Job No: 12053

Client: XTO Energy

Project: Kaybob Gas Plant, Kaybob, AB 15-07-060-18 W5M
Revision: A
Date: Oct 05, 2013 TO BE CHECKED CAREFULLY TO BE CHECKED CAREFULLY
LINE NUMBER PG-008-CSN-457-50H-GT PG-021-CSN-324-38H-GT PG-047-ASN-168--38H-GT PG-046-ASN-406-50H-GT PG-043-ASN-324-38H-GT PG-102-ASN-324-38H-GT PG-103-ASN-324-38H-GT PG-104-ASN-324-38H-GT PO-039-BSL-89-25H PO-041-BSL-89 PO-027-BSL-114

PI&D No. 125601-PID-001/002 125601-PID-002 125601-PID-051 125601-PID-021 125601-PID-013/021 125601-PID-021 125601-PID-021 125601-PID-013 125601-PID-058 125601-PID-058 125601-PID-058

Fluid Description LP INLET GAS HP INLET GAS SOUR STABILISER O/H GAS LP PRODUCED GAS HEADER PRODUCED GAS PRODUCED GAS PRODUCED GAS Overhead Gas SOUR CONDENSATE SOUR CONDENSATE SOUR CONDENSATE

From LP PIG RECEIVERS HP PIG RECEIVERS(PG-019-CSN-219-38H-GT) T-2610 T-2610/V-0801-K-7000(D-KAY-320-31) PG-046-ASN-406-50H-GT PG-043-ASN-324-38H-GT LP Comp. Suction Seperator (V-0400) LP Comp. Suction Seperator (V-0400) E-0600 C-2610 LCV-2610

To LP-INLET GAS HEADER TO V-0300 HP-INLET GAS HEADER TO V-0600 LP PRODUCED GAS HEADER EXISTING LP COMPRESOR SUCTION PG-102-ASN-406-50H-GT PG-103-ASN-324-38H-GT V-0400 LP Comp. Suction Header C-2610 LCV-2610 CONDENSATE STORAGE TANKS

HYSYS Case Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A Scenario 1A
HYSYS Stream No. 3,LP HEADER 13,HP HEADER/67 26 33 34 35 36 37 30 31 32
PROCESS
Operating Temperature (°F) 39.1 39.2 138.8 97.0 97.0 33.7 33.7 33.7 282.2 85.2 86.0
Operating Pressure (psia) 174.7 1025.0 184.7 164.9 164.7 162.0 162.0 162.0 183.2 168.7 14.7
Vapour:
Flow (lb/hr) 163,300.0 159,700.0 7,713.0 15,800.0 15,800.0 182,659.3 179,300.0 182,659.3
Density (lb/ft3) 0.685 5.034 1.279 0.869 0.869 0.660 0.622 0.660
Viscosity (cP) 0.011 0.011 0.011 0.011 0.011 0.011
Molecular Weight 19.95 19.36 38.90 29.14 29.14 20.48 20.53 20.48
MMscfd 74.783 75.363 1.811 4.954 4.954 81.484 79.791 81.484

Liquid:
Flow (lb/hr) 38330.0 54150.0 2491.7 39,130.0 39,130.0 39,130.0
Density (lb/ft3) 52.52 44.24 42.20 34.19 41.350 41.24
Viscosity (cP) 0.960 1.704 0.400 0.13 0.33 0.33
USGPM 91.0 152.6 7.4 142.7 118.0 118.3
Selected Size
Line size (nominal) 18 14 6 16 12 16 12 12 4 4 4
Pipe Schedule 80 80 40S ST ST ST ST ST 40 40 40
Outside Diam.(") 18.0 14.0 6.6 16.0 12.8 16.0 12.8 12.8 4.5 4.5 4.5
Reference Sch No 12 11 #N/A 8 8 8 8 8 7 7 7
Inside diameter (") 16.1 12.5 6.1 15.3 15.3 15.3 12.0 12.0 4.0 4.0 4.0
Average Fluid Velocity (ft/s) 46.82 10.74 8.36 3.98 3.98 60.64 101.94 97.91 3.60 3.01 3.02
Rho * Velocity2 (lb/fts^2) 1849.4 748.6 89.5 13.8 13.8 2458.7 6464.2 6325.4 442.1 375.2 376.2
Pressure Drop (psi/100ft) 0.5081 0.2888 0.0922 0.0041 0.0041 0.2640 2.6303 2.5737 0.8072 0.6933 0.6952
Sizing Case 2
Line size (nominal)
Pipe Schedule Err:520 Err:520
Outside Diam.(")

Inside diameter (")

Average Fluid Velocity (ft/s)
Rho * Velocity2 (lb/fts^2) #VALUE! #VALUE!
Pressure Drop (psi/100ft) Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520
Erosional Velocity (ft/s) {C=100} (ref. API 14E) 109 39 88 107 107 122 127 123 17 16 16
Erosional Velocity > Average Fluid Velocity
Intermediate Calculations
Total mass flow (lb/hr) 201630 213850 7713 15800 15800 185151 179300 182659.3 39130 39130 39130
Total volume flow (ft3/hr) 239020 32948 6030 18188 18188 276899 288217 276840 1144 946 949
Average density (lb/ft3) 0.8436 6.4905 1.2790 0.8687 0.8687 0.6687 0.6221 0.6598 34.1900 41.3500 41.2400
Average viscocity (cP) 0.0029 0.0633 0.0106 0.0110 0.0110 0.0106 0.0110 0.0105 0.1276 0.3302 0.3282
Inlet liquid fraction (vol%) 0.31 3.71 0.00 0.00 0.00 0.02 0.00 0.00 100.00 100.00 100.00
Case 1
Reynolds No. (average) 26952928.3469285 1707242.34599372 755524.801360659 594886.62438795 594886.62438795 7238935.41738576 8579184.43686488 9147395.84158023 481088.581395176 187116.650077025 188256.909979993
Friction Factor 0.008551 0.009311 0.012061 0.008753 0.008753 0.003160 0.009426 0.009426 0.014189 0.014270 0.014270
Pipe Length (ft) 100 100 100 100 100 100 100 100 100 100 100
Elevation Change (ft) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Total Pressure Drop (psi) 0.5081 0.2888 0.0922 0.0041 0.0041 0.2640 2.6303 2.5737 0.8072 0.6933 0.6952
Case 2
Reynolds No. (average) #VALUE! 0 0 0 0 0 #VALUE! 0 0 0
Friction Factor
Pipe Length (ft) 100 100 100 100 100 100 100 100 100 100
Elevation Change (ft) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Total Pressure Drop Criteria
Selection (psi) Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520 Err:520
VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW VAPOUR FLOW LIQUID FLOW LIQUID FLOW LIQUID FLOW
Maximum Allowable Velocity (ft/s) 109 39 88 107 107 73.73 127 123 8 8 8
Maximum Allowable Pressure Drop(Psi/100ft) 0.25 Psi/100ft 0.1% ABS 0.25 Psi/100ft 0.25 Psi/100ft 0.25 Psi/100ft 0.25 Psi/100ft 0.3 Psi/100ft 0.3 Psi/100ft 0.3 Psi/100ft
MECHANICAL
Roughness (") 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.0018 0.118110236220472 0.118110236220472 0.118 0.118110236220472 0.118110236220472

Pipe spec. CSN CSN ASN ASN ASN ASN ASN ASN BSL BSL BSL

Design Pressure (psig) 192 1212.36 204 180.24 180 176.76 176.76 176.76 202.2 184.8 0
Design Temperature (°F) 46.92 47.04 166.56 116.4 116.4 40.476 40.476 40.476 338.6 102.18 103.2
Required C.A. (") 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118110236220472 0.118 0.118110236220472 0.118110236220472

ASTM-A-106B -SMLS, BEVELLED ASTM-A-106B -SMLS, BEVELLED ASTM-A-106B -SMLS, BEVELLED

ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A-106B -SMLS, BEVELLED ENDS, ASTM-A333-6 -SMLS, BEVELLED ENDS ASTM-A333-6 -SMLS, BEVELLED ENDS ASTM-A333-6 -SMLS, BEVELLED ENDS
ENDS, NOTE 46-PMS ENDS, NOTE 46-PMS ENDS,
Pipe Material

Given line size is not

Given line size is
Given line size is adequate Given line size is adequate for Given line size is adequate for Given line size is adequate for Given line size is adequate for Given line size is adequate for adequate for given flow Given line size is adequate for Given line size is adequate for Given line size is adequate for
Sizing result adequate for given flow
for given flow conditions given flow conditions given flow conditions given flow conditions given flow conditions given flow conditions conditions as it is not given flow conditions given flow conditions given flow conditions
conditions
meeting the velocity criteria
Job No: 12053
Client: XTO Energy
Project: Kaybob Gas Plant, Kaybob, AB 15-07-060-18 W5M
Revision: A
Date: Oct 05, 2013
LINE NUMBER PO-001-ASL-114

PI&D No. 125601-PID-065

Fluid Description PO-019-ASL-114

From PO-002/003-ASL-114

To CONDENSATE STORAGE TANKS

HYSYS Case Scenario 1A

HYSYS Stream No. 54
PROCESS
Operating Temperature (°F) 86.1
Operating Pressure (psia) 14.7
Vapour:
Flow (lb/hr)
Density (lb/ft3)
Viscosity (cP)
Molecular Weight
MMscfd

Liquid:
Flow (lb/hr) 44720.0
Density (lb/ft3) 41.06
Viscosity (cP) 0.318
USGPM 135.8
Selected Size
Line size (nominal) 4
Pipe Schedule 40
Outside Diam.(") 4.5
Reference Sch No 7
Inside diameter (") 4.0
Average Fluid Velocity (ft/s) 3.47
Rho * Velocity2 (lb/fts^2) 493.5
Pressure Drop (psi/100ft) 0.9113
Sizing Case 2
Line size (nominal)
Pipe Schedule
Outside Diam.(")

Inside diameter (")

Average Fluid Velocity (ft/s)
Rho * Velocity2 (lb/fts^2)
Pressure Drop (psi/100ft) Err:520
Erosional Velocity (ft/s) {C=100} (ref. API 14E) 16
Erosional Velocity > Average Fluid Velocity
Intermediate Calculations
Total mass flow (lb/hr) 44720
Total volume flow (ft3/hr) 1089
Average density (lb/ft3) 41.0600
Average viscocity (cP) 0.3178
Inlet liquid fraction (vol%) 100.00
Case 1
Reynolds No. (average) 222191.559311098
Friction Factor 0.014259
Pipe Length (ft) 100
Elevation Change (ft) 0.0
Total Pressure Drop (psi) 0.9113
Case 2
Reynolds No. (average) 0
Friction Factor
Pipe Length (ft) 100
Elevation Change (ft) 0.0
Total Pressure Drop Criteria
Selection (psi) Err:520
LIQUID FLOW
Maximum Allowable Velocity (ft/s) 8
Maximum Allowable Pressure Drop(Psi/100ft) 0.3 Psi/100ft
MECHANICAL
Roughness (") 0.118110236220472

Pipe spec. ASL

Design Pressure (psig) 0

Design Temperature (°F) 103.308
Required C.A. (") 0.118110236220472

ASTM-A333-6 -SMLS, BEVELLED ENDS

Pipe Material

Given line size is adequate for

Sizing result
given flow conditions
Job No: 12053
Client: XTO Energy
Project: Kaybob Gas Plant, Kaybob, AB 15-07-060-18 W5M
Revision: A
Date: Oct 05, 2013
LINE NUMBER
PI&D No.
Fluid Description
From
To
HYSYS Case
HYSYS Stream No.
PROCESS
Operating Temperature (°F)
Operating Pressure (psia)
Vapour:
Flow (lb/hr)
Density (lb/ft3)
Viscosity (cP)
Molecular Weight
MMscfd

Liquid:
Flow (lb/hr)
Density (lb/ft3)
Viscosity (cP)
USGPM
Selected Size
Line size (nominal)
Pipe Schedule
Outside Diam.(")
Reference Sch No
Inside diameter (")
Average Fluid Velocity (ft/s)
Rho * Velocity2 (lb/fts^2)
Pressure Drop (psi/100ft)
Sizing Case 2
Line size (nominal)
Pipe Schedule
Outside Diam.(")

Inside diameter (")

Average Fluid Velocity (ft/s)
Rho * Velocity2 (lb/fts^2)
Pressure Drop (psi/100ft)
Erosional Velocity (ft/s) {C=100} (ref. API 14E)
Erosional Velocity > Average Fluid Velocity
Intermediate Calculations
Total mass flow (lb/hr)
Total volume flow (ft3/hr)
Average density (lb/ft3)
Average viscocity (cP)
Inlet liquid fraction (vol%)
Case 1
Reynolds No. (average)
Friction Factor
Pipe Length (ft)
Elevation Change (ft)
Total Pressure Drop (psi)
Case 2
Reynolds No. (average)
Friction Factor
Pipe Length (ft)
Elevation Change (ft)
Total Pressure Drop Criteria
Selection (psi)

Maximum Allowable Velocity (ft/s)

Maximum Allowable Pressure Drop(Psi/100ft)
MECHANICAL
Roughness (")
Pipe spec.
Design Pressure (psig)
Design Temperature (°F)
Required C.A. (")

Pipe Material

Sizing result
 PWOG-HZL-6033-PR-CAL-
Prepare : CPK
002
Cooling Water Supply and Review : CPK Rev A
Return Hydraulics and
Approve : NVR Sheet 1 of 3
Configuration
Date :22.05.2021

Cooling Water Supply and Return Hydraulics and

Configuration

OWNER
HINDUSTHAN ZINC LIMITED

PREPARED BY
M/S PWOG PLANT ENGINEERING PVT LTD

A 22.05.2021 ISSUED FOR APPROVAL CPK CPK NVR

REV REV DATE PURPOSE PREPD REVWD APPD
 Cooling Water Supply and Return Hydraulics and
Configuration A 22.05.2021 CPK ACS
REV. DATE CHD APPD Remark
DOC. NO : SERVICE : LINE SIZING CALCULATION ITEM NO. :

Following are the allowable limits for line sizing to avoid erosion, or flashing of fluid.

Allowable velocity = 4 m/s

Pressure drop per 100m = 1.5 bar/100m
Water Supply to WCD spool = 59.1 m3/hr

Individual tappling to WCD Spool = 3 inch

Common header = 6 inch

Flue Gas In

3" Return line size

Cooling Water Out

6 inch Coolong Water Return Header

3" Supply line size
6 inch Coolong Water Supply Header

Cooling Water In
3" Return line size

Flue Gas Out

3" Supply line size (Typical for 4 WCD spools/pieces)

3" Return line size

3" Supply line size

3" Return line size

3" Supply line size

 Cooling Water Supply & Return lines

REV.A

PWOG-HZL-6033-PR-CAL-002

P&ID No. (Line Origin) 1 2 3 4 5

Line No. 3" 3" 3" 3" 3"

Fluid Description Cooling Water Supply & Return lines Cooling Water Supply & Return lines Cooling Water Supply & Return lines Cooling Water Supply & Return lines Common header

From Supply HDR Supply HDR Supply HDR Supply HDR Supply HDR

To WCD Spool 1 WCD Spool 2 WCD Spool 3 WCD Spool 4 Header

INPUT DATA

Process

Case Description Cooling Water Cooling Water Cooling Water Cooling Water Cooling Water

Operating Temperature (°C) 30.0 30.0 30.0 30.0 30.0

Operating Pressure (barg) 2.0 2.0 2.0 2.0 2.0

Vapour:

Flow (kg/hr)

Flow (lb/hr)

Density (kg/m3)

Viscosity (cP)

Molecular Weight

MMSCFD

Compressibility Factor

Liquid:

Flow (kg/hr) 59063 59063 59063 59063 236250

Flow (lb/hr) 130210 130210 130210 130210 520841

Density (kg/m3) 1000.00 1000.00 1000.00 1000.00 1000.00

Viscosity (cP) 1.00 1.00 1.00 1.00 1.00

Liquid Volumetric Flow Rate (m3/hr) 59.1 59.1 59.1 59.1 236.3

Mechanical

Roughness (mm) 0.05 0.05 0.05 0.05 0.05

Pipe spec. CS CS CS CS CS

RESULTS

Line size (Nominal) 3 3 3 3 6

Pipe Schedule 40S/std 40S/std 40S/std 40S/std 40S/std

Outside Diam. (") 4 4 4 4 7

Outside Diam. (mm) 89 89 89 89 168

Inside diameter (") 3 3 3 3 6

Inside diameter (mm) 77.93 77.93 77.93 77.93 154.05

Average Fluid Velocity (m/s) 3.4 3.4 3.4 3.4 3.5

Average Fluid Velocity (ft/s) 11.29 11.29 11.29 11.29 11.55

Rho * Velocity2 (kg/m s2) 11833 11833 11833 11833 12397

Pressure Drop (bar/100 m) 1.45 1.45 1.45 1.45 0.66

Pressure Drop (Psi/100 ft) 6.39 6.39 6.39 6.39 2.90

Erosional Velocity (m/s) {C=100, API 14E} 3.86 3.86 3.86 3.86 3.86

Erosional Velocity > Average Fluid Velocity 1.0 1.0 1.0 1.0 1.0

Intermediate Calculations

Total mass flow (kg/hr) 59063 59063 59063 59063 236250

Total volumetric flow (m3/hr) 59 59 59 59 236

Average density (kg/m3) 1000.00 1000.00 1000.00 1000.00 1000.00

Average viscosity (cP) 1.00 1.00 1.00 1.00 1.00

Inlet liquid fraction (vol%) 100.00 100.00 100.00 100.00 100.00

Reynolds No. (average) 268059 268059 268059 268059 542394

Friction Factor 0.004760 0.004760 0.004760 0.004760 0.004082

Reference Standard for Selection Criteria API 14E API 14E API 14E API 14E API 14E

Remarks Line Size is OK Line Size is OK Line Size is OK Line Size is OK Line Size is OK
 REV. A
DOC. NAME: LINE SIZING CALCULATION - NEW LINES DOC NO.: J189-K2049-APS-LSCNL-01039
PAGE 3 OF 3

Nominal outside
pipe size, in dia, in Schedule no

5S 10S 10 20 30 40S/std 40 ST 60 60xs 80 80' 100 120 140 160 XS XX

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Inside diameter,in
1/8 0.405 NA 0.307 0.269 0.215
1/4 0.540 0.41 0.364 0.302
3/8 0.675 0.545 0.493 0.423
1/2 0.840 0.71 0.674 0.622 0.546 0.464 0.252
3/4 1.050 0.9200 0.8840 0.8240 0.7420 0.6120 0.4340
1 1.315 1.1850 1.0970 1.0490 0.9570 0.8150 0.5990
1 1/4 1.660 1.5300 1.4420 1.3800 1.2780 1.1600 0.8960
1 1/2 1.900 1.7700 1.6820 1.6100 1.5000 1.3380 1.1000
2 2.375 2.2450 2.1570 2.0670 1.9390 1.6870 1.5030
21/2 2.875 2.7090 2.6350 2.4690 2.3230 2.1250 1.7710
3 3.500 3.3340 3.2600 3.0680 2.9000 2.6240 2.3000
31/3 4.0 3.8340 3.7600 3.5480 3.3640
4 4.5 4.3340 4.2600 4.0260 3.8260 3.6240 3.4380 3.1520
5 5.563 5.3450 5.2950 5.0470 4.8130 4.5630 4.3130 4.0630
6 6.625 6.4070 6.3570 6.0650 5.7610 5.5010 5.1870 4.8970
8 8.625 8.4070 8.3290 8.1250 8.0710 7.9810 7.8130 7.6250 7.4370 7.1870 7.0010 6.8130 6.8750
10 10.75 10.4820 10.4200 10.2500 10.1360 10.0200 9.7500 9.7500 9.5620 9.3120 9.0620 8.7500 8.5000 8.7500
12 12.75 12.4380 12.3900 12.2500 12.0900 12.0000 11.9380 12.0000 11.6260 11.7500 11.3740 11.0620 10.7500 10.5000 10.1260 11.7500 10.7500
14 14 13.6880 13.6240
13.5000 13.3760 13.2500 13.1240 13.2500 12.8120 12.5000 12.1240 11.8120 11.5000 11.1880 13.0000
16 16 15.6700 15.6240
15.5000 15.3760 15.2500 15.0000 15.2500 14.6880 14.3120 13.9380 13.5620 13.1240 12.8120 15.0000
18 18 17.6700 17.6240
17.5000 17.3760 17.1240 16.8760 17.2500 16.5000 16.1240 15.6880 15.2500 14.8760 14.4380 17.0000
20 20 19.6240 19.5640
19.5000 19.2500 19.0000 18.8120 19.2500 18.3760 17.9380 17.4380 17.0000 16.5000 16.0620 19.0000
24 24 23.5640 23.5000
23.5000 23.2500 22.8760 22.6240 23.2500 22.0620 21.5620 20.938 20.376 19.876 19.312 23
26 26 25.3800 25.0000 25.2500 25
28 28 27.3800 27.0000 28.2700 27.2500 27
30 30 29.5000 29.3760 29.3760 29.0000 28.75 31.25 29.2500 29.0000
34 34 33.37 33 32.744 32.62 33.25 33