Control System Scope of Work

Client : OQ Methanol
Project : DD For Methanol Export Line to New Liquid Jetty
DOC. TITLE:- CONTROL SYSTEM SCOPE OF WORK
DOC.No:- 7S72-MEL-C&A-SCOW-001
Tebodin & Partners LLC

Muscat Office
P.O. Box 716 • Postal Code 130 • Athaibah • Muscat • Oman
Telephone +968 24612 400 • Fax +968 24587 676
Trade register no. 1709640, Muscat
tebodin@tebodin.co.om • www.tebodin.com • www.tebodinme.com
Author :Manthiramoorthy
Telephone: +968 2421 5436
E-mail: msankaranarayanan@tebodin.co.om
Date: 02nd May, 2021

Project Number: 78046.00
Document number: 4399003
Revision: 01
Client: OQ Methanol Company LLC 1

Project: DD for Methanol Export Line to new Liquid Jetty
Tebodin & Partners LLC.
T&P Document Number: 4399003
Revision: 01
Date: 01/05/2021
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CONTROL SYSTEM SCOPE OF WORK
01 02-05-2021 AFT – Approved for Tendering MQA RMY AAR

00 20-12-2020 Issued for Review MQA RMY AAR
Rev. Date Description Author Checked Approved
© Copyright Tebodin
All rights reserved. No part of this publication may be reproduced or transmitted in any
form or by any means without permission of the publisher.

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TABLE OF CONTENTS
1. INTRODUCTION 5
1.1 DOCUMENT OBJECTIVE 5
1.2 SITE LOCATION 5
1.3 PROJECT OVERVIEW 5
1.4 PROJECT SCOPE 6
2. ABBREVIATIONS USED IN THE DOCUMENT 7
3. DEFINITION 8
4. APPLICABLE CODES AND STANDARDS 9
4.1 GENERAL 9
4.2 CONFLICTING REQUIREMENT 9
4.3 DEVIATION TO SPECIFICATION 10
4.4 CODE AND STANDARDS 10
5. ENVIRONMENTAL DATA 11
6. SCOPE OF WORK 11
6.1 GENERAL 11
6.2 DESIGN REQUIREMENTS 12
6.3 SCOPE OF MATERIAL SUPPLY 12
6.4 SECTION A (METHANOL PLANT AREA) 13
6.4.1 DCS SYSTEM (HONEYWELL) 13
6.4.2 FGS SYSTEM (SILVANI CS400 – AB PLC) 14
6.4.3 DEMOLITION SCOPE DCS (HONEYWELL) 16
6.4.4 DEMOLITION SCOPE METERING SYSTEM (AB PLC) 16
6.5 SECTION B (PIPERACK AREA) 16
6.6 SECTION C (NEW LIQUID JETTY AND JETTY CONTROL ROOM) 16
6.6.1 HONEYWELL – RUSIO (REMOTE UNIVERSAL SAFETY I/O) 18
6.6.2 HONEYWELL - FGS SYSTEM (AVAILABLE AT JETTY CONTROL ROOM) 19

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6.7 SECTION D (METHANOL FENCE UP TO EXISTING LOADING ARM) 21
6.8 UTILITY (IF APPLICABLE) 22
6.9 EXCLUSION 22
6.10 PLANNING AND SCHEDULE 22
7. TESTING REQUIREMENTS 22
8. DOCUMENT REQUIREMENTS 24
9. SPARE PARTS AND SPECIAL TOOLS 26
9.1 COMMISIONING SPARE PARTS 26
9.2 OPERATIONAL SPARE PARTS 27
10. TOOLS AND TEST EQUIPMENT 27
11. PACKAGE AND SHIPMENT 27
12. ASSURANCE /QUALITY CONTROL REQUIREMENT 28
13. GUARANTEE 29
14. REFERENCE DRAWINGS / DOCUMENTS LIST 29
15. APPENDIX A– TABLE OF COMPLIANCE 31

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1. INTRODUCTION
1.1 DOCUMENT OBJECTIVE
This document covers the requirements of Control Systems Scope of work required
for Methanol Export line and New Liquid Jetty facilities Project.
1.2 SITE LOCATION
The OQ Methanol COMPANY is located at Salalah free zone, Sultanate of Oman.
1.3 PROJECT OVERVIEW
OQ Methanol Company operated Methanol Loading Arms for exporting the

product through ships from Berth 30 in Port of Salalah. A new liquid jetty had been
constructed by Port of Salalah (POS) for handling liquid products. Piping service
corridor (Central Service Corridor – CSC) from proximity of Methanol plant till the
new liquid jetty is being constructed by Oman Gas Company for MOTC. As per
the agreement with Port of Salalah, OQ Methanol has to relocate the loading
arms or buy new loading arm after completion of central service corridor. As the
central service corridor is being completed OQ Methanol intend to engage
contractor for Procurement, Construction, commissioning of new Methanol export
line and New Liquid Jetty facilities and demolition of existing facilities. The
demolition activities to be carried out after approx. 3 months of successful
operation of the Methanol loading arm operations.

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1.4 PROJECT SCOPE
The project scope includes work related to Distributed Control System (DCS-
Honeywell), F&G System (Silvani CS400 and Allen Bradley – Control Logix), Metering
system (AB-PLC) available at Methanol Main control Building (MCB), Fire and gas
system (FGS) Honeywell available at New Jetty Control Room installed for OQ
Ammonia loading arm to be extended for OQ Methanol Loading arm. This system
scope of work required for the Methanol export line and New liquid jetty facilities
Project. The New Jetty Control Room is having both OQ Ammonia and OQ
Methanol PLC systems.
The Methanol Export line and Liquid jetty facilities project comprises of
under below three section.
1) Detailed Engineering (Muscat Engineering LLC): The detailed engineering of this
project had been awarded to the Muscat Engineering LLC (Tebodin), which is
completed, and engineering package is provided with the tender documents.
2) Procurement, Supply, Installation/Commissioning supervision of Three no.
loading arm (By separate loading arm contractor which is under procurement
stage)
3) Procurement, construction, and commissioning works for Methanol export line
and new liquid jetty facilities and demolition of existing facilities (By Contractor
for which this tender is being floated)
For the above Item # 3, the detailed scope of work is further divided into the
below four sections. Refer below figure for reference.
Figure: 1 : Plot plan with different sections

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Section A (Methanol Plant Area)
Section A consist of the Methanol Plant area. The pipeline and other facilities start
from Methanol Storage Tank 20-TK3401B/C up to the fencing of Methanol plant
area. The Main control room is located inside the Methanol Plant area. The section
A is marked up with Red color in above Figure.
Section B (Piperack Area)
Section B start from the Methanol plant fence area includes the culvert box and the
new pipe rack which is built by Oman Gas Company for MOTC and existing pipe
rack which is under Port of Salalah boundary. Section B ends at the Bridge 1 which is
under port of Salalah premises.
Section C (New Liquid Jetty and Local Control Room)
Section C start from end of Bridge 1 and the area allocated to OQ Methanol by
Port of Salalah for the loading arm, Jetty Local control room and Power sub-station.
The local control room is shared with OQ Ammonia plant.
Section D (Methanol fence up to existing loading arm)
Section D consist of the existing Methanol Export pipeline which is buried and the
loading arm facilities. This existing loading arm facilities is around 2.3 km from the
Methanol plant. The section D area mainly covers the demolition scope. The
demolition activities to be carried post three month of successfully Methanol
loading arm operation.
2. ABBREVIATIONS USED IN THE DOCUMENT
AC Alternating Current
DC Direct Current
AI Analog Input
AO Analog Output
DI Digital Input
DO Digital Output
SOFT Serial signal
FOC Fibre Optic Cable
DCS Distributed Control System

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FGS Fire & Gas System

ICTD Instrument Cable Termination Details
IEC International Electro technical Commission
IFB Interface box (Electrical / Instrument)
I/O Input / Output
ISA Instruments Society of America
ISO International Standards Organisation
SMC SALALAH Methanol company
LLC Limited Liability Company
SOW Scope of Work
UPS Un-interruptible Power Supply
3. DEFINITION
The following definitions shall apply for this specification:
Company : OQ Methanol Company LLC
Engineering Consultant : Muscat Engineering Company (MEC) Tebodin
Contractor : An agency/ organization appointed by the
COMPANY to execute the works as per the
Tender documents
Control System Vendor : Manufacturer/Supplier of DCS/FGS
(Honeywell) and Silvani-CS400 /Allen Bradley
PLC Control System Vendor supplied by
Contractor to execute the work as per the
Specification and scope of work
New Liquid Jetty Control Room: This is inside the New Liquid Jetty facilities and
sharing OQ Ammonia and OQ Methanol loading
arm PLC and controls
New Jetty Loading arm : OQ Methanol new Jetty loading arm is situation
approx. 750 Meter from the New Liquid Jetty

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Control room
Main Control Building : Is situated approx. 5.3 KM from the new Liquid Jetty
Control room and have OQ Methanol and OQ
Ammonia operation control panels

Shall : Mandatory requirement
Should : Strongly recommended
4. APPLICABLE CODES AND STANDARDS
4.1 GENERAL
The proposed modification to the DCS / FGS / PLC shall be in accordance with this
Specification and codes and standards referenced herein. Contractor/Control
System Vendor to demonstrate compliance to OQ specification. All
correspondence and documentation shall be in English.
Set of applicable codes, specifications and standards are listed in this document
under clauses 4.4. The applicable editions shall be the latest revisions in force on
the date of the enquiry requisition.
4.2 CONFLICTING REQUIREMENT
In the event of any conflict or contradiction between the OQ Standards and

Procedures the order of priority of the documents shall be in line with the highest
possible standards as follows:
First priority : Local laws, Decrees & statutory requirements
Second Priority : OQ Standards
Third Priority : National Standards
Fourth priority : International Standards
Where the OQ Technical Standards and Procedures refer to or amend

International Codes and Standards (e.g., API, ASME, DIN, BS, etc...), these
International Codes and Standards shall be deemed to be part of the
Specifications.
Contractor/Control System Vendor shall get the latest issues of all-relevant

Technical Standards and Procedures, International Codes and Standards, rules,
regulations, specifications, and documents.
Any deviation or amendments to the Technical Specifications and its priorities shall

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be subject to OQ approval.
Any work shown on the reference drawings or documents but not particularly
mentioned in this specification or vice-versa, shall be included in the system scope.
The omission from this specification of any items essential for the correct functioning
of any part of the specified equipment shall be brought to the attention of the OQ
Methanol Company. Failure to do this shall not absolve Control System Vendor /
Contractor from the supply, installation and commissioning of any equipment,
software or services required to achieve the full functioning of the system to the
intent of this specification.
The system scope of work is to supply and install the hardware and software as
required for making the system operational as per project requirements.
4.3 DEVIATION TO SPECIFICATION
The contractor in consultation with Control System Vendor shall provide a list of any
comments or exceptions to this specification. These shall be listed on the Table of
Compliance provided in the Appendix-H duly filled in . It shall be the responsibility
of Contractor to obtain the comments or exceptions to this specification from the
Control System Vendor/ sub-contractor(s)/other manufacturers and complete the
Table of Compliance provided in the Appendix-H.
Only those comments/exceptions that are agreed between the OQ and

Contractor will be incorporated into the requisition at the time of order.
Where a conflict in standards occurs then the contractor / Control System Vendor
shall seek a clarification from the OQ. Where a deviation from the standard is
required then Contractor / Control System Vendor shall make a formal request with
full supporting information attached to it, to facilitate evaluation of proposed
alternatives.
4.4 CODE AND STANDARDS
IEC 60079-10 Electrical Apparatus for Explosive Gas Atmosphere.

IEC 60529 Classification of Degrees of Protection Provided by
Enclosures.
IEC 60654-1 Industrial process measurement & control
equipment Operating conditions, part 1: Climatic
conditions.
ANSI/EIA 709-1 Control network protocol specification
ISA S18.1 Annunciator Sequences and Specifications

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5. ENVIRONMENTAL DATA
Refer to C6 Attachment document “Project Design Basis 50-551-MEL-PDB-001 “for

Environmental Data.
6. SCOPE OF WORK
6.1 GENERAL
The contractor shall be responsible for the modification to be carried out in DCS /
FGS / PLC, based on the information given in this document, its referenced
specifications, and standards, and accompanying drawings/documents.
It is Contractor responsibility to consult the respective Control System Vendor and

have their site survey to check and verify the scope of work in details prior to
submission of Technical bid, any addition or omission in this scope of work required
can be clarified during pre-bid clarification stage. During post bid clarification
there shall not be allowed for any commercial revision once the Technical and
Commercial offer is submitted as per the OQ policy.
It shall be the responsibility of Contractor to inform the OQ of any errors,

ambiguities, inconsistencies, or discrepancies which may be found to exist in any
document, specification or drawing submitted by the OQ. The OQ’s clarification
shall be final.
Any work shown on the reference drawings or document and not particularly given
in the document or vice versa, shall be included by contractor. The omission from
this document of any items essential for the correct functioning of any part of the
specified equipment shall be brought to the attention of the OQ. Failure to do this
shall not absolve contractor from the supply, installation and commissioning of any
equipment, software or services required to achieve the full functioning of the
system to the intent of this document.
Contractor to participate in Co-ordination meeting and perform timely execution

of all the Work to meet Project Scheduled Completion date. Control System
Vendor to co-ordinate with company, contractor / purchaser for completion of
work.

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A detailed schedule for the demolition and construction work shall be prepared by
Contractor and submitted to the Company for approval after the receipt of the
work order. Method statement shall be submitted for OQ review and approval.
All activities shall be planned without disturbing operation of the existing facilities
and work online where the plant is under running condition. All the necessary
precaution shall be taken by Contractor/ Control System Vendor prior to take the
work online when the plant is running condition. Contractor shall be responsible for
the satisfactory operation of the facility. Contractor / Control System Vendor
always shall be fully familiar with all the HAZARDS associated with the work to be
carried out and take all necessary measures to avoid any accident during
execution of the work.
Where alternatives are offered, they shall be fully described, and must be
accompanied by all pertinent engineering information, to facilitate evaluation of
alternatives.
6.2 DESIGN REQUIREMENTS
Contractor/Control System Vendor to ensure that existing DCS/FGS/PLC operation

shall not be affected during modification of the existing system. Modification shall
be conducted online, and contractor/ Control System Vendor shall prepare
method statement indicating risk assessment and mitigation plan for company
approval. Grouping and redundancy of input / output signal shall be as per
existing philosophy. Contractor/Control System Vendor shall ensure that the
response times of the system is not affected with the modification and shall
demonstrate the same to company.
The data base configuration and display development for proposed modification
shall be developed using available engineering station at site, if it is not available
then Contractor/Control System Vendor shall make their own arrangement for
carrying out system configuration at site. Contractor / Control System Vendor shall
confirm shutdown requirement for this modification.
6.3 SCOPE OF MATERIAL SUPPLY
Control System Vendor shall check existing spares and spare space (required for
Hardware & Software) as required based on Appendix-B (IO List) and attached
drawings to make the systems (DCS) / (FGS) / (PLC) meet functional project

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requirement. All the materials required for this work shall be identified during the
bidding stage and details shall be provided in the Tender bid. Post bid stage any
additional requirement with variation will not be accepted, it is contractor
responsibility to have Control System Vendor for taking site survey prior to
submission of Tender bid documents.
6.4 SECTION A (METHANOL PLANT AREA)
6.4.1 DCS SYSTEM (HONEYWELL)
As per below Table all new signals shall be interfaced and configured in existing
system and configuration shall be carried in DCS system to add the below signals.
Control
Total
Sr. Qt Existing System
Item Tag. No I/O No’s of
No y Cabinet Vendor/
I/O
Location
10-DCS-001
(Marshalling
Field / system Honeywell /
20-FT-34101
Instrument panel to be Main
20-FT-34102
1 s 4 AI AI = 4 confirmed Control
20-FT-34103
(Transmitte by Control Building
20-FT-34001B
rs) System
Vendor)
10-DCS-001
(Marshalling Honeywell /
Field
20-FCV-34101 / system Main
Instrument
20-FCV-34102 panel to be Control
2 s 3 AO AO = 3
20-FCV-34103 confirmed Building
(Control
by Control
Valves)
System
Vendor)
10-DCS-001
(Marshalling
20-FZSO-34101
Field / system
20-FZSC-34101
Instrument panel to be Honeywell /
20-FZSO-34102
3 s 6 DI DI=6 confirmed Main
20-FZSC-34102
(Limit by Control Control
20-FZSO-34103
Switch) System Building
20-FZSC-34103
Vendor)
The main activities included in Control System scope of work is:
 Verifying / confirming the availability of spare channels for field instruments above
noted, also Control System Vendor shall evaluate the controller load for the existing
DCS system for the additional signals so as capacity is adequate.

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 If any additional hardware is envisaged, then Control System Vendor shall verify the
space availability in the existing marshalling/system cabinet for the scope of supply.
 All signals are intrinsic safe , Control System Vendor to follow exiting philosophy for
same.
 Control System Vendor shall supervise the laying & termination of interconnection
wiring in system cabinet / Marshalling cabinets for all these new signals.
 Control System Vendor to configure all the I/O mentioned in the above list as per
the P & ID 7S72-PR1-34-005 and 7S72-PR1-34-002A. If these I/O are connected to
other P&ID, then same shall be configured as per the requirements.
 As per the P& ID and Instrument tag list Control System Vendor to configure alarms,
associated logics, control action, controllers, I/O channels, modification of existing
graphics page, creation of new graphic page and all other configuration required
as per the existing system.
 Control System Vendor to support the loop check, function check, logic test.
 The new configured tag shall be available with the existing PHD system.
 Control System Vendor to check the existing system and comply all the required
modification in addition of above-mentioned details.
 All the items required for above changes shall be carried out by Contractor /
Control System Vendor.
6.4.2 FGS SYSTEM (SILVANI CS400 – AB PLC)
As per below Table all new signals shall be interfaced and configured in existing
system and configuration shall be carried in FGS system to add the below signals.
Control
Total
Sr. System
Item Tag. No Qty I/O No’s Existing Cabinet
No Vendor/
of I/O
Location
GDF-26151
20-FGCP-26001
GDF-26152
Field (Marshalling / AB – PLC /
GDF-26153
F&G system panel to Main control
1 UV-26151 6 AI AI = 6
Instrumen be confirmed building
UV-26152
ts by Control
UV-26153
System Vendor)

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20-FGCP-26001
(Marshalling /
Field AB – PLC /
URA-26151 system panel to
F&G Main control
2 UYA-26151 2 DO DO=2 be confirmed
Instrumen building
by Control
ts
System Vendor)
20-FGCP-26001
(Marshalling /
Field AB – PLC /
system panel to
F&G MCP-26151 Main control
3 1 DI DI=1 be confirmed
Instrumen building
by Control
ts
System Vendor)
The main activities included in Control System Vendor scope of work are:
 Verifying / confirming the availability of spare channels for field instruments above
noted, Also Control System Vendor shall evaluate the controller load for the existing
FGS system for the additional signals so as capacity is adequate.
 If any additional hardware is envisaged, then Control System Vendor shall verify the
space availability in the existing marshalling/system cabinet for the scope of supply.
 Control System Vendor shall supervise the laying & termination of interconnection
wiring in cabinet for all these new signals.
 Control System Vendor to configure all the I/O mentioned in the above list.
 Additional tag to be added in the existing FGS system and Control System Vendor
to refer the Cause-and-Effect Diagram 7S72-FF3-00-001-D to configure the logic and
necessary alarms in the FGS system.
 Control System Vendor to configure tags, alarm, modification of existing graphics

page and creation of new graphic page and all other configuration required as
per the existing system.
 Control System Vendor to modify necessary graphics and additional tags and shall
be implemented and available across FGS system at Main Control Room and Fire
Station (Repeater signal), Modbus signal to DCS etc.

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 All the items required for above changes shall be carried out by Contractor /
Control System Vendor.
6.4.3 DEMOLITION SCOPE DCS (HONEYWELL)
 Control System Vendor to refer P & ID 7S72-PR1-34-002A and 7S72-PR1-34-002B for

the Instrument Tag for demolition scope.
 Control System Vendor to decommission these tags from the DCS system and all the
related graphic, controller, alarms point need to be decommission.
 Control System Vendor to refer the submitted loop diagram for details of the
Marshalling cabinets. All the cables coming from the field in the system cabinets
need to be removed.
6.4.4 DEMOLITION SCOPE METERING SYSTEM (AB PLC)
 The Metering system is having flow computer and dedicated PLC system.
Control System Vendor to refer the submitted drawing 7S72-VP-IN-004-204 wiring
details and PLC system details.
 Control System Vendor to decommission these tags from the DCS system and all the
related graphic, controller, alarms point need to be decommission.
 Control System Vendor to decommission all the system related with the metering
system available at the Main control building.
 All the cables/hardware from the Marshalling cabinet / System cabinets to be

decommission
 All the reference documents of the Metering system are attached with the bid
submission.
6.5 SECTION B (PIPERACK AREA)
 No system related scope for Section B.
6.6 SECTION C (NEW LIQUID JETTY AND JETTY CONTROL ROOM)
 The Control System Vendor to note that the loading arm vendor shall supply the
Siemens PLC for the 3 Nos of loading arm. There will be one HMI for Monitoring the
loading arm operation and one HMI equipped with visualization software for
loading arm.
 The slope tank level control, pressure indication (2 Nos), MOV ( 3 Nos) , pump
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indication (2 Nos ) shall be configured in the loading arm PLC. The tag details are
mentioned in below table.
Total Associated
Sr.
Item Tag. No Qty I/O No’s Cabinet Tags
No
of I/O
-LAH-34103
-LAL-34103
PAH-34105
LT-34103 PAL-34105
Instrumen
PT-34105 Loading arm
1 t Tag 3 AI AI = 3
PT-34111 vendor PLC PAH-34111
Number
Interlock for
low level
LAL-34103 to
trip the
pump 20-
P3404A/B
XZLO-34101
XZLC-34101
XZLO-34102
XZLC-34102 MOV on-off
XZLO-34103 indication
Instrumen Loading arm
XZLC-34103
2 t Tag 10 DI DI=10 vendor PLC
Pump on-off
Number
P-3404A-FDB and trip
P-3404B-FDB indication
P-3404A-XL
P-3404B-XL
HSO-34101
HSC-34101
Loading arm MOV on-off
Instrumen HSO-34102
vendor PLC commands
3 t Tag HSC-34102 6 DO DO-6
Number HSO-34103
HSC-34103
 The Contractor / Control System Vendor to refer P&ID 7S72-PR1-34-006 for above
mentioned tags. Contractor / Control System Vendor to configure/Commissioned
above tags in the Loading arm PLC.
 Contractor / Control System Vendor to configure graphics page as per the P&ID
7S72-PRI-34-006 and with consultation with OQ in the DCS (Main control Building).
The I/O signal available at the DCS is for view only.
 The I/O signal shall be available at DCS through Fiber Optic with Modbus signal.
Alongwith above I/O there shall be I/O / Alarm signal from the loading arm PLC to

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be available at DCS. (The details shall be provided once the loading arm contract
is finalized). The above I/O signal mentioned is minimum, additional tag shall be
provided once the loading arm procurement process is done.
 Control System Vendor to consider the FOC connection from Loading arm PLC
(Jetty Control Room) to the DCS system at Main control Building. All the necessary
hardware/software (i.e., Patch cord/ FOC convertor etc) required for this
communication shall be provided by the Contractor / Control System Vendor. The
contractor / Telecom System vendor to lay fibre optic cable from Jetty control room
to the Main control Building . The FOC communication between PLC and DCS shall
be FO cable having redundant configuration.
6.6.1 HONEYWELL – RUSIO (REMOTE UNIVERSAL SAFETY I/O)
 The RUSIO shall be supplied by the Contractor / Control System Vendor and to be
installed at the Jetty control room. Contractor / Control System vendor to refer the
attached New Jetty Control Room drawing “645295-2010-47D3-0001 JETTY
CONTROL ROOM DRAWING” for reference.
 The following item shall be under scope of supply for the RUSIO.
 Supply and configuration of new 1 (One) pair of redundant RUSIO module at

New Liquid Jetty control room.
 Supply of Universal Safety Cabinet enclosure (SS- IP66) for mounting the new
1(One) pair of redundant RUSIO modules and accessories.
 Establishment of RUSIO communication to identified SM controller in Methanol

Plant (Main Control Room) via Fiber Optic connections.
 Supply of FO single mode patch cables, MOXA converters and Fiber Optic
Patch Panels
 Power supply 24 V DC unit at Jetty as well as Methanol Main control Building.
 Existing Logic and graphics modification as applicable for this Project.
 SAT & commissioning assistance as per project requirement.
 RUSIO and FO connection setup and supervision
 Signal configuration and supervision of wiring
 Loop check, function check and graphic checks

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 Backup and handover
 The following deliverables shall be provided with RUSIO.
 Method statement
 Site survey report (Prior to submission of Tender bid)
 Loop drawing update/ markup
 Cabinet GA new drawing for RUSIO and SM GA update
 System Architecture, Power , Fibre connection and network drawing update
 I/O Assignment update
 Logic print out
 Graphics markup
 Controller loading calculation
 Power and heat load calculation
 SAT procedure
 As built drawing update
Loading arm Stage One Alarm (Refer P&ID 7S72-PRI-34-006 ) XA-34101 shall be
available at Honeywell Safety Manager at Main control Building. This alarm shall be
used in the ESD for tripping of Methanol loading Pump 20-P3401A/B/C. Control
System Vendor to refer existing ESD logic E84 and same shall be configured for this
alarm as new ESD logic ESD-101. Control System Vendor to refer Cause and Effect
diagram 7S72-PR1-00-023-06 for logic configuration.
 The alarm XA-34101 shall be hardwired connected from Loading arm PLC DO to the
RUSIO.
6.6.2 HONEYWELL - FGS SYSTEM (AVAILABLE AT JETTY CONTROL ROOM)
 Contractor / Control System Vendor to configure below F & G related tag in the
existing FGS system available at the Jetty control Room which is being used for
Ammonia Loading arm facility.

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Total Control
Sr.N No’s Existing System
Item Tag. No Qty I/O
o of Cabinet Vendor/
I/O 20-3500- Location
FGS-01
(Marshalli Honeywell
GDF-26851
ng / / Jetty
GDF-26852
system Control
Field GDF-26853
panel to room
F&G UV-26851
1 8 AI AI=8 be
Instrum UV-26822
confirmed
ents UV-26853
by Control
UV-26854
System
UV-26855
Vendor)
(Jetty
Area)
20-3500-
FGS-01
(Marshalli Honeywell
ng / / Jetty
URA-26851
system Control
Field UYA-26851
panel to room
F&G XA-26801 DO=
2 5 DO be
Instrum SOV-26851A 5
confirmed
ents SOV-26851B
by Control
System
Vendor)
(Jetty
Area)
20-3500-
FGS-01
Honeywell
(Marshalli / Jetty
ng / Control
Field system room
MCP-26851
F&G panel to
3 PSH-26851 3 DI DI=3
Instrum be
WS-26851
ents confirmed
by Control
System
Vendor)
(Jetty
Area)
The main activities included in Contractor /Control System Vendor scope of work
are:
 The Contractor /Control System Vendor to provide additional I/O rack with required
I/O cards for the above mentioned I/O channels. Contractor /Control System
Vendor shall evaluate the controller load for the existing FGS system for the
additional signals so as capacity is adequate.
 If any additional hardware is envisaged, then Contractor /Control System Vendor

shall verify the space availability in the existing marshalling/system cabinet for the
Revision: 01
Date: 01/05/2021
Page 21 / 32
scope of supply.
 Contractor /Control System Vendor shall supervise the laying & termination of
interconnection wiring in cabinet for all these new signals.
 Contractor /Control System Vendor to configure all the I/O mentioned in the above
list.
 Additional tag to be added in the existing FGS system and Contractor /Control
System Vendor to refer the Cause-and-Effect Diagram 7S72-FF3-00-001-D to
configure the logic and necessary alarms in the FGS system.
 Contractor /Control System Vendor to configure tags, alarm, modification of

existing graphics page and creation of new graphic page and all other
configuration required as per the existing system.
 Contractor /Control System Vendor to install one Aux Console for operating the
deluge valve DV-26851 with the push button HS-26851. The Aux Console shall be
provided in the Jetty control room with indication of Deluge valve open and close.
The design and supply of aux console shall be under Control System Vendor scope.
 Contractor /Control System Vendor to support the loop check, function check,
logic test.
 The Fire alarm shall be configured as per the submitted F&G cause and effect
diagram . This fire alarm along with the fault alarm shall be made available at the
Methanol Main control Building F & G system (Honeywell / Silvani-CS400-AB PLC).
 Control System Vendor to modify necessary graphics and additional tags and shall
be implemented and available across FGS system at Main Control Room and Fire
Station (Repeater signal).
Control System Vendor to check the existing system and comply all the required
6.7 SECTION D (METHANOL FENCE UP TO EXISTING LOADING ARM)
This section consists of mainly demolition scope. System scope is to refer the Cause-
and-Effect diagram 7S72-FF3-00-001-D and remove the ESD logic 84 once the new
Revision: 01
Date: 01/05/2021
Page 22 / 32
loading arm is in operation successfully. Control System Vendor to refer the loop
diagram 20-XA-34501 and remove the necessary cable from the Marshalling
cabinet and all the configurations exist for this loop shall be removed from the
system. Any other available I/O related with the existing loading arm shall be
removed/decommission.
6.8 UTILITY (IF APPLICABLE)
Control System Vendor shall review the capacity of 240 V AC UPS / 24 V DC power
supply available in the respective cabinets for the new loads and shall utilize the
same if found adequate. In case available power supply is not adequate, Control
System Vendor shall provide additional power supply in the cabinet from existing
power distribution panel. Vendor to check and highlight in case additional power
supplies required from electrical switchgear
6.9 EXCLUSION
Following are the exclusions from System scope of Supply
Supply and installation of field instruments.
Contractor shall clearly indicate any other exclusion apart from the above in their
Techno-commercial offer.
6.10 PLANNING AND SCHEDULE
The contractor is required to produce a detailed plan of activities for the project.
Contractor/Control System Vendor shall identify the shutdown requirement (if
required for modification) and communicate to company. The plan shall also
include the milestone for the project. Company Comments (received if any) shall
be discussed and mutually agreed for finalization of the implementation plan.
7. TESTING REQUIREMENTS
7.1 GENERAL
All equipment and materials shall be tested in accordance with the applicable
specifications, data sheets and code requirements as appropriate. The test
Procedures shall include, but not be limited to:
 Factory Acceptance Tests

 Integrated Factory acceptance Tests
 Site Acceptance Tests

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Date: 01/05/2021
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A complete plan for Control System Vendor/ Contractor factory and site
acceptance testing and system integration tests shall be submitted for COMPANY’s
review and approval. This plan must be complete and in sufficient detail to indicate
the exact nature of each test, time required, expected results and step by step
procedure.
Procedures of FAT and SAT shall include specific project test sheets that clearly state
the requirement of test, test equipment to be used, expected test result and actual
measured result. Exact project equipment shall be used for FAT test and same
equipment shall be delivered to site. Equipment that fails in FAT or SAT shall be
replaced immediately.
The Control System Vendor/ Contractor shall complete all internal inspection and
routine tests prior to inspection by the COMPANY’s, to ensure that the witnessed
testing is not prolonged by faultfinding and rectification. Faults or unsatisfactory
operations that result in abortive witness tests shall be rectified at the expense of the
System Vendor. Any expense incurred by the resulting from abortive tests will be
chargeable to System Vendor.
7.2 SITE ACCEPTANCE TESTS
The Contractor / System Vendor shall perform the site acceptance test at Job site in
accordance with an approved SAT procedure. The Contractor / System vendor
shall provide all the personnel, test facilities, equipment, and tools to assist with this.
The SAT procedure shall be prepared by the Contractor / System Vendor and
submitted for approval.
The testing shall demonstrate that the system satisfies all the requirements as stated
in the project documents. Any discrepancy noted during SAT period shall be
corrected by the vendor free of cost which shall also be include supplying required
hardware and software and carrying out modification. 100% testing of all
component equipment functions are required. The Contractor / System Vendor
shall prepare the test report in accordance with approved SAT plan for review and
approval of the end user.

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Date: 01/05/2021
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8. DOCUMENT REQUIREMENTS
8.1 APPLICABLE DOCUMENTS
All materials/equipment to be supplied shall be designed, manufactured, and

tested in accordance with the Technical Specifications and all Codes, Standards,
Material Specifications, and other documents referenced in the applicable sections
of the Technical Specification.
Documentation shall be considered an essential part of the system supplied.

Contractor / System Vendor shall submit drawings, data, manuals, hazardous area
certification, catalogues and other documents as required to adequately operate,
adjust, and maintain the system for the period of its life.
All literature, documentation, correspondence, and other printed matter pertaining

to the system shall be in English (U.K). With his bid, Contractor / System Vendor shall
provide a point-by-point compliance statement with this specification.
8.2 DOCUMENT STANDARDS
All drawings, specifications and documents generated by Contractor / System

Vendor shall be produced in accordance with project requirements and delivered
in hardcopy as well as electronically.
8.3 ENGINEERING DESIGN AND DOCUMENTATION
Contractor / System Vendor shall provide complete hardware equipment,

operations, and maintenance manuals, checklists, and all other applicable
documentation for each type of installed equipment.
The Contractor / System Vendor shall provide, in its entirety, software program
manuals, user guides, operations manuals and all other applicable documentation
for each type of installed software.
Database programming for systems software shall be carried out by Contractor /

System Vendor and shall be provided in hardcopy print and compatible softcopy.
The documentation shall typically include the following items, presented in a

Systems Design Manual:
 System design calculations

 System design drawings

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Date: 01/05/2021
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 Cable and equipment Schedules

 Wiring/ Interconnection / termination drawings
 System block diagrams and installation details
 Equipment functional description
 System functional descriptions
 Software system data structure
 System datasheets
 Cabinet face elevations
Contractor / System Vendor shall provide data sheet of each equipment /
component complying with the project specification in the specific datasheet
format attached to this specification.
The details provided on the data sheet shall be categorized as

 General Details
 Environmental Details.
 Physical / Mechanical details.
 Electrical details
 Function of the equipment.
 Interface details
 Certifications
 Options fitted / supplied
 Photo to identify the item
 Other details
Contractor / System Vendor may add more rows to the datasheet format to
include more details.
8.4 COMMISIONING PROCEDUCRES
Detailed commissioning procedures shall be prepared for approval and submitted

as part of the above documentation.
The commissioning procedures shall provide details of all tests and adjustments to
be carried out with descriptions of the methods to be employed. Where the
commissioning tests are near working equipment, or involve the use of working
systems or circuits, the measures to be taken to protect these systems or equipment
shall be specified.

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Date: 01/05/2021
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8.5 AS-BUILT DRAWINGS
After completion of the Site Acceptance Test (SAT), Contractor / System Vendor
shall issue a complete set of updated drawings incorporating all modifications,
additions, or other changes that occurred during assembly and acceptance
testing.
All drawings shall comply with COMPANY drawing standards and drawing format.
8.6 SYSTEM MANUALS
System Vendor shall provide system manuals for installation, operation,

commissioning, preventative maintenance and repair of the System to include:
 Installation manuals
 User manuals/Quick User guides
 System operation manuals
 Maintenance Procedures
 Equipment technical and service manuals
 Site specific configuration manual
The equipment service repair manuals shall permit the maintenance and repair of
the equipment by trained and qualified technicians, and contain circuit diagrams,
parts lists, test and alignment procedures, and measurement parameters required
to ensure that the equipment shall operate with the intended design or type
approval specifications.
9. SPARE PARTS AND SPECIAL TOOLS
Installation, commissioning spare parts shall be included as part of the equipment

scope of supply. For two years operation spare part, only list to be provided by
Contractor / System Vendor.
9.1 COMMISIONING SPARE PARTS
Contractor / System Vendor shall include in his proposal an itemized priced list of
commissioning spare parts and quantities recommended for the installation and
commissioning phase of the system and shall include quantity, type, description
and cost subject to same applicable terms and conditions as the main order. The
quantities of each component shall reflect the criticality of the component to the
full function of the system and the likelihood of failure.

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Date: 01/05/2021
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Contractor / System Vendor shall provide, as part of the delivered system, a set of
commissioning spares consisting of fuses, indicators, switches, connectors, cards,
modules, and any other items necessary to ensure an operational system upon the
completion of installation and commissioning until handover.
9.2 OPERATIONAL SPARE PARTS
Contractor / System Vendor shall include in his proposal a comprehensive priced list
of recommended spare parts for two years maintenance for normal use for
consideration for purchase by the end user.
The spare parts list shall be based on the mean time between failure (MTBF) of the
component and or unit failure and the total quantity of component parts utilized in
the system.
10. TOOLS AND TEST EQUIPMENT
commissioning tools and test equipment recommended for installation and
commissioning phase of the system and shall include quantity, type, description
and cost subject to same applicable terms and conditions as the main order. Any
special tools, consumables and test equipment required for commissioning shall be
provided by the Contractor / System Vendor at no additional cost.
operation and maintenance tools and test equipment recommended for operation
and maintenance of the system and shall include quantity, type, description and
cost subject to same applicable terms and conditions as the main order.
11. PACKAGE AND SHIPMENT
The Contractor / System Vendor shall be responsible for the design, supply,
assembly and application of all preservation packaging required for the shipment,
handling and storage of all equipment and material supplied under the order to its
final SITE destination in Oman.
The preservation and packaging shall comprise all that is necessary to permit the
safe transportation by land and sea and additionally storage of equipment.
Equipment shall be suitably packed including any dismantling, transit fastening and
bracing necessary to prevent distortion or damage during shipment. Each

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individual carton or box shall be marked with Tag No. on the top and side of the
carton.
Initial spare parts shall be packed separately from the main equipment. The box or
case shall be clearly marked ‘INITIAL SPARES’. Furthermore, each spare part shall
have its part number clearly identified and attached.
The Contractor / System Vendor shall be entirely responsible for any claim arising,
which is attributable to defective and/or insufficient packing.
 Proper packing or other suitable methods to ensure against the ingress of

dirt and transportation hazard must positively seal all ends or openings.
 Easily damageable parts shall be properly protected.
 Machined or threaded surfaces exposed to the atmosphere in shipment
or storage shall be coated with rust preventive.
The Contractor / System Vendor shall inspect and approve the
packaging to ensure that no damage occurs to the shipment during
transit.
12. ASSURANCE /QUALITY CONTROL REQUIREMENT
 The Contractor / System Vendor shall maintain an effective Quality

Management System and certified to latest edition of ISO 9001 Quality
Management System standard.
 The Contractor / System Vendor of equipment shall submit his QA/ QC
procedure and Inspection and Test Plan (ITP) to COMPANY for approval,
clearly indicating the test to be conducted, equipment to be used,
detailed procedure and expected performance levels. The Contractor /
System Vendor shall have effective Control of non-conformity, corrective
action, preventive action and its long-term effects if any. All the events
and results shall be recorded.
 It would be Contractor / System Vendor s responsibility to ensure all the
inspection, test and calibration equipment is capable of meeting desired
accuracy, precision, and repeatability criteria. (Certified calibration
certificate from local recognized and certified laboratory should have
traceability to national standards.) Certified copy of Calibration
procedure for each type of test equipment shall be furnished for
COMPANY’s information and use.
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13. GUARANTEE
 The Contractor / System Vendor shall ensure that the Guarantee are in
the name of the COMPANY and provide assistance to COMPANY in the
enforcement of Guarantee claims against the manufacturers of
machinery, equipment or services selected.
 Contractor / System Vendor shall Guarantee the workmanship of the
fabricated parts of the supply for 12 months after start-up and
commissioning, or for 24 months after transfer of ownership, whichever
comes first.
14. REFERENCE DRAWINGS / DOCUMENTS LIST
 Contractor / Control System Vendor to refer below Instrument documents as

a reference to the scope of work provided in the C6 Attached documents.
 Process and Instrumentation drawing (P & ID) and other discipline related
drawing/documents are also available in the C6 Attached documents.
Sr. No Description Document no
1 Cable block diagram 7S72-C&A-34-001
2 Loop drawing - Process (Jetty & Plant) 7S72-C&A-34-004

Instrument Connection List - Loading arm
3 7S72-C&A-34-005
area
4 ICTD - FGS (Jetty area) 7S72-C&A-34-006
5 ICTD - FGS (Plant area) 7S72-C&A-34-007
6 Loop drawing - FGS (Jetty & Plant) 7S72-C&A-34-008
7 F&G Wiring drawing - Jetty area 7S72-C&A-34-011
8 Instrument List and I/O List 50-551-MEL-C&A-IOL-001

Instrument Connection List - Utilities and
9 7S72-IN3-20-014-E
Offsite Area
10 F&G Wiring drawing - Plant area 7S72-FF7-00-306-B
Cause & Effect Drawing - FGS (Plant area /
11 7S72-FF3-00-001-D
Jetty areas)
Cause & Effect Chart Utilities and Offsite 2
12 7S72-PR1-00-023-07
of 3
13 Jetty Control Room Drawing 645295-2010-47D3-0001
14 Instrument Cable Schedule All area 7S72-INS-34-005

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15 Project Design Basis 50-551-MEL-PDB-001

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Date: 01/05/2021
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15. APPENDIX A– TABLE OF COMPLIANCE
The vendor shall confirm below that the offer complies with all the clauses
contained in this specification or otherwise highlight deviation / exceptions under
the clarification column.
SPEC. REF. CONFORMS ALTERNATIVE CLARIFICATION
PARAGRAPH Yes / No Yes / No
1.1
1.2
1.3
1.4
4.1
4.2
4.3
4.4
6.1
6.2
6.3
6.4.1
6.4.2
6.4.3

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SPEC. REF. CONFORMS ALTERNATIVE CLARIFICATION
PARAGRAPH Yes / No Yes / No
6.4.4
6.5
6.6
6.6.1
6.6.2
6.7
6.8
6.9
6.10
9.1
9.2
10
11
12
13
14


Control System Scope of Work - 7s72-Mel-Ca-Scow-001

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Client : OQ Methanol

Project : DD For Methanol Export Line to New Liquid Jetty

DOC. TITLE:- CONTROL SYSTEM SCOPE OF WORK

Tebodin & Partners LLC

Date: 02nd May, 2021

Client: OQ Methanol Company LLC 1

01 02-05-2021 AFT – Approved for Tendering MQA RMY AAR

Client: OQ Methanol Company LLC 2

CONTROL SYSTEM SCOPE OF WORK

1.1 DOCUMENT OBJECTIVE 5

1.2 SITE LOCATION 5

1.3 PROJECT OVERVIEW 5

1.4 PROJECT SCOPE 6

2. ABBREVIATIONS USED IN THE DOCUMENT 7

4. APPLICABLE CODES AND STANDARDS 9

4.2 CONFLICTING REQUIREMENT 9

4.3 DEVIATION TO SPECIFICATION 10

4.4 CODE AND STANDARDS 10

6.2 DESIGN REQUIREMENTS 12

6.3 SCOPE OF MATERIAL SUPPLY 12

6.4 SECTION A (METHANOL PLANT AREA) 13

6.4.1 DCS SYSTEM (HONEYWELL) 13

6.4.2 FGS SYSTEM (SILVANI CS400 – AB PLC) 14

6.4.3 DEMOLITION SCOPE DCS (HONEYWELL) 16

6.4.4 DEMOLITION SCOPE METERING SYSTEM (AB PLC) 16

6.5 SECTION B (PIPERACK AREA) 16

6.6 SECTION C (NEW LIQUID JETTY AND JETTY CONTROL ROOM) 16

6.6.1 HONEYWELL – RUSIO (REMOTE UNIVERSAL SAFETY I/O) 18

6.6.2 HONEYWELL - FGS SYSTEM (AVAILABLE AT JETTY CONTROL ROOM) 19

Client: OQ Methanol Company LLC 3

CONTROL SYSTEM SCOPE OF WORK

6.7 SECTION D (METHANOL FENCE UP TO EXISTING LOADING ARM) 21

6.8 UTILITY (IF APPLICABLE) 22

6.10 PLANNING AND SCHEDULE 22

9. SPARE PARTS AND SPECIAL TOOLS 26

9.1 COMMISIONING SPARE PARTS 26

9.2 OPERATIONAL SPARE PARTS 27

10. TOOLS AND TEST EQUIPMENT 27

11. PACKAGE AND SHIPMENT 27

12. ASSURANCE /QUALITY CONTROL REQUIREMENT 28

14. REFERENCE DRAWINGS / DOCUMENTS LIST 29

15. APPENDIX A– TABLE OF COMPLIANCE 31

Client: OQ Methanol Company LLC 4

CONTROL SYSTEM SCOPE OF WORK

1.1 DOCUMENT OBJECTIVE

The OQ Methanol COMPANY is located at Salalah free zone, Sultanate of Oman.

1.3 PROJECT OVERVIEW

OQ Methanol Company operated Methanol Loading Arms for exporting the

Client: OQ Methanol Company LLC 5

CONTROL SYSTEM SCOPE OF WORK

1.4 PROJECT SCOPE

Figure: 1 : Plot plan with different sections

Client: OQ Methanol Company LLC 6

CONTROL SYSTEM SCOPE OF WORK

Section A (Methanol Plant Area)

Section B (Piperack Area)

Section C (New Liquid Jetty and Local Control Room)

Section D (Methanol fence up to existing loading arm)

2. ABBREVIATIONS USED IN THE DOCUMENT

Client: OQ Methanol Company LLC 7

CONTROL SYSTEM SCOPE OF WORK

FGS Fire & Gas System