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Available online at www.sciencedirect.com

journal homepage: www.elsevier.com/locate/jmrt

Original Article

Preparation and characterization of starch-based


biocomposite films reinforced by Dioscorea hispida
fibers

K.Z. Hazrati a,b, S.M. Sapuan a,c,*, M.Y.M. Zuhri a,c, R. Jumaidin d
a
Advanced Engineering Materials and Composites Research Centre, Department of Mechanical and Manufacturing
Engineering, Universiti Putra Malaysia, 43400, UPM Serdang, Selangor, Malaysia
b
German Malaysian Institute, Jalan Ilmiah, Taman Universiti, 43000, Kajang, Selangor, Malaysia
c
Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products (INTROP), Universiti
Putra Malaysia, 43400, UPM Serdang, Selangor, Malaysia
d
Fakulti Teknologi Kejuruteraan Mekanikal dan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya,
76100, Durian Tunggal, Melaka, Malaysia

article info abstract

Article history: In this paper, Dioscorea hispida starch (DHS) biocomposites films were successfully prepared
Received 15 May 2021 via combining D. hispida starch with sorbitol at different sizes (F1, F2) and concentrations
Accepted 1 September 2021 (3, 6, and 9 wt%) D. hispida fiber (DHF) using a film-forming casting technique. Character-
Available online 3 September 2021 ization via physical, morphological, mechanical, thermal, and biodegradability was con-
ducted on the films. A significant increment in tensile strength (TS) of the D. hispida starch
Keywords: based films was found with rising fiber content 3e6% and a 9% decrement in concentration.
Dioscorea hispida fiber The different sizes and concentrations of D. hispida fiber which were used with 6% small-
Starch sized fibers displayed the highest capabilities of increasing the tensile strength and
Biodegradable film decreasing elongation at break and possessing high value of Young's modulus. The findings
Biocomposites demonstrated that tensile strength and Young modulus of the biocomposite films were
Tensile properties increased after reinforcement with D. hispida fibers, and the optimal biofiller content was
Thermal properties 6%. The biocomposites film revealed a novel waste material, D. hispida fiber, that is eco-
friendly and easy to process. It also generates new information on the interactions of
different fiber sizes and their effect on the film abilities, which can aid in development of
biodegradable materials.
© 2021 The Author(s). Published by Elsevier B.V. This is an open access article under the CC
BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

* Corresponding author.
E-mail address: sapuan@upm.edu.my (S.M. Sapuan).
https://doi.org/10.1016/j.jmrt.2021.09.003
2238-7854/© 2021 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 5 : 1 3 4 2 e1 3 5 5 1343

feedstock in various applications due to their unique envi-


1. Introduction ronmental benefits [21]. The strong correlation between
starch matrix and cellulose fiber and is significant for me-
Petroleum-derived plastics are among the main materials chanical efficiency and hydrous sensitivity enhancement [22].
used in the packaging industry, which have been raising An effective way of developing the functional characteristics
global environmental issues for decades. The increasing of composite films is using natural fibers as reinforcing agents
growth of environmental-threatening plastic waste has in the starch-based composite's development. Therefore, re-
stimulated the evolution of nature-based, renewable, as well searchers have performed many studies to enhance the water
as biodegradable materials. The desirable characteristics of barrier and mechanical performance characteristics of ther-
the potential materials include environmental sustainability moplastic starch based materials without compromising their
and no polluting carbon emissions generation during pro- biodegradability [23,24].
cessing, and even after destruction [1e4]. An essential alter- In the context of biopolymers, a variety of fiber re-
native to conventional plastic materials is biodegradable films inforcements have recently been used, including potato peel
and coatings. Hence, many biopolymer composites have been waste [25], cassava bagasse [26], and sugar palm [27]. Rein-
used to produce materials for environmentally-safe food forcing starch matrix and natural fibers has proven due to
packaging applications [5e7]. The field of packaging materials their great compatibility resulting from the creation of the 3D
is becoming extremely valuable as a response to customer hydrogen bonding structure between starch and fiber com-
demand and industry trends. Active packaging is a creative ponents, resulting in improved biocomposite's performance
term that can be described as a mode of packaging whereby (e.g. water permeability and mechanical properties), thus
the interaction between the packaging, product, and envi- improving their characteristic as a food packaging material
ronment takes place to prolong the shelf life of a product or to [28,29]. According to the findings of Dioscorea hispida fiber [30],
enhance safety or sensory characteristics while maintaining the fiber has a considerable amount of cellulose, thereby
its quality [8]. It is predicted that this excessive quantity of serving as a source of cellulose fiber. Besides, D. hispida tubers
packaging material will be quickly disposed of as waste after a have rich starch and green fiber content obtained from
single use [9]. bagasse fibers to develop biodegradable composite materials,
Furthermore, due to difficulties in differentiating polymer respectively. The characterization findings of native starch
and additional costs in recycling, the excess amount of plastic films by authors for active food packaging uses indicated that
waste is too much for the recycling program to accommodate improving both the water vapor barrier and the films' me-
[10]. The pollution of synthetic plastic packaging has been chanical properties would further improve their performance
contributing to the environmental destruction problem, [31].
which has resulted in the urgency to produce eco-friendly However, to the best of our knowledge, no information is
packaging products at a comparable cost in order to available on the preparation and characterization of D. hispida
conserve our world [11]. Therefore, natural biopolymers, e.g. starch composite films reinforced with D. hispida fibers using
PLA, PHAs, protein, and starch based plastics are being sorbitol as a plasticizer. This research's main objective is to
explored as possible replacements for conventional plastics in evaluate the effect of different D. hispida fiber loadings with
overcoming this ongoing problem caused by non- two particle sizes of the fiber used on the biocomposite's
biodegradable plastics [12,13]. physical, morphological, tensile, and thermal properties. It
Starch films have been used widely for both food and non- should be noted that the fiber used in this work was not either
food purposes. Enhancing starch-based materials' properties chemically treated or modified, resulting in more environ-
is a significant challenge because of their poor mechanical mentally sustainable and cheaper materials being produced.
efficiency, especially tensile strength [14]. Numerous blending
and compositing methodologies have been developed to
enhance these mechanical characteristics, e.g. blending with 2. Materials and methods
various polymers or reinforcing natural fillers [15]. Different
types of additive agents have been used to strengthen the 2.1. Materials
interaction between starch and other elements. However,
because of safety concerns or toxicity issues, any additive is D. hispida starch was derived from fresh tubers purchased
vulnerable to the development of edible packaging films [16]. from local farm M Abd Halim Enterprise, Kuala Terengganu,
Among the main factors in fixing these crucial matters is to Malaysia by following the procedure in the published study
understand the physicochemical properties of starch, thermal [30]. D. hispida fiber was washed, dehydrated, grounded, and
characteristics, and the development of starch formulation screened with mesh sieve (F1 ˂ 300 mm and 300 mm˂ F2 ˂600 mm)
[17]. and transformed into powder form. Sorbitol plasticizer was
More attention has recently been directed to the addition of supplied by Evergreen Sdn. Bhd., Selangor, Malaysia.
filler reinforcement to starch-based polymers to create bio-
composites, along with the development of polymer bio- 2.2. Preparation of biocomposite films
composites [18,19]. This natural filler reinforcement method
has been verified as a successful approach for simultaneously The casting technique was applied in the preparation of the
enhancing these properties and introducing new features to starch films composite using a film-forming solution
starch-based material [20]. Recently, cellulosic fibers and comprising 5 g and 100 mL of D. hispida starch and distilled
polymers from plants have played important roles as water, respectively. The concentration of sorbitol used was
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0.30 g/g of dry starch. D. hispida fiber was used as filler at determination of each film sample's moisture content. The
various concentrations (3, 6, and 9% w/w dry starch). Two experiment was performed in triplicate, and the mean result
particle size ranges denoted by F1< 300 mm and 300 mm < F2 < for each film was calculated to be the final moisture content.
600 mm were used. F1-3, F1-6, and F1-9 were allocated
MC ð%Þ ¼ ððwi  wf Þ=wiÞ  100 (2)
respectively for films comprising 3, 6, and 9% w/w dry starch
of small size fiber. F2-3, F2-6, and F2-9 films were labeled with
2.6. Water solubility
3, 6, and 9% w/w dry starch of a large fiber scale. In a thermal
bath, the mixture was heated to 85  C and was let and
Vacuum oven drying for the film samples (30 mm  10 mm)
continuously stirred for 20 min in this state. After that, a
was carried out at 105  C for 24 h with the various bio-
vacuum desiccator was used to store the mixture to prevent
composite film concentrations. The initial dry matter of each
the air bubbles formation. The solution (45 g) was then cast
specimen was fixed by examining the sample's weight and
equally onto thermal plates with a diameter of 140 mm and
described as (Wi). This was supported by immersing each
placed in an air circulation oven at 50  C for 24 h for drying.
specimen in a beaker containing distilled water (100 mL). The
The dried films were then peeled off the Petri-dish plates and
beaker was then affixed, and the beaker was continuously
kept at ambient temperature for one week in individual plastic
stirred under constant stirring for a period of 6 h at a tem-
bags before characterization.
perature of 23 ± 2  C. Finally, the sample fraction that did not
dissolve was isolated and allowed to dry for 24 h in an oven at
2.3. Film thickness of biocomposites
105  C temperature and subsequently weighed (Wo). Using Eq.
(3), each sample's water solubility was determined.
The films’ thickness was calculated using a digital micrometer
(Mitutoyo Co., Japan) with an accuracy of ±0.001 mm. For each Wi  Wo
film sample, five random measurements were taken and an Solubility ð%Þ ¼ ½   100 (3)
Wi
average value was calculated.
2.7. Water absorption
2.4. Density of biocomposite films
Investigation of water absorption was conducted with the
The film density was calculated from its volume (V) and implementation of the ASTM D 570-98 (1998) approach. The
weight (m). Based on the dimensions proposed film samples were oven dried at 50  C for 24 h and then cooled
(10 mm  30 mm), the size of each film was determined by the in a desiccator to ensure consistent weight. Then, the speci-
thickness obtained from the film thickness analysis. The mens were weighed at room temperature, immersed in
calculation of the film density (r), was achieved by means of distilled water. The soaked film samples were cleaned and
the Eq. (1). reweighed with a clean piece of cloth. Using the recorded
initial and final masses, the mass difference was calculated
m
r¼ (1) using Eq. (4).
V
where, m ¼ mass (g), V ¼ volume (cm3). Mfinal  Minitial
Water absorptionð%Þ ¼  100 (4)
Minitial
2.5. Moisture content of biocomposite films
2.8. Soil burial test

The film samples' moisture content was calculated by


The tests for biodegradation were performed for all samples
weighing each sample initially (wi) using a digital weighing
using the method defined by Ibrahim et al. [23], respectively.
scale. Drying of the film samples was performed in an oven for
Each film sample with equal volume with the known weight
24 h at a temperature of 105  C (wf). Eq. (2) was applied for the
(Wi) was placed in a control condition and buried 5 cm deep in

Fig. 1 e (a) Thickness and (b) density of Dioscorea hispida biocomposite films.
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Fig. 2 e (a) Moisture content, (b) water solubility and (c) water absorption of Dioscorea hispida biocomposite films.

moist soil. The weight loss (WL) assessment was carried out in groups' existence in the film samples. The analysis was con-
triplicate by getting the samples from the soil at various pe- ducted with 16 scans of 4000e400 cm1 in each sample, with a
riods followed by rubbing them gently with a brush. The 4 cm1 spectral resolution.
samples were then dehydrated at 105  C for 6 h and reweighed
(Wf). The analysis of degradation was performed on the 2.11. Thermogravimetric analysis (TGA)
collected samples every couple of days and determined using
the Eq. (5): The thermal analyzer (Q500 V20.13 Build 39, Bellingham, USA)
was applied to investigate the specimens' thermal behavior.
Wo  Wt
Weight lossð%Þ ¼  100 (5) The film specimens were placed under a vacuum of nitrogen
Wo
in a platinum vessel and heated from room temperature to


2.9. Microstructure of films 500  C at a fixed heating rate of 10 C/min. TGA generates data
weight loss as a function of temperature as TGA (thermogra-
The samples' morphological surface properties were investi- vimetric) and DTG (derivative of thermogravimetric) curves.
gated by an SEM instrument (Hitachi S-3400 N, Nara, Japan). A
thin gold layer was applied to the film samples to supply 2.12. Tensile properties
electricity before scanning. A high vacuum voltage of 20 kV
was applied to generate a pack of electrons that convey sig- The tensile properties of biocomposite films were tested using
nals to visualize the surface topography and generate images 5 kN INSTRON tensile machines of compliance with the D882
of high resolution. (ASTM, 2002) standard in ambient conditions. Both ends of the
film strips (10  70 mm) were tightly connected to tensile
2.10. Fourier transforms infrared (FTIR) spectroscopy clamps. The initial measurement length and crosshead speed
was fixed to 30 mm, and 2 mm/min, respectively. Each sample
The samples’ FT-IR spectrum was tracked by a spectrometer underwent five repetitions to determine elastic modulus,
type (Bruker Vector 22, Lancashire, UK) to examine functional tensile strength, and break elongation.
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2.13. Statistical analysis hydrophilic content. This might be due to the tight hydrogen
bonds that exist between the filler and the matrix, influencing
SPSS software was applied to conduct variance analysis water from coming into contact with the starch molecules
(ANOVA) on the obtained experimental results. Duncan's test [35].
was employed to perform a means comparison with a signif-
icance level of 0.05 (p  0.05). 3.3. Water solubility

Fig. 2(b) shows the biocomposites' water solubility, which


3. Results and discussion emphasized continuous stirring on the composite films during
their water immersion. One of the most critical properties to
3.1. Thickness and density of the biocomposite starch understand in biodegradable packaging is the water solubility
films of films. Due to its high water solubility, starch's applications
are usually limited [36]. Water insolubility can be required for
There were no obvious significant differences in film densities various applications, including improving product quality and
and thicknesses among the various D. hispida starch-based providing water barriers to securely store food products.
composite films. However, when fiber was added, the thick- Starch usually has restricted applications because of its high
ness was observed to increase while the density was water solubility. As a result, D. hispida starch reinforced with
decreased with minimal variations, as shown in Fig. 1. During D. hispida fiber should be able to resolve this limitation.
the casting process, the content of dry mass per unit area of Fig. 2(b) shows the film solubility of D. hispida biocomposite
the film-forming solutions was strictly controlled, resulting in films. When biofilms were immersed in water, it was discov-
different thickness values for control films D. hispida starch ered that they did not stay undamaged. Even though the films
and D. hispida biocomposite films. The slight variation in film had the highest moisture stability, the solubility was found to
density had resulted between control and D. hispida composite decrease with an increased concentration of fiber. The addi-
films (Fig. 1(a)). It might be caused by the filler that was much tion of D. hispida fiber reduced films' solubility from 47.0% to
more concentrated in the film matrix, where it was stated that 36.0% for the smaller fiber size (F1) and 40.60%e33.23% for the
the density of the D. hispida fiber was 1.47 g/cm3 [30]. Edhirej bigger fiber size (F2).
et al. [26] revealed that cassava starch-based composite film The F2-9 demonstrated the lowest film solubility of 33.23%,
density was respectively affected by the reinforcement of which revealed that the films had good water stability. The
bagasse fiber with different concentrations and sizes. interactions between filler-D. hispida fiber and D. hispida starch
The fiber size affected the thickness as well, and when chains in the film matrix were also strong. The existence of
comparing films with small size fiber and films with the large- interaction of hydrogen bonds in starch with the hydroxyl
sized fiber of the same concentration, the films' thickness with groups present in the D. hispida fiber was responsible for the
small size fiber was lower. The higher fiber content and a fiber's ability to interact with starch chains. The stability and
larger filler size resulted in thicker and rougher films [32]. The water-resistance of D. hispida biocomposite films were
phenomenon might have been explained by the fiber's improved as a result of these interactions. These interfaces
chemical properties, which related an abundance of hydroxyl improved the biopolymer matrix's cohesiveness and reduced
groups in a large surface area of fiber, whereby strong in- water sensitivity because water molecules failed to separate
teractions between fibers were partially destroyed and a new these strong bonds properly. Furthermore, Edhirej et al. [37]
strong interfacial adhesion was created between the fibers discovered that when the fiber was added to the biopolymer,
and starch matrix after the film processing [33]. The free vol- the film's water solubility decreased. They reported that there
ume within the starch biopolymer was reduced as a result of was a relationship between the strong hydrogen bonds
creating a strong adhesion matrix/fiber, making it more formed between the biopolymer's hydroxyl groups and the
compact than neat starch. A substance's density, or more filler hydroxyl groups. The F2-9 demonstrated the lowest D.
precisely, its density of volumetric mass, is its mass per unit hispida film's solubility value of 33.23%, which revealed that
volume. The lower the volume of the biofilms, the higher the the film samples possessed excellent water stability. Within
density of the biofilms. Furthermore, these results were the film matrix, there were also indications of strong con-
aligned with findings by Ibrahim et al. [15] and Sanyang et al. nections between the individual D. hispida fiber and D. hispida
[34]. starch chains.
The interaction between the hydrogen bonds in starch
3.2. Moisture content with the hydroxyl groups of D. hispida fiber was responsible for
D. hispida fiber's ability to bind with starch chains. These in-
D. hispida starch film composites with different sizes and teractions had improved the stability and water resistance of
concentrations of fiber had moisture contents of 5.70%e the plasticized D. hispida starch/D. hispida fiber films. Ilyas
10.46% that were lower than that of the control Dioscorea his- et al. [38] reported that these interfaces resulted in biopolymer
pida biopolymer film (10.46%) (Fig. 2(a)). Increasing the con- matrix increased cohesiveness and decreased water sensi-
centrations of size fiber (F1eF2) from 3 to 9% (w/w) resulted in tivity, as water molecules were incapable of cleaving the
a substantial increase in the films' moisture content due to the strong bonds. Furthermore, Rhim and Ng [39] discovered that
D. hispida starch film's hydrophilic behavior that includes a when the starch film was combined with the fillers, its water
multi-hydroxyl polymer with three hydroxyl groups per solubility decreased, which might be associated with the
monomer. Reinforcement of D. hispida fiber had raised the strong hydrogen bond formation between the biopolymer's
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hydroxyl groups and the biofiller's hydroxyl groups. These feature for food packaging materials for the purpose of
findings were also verified by Dularia et al. [40] in their bio- extending the food products' shelf life.
composite film research study. Moreover, Jha [41] determined
that the structure of matrix and the resulting interaction be- 3.4. Water absorption
tween matrix/filler and filler/filler were important factors to
consider when determining the reinforcing impact of natural Fig. 2(c) shows the findings of the water absorption test for D.
fillers. It can be concluded that adding biofiller to the films hispida biocomposite films. Based on a Fickian diffusion pro-
improved their water resistance, which was an important cess, weight gain due to water absorption experienced by all

Fig. 3 e Cross-sectional morphology (500£ magnification) of the biocomposite films.


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biocomposite films increases linearly with longer immersion Stimulation of the starch structure's hydrophilicity takes
time and becomes more stable after 1 h. Vilay et al. [42] place with fiber incorporation of fiber by raising porosity
revealed that the fiber content, temperature, permeability, within the starch matrix which led to higher water diffusion.
orientation, surface protection, and exposed surface area The control film demonstrated a higher water absorption than
affected water absorption analysis. Temperature and fiber F1˂ 300 mm film samples because of their high hydrophilic
size content was controlled in this study. Due to the same existence. Despite this, the addition of the large D. hispida fiber
processing parameters, the D. hispida fiber orientation in the D. resulted in a substantial decrease in the water absorption
hispida starch biofilm was assumed to be similar. The hydro- value and reduced hydrophilicity by increasing the concen-
philicity of films reinforced with D. hispida fiber was higher tration of fiber. For F2-9, the presence of D. hispida fiber and its
due to the hydroxyl groups existence in the films' molecules, increased concentration to 9 wt % had decreased the control
and the biocomposite films had the highest potential for water film's water absorption by 8%. It was revealed that the control
absorption. From Fig. 3, all D. hispida films absorbed high water film of D. hispida starch exhibited the highest water absorp-
amount after 60 min of immersion in water at ambient tem- tion. In contrast, the biocomposite films were reasonably
perature because of the hydrophilicity of starch and fiber. The resistant to water uptake due to their less hydrophilicity
water absorption of the D. hispida films was increased with caused by the strong interaction between filler and matrix
rising fiber content due to the fiber's properties, e.g. water adhesion. Furthermore, when the starch matrix is exposed to
solubility and naturally hygroscopic. a moist environment, the biocomposite films' strong hydrogen
Furthermore, the control film had absorbed about 81.23% of bonding interactions help to stabilize it [18].
water within an hour while the 3, 6, and 9% small size fiber-
containing films absorbed about 80.37, 81.77, and 83.47%, of 3.5. Morphological properties
water, respectively. Similarly, films comprising 3, 6, and 9%
big size fiber absorbed 86.33, 87.07, and 88.27%, respectively. Fig. 3 shows the SEM image of the cross-sectional surface of
3% fiber film absorbed less water than other films. For the film the D. hispida starch-based film samples with and without D.
containing 9% big size fiber, the highest water uptake hispida fiber addition. The control film's surface displayed a
observed was 96.80% at 180 min, while at the same duration, smooth and even surface without traces of starch granules or
the lowest value was 84.80% for 3% small size fiber film. A cracks. Similar SEM image observation was reported in a work
similar pattern was demonstrated by Salaberria et al. [43] who completed by Aydogdu et al. [45] for the lentil flour films. In
utilized chitin as a filler in thermoplastic starch-based com- addition, it was observable from the cross-sections of all films
posites and revealed that the biocomposites’ rate of water that the control film surface was smooth, while the D. hispida
absorption was proportional to the filler percentage in the starch biocomposite film was very rough. This phenomenon
thermoplastic starch matrix. Biocomposites having low and was due to the rising D. hispida fiber concentration and
high filler contents were more and less resistant to water ab- apparent aggregation of fiber within the D. hispida starch
sorption than the thermoplastic starch matrix, respectively. matrix that resulted in the irregularities on the D. hispida
According to Edhirej et al. [44], the higher filler content starch composite film's surface. Multiple macromolecules had
contributed to the increment in water absorption of cassava caused these irregularities in the polymer matrix, such as
starch-based composite films that was ascribed to the hy- starch, lipids, protein, and fibers. The interactions between
groscopic nature of cassava peel fiber. However, the high hy- these polymers had resulted in the formation of stable com-
drophilicity of D. hispida starch and D. hispida fiber is most plexes. The amylose-lipid and protein-lipid complexes might
likely to contribute to this hygroscopic nature.

Fig. 4 e Weight loss of Dioscorea hispida starch films Fig. 5 e FTIR spectra of Dioscorea hispida starch
composite. biocomposite films.
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have disrupted the starch matrix's continuity, resulting in a In starch-based films, the matrix's homogeneity is a sig-
less dense and nonhomogeneous structure [45]. nificant indicator of its structural reliability, and it can be
The rough structures indicated the interfacial adhesion predicted the 6% fiber had considerably enhanced the films'
between D. hispida fiber and D. hispida starch polymer that was mechanical performance. The improved compatibility be-
comparatively low. The observed cross-sections of the D. his- tween D. hispida fiber and D. hispida starch was ascribed to the
pida starch biocomposites (Fig. 3) were also coarser than the D. comparable chemical compositions in fiber and starch, effect
hispida starch films due to the D. hispida fiber incorporation as of matrix size due to the D. hispida fiber, as well as hydrogen
filler. However, it appeared to be much smoother than the F2-9 bond linkages between filler and matrix [30]. The natural
biocomposite film. This implied that low-concentration D. filler's even dispersion and strong adhesion in the matrix
hispida fiber had a stronger interaction with D. hispida starch might have played a significant part in improving the me-
and distributed more uniformly within the D. hispida starch chanical efficiency of the subsequent biocomposite films (high
matrix than high-concentration D. hispida fiber. The film with elasticity). Furthermore, these findings were parallel with
3% fiber has a compacted structure and smooth poreless other studies performed by Podshivalov et al. [46], and Alves
surfaces. D. hispida starch film microstructure with 6% small et al. [47].
fiber size (F1-6) demonstrated a smooth surface and uniform
texture. For the film with 9% fiber, a less compact structure 3.6. Biodegradation of the biocomposite starch films
and a rough texture with large pores were observed. It might
be due to the fiber joining that was not desired, resulted in The researches on the properties of biodegradation are
reduced stress transfer from the matrix to the fiber, conse- essential for the implementation of biocomposite films in the
quently reduced the mechanical strength of biocomposites environment. In this study, soil burial tests were performed
[26]. It was found that the thermoplastic starch matrix was for the unreinforced D. hispida starch film, as well as the bio-
separated with a crack, and gaps were left in the matrix film composite film sample. In short, biodegradation is defined as
with 9% fiber. the material decomposition by fungi, bacteria, or other bio-
logical decomposers [48]. The interaction of microbial organ-
isms generally starts polymer decomposition with
biodegradable polymer. Via an enzymatic or metabolic pro-
cess, these microbial organisms break down the polymer into
smaller compounds with a lower average molecular weight.
This aided the decomposition of wastes in the environment.
The process is called mineralization when the biodegradation
was completed [46]. The weight loss of control film, F1-3, F1-6,
F1-9, F2-3, F2-6, and F2-9 biocomposite films as a function of
biodegradation time showed the degradation of 56.30, 58.5,
64.5, 69.5, 62.0, 66.2, and 74.5%, at the end of 10 days, as pre-
sented in Fig. 4. The average rate of degradation was 5.63%/
day and 7.45%/day for the control film and F2-9, respectively.
The weight loss of D. hispida starch biocomposites was
observed to be higher than the control at any time points. The
control film was found to completely degrade after 12 days.
In the meantime, biocomposite films took 10 days to fully
degrade. In terms of weight loss, the control matrix exhibited
smaller loss compared to the biocomposite films. The water
absorption and crystallinity degree of D. hispida starch in
biocomposite films were two factors that might have

Table 1 e Thermal degradation for control and Dioscorea


hispida starch biocomposite films in different sizes and
concentrations.
Film Degradation DTG Peak Mass
Temperature (oC) Temperature Residue
(oC) (%)
T10% T25% T50%
Control 178.5 286.5 308.3 311.5 16.38
F1-3 235.5 295.2 322.0 323.3 19.69
F1-6 229.2 294.3 321.7 327.2 19.16
F1-9 245.3 295.3 322.7 326.5 19.60
F2-3 229.3 295.2 322.2 326.2 19.20
F2-6 171.8 293.8 321.7 320.7 18.84
Fig. 6 e TGA and DTG of control and Dioscorea hispida F2-9 249.7 298.0 324.8 329.2 18.87

starch biocomposite films in different concentrations.


1350 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 5 : 1 3 4 2 e1 3 5 5

contributed to this situation. For all of the successive degra- IR spectra of the control film and D. hispida starch bio-
dation tests, weight loss for the D. hispida starch control film composite films with different concentrations of D. hispida
was lower than the D. hispida starch biocomposites. Due to D. fiber were presented in Fig. 5. In the 3600e3020 cm1 wave-
hispida starch biocomposites' physical properties, more water length range, the D. hispida starch film showed a wide peak
was absorbed by them than the control films that resulted in that might be associated with the hydroxyl (OH) group. At
their higher susceptibility to microbial attack [14]. When in a 2950 cm1, the peak might be attributed to the stretching of
water medium, these microbial organisms infected the starch CeH, even though a small peak that appeared at 1680 cm1
composite films that can be described by the properties of might be associated with the stretching of CO (carbonyl). Hy-
water absorption of starch-based film composites, which were droxyl (OH) group of water was detected at 1305 cm1
about 89.47% for the control film and 96.8% for the F2-9 bio- wavelength, which was aligned with findings from Aloui et al.
composite film. The fiber size also influenced the film degra- [50] and Edhirej et al. [44] with gallnut and cassava starch
dation, whereby films with larger fiber size degraded more films, respectively. The carbonyl functionality (C) that existed
quickly, especially when the fiber content was high. This was in COC groups might be correlated to the sharp peak at
most likely due to the large fiber that possessed a higher ratio 1004 cm1.
of surface area. The findings suggested that films with a larger In contrast to the D. hispida starch biocomposite films, the
size or higher fiber content had a great tendency for biodeg- IR spectrum of the control D. hispida starch control film was
radation, making them more vulnerable to microorganisms similar. The absence of new peaks resulted in a negligible ef-
attack [26]. Indeed, the findings revealed that the D. hispida fect of the incorporation of D. hispida fiber on the IR spectrum
starch biocomposite films would not have an environmental of the control film. Since D. hispida fiber and D. hispida starch
effect, implying that the D. hispida starch biocomposites film matrices are both derived from a single source (D. hispida tu-
was fully biodegradable. bers), a potential agreement between the two components
was demonstrated. Furthermore, this circumstance indicated
3.7. FTIR of D. hispida biocomposite films inter-and/or intramolecular interaction(s) between fibers and
starch, possibly caused by the van der Waals force or
The functional groups that exist in the chemical structure of hydrogen bonding. This interaction(s) had increased as the
crystalline starch and cellulose can be interpreted using FT-IR concentration of fiber was increased. For biocomposites film
spectroscopy, a good characterization approach [49]. The FT- containing 3% D. hispida fiber, the resulting band positioned at

Fig. 7 e Effect of Dioscorea hispida fiber size and concentration on the (a) tensile strength, (b)Young modulus, (c) elongation at
break (%) Dioscorea hispida starch biocomposite films.
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 5 : 1 3 4 2 e1 3 5 5 1351

Table 2 e Summary of the analysis of variance (ANOVA) of mechanical properties.


Variables df Tensile strength Young modulus Elongation at break
Mixture 4 0.00a 0.00a 0.00a
a
Values with different letters in the figures are significantly different (p < 0.05).

3260 cm1 was observed to shift to 3275 cm1. The shift was maximum thermal decomposition of D. hispida starch and D.
farther when the concentration of D. hispida fiber was hispida starch biocomposites were 311.5  C and 329.2  C, which
increased that led to interactions of hydrogen bonding be- showed that D. hispida starch biocomposite films (F2-9)
tween hydroxyl groups of D. hispida starch and D. hispida fiber. possessed higher thermal stability than control D. hispida
These findings broadly support other researches’ studies in starch. The heat stability of starch biocomposite was
this field, linking corn fiber and corn starch [15]. improved by the fiber reinforcement addition as similarly
demonstrated in past studies, reinforcing cellulose nanofibril
3.8. Thermal analysis (TGA) into chitosan/oregano essential oil and starch [12,51]. It was
found that no significant influence of different fiber sizes on
The thermal behavior in terms of stability and degradation of the thermal stability of fiber in D. hispida starch biocomposites
D. hispida starch based-films with and without D. hispida fibers film. The degradation temperatures at the same concentration
are presented by the curves of TGA and DTG, as displayed in of the D. hispida starch films composite with large-sized fiber
Fig. 6. In the TGA curve, the plot of film samples’ weight loss were a little higher than small-sized ones and resulted in
(mg) was against temperature (ºC), and in the DTG curve, the minimal variations, as shown in Table 1.
derivative of weight loss (mg) was plotted as a function of However, Fig. 6 showed that increasing the concentration
temperature (ºC). The occurrence of multi-step thermal of D. hispida fiber has reduced the biocomposites' weight loss
degradation events was found in both curves of the control D. at over 300  C, observing improved thermal stability of the
hispida starch film. Comparable findings were also revealed in biocomposites. By definition, char is the residual material
the previous work [46]. succeeding pyrolysis of all volatile parts in the material. The D.
The initial degradation stage below 100  C was the result of hispida starch biocomposites char residue was observed to
the elimination of the films’ molecules of water. Furthermore, increase with D. hispida fiber reinforcement. The concentra-
the weight loss at this stage could be linked with the dehy- tion of 3% (F1-3/F2-3) D. hispida fiber into the control D. hispida
dration or vaporization of compounds of low molecular starch displayed an increment of 19.69% or 19.20% from
weight and loosely bound water in biocomposite films. This 16.38% (control). The improvement in the thermal stability of
weight loss was observed in all other film samples, including D. hispida starch biocomposite films might result from the
the control D. hispida starch film. Further heating resulted in a composition of large carbonate in the D. hispida fiber that
sharp peak in the DTG of control film at 311.5  C, leading to corresponded to the thermal degradation outcome of the
approximately 73.0% weight loss, which was likely due to biocomposites. This result was in agreement with past works,
saccharide ring degradation in control D. hispida starch film. At which revealed that the combination of natural fiber within
temperatures lower than 100  C, the control D. hispida starch the starch had enhanced the starch matrix polymer's thermal
film displayed a higher weight loss than the D. hispida starch stability [40,52].
biocomposite films. These results can be ascribed to the
higher moisture content of the control film D. hispida starch 3.9. Tensile properties
than the D. hispida starch biocomposite films.
The plasticizer compounds evaporation (e.g. sorbitol) and The Young modulus, tensile strength, as well as elongation at
chemisorbed water molecules were correlated with the sec- break of D. hispida starch biocomposite films and their indi-
ond stage of thermal degradation, which occurred at a tem- vidual concentration, are presented in Fig. 7. The incorpora-
perature range of 125e290  C. The degradation temperature at tion of natural filler into the polymer matrix could possibly
which sorbitol-plasticized D. hispida starch and D. hispida influence the biocomposites film's mechanical properties [53].
starch biocomposite films agreed with the results obtained by There were three main aspects in the determination of the
Podshivalov et al. [46] and Edhirej et al. [44] from their works mechanical properties of biocomposite materials, as stated by
on potato and cassava starch. Furthermore, Ilyas et al. [18] Pickering et al. [54]: (1) morphology and dimensions, (2) pro-
indicated that the thermal degradation of sugar palm starch- cessing methods, and (3) the microstructure of the matrix/
based films using glycerol plasticizers was between 150 and filler and matrix interface. According to Fitch-Vargas et al. [55],
280  C. The highest thermal degradation rate was attained at these natural fibers were reliable for the creation of net
temperatures above 290  C, as shown by the significant weight adhesion among the matrix composite during the
decrease by both the control film and D. hispida starch bio- manufacturing process' dehydrating procedure. Raising the
composite films. specific surface area of natural fiber using a rough surface and
According to Fig. 6, the thermal degradation onset of D. reducing the fiber's diameter could enhance natural fiber/
hispida starch films was observed at around 300  C. This might matrix composite mechanical properties. Table 2 displays
associate with hydrogen group removal, depolymerization, analysis of variance (ANOVA) of the mechanical properties D.
and degradation of the carbon chains polymer of starch. The hispida starch biocomposite films. Since the P-value is below
1352 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 5 : 1 3 4 2 e1 3 5 5

0.05 (p < 0.05), a statistically significant difference between the fiber within the polymer matrix, leading to a less homogenous
mean of tensile strength, elongation and Young modulus from material and likely to cause structural defects [26]. This
one level of biocomposite films to another. The tensile anal- improvement results from the structural similarity and
ysis was conducted at room temperature, and the mechanical compatibility of fiber and starch since it is from the same
properties of the well-structured D. hispida starch film and the biological origin. The strong hydrogen bonding interaction
D. hispida starch biocomposites film were tested, varying the between the fiber and starch molecules during the film-
size and concentration of biocomposite composition. For D. making process and drying of the biocomposites restricted
hispida starch-based films, the tensile strength had signifi- the chain motion of the starch matrix [57]. Therefore, the
cantly increased (p < 0.05) with increasing fiber composition biocomposites film demonstrated improvements in Young
from 3 to 6% and declined at 9% fiber. This decrement in the modulus and tensile strength simultaneously. These findings
film's tensile strength with 9% D. hispida fiber in the thermo- were supported by other works done by Chen et al. [58], and
plastic starch matrix might ascribe to the larger fiber content, Ilyas et al. [18].
leading to less material homogeneity and might develop Nevertheless, raising the D. hispida fiber composition from
structural defects [15]. The biocomposites displayed 6 to 9% produced films having lower young modulus and
improvement in the tensile strength for D. hispida starch bio- tensile stress for both fibers. It might be attributed to the
composites film concentration up to 6%. The tensile strength accumulation and imbalanced dispersion of the D. hispida fi-
was raised to the highest of 9.29 MPa for small-sized fiber and bers within the D. hispida starch, whereby the D. hispida fibers
7.81 MPa for large-sized fiber at 6% fiber loading of D. hispida failed to function as a reinforcement in the D. hispida
starch biocomposites film. In comparing the tensile strength starch matrix. In addition, it was also sourced from the excess
of the D. hispida starch biocomposites films (Fig. 5), it was clear of D. hispida fibers concentration that probably caused phase
that adding D. hispida fiber had enhanced the tensile strength separation, poor particle distribution, as well as significant
of the film. agglomerates creation, resulting in poor mechanical charac-
As stated, the morphological observation result revealed teristics [59]. However, in D. hispida starch composite films
that D. hispida fiber was microscale in size and distributed with large-sized fiber at similar concentration, the mechanical
homogeneously for small-sized fiber within D. hispida starch. performance was decreased than films with small fiber size. It
As a result of the close interaction between D. hispida fibers could be due to the matrix being incapable to wholly transfer
biofiller and D. hispida starch particle formation during the the load at large fiber size and high concentration. Neverthe-
film-making process, the mechanical properties of the less, the small-sized fiber exhibited better mechanical prop-
resulting biocomposite films were noticeably improved. The erties due to the easiness of smaller fiber to interact with the
increase in the tensile and modulus can be linked to the compounding matrix compared to the larger ones. The finding
physical interaction between D. hispida starch polymer was parallel with the previous studies [26,54]. Moreover, in
matrices and D. hispida fiber because their chemical similarity contrast to the increments in young modulus and tensile
facilitated enough interfacial adhesion. Furthermore, it was strength, the elongation at break for the D. hispida starch
also reported by the findings of reinforcement from the even biocomposites film was decreased from 25.44 to 19.57% and
distribution high-performance biofiller within D. hispida 11.97 to 7.98%, respectively as the concentrations of D. hispida
starch matrix arrangement and the strong hydrogen bonding fiber were increased from F1-6 to F1-9 and F2-6 to F2-9 in the
between D. hispida fiber and D. hispida starch molecules. The starch-based composite films.
reinforcement of D. hispida fiber and D. hispida starch Meanwhile, 3% of small-sized D. hispida fibers had consid-
demonstrated comparable influence with the previously erably influenced the elongation at break of the biocomposite
conducted studies of corn husk [15], sugar palm [18], and films that was increased from 14.78 to 24.447%. This might be
cassava peel [44] towards the starch-based biocomposites’ attributed to the distribution of the D. hispida fiber on the
mechanical properties. thermoplastic starch matrix, enhancing the ability of the
However, adding 3 and 6% D. hispida fibers had led to higher material to deform up to fracture. The increasing thermo-
tensile strength and modulus of the film except for concen- plastic starch film's ductility with the fiber composition is
tration of 9% biocomposites film. This might be attributed to positively impacting the mechanical properties to suit indus-
the favorable interaction between the fibers and starch poly- trial applications [60]. The different sizes and concentrations
mer matrices, which resulting adequate interfacial adhesion of D. hispida fibers, which were used with 6% small-sized fi-
because of their chemical similarities [56]. These results are bers, displayed maximum tensile strength increment and
considerable with data obtained in moisture content film as elongation at break decrement as well as a high Young's
shown in Fig. 2(a). When the incorporation of D. hispida fibers modulus. The addition of D. hispida fiber concentration had
at 3%e9%, the moisture content of the film has reduced, which resulted in reduced molecule mobility in the D. hispida starch
might be associated with the lower moisture content of the D. matrix that consequently made the composite film materials
hispida fibers than D. hispida starch [30]. Similar results were stiffer. Therefore, the large-sized fiber of D. hispida starch
observed about the effect of fiber loading on the biocomposite biocomposite films was more break-resistant besides less
film thickness and mechanical strength when D. hispida stretchable than the small-sized fiber films. In brief, the
starch-based film was filled with D. hispida fibers. The bio- reduced elongation at break was due to the rigid filler struc-
composites film thickness has increased with the addition of ture, as demonstrated in a past published work in the litera-
3%e9% D. hispida fiber, resulting in the reduction of elongation ture [55]. The tensile strength of biofiller was optimum with
at break, tensile strength and modulus at 9% of fiber. This small-sized fiber at a concentration of 6% D. hispida fiber
might be ascribed to the presence of higher concentration loading followed by tensile strength reduction at 9% fiber due
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 5 : 1 3 4 2 e1 3 5 5 1353

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loading on the physical , mechanical , thermal , and barrier
The authors declare that they have no known competing properties of arrowroot (Maranta arundinacea) starch
financial interests or personal relationships that could have biopolymers. Sci Rep 2021:1e18. https://doi.org/10.1038/
s41598-021-93094-y.
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