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Abstract. This study proposes to fabricate a modified gypsum board by adding a Cerbera manghas fiber and seed extract
as filler and coating, respectively, to prevent termite attacks. C. manghas or sea mango fruit fiber (SMFF) was alkalized
using NaOH for 2 hours, then mashed using a grinding machine to obtain fine size of ~50 mesh. Gypsum board is made by
mixing gypsum powder and water in a ratio of 1:0.5, then added SMFF as much as 1% of the gypsum mass. The sea mango
extract was prepared for coating solution by drying and grinding to fined size of 100 mesh. This extract is mixed to liquid
acrylic with a ratio (w/w %) of 100:0, 95:5, 90:10, and 80:20. The coated gypsum board was then dried for 6 hours using
oven of 40˚C in temperature. The gypsum board was tested for density, moisture content, flexural strength using the
Indonesian national standard (SNI 03-2105-2006). The gypsum board resistance test was using the national standard of
SNI 01 7207 2006. The results indicate that the physical properties of gypsum board have complied the standard. The
control gypsum board, without C. manghas extract, did not show resistance to termites, so it was classified as class IV.
Meanwhile, all boards with C. manghas seed extract coating shown good resistance to termite attack and were classified
as class II and I.
INTRODUCTION
Termites are decomposed insects, especially wood, which are widespread in almost all continents [1]. Termites
maintain their lives by expanding their range in search of food sources by attacking anything they find [2]. Termites
caninvade buildings and various types of wood-based furniture [3]. Gypsum contains calcium which is needed to build
termite nests [4]. Economic losses due to the termite invasion of residential buildings in Indonesia have reached IDR
1.67 trillion (~$117 million) [5].
Nowadays increasing global concern for environmental sustainability has resulted in a growing interest in using
natural fibers as a bio-filler in composites. There are many advantages from using natural fibers to make composite
materials such as their lightweight, low price, high specific strength, being made from renewable sources, good
interaction between the fibers and matrix phases, and being eco-friendly, resulting in superior mechanical-physical
properties of the composites [6]. One of the potential plants for a natural fiber composite to be used as raw materials
formaking gypsum board is sea mango (C. manghas). Sea mango fruit fiber (SMFF) has a lot of cellulose content. SMFF
is a non-wood lignocellulosic raw material that contains 65.47% holocellulose, 56.76% cellulose, 28.30% lignin,
29.50% calcium, and 7.55% extractives [7]. In addition, C. manghas contains saponin and polyphenolic compounds
thatare toxic and have been studied for use as anti-bacterial and pest pesticides. The toxic compounds also have the
potential to eradicate termites [8].
This study aims to utilize SMFF as additional material in the manufacture of gypsum board and to coat the board
with C. manghas seed extract to prevent termite attacks. SMFF is separated from the seeds and dried naturally
Proceeding of the 7th International Conference of Science, Technology, and Interdisciplinary Research (IC-STAR 2021)
AIP Conf. Proc. 2601, 020042-1–020042-9; https://doi.org/10.1063/5.0130621
Published by AIP Publishing. 978-0-7354-4465-2/$30.00
020042-1
using solar energy. The fiber will be alkalized and mashed to be mixed with gypsum powder. Meanwhile, C. manghas
seed extract was added to the acrylic solution as a coating layer material. Phytochemical testing was carried out to
identify the compounds contained in C. manghas seeds. Measurements of moisture content, density, and flexural
strength were carried out to determine the quality of the gypsum board, as well as scanning electron microscopy (SEM)
to identify the surface morphology of the gypsum board. Finally, termite attack resistance tests were carried out on all
test and control samples.
Preparation of SMFF
SMFF is separated from the seed and cut into small pieces. The alkalization process is carried out by soaking
SMFF in the solution of distilled water and 5% NaOH to eliminate the dirt, soil, and other impurities [9]. SMFF is risen,
dried, and ground by a grinding machine to obtain a fine size of 50 mesh.
C. manghas extract is obtained from the dried seed of C. manghas. The seed is collected from the plants and
naturally dried by sunlight for 3-5 days. Then, the seed is ground until the size of 3 mm immersed in 96% ethanol
solution (1:3) for 24 hours 10. The solution is filtered by Buncher funnel with filter paper. The filtered solution was
put into a rotary evaporator to eliminate ethanol content and obtain a thick extract. The yield of sea manga extract is
kept in the refrigerator at a temperature below 4° C before being used.
Gypsum solution is made using a mixture of gypsum powder (500 g), SMFF (2 g), water (300 ml) and stirred for
5 minutes and then put into an aluminum mold with dimensions of 20 cm × 20 cm × 1 cm [11, 12]. After being put
into the mold, the sample is flattened, then covered with glass until smooth. The sample was left in the mold for 2
hours and then removed from the mold. Then the gypsum board was left at room temperature for several days and cut
[13].
Coating Stage
The coating solution consist of extract of sea mango seed and acrylic. This solution is varied for 95% : 5% (SC-
1), 90% : 10% (SC-2), 80% : 20% (SC-3) , 100%:0% (SC-4) and a control (SC-0). Each sample will be coated by the
respective solution through spraying method [14]. This process is repeated for 3 times and kept in room temperature
for24 hours.
Density Test
Gypsum board density testing is carried out under air-dry conditions, then weighed in mass with a 10 cm x 10 cm
test sample. Furthermore, the average length is measured with two measurement points, and the direction of the width
of the two measurement points and thickness with four measurement points to determine the volume of the test sample
SNI 03-2105-2006 [15]. The composite board density values are calculated by using the following formula:
m
𝜌= (1)
v
where: ρ = density (g/cm3); m = weight of the air dry test sample (g); V = sample volume (cm3).
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Moisture Content
Gypsum board moisture content was determined as specified by SNI 03-2105-2006 [15, 16]. The water content
test wascarried out on each sample by weighing the sample before and after being put into the oven, the length of time
the sample was in the oven was 60 minutes with a temperature of 100 oC. The gypsum board moisture content values
arecalculated by using the following formula:
W1—W2
𝑀𝐶 (%) = 𝑥 100 (2)
W2
where: MC = Moisture Content (%); W1 = Initial weight (g); W2 = Dry weight after oven (g).
Flexural testing is carried out using the Universal Testing Machine Galdabini Gallarate machine referring to
where 𝜎: Flexural strength (Kgf/cm2); d: Given load (Kgf); P: Support distance (cm); L: Sample width (cm) (Table 1).
Anti-Termites Test
The anti-termites test method according to JIS K1571-2004 [17]. The sample was cut to a size of 2 cm x 1 cm,
then weighed (W1). 150 dry wood termites were added to the test container. The test container was given wet cotton
and placed in a dark room for 3 weeks. The humidity of the test container is kept stable and if there are dead termites
removed from the test container. The test container was dismantled, the surviving termites were counted to determine
the mortality value of the test termites. The test sample was washed, baked in an oven for 48 hours at a temperature
of ± 60°C then weighed (W2). Percent mass loss of the individual wood specimen is calculated by the difference
between the before and after weights according to the following equation:
(W1–W2)
𝑊= 𝑥 100 (4)
W1
where: W = Weight loss (%); W1 = Weight of oven-dried wood specimen before test (g); W2 = Weight of oven-dried
wood specimen after test (g) (Table 2).
Phytochemical tests defined as bioactive nutrient plant chemicals of the bintaro seed extract, the 6 selected
compounds were Identification of flavonoids, alkaloids, saponins, tannins, terpenoids, and steroids [18].
Morphological Determination
Scanning electron microscopy (SEM) to identify the surface morphology of the gypsum board using Hitachi TM
3000 SEM. One sample is selected as a control sample, and 1 sample is selected for the sample that has the highest
weight loss after termite-proof testing.
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TABLE 1. Physical properties of particle board (SNI 03-2105-2006)
No Properties Standard
1 Density (gr/cm3 ) 0.5-0.9
2 Water Content (%) <14
3 Flexural Strength >8 MPa
Particle size testing of SMFF and sea mango seed was carried out using HORIBA L300 particle size analysis. The
distribution of the results can be seen in Figures 1 and 2. The test results show the smallest particle of SMFF is 0.584
m, the largest particle is 592.38 µm, with an average diameter of 165.53 µm. Meanwhile, the smallest particle of sea
mango seed is 0.389 µm, the largest particle is 592.3 µm, with an average diameter of 134.9 µm. Both particle size is
classified as medium size grain [19]. The medium size of reinforcement material can be used to increase the density
of the matrix [20].
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Phytochemical Test Results
Phytochemical testing was carried out by quantitative method. This method provides a rapid test for chemical
compound identification but did not consider the compound amount. This is in line with proposes of this work in
practical use. Screening for active compounds was carried out on extracts and fractions of sea mango seeds which
included qualitative tests with color reagents to identify secondary metabolites. The test results are given in Table 3.
The substances contained in the extract of sea mango seeds are flavonoids, saponins, alkaloids, and steroids. This is
similar to the previous reports [21].
FIGURE 3. (a) Gypsum powder, (b) SMFF, and (c) the fabricated gypsum board.
We fabricate gypsum board by mixing gypsum powder, water and SMFF. The presence of SMFF not significantly
change the gypsum board appearance. The surface color is remained white and clean as shown in Figure 3. Note that
the size of fabricated gypsum board is 20 cm × 20 cm × 1 cm, as suggested in SNI 03-2105-2006 for flexural test.
Gypsum board density test can be seen in Figure 4 below. There is an increase in density with increasing levels of
extract in the gypsum board. This is because the amount of extract solution has a high density. Overall, the density
value of the gypsum board has surpassed the standard of SNI 03-2105-2006. The standard density for gypsum board
is ranged from 0.5 to 0.9 gr/cm3 as mentioned in Table 1.
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1.30 1.24
1.25 1.22
1.20
Density (g/cmt)
1.15 1.16
1.15
1.10 1.04
1.05
1.00
0.95
0.90
0 5 10 20 100
Concentration of sea mango seed extract (%)
Water Content
10
8.25
Water Content (%)
7.7 7.7
8
6
4.11 3.87
4
2
0
0 5 10 20 100
Concentration of sea mango seed extract (%)
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4
3.37
The gypsum board resistance test against termites was carried out in accordance with the SNI 01-7202-2006 [25].
The results of the gypsum resistance test can be seen in Table 4 that as many as control boards lost a total of 8.6% and
were included in class IV not resistant to termite attacks. The results are based on the ratio of the total weight of the
5%, 10%, 15% and 20% extract coatings. The resistance of gypsum board to termite attack belongs to class II, namely
to termite attack. In the 100% extract coating the gypsum board lost a total weight of 0% and was included in class I,
which was very resistant to termite attack. The results of testing the number of termite deaths on all gypsum boards
can be seen in Figure 7. The graph shows the termite control gypsum board died on the 15th day, while the gypsum
board with 100% coating of termite extract completely died on the 7th day.
200
150
Number of Life Termites
100
50
10 15 20
Days
SC-0 SC-1 SC-2 SC-3 SC-4
020042-7
Surface Morphology
The SEM image show that there is a deep rough surface caused by termites. The control board loses its mass
significantly because it is consumed by termites. Meanwhile, the gypsum board with coating of sea mango extract
(SC-4), has smoother surface and denser surface morphology.
CONCLUSION
The results of this study indicate that the physical properties of the gypsum board have met SNI 03-2105-2006.
Meanwhile, from the results of the termite resistance test SNI 01-7202-2006, the gypsum board without coating is
classified as class IV category, which is the category that is not very resistant to termite attack. Meanwhile,
particleboard with extract coating and according to the assessment of class II category is resistant to termite attack.
While the gypsum board with a coating of 100% sea mango seed extract is classified as a class I gypsum board
category, which is very resistant to termite attacks.
ACKNOWLEDGMENT
The author thanks to the Ministry of Education, Culture, Research, and Technology of Republic Indonesia for
funding this research through Student Creativity Program (PKM) 2021. The authors also acknowledge to the
Universitas Muhammadiyah Riau for facility supports.
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