
3 V Inlet Pressure
I
4 C Differential Pressure
E
5 Inlet Temperature
6 C MW / Density /
O
7 N Specific Heat Ratio
8 D Compress. Factor
I
9 T * Required Cv
I
10 O * Travel %
11 N Allowable / * Predicted Noise dBA / / /
12 Critical Pressure
13 L Pipe Line Size / In / / 52 * Type
14 I Schedule / Class Out / / 53 * MFR & Model /
N
15 E Pipe Insulation / NACE / 54 A On / Off Modulating
16 55 C Fail Action
T
17 V * Type 56 U * Max Allow. Press.
A
18 A * Size ANSI Class 57 T * Min Required Press.
L
19 V Design Press Max/Min / 58 O Avail. Air Supply Press. Min / Max to
E R
20 Design Temp Max/Min / 59 * Bench Range
21 B MFR & Model / 60 Air Fail Lock Set at
O
22 D * Body / Bonnet Matl 61 Stroke Time
Y 62 Input Signal/Comm.Protocol /
23 * Liner Material
Flange Size / 63 P * Type
24 / In / /
O
25 Rating / Facing Out / / 64 S * MFR & Model /
B
I
26 O Flange Face Finish 65 T * On Incr Signal Output Incr / Decr
N
* Flow Direction I Gauges Bypass
27 N 66 O
E
28 T * Type of Bonnet 67 N * Cam Characteristic Light Prot Dev
E
29 Lube & Iso Valve / 68 R Electric / Pneu. Conn. /
30 * Packing Material 69 Ex Approval / Certification /
31 * Packing Type 70 Tag No.
32 * Type 71 Type / Quantity /
33 * Size Rated Travel 72 MFR & Model /
34 * Characteristic 73 S
De-Energized
35 * Balanced / Unbalanced 74 O Voltage Manual Reset
T V
36 * Rated CV/FL/Xt / / 75 Electric / Pneu. Conn. /
R
37 I * Plug / Ball / Disk Material 76 Ex Approval / Certification /
M
38 * Seat Material 77 Tag No.
39 * Cage / Guide Material 78 Type / Quantity /
40 * Stem Material 79 S * MFR & Model /
41 * Hardening Material 80 W Contacts / Rating /
I
42 Leakage Class 81 T Actuation Points
C
43 Area Classification 82 H Electric Connection
S A
44 P C Limit Stop 83 Ex Approval / Certification /
E C Tag No.
45 C E
Handwheel 84
46 I S Volume Tank 85 A * MFR & Model /
A S I
47 L O Booster Relay 86 R * Set Pressure
S R Noise Reduction Plate S
48 I
87 E
Filter Gauge
49 / E Trip Valve 88 T Pneumatic Conn.
S
50 Partial Stroke Test 89
51 Fire Proof 90
Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Automatic Inline Sampler FORM: 605
EPC OF LAWE-LAWE FACILITIES RDMP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
59 Standard
60 Display
SAMPLE 61 Security Option
CONTROLLER
62 Power Supply / Rating
63 Hazardous Area Class
64 Communication Protocol Class
65 Type / Connection /
66 Body Material / Wetted Part Material /
FLOW
67 Flow Range
INDICATOR
SWITCH 68 Enclosure Class / Enclosure Material /
69 Switch Rating / Contact Type /
70 Switch Element Material
71 Pump Type / Pump Size /
72 Pump Capacity / Pump Seal /
MOTOR
DRIVEN 73 Flange Connection
PUMP 74 Power Supply / Pump bHP/bkW Rating
75 Manufacturer
76 Size / Class /
77 Standard /
AUTO SAMPLER 78 Actuator Driver
79 Grab Size
80 Max Grab Size
81 Accessories
82 Power Supply / Rating
83 Temperature Control
ELECTRIC HEATER
84 Accessories
85 Manufacturer
86 Capacity
87 Total Can
PORTABLE 88 Max. can Weigth dry
SAMPLE
89 Material
RECEIVER
90 Connection
91 Accessories
92 Power Supply / Rating
SAMPLE 93 Classification
RECEIVER 94 Sensing Device
WEIGHT
SYSTEM 95 Max. Load
96 Output Signal
97 Accessories
98 Type
99 Explosion Protection
100 Power Supply/ Rating
LIGHTING SYSTEM101 Accessories
102 Manufacturer
103
104
105
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Temperature Transmitter FORM: 412
EPC OF LAWE-LAWE FACILITIES RD RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
P. O. CASE
ITEM SERVICE
Work No. 26076 P&ID NO.

1 Process Fluid / State /


Max. Norm. Min. Units
2 Operating Pressure
3 Operating Temperature
4 Flow Rate
SERVICE
5 Density
CONDITIONS
6 Spec. Gravity
7 Viscosity
8 Molecular Mass
9 Design Pressure
10 Design Temperature
LINE OR 11 Class / NACE / -
EQUIPMENT 12 Line No. Equipment No.
13 Type Tolerance Class
14 Measuring Range (Temperature) to
15 Wire Configuration
ELEMENT 16 Element Length
17 Element Diameter
18 Capillary Length -
19 Capillary Material -
20 Sheath Material Insulation Material
21 Type
EXTENSION 22 Size
ASSEMBLY 23 Extension Length (N)
24 Material
25 Mounting Type Accuracy
26 Output Signal Power Supply
27 Enclosure Class Signal Cable Conn.
TRANSMITTER 28 Area Classification Ex Approval
29 Ex Certification
30 Housing Material
31 Burn Out Temperature Element
32 LCD Indicator
33 Type
34 Construction
35 Shape
36 Process Connection / /
37 Flange Face Finish
WELL 38 Element Connection
39 Material
40 Insertion Length (U)
41 Insertion Angle (deg)
42 Well Dimension Root Dia. = Tip Dia. =
43 Bore Dia. = Tip Thickness =
44
45 Mounting Bracket
OPTIONS
46 Stainless Steel Nameplate
47 Manufacturer
PURCHASE
48 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Temperature Gauge FORM: 403
EPC OF LAWE-LAWE FACILITIES RDMP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 Line No.
1 Process Fluid / State /
Max. Norm. Min. Units
2 Operating Pressure
3 Operating Temperature
4 Flow Rate
SERVICE
5 Density
CONDITIONS
6 Spec. Gravity
7 Viscosity
8 Velocity
9 Molecular Mass
10 Design Pressure
11 Design Temperature
LINE OR 12 Class / NACE / PWHT / /
EQUIPMENT 13 Line Size Equipment No.
14 Steam Out / Dry Out
15 Type
16 Stem Diameter Stem Length
17 Stem Material
ELEMENT 18 Filled System
19 Filled System Compensation
20 Capillary Material
21 Capillary Length
22 Stem Position
23 Measuring Range (Temperature) to
24 Nominal Accuracy
25 Mounting (Integral / Remote)
INDICATOR 26 Dial Size
AND CASE 27 Dial Color
28 Case Style (Connection Location)
29 Case Material
30 Window
31 Enclosure Class
32
33 Type
34 Construction
35 Shape
36 Flange Size / Rating / Facing / /
37 Flange Face Finish
WELL 38 Thermometer Connection
39 Material
40 Immersion Length
41 Insertion Length (U)
42 Lagging Extension Length (T)
43 Well Dimension Root Dia. = Tip Dia.=
44 Inside Dia. = Tip Thickness =
45 Mounting Bracket
OPTIONS
46
47 Manufacturer
PURCHASE
48 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Smoke Detector FORM: 615
CLIENT : PT. PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. LINE NO.
1 Installation Location
GENERAL 2
3
4 Detector Type
5 Coverage Area
6 Operating Environment
7 Circuit Type
8 Contact Rating
9 Automatic Re-Setting
DETECTOR 10 Indication
11 Power Supply Lightning Portection Device
12 Enclosure Class Signal Cable Conn.
13 Area Classification Ex Approval
14 Ex Certification Certification
15 Current Consumption
16 Enclosure Material
17 Mounting
18
19 Tagging
OPTIONS 20 Mounting Base
21 End of Line Resistor
22 Round Box
23 Remote Indicator
24 Manufacturer
PURCHASE
25 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Restriction Orifice FORM: 121
EPC OF LAWE-LAWE FACILITIES RDMP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
1 Process Fluid / State /
Max. Norm. Min. Units
2 Flow Rate
3 Pressure
4 Temperature
SERVICE
5 Density
CONDITIONS
6 Specific Gravity
7 Specific Gravity at Base
8 Viscosity
9 Molecular Weight
10 Specific Heats CP/CV
11 Compressibility Factor Z
12 Velocity
13 Vapor Pressure
14 Design Pressure
15 Design Temperature
16 Base Pressure Base Temperature
17 Class / NACE / PWHT / /
LINE 18 Size / Schedule / Line ID / /
19 Steam Out / Dry Out
20 Type
21 Required Pressure Drop kgf/cm²-g
BASIS
22 Size / Rating
23
24 Size / Rating / Facing / /
25 Bore Diameter (d)
26 Diameter Ratio (beta = d/D)
ORIFICE
PLATE 27 Material
28 Thickness
29 Ring Material and Type /
30 Bolt & Nut Material
31
32
33 Type
34 Number of Stage
35 End Connection
MULTISTAGE 36 Flange Size / Rating / Facing / /
ORIFICE 37 Flange Face Finish
38 Plate Material
39 Body Material
40 Flange Material
41 Bore Diameter (d)
42 Thickness
43 Bolts & Nut Material
44
45
46 Manufacturer
PURCHASE 47 Model
48
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Remote indication Lamp FORM: 704
CLIENT : PT. PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. LINE NO.
1 Installation Location
GENERAL 2
3
4 Indication Type
5 Service Type
6 Operating Environment
7 Circuit Type
8 Indication
9 Power Supply Lightning Portection Device

DETECTOR 10 Enclosure Class Signal Cable Conn.


11 Area Classification Ex Approval
12 Ex Certification Certification
13 Current Consumption
14 Enclosure Material
15 Mounting
16
17
18
19 Tagging
OPTIONS 20 Mounting Base
21 End of Line Resistor
22 Round Box
23
24 Manufacturer
PURCHASE
25 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Radar Level Transmitter FORM: 224
EPC OF LAWE-LAWE FACILITIES RMDP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076
1 Process Fluid / State /
2 Process Fluid / State (Interface / Light_Fluid) /
Max. Norm. Min. Units
3 Operating Pressure
SERVICE 4 Operating Temperature
CONDITIONS 5 Operating Density
6 Operating Density (Interface / Light_Fluid)
7 Dielectric Constant
8 Dielectric Constant (Interface / Light_Fluid)
9 Viscosity
10 Design Pressure
11 Design Temperature
12 Class / NACE / PWHT / /
EQUIPMENT 13 Equipment No.
14 Steam Out / Dry Out
15 Type
16 Probe Length / Material /
17 Mounting
SENSOR 18 Process Connection
19 Flange Size / Rating / Facing / /
20 Flange Material / Flange Face Finish /
21 Sealing Ring Material
22 Sensor / Probe Material (wetted)
23 Guide Pipe Connection
24 Mounting Style
25 Vessel Connection Upper /
26 (Size / Rating / Facing) Lower /
BODY / CAGE 27 Center-to-Center of Vessel Conn.
28 Head Connection
29 Vent Connection / Drain Connection /
30 Flange Face Finish
31 Chamber Material
32 Measuring Span (Length) to
33 Measuring Range (%) to
34 Output Signal Comm. Protocol
35 Power Supply Lightn. Protect Device
TRANSMITTER
36 Enclosure Class Signal Cable Conn.
37 Area Classification Ex Approval
38 Ex Certification Accuracy
39 Burn Out Action
40 Mounting Bracket
41 LCD Indicator on Transmitter
OPTIONS
42 Aux. Signal
43
44 Manufacturer
PURCHASE
45 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Radar Level Tank Gauge FORM: 231
EPF OF LAWE-LAWE FACILITIES RMDP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076
1 Process Fluid / State /
2
Max. Norm. Min. Units
3 Operating Pressure
SERVICE 4 Operating Temperature
CONDITIONS 5 Operating Density
6 Dielectric Constant
7 Viscosity
8 Design Pressure
9 Design Temperature
10 Liquid Level Minimum / Maximum /
11 Tank No. / Tank Type / Tank Material / /
TANK
12 Tank Height / Tank Diameter / Max. Capacity / /
13 Type / Antenna Type / Antenna Material
14 Enclosure Class / Ex Certif. / Ex Approval
15 Mounting / Sealing Ring Material
16 Flange Size / Rating / Facing / /
RADAR 17 Flange Face Finish
GAUGE 18 Flange Material / Housing Material
SYSTEM 19 Measuring Span (Length) to
20 Measuring Range (%) to
21 Measurement Principle / Accuracy
22 Signal Processing / Operating Frequency
23 Power Supply / Power and Signal Connection
24 Quantity and Function
25 Housing Material / Area Classification
26 Primary Bus Port / Primary Bus Protocol
TANK HUB Enclosure Class / Ex Certif. / Ex Approval
27
28 Power Supply / Electrical Connection
29 Local Display
30 Type / Sheath Material
31 Element Type / No. of Element
TEMPERATURE
SENSOR 32 Water Level Sensor / Active Length
33 Process Conn. / Process Conn. Material
34 Flange Size / Rating / Facing
35 Flange Face Finish
36 Anchor / Weight
37
38 Output Signal Comm. Protocol
39 Power Supply Lightn. Protect Device
40 Enclosure Class Signal Cable Conn.
TRANSMITTER
41 Area Classification Ex Approval
42 Ex Certification Accuracy
43 Housing Material
44 Mounting Bracket
OPTIONS 45 Calibration Certificate
46 Material Traceability Certificate
47 Manufacturer
PURCHASE
48 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Pressure Safety Valve FORM: 521
EPC OF LAWE-LAWE FACILITIES RMDP
CLIENT : PT. PERTAMINA PROJECT RU-V BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
1 Line Class In Out
2 Line Size In Out
GENERAL 3 Steam Out / Dry Out
4 Full Nozzle / Semi Nozzle
5 Safety or Relief
6 Conv. ,Bellows,Pilot Op.
7 Bonnet Type
8 Size: Inlet Outlet
CONNECTION 9 Rating: Inlet Outlet
10 Facing: Inlet Outlet
11 Finish: Inlet Outlet
12 *Body and Bonnet
13 *Seat Disk
MATERIALS 14 *Resilient Seat Seal Gasket
15 *Guide Rings
16 *Spring *Bellows
17 NACE / PWHT /
18 Cap. Screwed or Bolted
OPTIONS 19 Lever: Plain or Packed Bug Screen
20 Test Gag Inlet Bolt / Nut
21 Code
22 Cause
BASIS 23 Fluid State
24 Required Capacity
25 *Actual Capacity
26 Oper. Press. Set Press.
27 Oper. Temp. Rel. Temp.
28 Max. Norm. Min. Units
29 Design Pressure
30 Design Temperature
31 Spring Set Press.
32 Built-up Back Pressure
FLUID DATA
33 Constant
Superimposed
34
Back Pressure Variable
35 Total
36 *Cold Diff. Test Press.
37 % Allowable Over Press.
38 Overpressure Factor / Disch. Coeff. /
39 Compressibility Factor
40 Latent Heat of Vaporization
41 Ratio of Specific Heats
42 Relieving Viscosity
43 Relieving Density Molecular Mass
44 Barometric Press.
45 *Calculated Area
SELECTION 46 *Selected Area in²
47 *Orifice Designation
48 *Manufacturer
PURCHASE
49 *Model No.
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Pressure Gauge FORM: 301
EPC OF LAWE-LAWE FACILITIES RDMP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076
1 Process Fluid / State /
Max. Norm. Min. Units
2 Operating Pressure
3 Operating Differential Pressure
4 Operating Temperature
SERVICE
5 Density
CONDITIONS
6 Pulsation Vibration
7 Design Pressure
8 Design Temperature
9
10 Class / NACE / PWHT / /
LINE OR
EQUIPMENT 11 Line No. Equipment No.
12 Steam Out / Dry Out
13 Type
14 Element Material
15 Process Connection
16 Measuring Range (Pressure) to kgf/cm²-g
17 Nominal Accuracy
18 Mounting (Integral / Remote)
19 Dial Size and Color /
GAUGE
20 Case Material
21 Blow-Out Protection
22 Window Material
23 Socket Material
24 Connection Location
25 Movement Material
26 Enclosure Class
27 Vacuum Save Requirement
28
29 Type
30 Process Connection
31 Size / Rating / Facing / /
32 Flange Face Finish
DIAPHRAGM 33 Fill Fluid
34 Diaphragm Material
SEAL 35 Housing Material
36 Capillary Material
37 Capillary Length ( High / Low ) /
38
39 Overpressure Protector (Gauge Saver)
40 Pulsation Dampener (Snubber)
41 Liquid Filled (Yes / No)
OPTIONS 42 Valve Manifold
43 Syphon
44 Special Red marking / Set Pressure /
45
46 Manufacturer
PURCHASE
47 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Pig detector FORM: 702
EPC OF LAWE-LAWE FACILITIES RMDP RU-V
CLIENT : PT. PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
1 Process Fluid / State /
Max. Norm. Min. Units
2 Flow Rate
3 Operating Pressure
4 Operating Temperature
SERVICE
5 Density
CONDITIONS
6 Specific Gravity
7 Molecular Weight
8 Viscosity @37.8 degC
9 Design Pressure
10 Design Temperature
11
12
13
14
15
16
17 Class / NACE / PWHT / /
LINE 18 Size / Schedule / Line ID / /
19 Pipe Material
20 Pipe / Barrel Thickness
21 Detector Type
22 Flow Direction
23 Process Connection / /
24 Mounting Position
25 Mounting
26 Body Material
DETECTOR
AND 27 Internal Material
INDICATOR 28 Seal
29 Indicator Type
30 Manual Reset
31 Switch
32 Enclosure Class
33 Area Classification
34 Extention
35 Stand Out
36
37
38
39
40
41 Name Plate
42
OPTIONS
43
44
45
46 Manufacturer
PURCHASE 47 Model
48
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
pH Analyzer FORM: 601
CLIENT : PT. PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
P. O. CASE
ITEM SERVICE
Work No. 17139 P&ID NO.
LINE NO.
1 Class / NACE
59 /
LINE 2 Size
3
4 Fluid Name
5 Fluid State
Max. Norm. Min. Units
6 Operating Pressure
FLUID DATA
7 Design Pressure
8 Operating Temperature
9 Design Temperature
10 Flow
11 Density
12 Viscosity
13 Measurement Range to
14 Output Signal Comm. Protocol
15 Power Supply Lightn. Protect Device
TRANSMITTER
16 Enclosure Class Signal Cable Conn.
17 Area Classification Ex Approval
18 Ex Certification Accuracy
19 Mounting
20 Malfunction Current Signal
21 Type / Model No. /
22 Electrode Material
23 Temperature Element
SENSOR
24 Pressurization Unit
25 Sensor Cable Length
26
27
28 Type
29 Model No.
30 Process Connection
HOLDER 31 Holder Material
32 Elastomer Material
33
34
35 Cleaning Device
36 Sampling Conditioning System
OPTIONS
37 Name Plate
38 Sunshade
39 Mounting Bracket Accessories
40 Manufacturer
PURCHASE
41 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Orifice Plate and Flanges FORM: 101
EPC OF LAWE-LAWE FACILITIES RDMP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
1 Process Fluid / State /
Max. Norm. Min. Units
2 Flow Rate
3 Pressure
4 Temperature
SERVICE 5 Density
CONDITIONS 6 Specific Gravity
7 Specific Gravity at Base
8 Viscosity
9 Molecular Weight
10 Specific Heats CP/CV
11 Compressibility Factor Z
12 Quality % or Deg of Superheat
13 Velocity
14 Allowable Permanent Pressure Loss
15 Design Pressure
16 Design Temperature
17 Vapor Press. Critical Press.
18 Base Pressure Base Temperature
19 Class / NACE / PWHT / /
LINE 20 Size / Schedule / Line ID / /
21 Steam Out / Dry Out
22 Type / Pressure Taps /
BASIS 23 Measuring Range (Flow Rate) to
24 Differential Pressure to
25 Size and Flange Rating /
26 Bore Diameter (d)
27 Diameter Ratio (beta = d/D)
ORIFICE 28 Material
PLATE 29 Thickness
30 Ring Material and Type /
31 Drain or Vent Hole
32 Permanent Pressure Loss @ Max / Nor /
33
34 Type
35 Size, Rating and Facing / /
36 Flange Face Finish
37 Flange Material
ORIFICE
38 Bolts and Nuts Material
FLANGES
39 Gasket Material
40 Jack Screw Material
41 Nipple Type and Material for Press. Tap /
42 Pressure Taps Size and Orientation /
43 No. of Pressure Taps
44 Upstream Length / Downstream Length /
METER TUBE 45 Material / End Connection /
46
47 Manufacturer
PURCHASE
48 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
On Off Valve FORM: 514
EPC OF LAWE-LAWE FACILITIES RDMP
CLIENT : PT. PERTAMINA PROJECT RU-V BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
1 Process Fluid / State /
S Units Max. Norm. Min. Shut-Off @Base
E
2 R
Flow Rate
3 V Inlet Pressure
I
4 C Differential Pressure
E
5 Inlet Temperature
6 C MW / Density /
O
7 N Specific Heat Ratio
8 D Compress. Factor
I
9 T * Required Cv
I
10 O * Travel %
11 N Allowable / * Predicted Noise dBA / / /
12 Critical Pressure
13 L Pipe Line Size / In / / 52 * Type
14 I Schedule / Class Out / / 53 * MFR & Model /
N
15 E Pipe Insulation / NACE / 54 A On / Off Modulating
16 55 C Fail Action
T
17 V * Type 56 U * Max Allow. Press.
A
18 A * Size ANSI Class 57 T * Min Required Press.
L
19 V Design Press Max/Min / 58 O Avail. Air Supply Press. Min / Max to
E R
20 Design Temp Max/Min / 59 * Bench Range
21 B MFR & Model / 60 Air Fail Lock Set at
O
22 D * Body / Bonnet Matl 61 Stroke Time
Y 62 Input Signal/Comm.Protocol /
23 * Liner Material
Flange Size / 63 P * Type
24 / In / /
O
25 Rating / Facing Out / / 64 S * MFR & Model /
B
I
26 O Flange Face Finish 65 T * On Incr Signal Output Incr / Decr
N
* Flow Direction I Gauges Bypass
27 N 66 O
E
28 T * Type of Bonnet 67 N * Cam Characteristic Light Prot Dev
E
29 Lube & Iso Valve / 68 R Electric / Pneu. Conn. /
30 * Packing Material 69 Ex Approval / Certification /
31 * Packing Type 70 Tag No.
32 * Type 71 Type / Quantity /
33 * Size Rated Travel 72 MFR & Model /
34 * Characteristic 73 S
De-Energized
35 * Balanced / Unbalanced 74 O Voltage Manual Reset
T V
36 * Rated CV/FL/Xt / / 75 Electric / Pneu. Conn. /
R
37 I * Plug / Ball / Disk Material 76 Ex Approval / Certification /
M
38 * Seat Material 77 Tag No.
39 * Cage / Guide Material 78 Type / Quantity /
40 * Stem Material 79 S * MFR & Model /
41 * Hardening Material 80 W Contacts / Rating /
I
42 Leakage Class 81 T Actuation Points
C
43 Area Classification 82 H Electric Connection
S A
44 P C Limit Stop 83 Ex Approval / Certification /
E C Tag No.
45 C E
Handwheel 84
46 I S Volume Tank 85 A * MFR & Model /
A S I
47 L O Booster Relay 86 R * Set Pressure
S R Noise Reduction Plate S
48 I
87 E
Filter Gauge
49 / E Trip Valve 88 T Pneumatic Conn.
S
50 Partial Stroke Test 89
51 Fire Proof 90
Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Motor Operated Valve FORM: 512
EPC OF LAWE-LAWE FACILITIES RMDP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076 LINE NO.
1 Process Fluid / State /
Max. Norm. Min. Units
2 Inlet Pressure
SERVICE 3 Temperature
CONDITIONS 4 Design Pressure
5 Design Temperature
6 Max Differential Press. (Max Shutoff)
7 Class / NACE / PWHT / /
LINE 8 Size / Schedule / Line ID / /
9
10 Type
11 Code & Standard
12 Size
13 Rating
14 Bonnet / Cap
TYPE 15 Yoke / Stem
16 Connection
17 F to F/E to Dim.
18 Flange Dimension
19 Flange Size / Rating / Facing / /
20 Flange Face Finish
21 Body / Bonnet Material
22 Seats (Disc / Body)
23 Trim Stem / Shaft / Hinge Pin
MATERIAL 24 Disc Plate
25 Gasket material
26 G. Packing
27 Bonnet Bolt / Nut
OPERATION 28 Full Stroke Time (Open / Close)
29 Seat Leakage Class
OTHER
30
31 Enclosure Class Area Classification
32 Ex Approved Ex Certification
33 EX Power Supply KW Rating
34 Space Heater Insulation Class
35 Signal Cable Conn Power Cable
36 Position Indicator (Opening, Open / Close)
ACTUATOR
37 Local / Remote Control
38 Command Signal from Control Room
39 Status Signal to Control Room
40 Communication Protocol
41 Thermostat (Open / Close Torque Switch)
42 Local / Remote Indicator in CCR
43 Limit Switch (Open / Close / Intermediate)
44 Command (Open / Close / Other)
45 Manual Hand Wheel
ACCESSORIES
46
47 Manufacturer (Valve & Actuator)
PURCHASE
48 Model (Valve & Actuator)
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Manual Call Point FORM: 613
CLIENT : PT. PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. LINE NO.
1 Installation Location
GENERAL 2
3
4 Type
5 Colour
6 Reset Type
7 Operating Environment
8 Output Signal
9 Circuit Type
DETECTOR 10 Contact Rating
11 Automatic Re-Setting
12 Indication
13 Power Supply Lightning Portection Device
14 Enclosure Class Signal Cable Conn.
15 Area Classification Ex Approval
16 Ex Certification Certification
17 Enclosure Material
18 Mounting
19 Tagging
OPTIONS 20 Mounting Base
21 End of Line Resistor
22 Round Box
23 Manufacturer
PURCHASE 24 Model
25
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
703_Linear Heat Detector FORM: 703
CLIENT : PT. PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. LINE NO.
1 Installation Location
GENERAL 2
3
4 Detector Type
5 Temperature Rating
6 Operating Environment
7 Output Signal
8 Circuit Type
9 Power Supply Lightning Portection Device

DETECTOR 10 Enclosure Class Signal Cable Conn.


11 Area Classification Ex Approval
12 Ex Certification Certification
13 Mounting Type
14 Terminal Box
15 Heat Detecting Cable Length
16
17 Mounting Bracket
18 Testing Kit
19 Installation Accessories
OPTIONS 20 Name Plate
21 Automatic Self Testing Features
22 Cable Gland
23
24 Manufacturer
PURCHASE
25 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Level Gauge FORM: 211
EPC OF LAWE-LAWE FACILITIES RDMP RU-V
CLIENT : PT. PERTAMINA PROJECT BALIKPAPAN TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. 26076
1 Process Fluid / State /
2 Process Fluid / State (Interface / Light_Fluid) / /
Max. Norm. Min. Units
3 Operating Pressure
4 Operating Temperature
SERVICE
5 Operating Density
CONDITIONS
6 Operating Density (Interface/Light Fluid)
7 Viscosity
8 Design Pressure
9 Design Temperature
10
11 Class / NACE / PWHT / /
EQUIPMENT 12 Equipment No.
13 Steam Out / Dry Out
14 Type
15 Visible Length to
16 Center-to-Center of Vessel Conn.
17 Glass Size
18 Sections
19 Connection Location
GAUGE
20 Process Connection
21 Flange Size / Rating / Facing / /
22 Flange Face Finish
23 Flange Material
24 Chamber Material
25 Cover Material
26 Gasket Material
27 Glass Material
28 Shield
29 Non-frosting Extension
30 Float Material
31 Indicator Type
32 Vent Connection Drain Connection
33
34 Illuminator
35 Calibration Scale
OPTIONS 36 Gauge Cock with Ball Check
37
38
39 Manufacturer
PURCHASE 40 Model
50
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
Heat Detector FORM: 614
CLIENT : PT. PERTAMINA PROJECT TAG
CONTRACTOR : CPPHK UNIT
REQ No. CASE
P. O. SERVICE
ITEM P&ID NO.
Work No. LINE NO.
1 Installation Location
GENERAL 2
3
4 Detector Type
5 Temperature Rating
6 Operating Environment
7 Output Signal
8 Circuit Type
9 Contact Rating
DETECTOR 10 Automatic Re-Setting
11 Indication
12 Power Supply Lightning Portection Device
13 Enclosure Class Signal Cable Conn.
14 Area Classification Ex Approval
15 Ex Certification Certification
16 Current Consumption
17 Enclosure Material
18 Mounting
19 Tagging
OPTIONS 20 Mounting Base
21 End of Line Resistor
22 Round Box
23 Remote Indicator
24 Manufacturer
PURCHASE
25 Model
Notes:

Remarks:

No. By Date Chkd Appr Revision


DOC: PAGE
EPC OF LAWE-LAWE FACILITIES RDMP
RU-V BALIKAPAN
Doc. No.: 26076-850-JPD-422-L0001 INSTRUMENT DATASHEET FOR Rev No. : 000
PRESSURE TRANSMITTERS FOR
Job No. : 26076 Page No. : 4 / 6
UNLOADING LINE
1 Tag Number 422-PT -401
2 Service Pressure at Unloading Line in Lawe-Lawe
3 P&ID Number 26076-850-M6-422-L0002
4 Line Number / Equipment Number 422-P-402-48''-A GR.X-52 12.7MM W.T.
5 Area Classifica on Required Cer fica on Zone 2,Gr. IIB, Class T4 IECEx Ex'd'
6 Ambient Temperature: Min Max 23 °C 37 °C
GENERAL
7 Line Size 48 in
8 Piping Material X-52
9
10 Fluid Name Fluid State Crude Oil Liquid
PROCESS 11 Opera ng Press. kgf/cm²-g Opera ng Temp. °C 3 ~ 3.5 39.4 ~ 39.5
CONDITION 12 Design Press. kgf/cm²-g Design Temp. °C 20 55
13 Density kg/m³ Kinema c Viscosity at 37.8 ℃ 845 ~ 859 8.6 ~ 11.7
14 Type 2-Wrie SMART Type
15 Instrument range : Kg/cm2-g VTA
16 Calibra on Range : Kg/cm2-g 0 ~ 6
17 Accuracy Power Supply ±0.1% of full scale 24 VDC (Loop-powered)
18 Local Indicator Surge Protec on Yes,LCD Yes
19 Output Signal Overrange Protec on 4 - 20 mA, HART7 Yes
20 Element Type Element Material Diaphragm 316 SS
21 We ed Part Materials 316 SS
TRANSMITTER
22 O-ring Material Fill Fluid Teflon Silicone
23 Enclosure Material Pain ng Cast Aluminum Alloy Manufacturer Standard
24 Bolts Nuts Material N/A
25 Vent Drain N/A N/A
26 Process Connec on Electrical Connec on 1/2" NPTF M20
27 Zero Adjustment Span Adjustment Internal / External Internal
28 Electrical Protec on Enclosure Protec on Ex ‘d’ (Flameproof) IP65
29 Up-Scale Burnout Down-Scale Burnout - YES
30 Type Process Connec on N/A N/A
DIAPHRAGM 31 Diaphragm Material Fill Fluid N/A N/A
SEAL 32 Capillary Length Flushing Connec on N/A N/A
33 Top Housing Material Connec on to Instrument N/A N/A
34 Type Material 2-Way Valve Manifold 316 SS
MANIFOLD 3/4"NPT(M)-1/2"NPT(F) ,2-Va. Manifold,316SS ,Teflon,
35 Size
Pkg. Plugged Vent
36 Unit Scale External Grounding Kg/cm2-g Yes
316L SS, c/w U-Bolts, for 2" Yes
37 Moun ng Brackets Internal Meter
OPTIONS pipe moun ng
38 Name Plate Scale Yes, engraved in 316 SS plate 0~6 Linear
39 mA meter Internal diagnose Yes Yes
40 Manufacturer As per AML
41 Model No. VTA
PURCHASE
42 Material Requisi on Number 26076-110-MRA-EFX0-L0023
43 Purchase Order Number To be determined later
Notes :
1. VTA: Vendor to Advise; TBA: To be Advised
2. Sunshade to be provided by Vendor.
3. Moun ng accessories, such as fi ngs and tubing , bracket ,and so on should be provided be vendor.
4. For more details about name plate please refer to 26076-110-3PS-JQ06-L0001 General Instrumenta on Specifica on(Amendment).
EPC OF LAWE-LAWE FACILITIES RDMP
RU-V BALIKAPAN
Doc. No. : 26076-850-JTD-422-L0001 INSTRUMENT DATASHEET FOR Rev No. : 000
TEMPERATURE TRANSMITTER FOR
Job No. : 26076 Page No. : 4 / 6
UNLOADING LINE
1 Tag Number 422-TT -401
2 Service Temperature at Unloading Line in Lawe-Lawe
3 P&ID Number 26076-850-M6-422-L0002
4 Line Number / Equipment Number 422-P-402-48''-A GR.X-52 12.7MM W.T.
GENERAL 5 Area Classifica on Required Cer fica on Zone 2, Gr. IIB, Class T4 IECEx Ex’d’
6 Ambient Temperature: ℃ Min Max 23 °C 37 °C
7 Line Size 48 in
8 Pipe Insula on Pipe Material N/A X-52
9
10 Fluid Name Fluid State Crude Oil Liquid
11 Design Press. bar-g Opera ng Press. kgf/cm²-g 20 3.3 ~ 3.5
12 Design Temp. °C Opera ng Temp. °C 55 39.4 ~ 39.5
PROCESS
13 Min. Flow Rate Max. Flow Rate US gal/min 6000 8000
CONDITION
14 Density kg/m³ 845 ~ 859
15 Kinema c Viscosity at 37.8 ℃ 8.6 ~ 11.7
16 Velocity m/s 1.94
17 Type 2-Wire Universal SMART Type with HART7
18 Enclosure Material Pain ng Cast Aluminum alloy General Note 5
19 Input Sensor Type Input Sensor Quan ty RTD One
20 Output Signal 4 - 20 mA, HART7
21 Accuracy Power Supply ±0.05% of span 24 VDC
22 Local Indicator Transient Protec on Yes, integral LCD Yes, integral
TRANSMITTER 23 Characteris c Curve Digital Communica on Linear Output Yes, HART 7
24 Configura on of wire 2-Wire Loop Powered
25 Electrical Connec on M20
26 Instrument range : ℃ VTA
27 Calibra on Range : ℃ 0 ~ 60
28 Electrical Protec on Enclosure Protec on Ex ‘d’ (Flameproof) IP65
29 Adjustable Zero and Span Burnout Direc on Yes Upscale
30 Measurement Element Accuracy Class Single Pt100 RTD Class A
31 RTD Wire Connec on 3-Wire RTD
TEMPERATURE 32 Sheath Material 316 SS with Magnesium Oxide insula on
SENSOR 33 Sheath Diameter Sheath Length 6mm OD (minimum) To suit Thermowell Length
34 Moun ng Form Electrical Connec on Suitable for ver cal &horizontal M20
35 Head Extension Connec on to Thermowell Extension Union Nipple, 316 SS 1/2" NPTM
36 Thermowell Type Van stone type ,2inch NPS flange
37 Material 316 SS
38 Pressure Ra ng Class 300 #
39 Construc on Type / Shape Drilled Bar Stock, Tapered
40 Stamping VTA
THERMOWELL 41 U Length Nozzle + Flange Length 265 mm 120mm
42 Capillary Length VTA
43 Plug and Chain Yes
44 Root Diameter mm Tip Diameter mm 27 16
45 Bore Diameter 6.6mm
46 Thermowell Calcula on SME PTC 19.3 latest version
47 Unit Scale External Grounding °C Yes
OPTIONS
48 Moun ng Brackets Name Plate N/A Yes, engraved in 316 SS plate
49 Manufacturer As per AML
50 Model No. VTA
PURCHASE
51 Material Requisi on Number 26076-110-MRA-GEJ-00023
52 Purchase Order Number TBA
Notes :
1. VTA: Vendor to Advise; TBA: To be Advised.
2. Nozzle, flanges, insula on gasket, bolt & nut assembly and other installa on accessories shall be provided by vendor.
EPC OF LAWE‐LAWE FACILITIES RDMP 
  RU‐V BALIKPAPAN   
Doc. No.  : 26076‐910‐JFD‐422‐L0001  INSTRUMENT DATASHEET FOR FLOW  Rev No.  : 00C 
Job No.  : 26076  METER FOR TRANSFER LINE  Page No.  : 4 / 5 
 
1. Tag number  422‐FT‐501 
2. Service  Crude oil transfer line 
3. P&ID number  26076‐910‐M6‐422‐L0001 
4. Line number  422‐P‐502‐20"‐API 5L GR.X‐52 12.7mm.W.T. 
General 
5. Location  Pig launcher area of Lawe‐Lawe transfer line 
6. Area Classification  Zone 2 Group IIB T4 
7. Piping size  20inch 
8. Piping material  X52 
9. Operating Temperature :℃  31.4 ~ 43.7 
10. Design Temperature :℃  56 
Process condition  11. Operating Pressure    :kg / cm2 g  12.5 ~ 13.5 
12. Design Pressure    :kg / cm2 g  31.3 
13. Kinematic Viscosity at 37.8 ℃  8.6~11.7 
14. Operate flow range    : m3/h  740~1900 
15. Mounting type  Inline Flow Meter with flange connection  
16. Measure mechanism  Time of flight 
17. Material of Sensors  316L SS (VTA) 
18. Flow Direction  Single Direction 
Sensor  19. Spool Pipe Material  Carbon steel 
20. Path number  VTA 
21. IP code  IP65 
22. Diameter  VTA 
23. Straight pipe   10D/5D (VTA) 
24. Pressure rating  Class 300 
25. Cable gland  M20x1.5 
26. Measuring range: m3/h  VTA 
27. Calibration Range: m3/h  0~2400 (VTA) 
28. Output signal  4 ... 20 mA HART; RS485 
29. Charact. curve  linear, increasing 
30. Power supply  24 V DC(Note3) 
Transmitter 
31. Display  LCD display 
32. Accuracy (total)   %  VTA Note2 
33. Repeatability     %  VTA Note2 
34. Fault diagnosis  Yes 
35. Housing material  Aluminum alloy(less than 0.4% copper) 
36. Over Voltage Protection  Yes 
Certifications  37. Explosion Proof Certification  IECEx Ex"d" 
Nameplate  38. Material  316SS 
39. Manufacturer&Model No.  VTA As per Approved Brand / Vendor List 
Mark 
40. Purchase Order Number  To be determined later 
Note:  
1. Installation accessories,such as bolt, nut, gasket, matched flange, sun‐shade ,straight pipe , pipe reducer , etc. shall be 
supplied by Vendor. 
2. Accuracy  and  repeatability  shall  be  suitable  with  the  minimum  criteria  of  PLDS  ability,  such  as  the  minimum  flow  loss 
detectable, accuracy of leak detection point, etc. Vendor is responsible to provide the complete system which is in fully 
compliance to the PLDS minimum criteria. 
3. External power supply (if required) shall be derived from PLDS RTU and fully covered in PLDS Vendor' scope 
4. Flow meter on SPM is not PLDS vendor scope. 
5. All required material for pipe straight length requirement, pipe reducer and other pipe fittings to meet minimum criteria 
of PLDS shall be provided by Vendor. 
 
 
 

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