Actuator Controls Ac (V) 01.2/ac (V) Exc 01.2 Hart: Device Integration Manual

Actuator controls
AC(V) 01.2/AC(V)ExC 01.2

HART
Manual Device integration

Actuator controls
Table of contents AC(V) 01.2/AC(V)ExC 01.2 HART
Read operation instructions first.

●
Observe safety instructions.
Purpose of the document:

This document contains information for the commissioning staff of the distributed control system and DCS software
engineers. This document is intended to support actuator integration into the DCS via the communication interface.
Reference documents:
●
Operation instructions (Assembly and commissioning) for the actuator
●
Manual (Operation and setting) AC 01.2 actuator controls HART
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents Page

1. Safety instructions................................................................................................................. 4
1.1. Prerequisites for the safe handling of the product 4
1.2. Range of application 5
1.3. Warnings and notes 5
1.4. References and symbols 5
2. General information on HART............................................................................................... 7
2.1. General information on HART 7
2.2. Basic characteristics 8
2.3. Communication technology 8
2.4. Data exchange 8
2.5. Topology - HART device network configuration 9
2.6. HART communication cable 11
2.7. Requirements on power supplies 12
2.8. Control & HART device categories 12
2.9. Protective functions 14
2.10. Device types 14
3. Commissioning...................................................................................................................... 15
3.1. Introduction 15
3.2. Parameter setting 15
3.3. Bus address (slave address) 16
3.4. Communication start 17
3.5. HART commands 17
3.6. HART communication monitoring 17
3.7. Calibration 4 – 20 mA of HART interface 18
3.7.1. Adjustment of loop current or current trim 18
3.7.2. Range adaptation of process variables (Dynamic Variables) 18
4. Description of the data interface.......................................................................................... 20
4.1. Supported HART commands 20
4.1.1. Universal Commands 20
4.1.2. Common Practice Commands 20
4.1.3. Device Specific Commands 20
4.2. Dynamic variables 21
4.3. Device variables 21
4.3.1. Description of input data (signal from actuator) 21
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AC(V) 01.2/AC(V)ExC 01.2 HART Table of contents
4.3.2. Description of the output data (operation commands) 26

4.4. Device specific commands 28
4.4.1. Input data (process representation input) – signals from the actuator 28
4.4.2. Output data (process representation output) - operation commands 33
4.5. Status information 36
4.5.1. Description of status information 36
4.6. Further information on the data interface 42
4.6.1. Table of units 42
4.6.2. Unsupported functions (HART commands) 42
4.6.3. Further device data 43
4.6.3.1. Sampling Rates 43
4.6.3.2. Power Up 43
4.6.3.3. Reset 43
4.6.3.4. Self-test 43
4.6.3.5. Response times (Command Response Times) 43
4.6.3.6. Long Messages 43
4.6.3.7. Non-volatile memory 43
4.6.3.8. Modes 43
4.6.3.9. Write protection 43
4.6.3.10. Attenuation 44
5. Description of HART board................................................................................................... 45
5.1. Indications (indication and diagnostic LEDs) 46
6. Corrective action.................................................................................................................... 47
6.1. Troubleshooting 47
6.2. Diagnostics 48
7. Technical data......................................................................................................................... 49
7.1. HART interface 49
8. Appendix................................................................................................................................. 51
8.1. Performance features 51
8.2. Wiring diagram, example of “Actuator” device category, setpoint via AIN1 51
8.3. Wiring diagram, example of “Current Output ” device category, actual position value via 52
AOUT1
8.4. Parameters 52
Index........................................................................................................................................ 70
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Safety instructions AC(V) 01.2/AC(V)ExC 01.2 HART
1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others standards and directives such as IEC 60079 “Explosive
atmospheres".
● Part 14: Electrical installations design, selection and erection.
● Part 17: Electrical installations inspection and maintenance.
Safety instructions/
All personnel working with this device must be familiar with the safety and warning
warnings
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant is responsible
for respect and control of these regulations, standards, and laws.
Electrostatic charging Highly efficient charge generating processes (processes more efficient than manual
friction) on the device surface must be excluded at any time, since they will lead to
propagating brush discharges and therefore to ignition of a potentially explosive
atmosphere.
This also applies to fireproof coatings or covers available as an option.
Ignition dangers Gearboxes were subjected to an ignition hazard assessment in compliance with the
currently applicable standard according to ISO 80079-36/ -37. Hot surfaces,
mechanically generated sparks as well as static electricity and stray electric currents
were identified and assessed as major potential ignition sources. Protective measures
to prevent the likelihood that ignition sources arise were applied to the gearboxes.
This includes in particular lubrication of the gearbox, the IP protection codes and the
warnings and notes contained in these operation instructions.
Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature prior to working on the device using an appropriate thermometer and
wearing protective gloves.
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AC(V) 01.2/AC(V)ExC 01.2 HART Safety instructions
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA actuator controls are exclusively designed for the operation of AUMA actuators.
Other applications require explicit (written) confirmation by the manufacturer. The
following applications are not permitted, e.g.:
● motor control
● pump control
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning results in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning could result in minor or moderate injury. May also be
used with property damage.
Potentially hazardous situation. Failure to observe this warning could result

in property damage. Is not used for personal injury.
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Via the menu to parameter
Describes the menu path to the parameter. When using the push buttons of local
controls, the required parameter can be quickly found on the display. Display texts
are shaded in grey: Display.
➥ Result of a process step
Describes the result of a preceding process step.
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Safety instructions AC(V) 01.2/AC(V)ExC 01.2 HART
Warning signs at the device
The following warning signs can be attached to the device.

General warning sign
General warning of a danger zone.
Hot surface
Warning of hot surfaces, e.g. possibly caused by high ambient temperatures or strong
direct sunlight.
Electrical voltage
Hazardous voltage! Warning of electric shock. At some devices, the warning sign
additionally includes a time interval, e.g. 30 s. Once power supply is switched off,
you will have to wait for the indicated period. Only then may the device be opened.
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AC(V) 01.2/AC(V)ExC 01.2 HART General information on HART
2. General information on HART

2.1. General information on HART
HART (Highway Addressable Remote Transducer) is an open communication protocol

allowing bidirectional data exchange between DCS and field devices on the basis
of analogue 4 – 20 mA signals. It simultaneously provides digital transmission of
diagnostic, maintenance and process information from field devices to host (master)
systems in addition to analogue process value transmission.
HART is not a typical fieldbus but rather a protocol variant of digital field
communication based on analogue signal transmission while comprising many
functions of a fieldbus system.
HART has been part of the international fieldbus standards of IEC 61158 and IEC
61784 (CPF 9) since 2007. The Wireless HART variant was specified in 2009.
HART characteristics
HART offers a wide range of services and functions, with particular advantages when
combined with smart field devices:
● Point-to-point wiring with cable lengths up to 3,000 m
● Multidrop topology (line topology) available as an option (number of participants
typically ≤ 8).
● Using known conventional 4 – 20 mA infrastructure for
- Remote access to inaccessible devices.
- Device configuration for field device commissioning.
- Device and fault diagnostics during active operation.
- Asset Management for field devices.
- Transmission of additional process values from and to the field device.
- Transmission of Primary Variable (PV) as precise digital process value
for adjustment/validation with the 4 – 20 mA signal.
● Device integration within DCS using standardised technologies (e.g. EDD)
● Application facilities in explosive atmospheres
● Standardised and simple commissioning procedures (loop test and signal cal-
ibration)
Use and benefits for actuators
Figure 1: Operation commands and feedback signals
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General information on HART AC(V) 01.2/AC(V)ExC 01.2 HART
Figure 2: Services and diagnostic data
2.2. Basic characteristics
The HART interface superimposes and transmits all actuator parameters adjustable
and legible via local controls (e.g. for commissioning, diagnostics, status signals) as
digital instruction (command = write parameter, request = read parameter) to an
analogue input or output.
Furthermore, digital control commands (e.g. OPEN, STOP and EMERGENCY) can
be transmitted for actuator control. Within the device, these HART commands are
reconverted into binary control commands. In turn and on instruction, the actuator
sends the status of its own binary signal outputs, the actual value/setpoint at analogue
inputs/outputs as well as the acknowledgements on parameter changes as digital
telegram via the integral HART modem to the DCS or PLC.
2.3. Communication technology
For data exchange, HART always requires an analogue current signal 4 – 20 mA

onto which the higher frequency digital HART signals are superimposed via FSK
modem (Frequency Shift Keying). Both frequencies 1,200 Hz and 2,200 Hz of the
superimposed signal correspond to the logic states 1 and 0.
Figure 3: HART signal
2.4. Data exchange
In HART applications, distinction is made between the DCS/PLC (master) and the
field device (slave). For communication between DCS/PLC and field devices, HART
uses a half-duplex system for request-response communication. Depending on the
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actual process data length, complete date exchange whereby the master sends an
instruction telegram and the slave issues responses takes up to 0.5 seconds assuming
a transmission speed/baud rate of 1,200 bit/s. For point-to-point configuration, 2 to
3 telegrams can be exchanged. An average transmission time of 13 ms is accounted
for each process byte.
The HART protocol supports two hosts (masters), a primary master is generally a
distributed control system, the secondary master is typically a handheld terminal or
a laptop with HART modem for field configuration. Both hosts can act simultaneously.
After each transaction, representing the data exchange between host and field device,
one of the two masters can take over communication within a fixed and assigned
time window.
Figure 4: HART data transaction with request and response telegram
2.5. Topology - HART device network configuration
HART devices can operate in various network configurations. The most frequent
configuration is point-to-point connection. For this application, the master is only
connected to one HART field device.
Point-to-point connection
The following figure illustrates the point-to-point connection of AC .2 with HART

“Actuator” device category. PLC defines a setpoint via the 4 – 20 mA analogue signal.
The signal power supply is outside the actuator.
Figure 5: Example of point-to-point connection
HART data is modulated onto the 4 – 20 mA signal via HART modem. Generally,
the controllers (masters) send and receive a modulated voltage signal where the
field devices (slaves) send their messages via superimposed currents. HART current
signals are converted and inverted into the required voltage signals by a resistor
available within the current loop (internal resistance of power supply, line resistance,
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Actuator controls
input resistance of actuator, etc.). The total resistance of the current loop including
the cable resistance must amount to minimum 230 Ω and maximum 1,100 Ω . In
case the available resistance of the current loop is too low, a so-called communication
resistor must be integrated in series. Generally, communication resistors are rated
at approx. 250 Ω.
Device categories AC .2 actuator controls distinguish two HART variants, the device categories
“Actuator” and “Current Output”. When ordering AC .2 actuator controls, the type of
HART communication channel must be specified, either 4 – 20 mA input or 4 – 20
mA output.
When using AC . 2 device category “Actuator”, no further communication resistor is
required within the current loop for communication with the controller, since the HART
current input already offers a resistance of 250 Ω (low impedance).
Figure 6: Example wiring of HART device category “Actuator”
Example wiring of HART device category “Current Output”. The actuator issues the
actual value via the 4 – 20 mA analogue signal, the signal power supply is contained
within the actuator.
Figure 7: Example wiring of HART device category “Current Output”
The actuator current output has a high internal impedance of approx. 40 kΩ (high
impedance). When using this concept and depending on the input impedance of the
used current input, an additional communication resistor might be required.
HART multidrop
HART allows for implementation of rarely used line topologies, comparable to the
classical fieldbus applications, called multidrop. For this operation mode, a so-called
polling address must be assigned to every single of maximum 8 HART devices,
arranged in parallel, preferably within the range of 1 – 15. This operation mode does
not allow for analogue signal transmission. Communication is only digital and
sequential to every single end device.
The HART multidrop mode is provided for AC .2 actuator controls in variant “Current
Output” (high impedance).
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Figure 8: HART multidrop
Characteristics of HART multidrop:

● Very slow request rate – 0.5 seconds per device in sequential order
● Purely digital communication
● Address assignment required
● ≤ 8 devices per line
● Use inputs/outputs with high impedance (refer to <Technical data> input imped-
ance/output impedance)
● Output current is set to 4 mA
Settings for multidrop
Settings at local controls of actuator controls (menu operation via push buttons):
1. Deactivate HART parameter Loop current mode:
Indication on display:
Customer settings M0041
HART M1238
Loop current mode M1254
2. Set HART polling address unequal to 0:
HART M1238
Address M1253
Information
These settings can also be performed via a Bluetooth device (via PC, laptop, ...) and
the AUMA CDT service software or the AUMA Assistant App.
2.6. HART communication cable
The correct selection of HART communication cable can be crucial. It depends on

length, cross section as well as ambient conditions if foreign signals might cause
interferences. The majority of all available field installations meets the HART
communication requirements without further adaptation requirement.
Installation criteria:
● Total current loop impedance including line impedance min. 230 Ω, max. 1,100
Ω.
● For disturbances and long cables, two-wire cables of min. 0.5 mm² or AWG 20
with twisted wire pairs and common shielding are recommended.
● Unshielded cables with 0.2 mm or AWG 24 are sufficient when dealing with
short distances < 100 m.
For further information, refer to HART installation guidelines.
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2.7. Requirements on power supplies
Power supplies used in 4 – 20 mA HART installations must meet the following

specifications:
● Maximum residual ripple: (47 – 125 Hz) = 0.2 V p-p
● Maximum sweep: (500 Hz – 10 kHz) = 1.2 mV rms
● Maximum series impedance: (500 Hz – 10 kHz) = 10 Ω
2.8. Control & HART device categories
AC .2 actuator controls distinguish two HART variants, the device categories

“Actuator” and “Current Output”. When ordering actuator controls, the type of HART
communication channel must be specified: 4 – 20 mA input or 4 – 20 mA output.
Irrespective of the digital HART communication, all further binary and analogue inputs
and outputs remain available. Consequently, it is quite possible to operate the actuator
via binary control signals (e.g. OPEN, STOP, CLOSE and EMERGENCY) or via
analogue 4 – 20 mA setpoint and to send binary as well as analogue signals via the
respective outputs to the DCS while HART communication is used for commissioning
and diagnostics.
Basically, the control commands can be exclusively sent from one defined interface.
The operator must specify which interface is to be used to execute this function. In
this respect, the device variants “Actuator” and “Current Output” differ. A more detailed
description of both variants is available hereafter.
"Actuator” device category
● HART communication and analogue setpoint definition via 4 – 20 mA input
● Input impedance: 250 Ω (HART low impedance)
● Control commands via binary control inputs (option)
● Feedback signal on position value via separate 4 – 20 mA output (option)
Operational settings for “Actuator”:
In typical applications, the actuator is controlled by means of analogue 4 – 20 mA
setpoint via HART analogue input AIN. If this setpoint is to be controlled via HART,
parameter Loop current modeM1254 must be deactivated. Settings can be made
using all available interfaces, provided the corresponding access rights are available.
(parameter Customer settings M0041 > HART M1238 > Loop current mode M1254)
If parameter Loop current mode is deactivated, control commands can be directly
executed via HART. Analogue input current does no longer have an impact on the
setpoint.
Digital control inputs OPEN, STOP, CLOSE, EMERGENCY (refer to wiring
diagram) are deactivated, unless as they are activated via I/O INTERFACE input.
If these discrete inputs are activated, exclusive control on actuator controls are
assumed by these inputs.
Summary of “Actuator” control types:
● Parameter Loop current mode M1254 activated:
Analogue 4 – 20 mA control signal for position setpoint
● Parameter Loop current mode M1254 deactivated:
Digital HART commands for position setpoint (0 – 100.0 %) or for discrete op-
eration in directions OPEN and CLOSE
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Figure 9: Wiring diagram, example of “Actuator” device category
Device category “Current Output”

● HART communication and analogue actual value/position feedback via 4 – 20
mA output
● Output impedance: 40 kΩ (HART high impedance)
● Control commands via binary control inputs (option)
● Setpoint definition via separate 4 – 20 mA analogue input (option)
When selecting the “Current Output” variant, it must be considered that the 4 – 20
mA HART output is fed by the internal power supply and no external power supply
may be provided.
Operational settings for “Current Output”:
In typical applications, the actuator is controlled by means of discrete signals via
digital control inputs OPEN, STOP, CLOSE, EMERGENCY (refer to wiring
diagram). As an alternative, a setpoint can be defined via a separate 0 – 20 mA
input. For this purpose, this input must be activated via a signal at the MODE input.
If the actuator is to be controlled via HART, the digital control inputs must be
deactivated by means of a discrete signal at I/O INTERFACE input.
As long as the parameter Loop current mode is activated, the actuator value or the
position value is signalled as analogue value via the HART 4 – 20 mA output. If the
parameter Loop current mode is deactivated, the current output is fixed at 4 mA.
Refer to section <HART multidrop>. HART control commands can be used
irrespective of the Loop current mode setting.
Summary of “Current Output” control types:
● Parameter Loop current mode activated:
Analogue 4 – 20 mA output signal for position feedback (point-to-point wiring).
Digital HART commands for position setpoint (0 – 100.0 %) or for discrete op-
eration commands in directions OPEN and CLOSE.
● Parameter Loop current mode deactivated:
Analogue output signal for position feedback signal fixed to 4 mA (multidrop
wiring). Digital HART commands for position setpoint (0 – 100.0 %) or for dis-
crete operation commands in directions OPEN and CLOSE.
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Figure 10: Wiring diagram, example of “Current Output” device category
2.9. Protective functions

● All messages are transmitted via hamming distance HD = 4.
● Transaction errors are signalled by the slave by means of a Response Status
Byte
● Response monitoring:
HART communication will be monitored as soon as the control function has
been enabled for this interface. If no HART communication occurs after a defined
time (parameter Monitoring timeM1239), a defined actuator failure behaviour
is activated. Refer to <Device manual>
For monitoring time setting, refer to chapter <HART communication monitoring>.
Menu:
HART M1238
Monitoring time M1239
● Access protection for important parameters:
HART interface settings, e.g. via display. Requires at least a “Service” (level 5)
user password.
● Adjustable failure behaviour
2.10. Device types
● HART Primary Master - continuously available, e.g. DCS/PLC
● HART Secondary Master - temporarily activated, e.g. handheld terminal device
or service laptop
● HART Slave - field device, measurement device, actuator, etc.
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AC(V) 01.2/AC(V)ExC 01.2 HART Commissioning
3. Commissioning
3.1. Introduction
Commissioning a HART installation is comparatively simple due to the conventional

4 – 20 mA wiring. The planning of multidrop applications in turn requires observing
further steps like e.g. an addressing of participants.
After field device installation, the user can configure or program the field devices
(actuators) using a HART capable user software or a handheld terminal. Commands
defined in HART standard allow open communication between controllers and field
devices. These universal commands allow basic and homogeneous setting of all
certified HART field devices as well as reading the status or fault signals according
to HART standard notation. Access to specific services, information and parameters
of field devices is not possible via standard HART commands. For interpretation and
use of device specific functions by the controller, a driver software or a suitable
device description is required for each HART field device. Known and supported
technologies are DD or EDD device descriptions, FTD/DTM drivers or FDI packages.
Certification HART is an open internationally standardised communication protocol (IEC 61158
and IEC 61784, CPF 9). Conformity with HART specification and interoperability with
host systems of different manufacturers is tested using complex registration tests.
Only those devices will receive a HART registration certificate as proof which
successfully pass these tests.
Identification number Each HART device type is identified by an unambiguous device type number. This
(device type) number is required to allow the HART user program to identify the types of connected
devices and to load the pertaining device drivers. Device types are centrally managed
by the Fieldcomm Group (FCG).
AUMA actuators with AC 01.2 actuator controls are listed with the FCG with the
following device type number:
● (Expanded) Device Type Code: 0xE1FD
● Model Name: AC 01.2/ACExC 01.2 AUMATIC
● Manufacturer Name: AUMA
● Manufacturer ID: 0x607C
Settings and displays on device
For diagnostics and configuration settings, the local display on actuator controls is
available. HART specific diagnostics and/or configuration settings can be performed
using the push buttons of the local controls:
● Customer settings M0041 > HART M1238
● Device configuration M0053 > HART M1242
● Diagnostics M0022 > HART M1238
For HART configuration settings via the local display, user level access rights of
minimum 4 = Specialist are required. Individual settings can only be modified locally
by the service staff.
3.2. Parameter setting
HART device programming is defined by the HART specification and the

manufacturer-specific instructions, the so-called HART commands, parameter and
status information. Settings can be made via HART commands and pertaining
information can be uploaded using these commands.
Figure 11: Structure of a HART telegram
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Commissioning AC(V) 01.2/AC(V)ExC 01.2 HART
Table 1:
Name Number of bytes Purpose
Preamble 5 – 20 Synchronising the data stream
Delimiter 1 Indicates the master number
Address 1–5 Defines slave, master and starts burst mode
Expansion Bytes 0–3 Reserved for protocol extensions (not used)
Command 1 Figure value for the command to be executed
Byte Count 1 Indicates the data field size
Status Data Master (0) Communication and device status
Slave (2)
Data 0 – 253 Data to be transmitted
Check Byte 1 Checksum of all bytes, from the start byte to the data bytes
Preamble For synchronising all participants, a HART telegram starts with an FF character
sequence counting a typical length of 5 bytes. The preamble is followed by the actual
HART message, starting with a delimiter.
Delimiter The delimiter or the start byte defines the type of message (who is the sender), the
position of the command byte counts as well as the addressing type used for the
message (short or long address).
Address HART distinguishes two addressing types, short address (polling address) and long
address (unique ID). The first byte always contains the master number, primary
master = 1, secondary master = 0. Besides commands 0 and 11 (identification of
participants), all HART telegrams use the long addressing via unique ID of the device.
Command This is a 1 byte figure to indicate which command is to be executed.
Byte Count Indicates the number of data bytes
Data This field is used to send data. All response telegrams contain minimum two status
bytes.
Check sum The check sum is calculated on the basis of XOR of all bytes. Starting with the start
byte and ending with the last data field byte.
3.3. Bus address (slave address)
Each HART device has an own globally unique long address, also called Unique
ID. For unique identification/establishment of connection, a short address is assigned
to each HART device called Polling address. For devices with polling address 0,
the analogue 4 – 20 mA signalisation is active. For devices >0, only digital
communication is possible.
At initial contact, the connected HART devices and their short addresses are scanned
and identified. For this, the host system subsequently sends the identification
command 0 (Read Unique Identifier) to a previously defined address area of e.g. 0
– 15. Connected devices respond with their unique ID.
The short address 0 is assigned to HART devices within point-to-point installations.
The short address configuration for HART devices in multidrop installation are
between 1 and 63. Polling address 63 is reserved for WirelessHART adapters and
I/O systems. However, WirelessHART adapters are also often preconfigured to
address 15.
Any communication between master and slave is performed after first identification
on the basis of the long unique ID.
Composition of the Unique ID = "Expanded Device Type" + "Device Identifier"
unique ID Expanded device type M1261 = HART device type or identification number (refer to
FCG tables)
Device ident. no M1262 = Device serial number
Setting the short ad- The short address can be set in the following ways:
dress
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● Directly at local controls of actuator controls (menu operation via push buttons)
HART M1238
Address M1253
● Via Bluetooth (via PC, laptop, ...) and AUMA CDT software or AUMA Assistant
App
● Via HART using the controller or the hand-held terminal
Identification via device In many cases, HART devices are identified via the descriptive designation, the
tag device tag. This device tag consisting of 10 characters can be configured for each
HART device. It is also possible to address a HART device or read the unique ID
(command 11) via the device tag.
The device tag can be set in the following ways:
● Directly at local controls of actuator controls (menu operation via push buttons)
Diagnostics M0022
HART M1255
Device identification M1268
Manufacturer ID code M1260
● Via Bluetooth (via PC, laptop, ...) and AUMA CDT software or AUMA Assistant
App
3.4. Communication start
HART communication is usually started by a device scan to identify all connected

devices. After identification, acyclic or cyclic data access to the connected devices
can be started.
3.5. HART commands
HART communication is based on command exchange between master and slave.

HART specification makes distinction between three categories:
1. Universal Commands
Universal commands are understood and used by all field devices working with
the HART protocol (device designation, firmware no., etc.)
2. Common Practice Commands
Standard commands generally supported only be one group of HART field
devices.
3. Device Specific Commands
Device specific commands deal with functions limited to individual instruction
and device models.
AC 01.2 actuator controls support the instructions of HART protocol of revision 7.4.
3.6. HART communication monitoring
Connection monitoring HART communication will be monitored as soon as the control/operation function
has been released for this interface. If no HART communication occurs after a defined
time (parameter Monitoring time), a defined actuator failure behaviour is activated.
Monitoring time setting is made via the actuator controls display menu:
HART M1238
Monitoring time M1239
17
Actuator controls
Commissioning AC(V) 01.2/AC(V)ExC 01.2 HART
3.7. Calibration 4 – 20 mA of HART interface
3.7.1. Adjustment of loop current or current trim
Actuator controls (“Actuator” device category) measures the applied analogue input
current within the range of 0 mA to 24 mA and supplies the value as “Raw_AI” process
data (raw value) for diagnostics. A trimmed (corrected) signal is generated from the
measured raw value within the range of 0 mA and 24 mA and provided as “PVAI”
process data for diagnostics.
A current trim is required to match the actuator current input with the controls (e.g.
PLC) or I/O module output. If controls issue a setpoint current of 4.0 mA and the
actuator indicates 4.2 mA, the current trim is used to adapt this input value to 4.0
mA.
Figure 12: Schematic representation of “Actuator” analogue input current adjustment
This principle is inverted for an actuator current output and a controls input (PLC).
If the actuator sets a current value of 4.0 mA, controls (PLC) however indicate 4.2
mA, the actuator current output is adapted to 4.2 mA by the current trim.
Figure 13: Schematic representation of the analogue output current adjustment
Current trim must be performed in two steps:

1. Adjustment of lower current value close to 4 mA “Zero” (range 2 – 6 mA), via
HART command 45 (Trim Loop Current Zero) possible or via display
2. Adjustment of upper current value close to 20 mA “Gain” (range 18 – 22 mA),
via HART command 46 (Trim Loop Current Gain) possible or via display
3.7.2. Range adaptation of process variables (Dynamic Variables)
The analogue loop current (input or output current) is transformed via range adaptation
to the dynamic process variable PV and SV specifically the setpoint or actual position
in %.
The following limit values are required for adapting the 4 – 20 mA loop current to the
value range of the dynamic variable:
● Lower Range Value --> process value in % for loop current of 4 mA
● Upper Range Value --> process value in % for loop current of 20 mA
These values can be configured via the HART interface using commands 35 – 37
and 135 – 137, refer to HART specification.
The values can be set via the display in the menu for Device configurationM0053 >
HARTM1242.
Setting procedure
LRV always represents the setpoint for 4 mA in %. URV represents the setpoint for
20 mA. It is possible to represent any input or output current range to any desired
process value (setting range/actual position).
The allowed value range is –250 % to 250 %
18
Actuator controls
Example of inverse oper- Set LRV = 100 % (4 mA value), set URV = 0 % (20 mA value)
ation Example: Increasing the current resolution (current loupe) for a limited setting
range:
Current range 4 – 20 mA to be represented to setting range 20 % bis 60 %.
Set LRV = 20 % (4 mA value), set URV = 60 % (20 mA value)
Example: Representation of setting range to a limit current range, Split Range
Setting range 0 – 100 % is to be represented to 4 – 12 mA (0 to 50 % of 16 mA
current range).
Set LRV = 0 % (4 mA value), set URV = 200 % (20 mA value)
Setting range 0 – 100 % is to be represented to 12 – 20 mA (50 – 100 % of current
range)
Set LRV = -100 % (4 mA value), set URV = 100 % (20 mA value).
Figure 14: Calculation formula for range adaptation:
The following applies: X = PV in % @ x mA ; Y = PV % @ y mA

Corresponding settings for the output (process value of actual position). Here to limit
(to reduce) the measurement setting range (actual position) and/or to configure
inverse operation.
19
Actuator controls
Description of the data interface AC(V) 01.2/AC(V)ExC 01.2 HART
4. Description of the data interface

4.1. Supported HART commands
4.1.1. Universal Commands
The following specifications are to be considered for AC 01.2 actuator controls:

● Command 3 (Read Current and Dynamic Variables): reads two dynamic vari-
ables (PV and SV) with 14 bytes within the response telegram.
● Command 14 (Read Primary Variable Sensor Information): units for sensor
limits and minimum span are fixed in percent.
● Command 48: ready 25 bytes within response telegram.
4.1.2. Common Practice Commands
The following commands are supported:
Table 2:
Command
33 Read Device Variables
35 Write Primary Variable Range Values
40 Enter/Exit Fixed Current Mode
421) Perform Master Reset
45 Trim Loop Current Zero
46 Trim Loop Current Gain
50 Read Dynamic Variable Assignments
54 Read Device Variable Information
60 Read Analog Channel and Percent of Range
62 Read Analog Channels
63 Read Analog Channel Information
65 Write Analog Channel Range Value
70 Read Analog Channel Endpoint Values
72 Squawk
73 Find Device
79 Write Device Variable
89 Set Real-Time Clock
90 Read Real-Time Clock
95 Read Device Communication statistics
523 Read Condensed Status Mapping Array
1) Command 42 performs a reboot of actuator controls. During start-up, actuator controls are not
available for HART communication.
4.1.3. Device Specific Commands
The following commands are supported:
Table 3:
Command Description
128 Write Operation Command
130 Read Input Data
131 Read Software Version
132 Reset to Factory Defaults
133 Reset Operational Data
134 Reset HART configuration
20
Actuator controls
AC(V) 01.2/AC(V)ExC 01.2 HART Description of the data interface
Command Description
160 Read Parameter
161 Write Parameter
162 Read Process Variable
4.2. Dynamic variables
Four dynamic main process variables are defined in the HART standard. These
process variables can be read via universal command 3.
Two dynamic variables are implemented within actuator controls:
● PV = Primary variable M1355
● SV = Secondary variable M1356
Table 4: Assignment of the dynamic variables for “Actuator” device category
Value (for “Actuator”) Unit
PV Device variable 2: Setpoint position Percent
SV Device variable 3: Actual position Percent
Table 5: Assignment of the dynamic variables for “Current Output” device category
Value (for “Current Output”) Unit
PV Device variable 3: Actual position Percent
SV Device variable 2: Setpoint position Percent
4.3. Device variables
Actuator controls include 12 device variables defining the input and output data of
the device. These variables are read or written via defined Common Practice
Commands or via Device Specific Commands.
Table 6: Device variables

Device variable Name Classification Command
No. (Unit)
0 Current input loop current 84 (current) 39 (mA)
1 Current output loop cur- 84 (current) 39 (mA)
rent
2 Setpoint 0 (not classified) 57 (%)
3 Actual position 0 (not classified) 57 (%)
4 Commands 0 (not classified) 251 (none)
5 Reserve 0 (not classified) 57 (%)
6 Discrete signals 1 0 (not classified) 251 (none)
7 Torque 0 (not classified) 57 (%)
8 Discrete signals 2 0 (not classified) 251 (none)
9 Analogue input AIN 1 0 (not classified) 57 (%)
10 Analogue input AIN 2 0 (not classified) 57 (%)
11 Additional commands 0 (not classified) 251 (none)
The device variables may also be read or set directly on local controls of actuator
controls (menu operation via push buttons):
Indication on display of local controls:
Diagnostics M0022
HART M1255
Device variables M1275
4.3.1. Description of input data (signal from actuator)
Input data can be read via a HART master as defined device variables.
21
Actuator controls
Device variable 3: Actual position
Current actuator position. Condition: Position transmitter in actuator

Value range = 0.0 – 100.0 unit = % (0,0 % corresponds to end position CLOSED,
100,0 % corresponds to end position OPEN).
Device variable 6: Discrete signals 1
They include information about the actuator movement.
Table 7: Device variable 6: Discrete signals 1

Bit Designation Value Description
0 Operation pause 1 The actuator is in off-time (e.g. reversing prevention time).
active 0 No signal
1 In intermediate 1 The actuator is in an intermediate position e.g. neither in end
pos. position OPEN nor in end position CLOSED.
0 No signal
2 Start stepping 1 The actuator is within the set stepping range.
mode 0 The actuator is outside the set stepping range.
3 — No signal (reserved)
4 Actuator running 1 Actuator is running (output drive is moving)
Hard wired collective signal consisting of signals:
● Running LOCAL (Bit 7)
● Running REMOTE (Bit 6)
● Handwheel oper. (Bit 5)
0 No signal
5 Handwheel oper. 1 Output drive rotates without electric operation command.
0 No signal
6 Running RE- 1 Output drive rotates due to operation command from REMOTE.
MOTE 0 No signal
7 Running LOCAL 1 Output drive rotates due to operation command from LOCAL.
0 No signal
8 Not ready RE- 1 Collective signal 04:
MOTE Contains the result of a disjunction (OR-operation) of all bits
comprised in bytes 13 and 14 (Not ready REMOTE 1 and Not
ready REMOTE 2).
The actuator cannot be operated from REMOTE.
The actuator can only be operated via the local controls.
0 In bytes 13 and 14, no signals are active (all bits are set to 0).
9 Warning 1 Collective signal 02:
Contains the result of a disjunction (OR-operation) of all bits of
bytes 17 to 20 (Warning 1 to Warning 4).
0 In bytes 17 and 20, no warnings are active (all bits are set to 0).
10 Fault 1 Collective signal 03:
bytes 15 and 16 (Fault 1 and Fault 2).
The actuator cannot be operated.
0 In bytes 14 and 15, no faults are active (all bits are set to 0).
11 NAMUR mainten. 1 Collective signal 09:
req. Indication according to NAMUR recommendation NE 107
Recommendation to perform maintenance.
byte 24 (Maintenance required).
0 In all bits of byte 24, no signals are active (all bits are set to 0).
12 NAMUR out of 1 Collective signal 07:
spec. Indication according to NAMUR recommendation NE 107
Actuator is operated outside the normal operation conditions.
bytes 25 to 28 (Out of specification 1 to 4).
22
Actuator controls

13 NAMUR funct. 1 Collective signal 08:
check Indication according to NAMUR recommendation NE 107
The actuator is being worked on; output signals are temporarily
invalid.
bytes 29 and 30 (Function check 1 and 2).
14 NAMUR failure 1 Collective signal 10:
Indication according to NAMUR recommendation NE 107
Actuator function failure, output signals are invalid.
byte 23 (Failure).
0 In all bits of byte 23, no signals are active (all bits are set to 0).
15 Device ok 1 Collective signal 05:
The device is ready for remote control.
No AUMA warnings, AUMA faults or signals according to NAMUR
are present.
Bit 7 is set if bits 0 to 6 are deleted.
0 Contains the result of a disjunction (OR-operation) of bits 0 to 6
(device status).
16 Thermal fault 1 Motor protection tripped.
0 No signal
17 Phase fault 1 ● When connecting to a 3-phase AC system and with internal
24 V DC supply of the electronics: Phase 2 is missing.
● When connecting to a 3-phase or 1-phase AC system and
with external 24 V DC supply of the electronics: One of the
phases L1, L2 or L3 is missing.
0 All phases are available.
18 Selector sw. RE- 1 Selector switch is in position REMOTE.
MOTE 0 Selector switch is not in position REMOTE.
19 Selector sw. 1 Selector switch is in position LOCAL.
LOCAL 0 Selector switch is not in position LOCAL.
20 Limit switch 1 Limit switch in end position OPEN active.
OPEN 0 No signal
21 Limit switch 1 Limit switch in end position CLOSED active.
CLOSED 0 No signal
22 Torque sw. 1 Torque switch operated in direction OPEN.
OPEN 0 No signal
23 Torque sw. 1 Torque switch operated in direction CLOSE.
CLOSED 0 No signal
24 End position 1 For limit seating: Limit switch operated in direction OPEN.
OPEN For torque seating: Torque switch and limit switch operated in
direction OPEN.
0 No signal
25 End position 1 For limit seating: Limit switch operated in direction CLOSE.
CLOSED For torque seating: Torque switch and limit switch operated in
direction CLOSE.
0 No signal
26 Setpoint 1 The position setpoint is within max. error variable (outer dead
pos.reached band). Is only signalled if HART master has set the Fieldbus
SETPOINT bit.
0 No signal
23
Actuator controls

27 Not ready RE- 1 Collective signal 04:
MOTE Contains the result of a disjunction (OR-operation) of all bits
comprised in bytes 13 and 14 (Not ready REMOTE 1 and Not
ready REMOTE 2).
The actuator cannot be operated from REMOTE.
The actuator can only be operated via the local controls.
28 Running OPEN 1 An operation command via the local controls push buttons or
HART in direction OPEN is performed: Fieldbus OPEN or Field-
bus SETPOINT.This bit remains also set during operation pauses
(e.g. due to the dead time or the reversing prevention time).
0 Operation in direction OPEN via HART is not executed.
29 Running CLOSE 1 An operation command via the local controls push buttons or
HART in direction CLOSE is performed: Fieldbus CLOSE or
Fieldbus SETPOINT. This bit remains also set during operation
pauses (e.g. due to the dead time or the reversing prevention
time).
0 Operation in direction CLOSE via HART is not executed.
30 Warning 1 Collective signal 02:
bytes 17 to 20 (Warning 1 to Warning 4).
0 In bytes 17 and 20, no warnings are active (all bits are set to 0).
31 Fault 1 Collective signal 03:
bytes 15 and 16 (Fault 1 and Fault 2).
The actuator cannot be operated.
0 In bytes 15 and 16, no faults are active (all bits are set to 0).
Device variable 7: Torque
Current actuator torque. Condition: Electronic control unit within the actuator.
Value range = 0.0 – 100.0 unit = % (of nominal actuator torque)
● The value 100 corresponds to 127.0 % torque in direction OPEN.
● The value 50 is the torque zero point.
● The value 0 corresponds to 127.0 % torque in direction CLOSE.
Device variable 8: Discrete signals 2
Includes additional feedback signals.
Table 8: Device variable 8: Discrete signals 2

1 Safe ESD1) 1 Safe ESD (Emergency Shut Down) safety function of the SIL
module is active.
0 No signal
2 Safe Stop 1) 1 Safe STOP safety function of the SIL module is active.
0 No signal
3 SIL fault1) 1 Collective signal
Warning: A SIL fault of the SIL module has occurred.
0 No signal
4 SIL function act- 1 A safety function of the SIL module is active.
ive1) 0 No signal
24
Actuator controls

8 Channel 1 active 1 Channel 1 is the active operation command channel.
0 No signal
9 Channel 2 active 1 Channel 2 is the active operation command channel.
0 No signal
10 Channel 1 1 Channel 1 is in the data exchange state (DataEx).
DataEx 0 No signal
11 — — No signal (reserved)
12 FailState fieldbus 1 No valid communication via HART (despite available connection).
0 Communication via HART is ok.
13 Ch.2 FailState — No signal (reserved)
Fieldb.
14 — 1 HART communication on channel 2
0 No signal
16 Input DIN 1 1 A high signal (+24 V DC) is present at digital input 1.
0 No signal
0 No signal
0 No signal
0 No signal
0 No signal
0 No signal
24 Intermediate pos. 1 Intermediate position 1 reached.
1 0 No signal
2 0 No signal
3 0 No signal
4 0 No signal
5 0 No signal
6 0 No signal
7 0 No signal
8 0 No signal
1) The safety function indications via HART are for information only and must not be used as part of
a safety function. The I/O signals of the SIL module must be used for this purpose.
Device variable 9: Analogue input AIN1
Value of the first additional analogue current input (option).

Value range = 0.0 – 100.0 unit = %
25
Actuator controls
The start and end values can be set at the actuator controls via push buttons and
display. (For operation, please refer to the respective operation instructions for the
actuator.)
If the measuring values are 0.3 mA below the initial value, a signal loss is indicated.
Device variable 10: Analogue input AIN2
Value of the second additional analogue current input (option).

The start and end values can be set at the actuator controls via push buttons and
display. (For operation, please refer to the respective operation instructions for the
actuator.)
If the measuring values are 0.3 mA below the initial value, a signal loss is indicated.
4.3.2. Description of the output data (operation commands)
Output data can be written via a HART master as defined device variables. The
variables described below define the operation commands.
Information To enable remote operations, the selector switch must be set to Remote control
(REMOTE) and the "Loop current mode" setting must be (device category "Actuator”)
deactivated.
Device variable 2: Setpoint
Setpoint for actuator. Condition: Position transmitter in actuator

● The value 100.0 corresponds to the maximum setpoint, e.g. end position OPEN.
● The value 0 corresponds to the minimum setpoint, e.g. end position CLOSED.
As an alternative, the process setpoint can be transmitted (value 0... 100), using a
process controller (option). Value 100 corresponds to the maximum process setpoint,
value 0 to the minimum process setpoint.
For configuration Device categoryM1243 = Actuator with setting Loop current
modeM1254 = Activated, the device variable 2 setpoint is derived via the analogue
setpoint (Loop Current) and is available as read-only via HART.
modeM1254 = Deactivated and for configuration Device categoryM1243 = Current
Output, the device variable 2 setpoint can be written using the standard HART
command 79 or the device specific HART command 128.
Device variable 4: Commands
Commands include discrete operation commands for the actuator.
Table 9: Device variable 4: Commands

0 Fieldbus CLOSE 1 Operation command in direction CLOSE.
0 No command
1 Fieldbus OPEN 1 Operation command in direction OPEN.
0 No command
2 Fieldbus SETPOINT 1 Run to setpoint.
The setpoint is provided via device variable 2.
In combination with a process controller, this bit is
used to select between process controller operation
and OPEN - CLOSE operation.
0 No command
In combination with a process controller, this bit is
used to select between process controller operation
and OPEN - CLOSE operation.
3 — No command (reserved)
26
Actuator controls

16 Fieldb. interm. pos. 1 1 Run to intermediate position 1.
0 No command
17 Reset self-retaining 1 Run to intermediate position 2.
0 No command
18 Doub. Cmd CW MPV 1 Run to intermediate position 3.
0 No command
19 Doub. Cmd CCW MPV 1 Run to intermediate position 4.
0 No command
0 No command
21 MWG hall sensor3 fail 1 Run to intermediate position 6.
0 No command
22 IE MWG hall sensor 1 Run to intermediate position 7.
0 No command
0 No command
–
31
Bits 0, 1, 2 = operation Bits 0 – 2 are used to transmit operation commands to the actuator. Only one of
commands these bits may be set to 1 at any given time. If several bits are set, no operation is
performed and the following signal is given: Wrong oper. cmd
For operation commands via bit 2 (Fieldbus SETPOINT):
● Condition: Position transmitter (potentiometer, RWG, EWG or MWG) installed
in the actuator
● If the setpoint is 0 per mil, the actuators runs to end position CLOSED; it runs
to end position OPEN for 100 percent.
● If the limit of 100 is exceeded, the actuator completely runs to end position
OPEN.
● To avoid placing too much strain on the mechanics, reversion of direction is
delayed. The default setting in the factory for the reversing prevention time is
300 ms.
modeM1254 = Activated, the device variable 4 is fixed with the value for command
Fieldbus SETPOINT and is available as read-only via HART.
modeM1254 = Deactivated and configuration Device categoryM1243 = Current
Output, the device variable 4 can be set either via the standard HART command 79
or the device specific HART command 128.
Bits 3 – 15 Bits 3 through 15 are not used and must be set to 0.
27
Actuator controls
Bits 16 – 23 Bits 16 – 23 allow the direct selection of 8 intermediate positions via HART
commands. Hereby, the selected intermediate position is approached directly, without
stopping in another intermediate position.
In this case, the actuator continues running until the selected intermediate position
has been reached. Example: Operation from position 5 to 7 without stopping at
position 6.
For further information, please refer to the Manual (operation and setting) AUMATIC
AC 01.2 HART.
Bits 24 – 31 Bits 24 through 31 are not used and must be set to 0.
Device variable 11: Further commands
Table 10: Device variable 11: Further commands

0 Fieldbus DOUT 1 1 Digital output 1 is activated.
0 Output is deactivated.

modeM1254 = Activated, the device variable 11 Further commands is set via the
standard HART command 79.
modeM1254 = Deactivated and configuration Device categoryM1243 = Current
Output, the device variable 11 can be set either via the standard HART command
79 or the device specific HART command 128.
4.4. Device specific commands
4.4.1. Input data (process representation input) – signals from the actuator
Command 130: Read Input Data
The HART command is used to allow reading up to 32 bytes of input data (signals
from the actuator).
Table 11: Request Data Bytes

Byte Data type Description
0 Byte Number of bytes which are to be read via command
130.
28
Actuator controls
Table 12: Response Data Bytes

0 BS8 Logic signals
Bit 0 - End position OPEN
Bit 1 - End position CLOSED
Bit 2 - Absolute value
Bit 3 - Not ready REMOTE
Bit 4 - Running OPEN
Bit 5 - Running CLOSE
Bit 6 - Warning
Bit 7 - Fault
1 BS8 Actuator signals
Bit 0 - Thermal fault
Bit 1 - Phase fault
Bit 2 - Selector sw. REMOTE
Bit 3 - Selector sw. LOCAL
Bit 4 - Limit switch OPEN
Bit 5 - Limit switch CLOSED
Bit 6 - Torque sw. OPEN
Bit 7 - Torque sw. CLOSED
2-3 U16 Actual position (0.0 % to 100.0 %)
4 BS8 Device status
Bit 0 - Not ready REMOTE
Bit 1 - Warning
Bit 2 - Fault
Bit 3 - NAMUR mainten. req.
Bit 4 - NAMUR out of spec.
Bit 5 - NAMUR funct. check
Bit 6 - NAMUR failure
Bit 7 - Device ok
5 BS8 Operation status
Bit 0 - Operation pause active
Bit 1 - In intermediate pos.
Bit 2 - Start stepping mode
Bit 3 - Reserved
Bit 4 - Actuator running
Bit 5 - Handwheel oper.
Bit 6 - Running REMOTE
Bit 7 - Running LOCAL
6 BS8 Intermediate positions
Bit 0 - Intermediate pos. 1
Bit 7 – Intermediate pos. 8
7 BS8 Discrete inputs
Bit 0 - Input DIN 1
Bit 1 - Input DIN 2
Bit 2 - Input DIN 3
Bit 3 - Input DIN 4
Bit 4 - Input DIN 5
Bit 5 - Input DIN 6
Bit 6 - Reserved
Bit 7 - Reserved
8-9 U16 Input AIN 1
10-11 U16 Torque
29
Actuator controls

12 BS8 Not ready REMOTE 1
Bit 0 - Wrong oper. cmd
Bit 1 - Sel. sw. not REMOTE
Bit 2 - Interlock active
Bit 3 - Local STOP
Bit 4 - EMCY stop active
Bit 5 - EMCY behav. active
Bit 6 - FailState fieldbus
Bit 7 - I/O interface
13 BS8 Not ready REMOTE 2
Bit 0 - Reserved
Bit 1 - Reserved
Bit 2 - SIL function active
Bit 3 - Disabled
Bit 4 - Interlock by-pass
Bit 5 - PVST active
Bit 6 - Service active
Bit 7 - Handwheel active
14 BS8 Fault 1
Bit 0 - Configuration error
Bit 1 - Mains quality
Bit 2 - Thermal fault
Bit 3 - Phase fault
Bit 4 - Torque fault OPEN
Bit 5 - Torque fault CLOSE
Bit 6 - Internal error
Bit 7 - Wrn no reaction
15 BS8 Fault 2
Bit 0 - Reserved
Bit 1 - Reserved
Bit 2 - Reserved
Bit 3 - Reserved
Bit 4 - Reserved
Bit 5 - Reserved
Bit 6 - Config. error REMOTE
Bit 7 - Incorrect phase seq
16 BS8 Warnings 1
Bit 0 - Reserved
Bit 1 - Reserved
Bit 2 - Reserved
Bit 3 - Reserved
Bit 4 - Torque wrn CLOSE
Bit 5 - Torque wrn OPEN
Bit 6 - SIL fault
17 BS8 Warnings 2
Bit 0 - Wrn controls temp.
Bit 1 - Reserved
Bit 2 - Reserved
Bit 3 - 24 V DC external
Bit 4 - Reserved
Bit 5 - RTC voltage
Bit 6 - Time not set
Bit 7 - Config. warning
18 BS8 Warnings 3
Bit 0 - Wrn FO cable budget
Bit 1 - Wrn FOC
Bit 2 - Wrn input AIN 2
Bit 4 - Internal warning
Bit 5 - Wrn op.mode starts
Bit 6 - Wrn op.mode run time
Bit 7 - Op. time warning
30
Actuator controls

19 BS8 Warnings 4
Bit 0 - Reserved
Bit 1 - Reserved
Bit 2 - Wrn setpoint position
Bit 3 - PVST required
Bit 4 - Wrn FOC connection
Bit 5 - Failure behav. active
Bit 6 - PVST abort
Bit 7 - PVST fault
20-21 U16 Input AIN 2
22 BS8 Failure
Bit 0 - Reserved
Bit 1 - Reserved
Bit 2 - Reserved
Bit 3 - Reserved
Bit 4 - Reserved
Bit 5 - Reserved
Bit 6 - Reserved
Bit 7 - Fault
23 BS8 Maintenance required
Bit 0 - Mainten. mechanics
Bit 1 - Mainten. seals
Bit 2 - Mainten. lubricant
Bit 3 - Mainten. contactors
Bit 4 - Mainten. interval
Bit 5 - Reserved
Bit 6 - Reserved
Bit 7 - Reserved
24 BS8 Out of specification 1
Bit 0 - Reserved
Bit 1 - Reserved
Bit 2 - Reserved
Bit 3 - Reserved
Bit 4 - Torque wrn CLOSE
Bit 5 - Torque wrn OPEN
Bit 6 - SIL fault
Bit 0 - Wrn controls temp.
Bit 1 - Reserved
Bit 2 - Reserved
Bit 3 - 24 V DC external
Bit 4 - Reserved
Bit 5 - RTC voltage
Bit 6 - Time not set
Bit 7 - Config. warning
Bit 0 - Wrn FO cable budget
Bit 1 - Wrn FOC
Bit 4 - Internal warning
Bit 5 - Wrn op.mode starts
Bit 6 - Wrn op.mode run time
Bit 7 - Op. time warning
Bit 0 - Reserved
Bit 1 - Reserved
Bit 2 - Wrn setpoint position
Bit 3 - PVST required
Bit 4 - Wrn FOC connection
Bit 5 - Failure behav. active
Bit 6 - PVST abort
Bit 7 - PVST fault
31
Actuator controls

28 BS8 Function check 1
Bit 0 - Local STOP
Bit 1 - Sel. sw. not REMOTE
Bit 2 - Service active
Bit 3 - Handwheel active
Bit 4 - EMCY stop active
Bit 5 - PVST active
Bit 6 - Reserved
Bit 7 - Reserved
29 BS8 Function check 2
Bit 0 - Reserved
Bit 1 - Reserved
Bit 2 - Reserved
Bit 3 - Reserved
Bit 4 - Reserved
Bit 5 - Reserved
Bit 6 - Reserved
Bit 7 - Reserved
30 BS8 Status fieldbus
Bit 0 - Channel 1 active
Bit 1 - Channel 2 active
Bit 2 - Channel 1 DataEx
Bit 3 - Channel 2 DataEx
Bit 4 - Ch.1 FailState Fieldb.
Bit 5 - Ch.2 FailState Fieldb.
Bit 6 - Channel 1 activity
Bit 7 - Channel 2 activity
31 BS8 SIL signals
Bit 0 - Safe ESD
Bit 1 - Safe Stop
Bit 2 - SIL fault
Bit 3 - SIL function active
Bit 4 - Reserved
Bit 5 - Reserved
Bit 6 - Reserved
Bit 7 - Reserved
Table 13: Command Specific Response Codes

Code Class Description
0 Success No command specific faults.
Command 131: Read Software Version
Provides software version in data type ISO Latin 1.

None

0-19 Latin 1 Software version of actuator controls.

Command 160: Read Parameter
Read configuration parameters of actuator controls.
32
Actuator controls

0-1 U16 Parameter ID

2-(n+1) Octet string Parameter value (length n, depending on parameter).

2 Error Invalid selection
2 Error Access restricted
Command 162: Read Process Variable
Reads the process variables of actuator controls (e.g. diagnostic data)

0-1 U16 Process Variable ID

0-1 U16 Process Variable ID
2-(n+1) Octet string Process Variable value (length n, depending on vari-
ables).

4.4.2. Output data (process representation output) - operation commands
Information To enable remote operations, the selector switch must be set to Remote control
(REMOTE) and the "Loop current mode" setting must be (device category “Actuator”)
deactivated.
Command 128: Write Operation Command
The “Actuator” device category allows actuator control using command 128.
The “Current Output” device category allows actuator control irrespective of “Loop
Current Mode”.
33
Actuator controls

0 BS8 Commands
Bit 0 - Fieldbus CLOSE
Bit 1 - Fieldbus OPEN
Bit 2 - Fieldbus SETPOINT
Bit 3 - Fieldbus RESET
Bit 4 through 7 not used
1 U8 No command (reserved)
2-3 U16 Setpoint (0.0% to 100.0%)
4 BS8 Additional commands
Bit 0 - Fieldb. enable LOCAL
Bit 1 - Fieldb. enable OPEN
Bit 2 - Fieldb. enable CLOSE
Bit 6 - Fieldbus EMCY
Bit 7 - PVST
5 BS8 Intermediate positions
Bit 0 - Fieldb. interm. pos. 1
Bit 1 - Reset self-retaining
Bit 2 - Doub. Cmd CW MPV
Bit 3 - Doub. Cmd CCW MPV
Bit 5 - MWG hall sensor3 fail
Bit 6 - IE MWG hall sensor
6 U8 No command (reserved)
7 BS8 Digital outputs 2
Bit 0 - Fieldbus DOUT 1
Received request is sent back as Response with same length and content.

3 Error Transmitted parameter too high
5 Error Insufficient quantity of received data bytes
16 Error Access restricted (not permissible in current operation
mode)
Command 132: Reset to Factory Defaults
Reset actuator controls parameters back to factory setting. Includes HART specific
parameters. In addition, actuator controls performs a cold start as described in
command 42.

None

None
34
Actuator controls

Command 133: Reset Operational Data
Resets operating data to zero.

None

None

Command 134: Reset HART configuration
Resets the following HART specific parameters to their default values:

● Calibration of loop current and PV range setting
- Sets Current zero inputM1245 or Current zero outputM1247 to 4.00 mA
for loop current calibration
- Sets Current span inputM1246 or Current span outputM1248 to 20 mA
for loop current calibration
- Sets Primary Variable LRV inputM1249 or LRV outputM1251 to 0.0 %
- Sets Primary Variable URV inputM1250 or URV outputM1252 to 100.0 %
● HART plant identification
- Sets TagM1270 to: ????????
- Sets Long TagM1281 to: Serial number of actuator
- Sets MessageM1282 to: ????????????????????????????????
- Sets Date codeM1283 to: Hexadecimal value 0x010101 (1 Jan 1901)
- Sets DescriptorM1284 to: ????????????????
- Resets Final assembly no.M1285 to : 0
● Sets the “Polling Address” short address (AddressM1253) to: 0x00 and activates
"Loop Current Mode"
● Sets device variables 5 and 11 to zero.
● Sets device variable 4: commands, to Run SETPOINT (actuator is controlled
via analogue setpoint)
● Resets the counter Cfg changed counter M1292 as well as bits Cfg changed
PrimM M1293 and Cfg changed SecM M1294 to zero
● Resets Loop Current to Fixed Bit
● Resets the counter for communication statistics: STX counter M1289 and ACK
counter M1289.
- The following counter is not reset: No. res. preambles M1241
- Bit Cold start is not set during restart.
- Actuator controls are not reset.

None
35
Actuator controls

None

Command 161: Write Parameter
Transmits configuration parameters to actuator controls.

2-(n+1) Octet string Parameter value (length variable between 1 and n)


5 Error Insufficient quantity of received data bytes
2 Error Value not permissible
4.5. Status information
HART makes a distinction between three status information details for which access
differs.
Device status Simple device status, length 1 byte which is returned with each response telegram
of the HART slave. The contents of this status byte is standardised for all HART
devices.
Extended Device Status Extended device status, length 1 byte which is returned with each response telegram
of HART slave.
Additional Device Status Detailed and specific device status, length 25 bytes, which should be requested via
HART command 48 whenever bit 4 More status available or bit 7 Device malfunction
of the simple device status is set in order to determine the exact cause for the status
signal.
4.5.1. Description of status information
Device status
The device status may also be read directly on local controls of actuator controls
(menu operation via push buttons):
Diagnostics M0022
HART M1255
Status information M1279
Field dev. status PriM M1280
Field dev. status SecM M1305
36
Actuator controls
Table 37: Device status

0 PV out of limit 1 PV (Primary Variable) outside the permissible limit values
Bit is set if one of the following events occurs:
● Warning
(Identical to command 48, byte 16, bit 2)
● Warning Wrn ref.actual position
(Only in combination with "Current Output” device category)
● Warning Wrn range act.pos.
● Warning Wrn sign.loss act.pos.
0 No signal.
1 Non-PV out of limit 1 PV (Primary Variable) respecting the limit values
Bit is set if one of the following signals is active:
(Only in combination with "Actuator” device category)
● Warning Wrn input AIN 1
● Warning Torque wrn OPEN
● Warning Torque wrn CLOSE
0 No signal.
2 Loop curr. saturated 1 The loop current is below 3.8 mA or exceeding 20.5 mA. Only set in
combination with “Actuator” device category.
0 No signal.
3 Loop current fixed 1 The loop current was set via the HART command 40 or 79 or deactiv-
ated via command 6.
0 No signal.
4 More status available 1 One of the following status indications (device status) is active:
● Parameter WarningM0541
● Parameter Not ready REMOTE M0542
● Parameter Fault M0543
● Parameter NAMUR out of spec. M0534
● Parameter NAMUR funct. check M0535
● Parameter NAMUR mainten. req. M0536
● Parameter NAMUR failure M0537
0 No signal.
5 Cold start 1 Actuator controls reboot.
0 No signal.
37
Actuator controls

6 Configuration changed 1 The following values were modified within the device configuration:
● Calibration of initial/end value of analogue input
Parameter Current zero input M1245
Parameter Current span input M1246
● Calibration of initial/end value of analogue output
Parameter Current zero output M1247
Parameter Current span output M1248
● Range adaptation of analogue input: Initial/final value (in %)
Parameter LRV input M1249
Parameter URV input M1250
● Range adaptation of analogue output: Initial/final value (in %)
Parameter LRV output M1251
Parameter URV output M1252
● Modification of one value of plant identification (parameter M1269)
0 No signal.
7 Device malfunction 1 General device malfunctions.
Bit is set if actuator controls signal a fault.
0 No signal.
Extended Device Status
The extended device status may also be read directly on local controls of actuator
controls (menu operation via push buttons):
Diagnostics M0022
HART M1255
Status information M1279
Ext. dev. status info M1306
Table 38: Extended device status

0 Maintenance required 1 (Identical to command 48, byte 0, bit 3)
0 No signal.
1 Device variable alert 1 Bit is set if one of the following events occurs:
● Warning IE position transmitter
● Warning Torque wrn OPEN
● Warning Torque fault OPEN
● Warning Torque wrn CLOSE
● Warning Torque fault CLOSE
● Parameter NAMUR mainten. req.
0 No signal.
38
Actuator controls

2 -- 1 Not used
0 No signal.
3 Failure 1 Parameter NAMUR failure M0537
0 No signal.
4 Out of specification 1 Parameter NAMUR out of spec. M0534
0 No signal.
5 Function check 1 Parameter NAMUR funct. check M0535
0 No signal.
6 -- 1 Not used
0 No signal.
7 -- 1 Not used
0 No signal.
Additional Device Status
Command 48 returns 25 bytes containing the following status information:
Table 39: Additional device status

Byte Designation Bit Signal
0 Spec. device status 0 (AUMA category) 7 Device ok
Logic signals 6 NAMUR failure
5 NAMUR funct. check
4 NAMUR out of spec.
3 NAMUR mainten. req.
2 Fault
1 Warning
0 Not ready REMOTE
1 Spec. device status 1 (AUMA category) 7 I/O interface
Not ready REMOTE 1 6 FailState fieldbus
5 EMCY behav. active
4 EMCY stop active
3 Local STOP
2 Interlock
1 Sel. sw. not REMOTE
0 Wrong oper. cmd
2 Spec. device status 2 (AUMA category) 7 Handwheel active
Not ready REMOTE 2 6 Service active
5 PVST active
4 Interlock by-pass
3 Disabled
2 SIL function active
1 Not used (0)
0 Not used (0)
3 Spec. device status 3 (AUMA category) 7 Fault no reaction
Fault 1 6 Internal error
5 Torque fault CLOSE
4 Torque fault OPEN
3 Phase fault
2 Thermal fault
1 Mains quality
0 Configuration error
39
Actuator controls

4 Spec. device status 4 (AUMA category) 7 Incorrect phase seq
Fault 2 6 Config. error REMOTE
5 Not used (0)
4 Not used (0)
3 Not used (0)
2 Not used (0)
1 Not used (0)
0 Not used (0)
5 Spec. device status 5 (AUMA category) 7 Wrn no reaction
Warnings 1 6 SIL fault
5 Torque wrn OPEN
4 Torque wrn CLOSE
3 Not used (0)
2 Not used (0)
1 Not used (0)
0 Maintenance required
6 Ext. dev. status info 7 Not used (0)
6 Not used (0)
5 Function check
4 Out of specification
3 Failure
2 Not used (0)
1 Device variable alert
0 Maintenance required
7 Device Operating Modes 7–0 Not used (0)
8 Standardised status 0 7 Device config. locked - Not used (0)
6 Electronic defect – Bit is set if the following event occurs: Internal
error (Identical to byte 3.6)
5 Envirom. out of range - Bit is set if one of the following events
occurs:
- Wrn controls temp. (Identical to bit 14.0)
- Wrn motor temp. (Identical to bit 14.2)
- Wrn gearbox temp. (Identical to bit 14.1)
- MWG temperature
4 Pow.supp. out of range – Bit is set if one of the following events
occurs:
- 24 V DC external (Identical to bit 14.3)
- 24 V DC customer
- 24 V DC internal
- IE EEPROM
3 Watchdog reset - Not used (0)
2 Volatile mem. defect - Not used (0)
1 N-volatile mem. defect – Bit is set if one of the following events
occurs: IE EEPROM
0 Dev. var. sim. active – Bit is set of one of the following device
variables 1,3,6,7,8,9,10 was overwritten by command 79.
9 Standardised status 1 7–0 Not used (0)
10 Analog ch. saturated 7–1 Not used (0)
0 Analog channel 0– Bit is set if the loop current is below 3.8 mA
or exceeding 20.5 mA.
11 Standardised Status 2 7–0 Not used (0)
12 Standardised Status 3 7–0 Not used (0)
13 Analog channel fixed 7–1 Not used (0)
0 Analog channel 0 - Bit is set if the loop current was adjusted
via command 40, overwritten via command 79 or deactivated
via command 6.
40
Actuator controls

14 Spec. device status 6 (AUMA category) 7 Config. warning
Warnings 2 6 Time not set
5 Thermal fault
4 Not used (0)
3 24 V DC external
2 Wrn motor temp.
1 Wrn gearbox temp.
0 Wrn controls temp.
15 Spec. device status 7 (AUMA category) 7 Op. time warning
Warnings 3 6 Wrn op.mode run time
5 Wrn op.mode starts
4 Internal warning
3 Wrn input AIN 1
2 Wrn input AIN 2
1 Wrn FOC
0 Wrn FO cable budget
16 Spec. device status 8 (AUMA category) 7 PVST fault
Warnings 4 6 PVST abort
5 Failure behav. active
4 Wrn FOC connection
3 PVST required
2 Wrn setpoint position
1 Not used (0)
0 Not used (0)
17 Spec. device status 9 (NAMUR category) 7 Fault (Identical to byte 0, bit 2)
Failure 6 Not used (0)
5 Not used (0)
4 Not used (0)
3 Not used (0)
2 Not used (0)
1 Not used (0)
0 Not used (0)
18 Spec. device status 10 (NAMUR category) 7 Not used (0)
Maintenance required 6 Not used (0)
5 Not used (0)
4 Mainten. interval
3 Mainten. contactors
2 Mainten. lubricant
1 Mainten. seals
0 Mainten. mechanics
19 Spec. device status 11 (NAMUR category) 7 Wrn no reaction (Identical to byte 5, bit 7)
Out of specification 6 SIL fault (Identical to byte 5, bit 6)
5 Torque wrn OPEN (Identical to byte 5, bit 5)
4 Torque wrn CLOSE (Identical to byte 5, bit 4)
3 Not used (0)
2 Not used (0)
1 Not used (0)
0 Not used (0)
41
Actuator controls

20 Spec. device status 12 (NAMUR category) 7 Config. warning (Identical to byte 14, bit 7)
Out of specification 2 6 Time not set (Identical to byte 14, bit 6)
5 RTC voltage (Identical to byte 14, bit 5)
4 Not used (0)
3 24 V DC external (Identical to byte 14, bit 3)
2 Wrn motor temp. (Identical to byte 14, bit 2)
1 Wrn gearbox temp. (Identical to byte 14, bit 1)
0 Wrn controls temp. (Identical to byte 14, bit 0)
21 Spec. device status 13 (NAMUR category) 7 Op. time warning (Identical to byte 15, bit 7)
Out of specification 3 6 Wrn op.mode run time (Identical to byte 15, bit 6)
5 Wrn op.mode starts (Identical to byte 15, bit 5)
4 Internal warning (Identical to byte 15, bit 4)
3 Wrn input AIN 1 (Identical to byte 15, bit 3)
2 Wrn input AIN 2 (Identical to byte 15, bit 2)
1 Wrn FOC (Identical to byte 15, bit 1)
0 Wrn FO cable budget (Identical to byte 15, bit 0)
22 Spec. device status 14 (NAMUR category) 7 PVST fault (Identical to byte 16, bit 7)
Out of specification 4 6 PVST abort (Identical to byte 16, bit 6)
5 Failure behav. active (Identical to byte 16, bit 5)
4 Wrn FOC connection (Identical to byte 16, bit 4)
3 PVST required (Identical to byte 16, bit 3)
2 Wrn setpoint position (Identical to byte 16, bit 2)
1 Not used (0)
0 Not used (0)
Function check 6 Not used (0)
5 PVST active (Identical to byte 2, bit 5)
4 EMCY stop active (Identical to bit 1.4)
3 Handwheel active (Identical to byte 2, bit 7)
2 Service active (Identical to byte 2, bit 6)
1 Sel. sw. not REMOTE
0 Local STOP (Identical to byte 1, bit 3)
Function check 2 6 Not used (0)
5 Not used (0)
4 Not used (0)
3 Not used (0)
2 Not used (0)
1 Not used (0)
0 Not used (0)
4.6. Further information on the data interface
4.6.1. Table of units
Table 40: Supported units

Code Unit
39 mA (Milliampere)
57 % (percent)
4.6.2. Unsupported functions (HART commands)
The following functions are not supported by actuator controls:
42
Actuator controls
● Burst mode (sending data without request)

● Catch Device Variable
● Delayed Response & Busy
4.6.3. Further device data
4.6.3.1. Sampling Rates
Modification of device variables are immediately available for HART communication

4.6.3.2. Power Up
Actuator controls require approx. 20 seconds for powering up. During this time, the
device does not react to HART commands. The loop current is suspended during
power failure in case “Current Output” is activated. Simulation of device variables
by command 79 is also suspended in the event of power failure.
4.6.3.3. Reset
Command 42 (device reset) causes the device to reset its microprocessor. Procedure
is identical to normal power up.
4.6.3.4. Self-test
A self-test is performed during power up.

4.6.3.5. Response times (Command Response Times)
The following table shows the time span between command reception and response.
Table 41:
Minimum 5 ms
Typically 40 ms
Maximum 100 ms
4.6.3.6. Long Messages
The largest data field used is contained within the response to command 9 (reading
device variables with status): 71 bytes including both status bytes.
4.6.3.7. Non-volatile memory
An EEPROM is used to save the configuration parameters of the device. New data
is written to this memory immediately on executing a command. This ensures that
data is safeguarded even if the power is switched off.
4.6.3.8. Modes
Fixed Current Mode is available. Fixed Current Mode is activated, if the loop current
was fixed using command 40 (input/termination of Fixed Current Mode) or if the
device variable 0 “input loop current” was overwritten via command 79 (Write Device
Variable - to a fixed value) or if the Fixed Current Mode was deactivated via command
6 (Write Polling Address > 0). If the loop current is activated, the Fixed Current Mode
is automatically cleared or reset due to power failure. If the loop current is deactivated,
the Fixed Current Mode is maintained or reset after power failure.
For Device category > “Actuator”, the actuator can be controlled via loop current or
HART command 128. For “Current Output” connection type/device category, the
actuator can only be controlled via HART command 128. In addition, actuators
controls support alternative operation modes (e.g. via other interfaces).The alternative
operation mode is indicated in command 48 (Bytes Not Ready REMOTE 1 and Not
READY REMOTE 2).
4.6.3.9. Write protection
Write protection is available
43
Actuator controls
4.6.3.10. Attenuation
Attenuation has an impact on the loop current and is set to 40 ms.
44
Actuator controls
AC(V) 01.2/AC(V)ExC 01.2 HART Description of HART board
5. Description of HART board

The HART board is directly located below the local controls.
Figure 15: HART board
Hazardous voltage!
Risk of electric shock.
→ When connected to the mains, the local controls may only be removed by suitably
qualified personnel (electricians).
45
Actuator controls
Description of HART board AC(V) 01.2/AC(V)ExC 01.2 HART
5.1. Indications (indication and diagnostic LEDs)
Figure 16: Indication and diagnostic LEDs
[RST] Reset (green)

[DBG] Debug (green)
[CAN] CAN communication (red)
[BA] HART bus activity (green)
[DX] DATA exchange (green)
[IOK] Loop current monitoring (green)
[HRS] HART board power supply (green)
Table 42: LED indications

LED Colour Name State 1 Function State 2 Function
V5 Green RST illuminated No fault off
V6 Green DBG fast blinking Application running slowly blinking Board test running
V7 Red CAN off Board detected by system ein No CAN communication
V8 Green BA illuminated HART telegram detected off No HART or timeout
V9 Green DX illuminated HART detected at actuator con- off No communication or timeout
trols
V10 Green IOK illuminated Current available off No current
V18 Green HRS illuminated HART board supply ok off Fault
Table 43: Switch positions

Switches Position Function
S1 X4 connector direction HART via “ACTUATOR” - connection (X4)
S1 Quartz direction HART via “Current Out” - connection (X5)
46
Actuator controls
AC(V) 01.2/AC(V)ExC 01.2 HART Corrective action
6. Corrective action
6.1. Troubleshooting
In case of problems with HART communication, the actuator controls provide
important information on troubleshooting via the display (menu DiagnosticsM0022).
The indication and diagnostic LEDs on the HART board can also be used as support.
Table 44: Troubleshooting table

Causes and remedies
1 Can the actuator be controlled Yes No fault
via HART?
No → Continue with 2
2 Select menu: → Continue with 3
Diagnostics M0022
3 Select menu: → Continue with 4
HART M1255
4 Select menu: Channel 1 DataEx = 1 HART communication is ok
Communication status M1271 or LED [DX] on HART board → Continue with 5
is illuminated in green
Channel 1 DataEx = 0 No communication between slave and master
or LED [DX] on HART board Possible causes and remedies:
is not illuminated ● HART connection wiring might be incorrect → check correct HART
modem connection
● Parameters have not yet been sent → Send parameters
● Connection/loop impedance of HART connection is too high or too
low (e.g.: due to insufficient impedance of an actuator controls input
or output of a supply system). → Check loop impedance
● Cable connection might be interrupted or connected with incorrect
polarity → Check cable connection
5 Operation via push button of Yes Possible causes and remedies:
the local controls possible? ● Master does not send an operation command.
● Master sends wrong operation command.
→ Check program of controls
Wiring fault → Refer to point 4
No Possible causes and remedies:
Faults such as torque, thermal or internal fault
→ Check logic board, motor control and motor.
→ Continue with 6
6 LED [HRS] on HART board illuminated in green Power supply is ok
is not illuminated Power supply is not available.
Possible causes and remedies:
→ Check AUMATIC power supply (check fuses).
Communication status Correct HART communication to actuator can be checked via local controls display
or via the AUMA CDT service software (using a PC or Laptop with Bluetooth)
Diagnostics M0022
HART M1238
Communication status M1271
Channel 1 DataEx M1272
Channel 1 activity M1286
0 = communication not active, 1 = communication active during monitoring time.
STX counter M1289 = number of received telegrams
ACK counter M1290 = number of sent telegrams
Current loop monitoring It is possible to check whether the 4 – 20 mA current value of the respective HART
channel is within specification (3.8 to 20.5 mA according to NAMUR recommendation
NE 43).
47
Actuator controls
Corrective action AC(V) 01.2/AC(V)ExC 01.2 HART
Diagnostics M0022
HART M1255
Communication status M1271
Low imped. current ok M1287
High imped. current ok M1288
Low imped. current ok = 1 = ok or High imped. current ok = 1 = ok
6.2. Diagnostics
Various HART interface states can be checked via the menu Diagnostics M0022.
Table 45: Information on HART

Indication on display Value and description
Version M1267 Version details of HART interface
Device identification M1268 Plant identification
48
Actuator controls
AC(V) 01.2/AC(V)ExC 01.2 HART Technical data
7. Technical data
Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).
7.1. HART interface
Setting/programming the HART interface

Setting the HART address The HART address is set via HART command 6 or alternatively via the actuator controls (default value:
0)
General HART interface data

Communication protocol HART according to IEC 61158 and IEC 61784 (CPF 9)
Network topology Point-to-point wiring
Communication signal HART, baud rate 1.2 kbit/s
Device class: "Actuator"
● FSK (Frequency Shift Key) modulated to 4 – 20 mA setpoint signal
● Input impedance: 250 Ω. The impedances of other HART devices connected (parallel or in series)
must be within the HART specification
● Point-to-point wiring
● Signal range: 4 – 20 mA
● Working range: 2 – 22 mA
● Minimum operation voltage: 7 V (at 22 mA)
● Integrated reverse polarity protection
Device category: “Current Output”:
● FSK (Frequency Shift Key) modulated to 4 – 20 mA position feedback signal
● Input impedance: 40 kΩ. The impedances of other HART devices connected (parallel or in series)
must be within the HART specification
● Point-to-point or multidrop wiring
● Current output active, short-circuit proof. No further external power supply permitted
HART cable specification Refer to HART specification
Power supply Internal power supply of HART interface via actuator controls (apart from HART supply voltage, no other
supply required)
Device identification Manufacturer name: AUMA
Manufacturer ID: 0x607C
HART protocol revision: 7.4
Number of device variables: 12
Model name: AUMATIC AC 01.2/ACExC 01.2
Device type code: 0xE1FD
Supported HART commands ● Universal Commands
● Common Practice Commands:
- Command 33 (Read Device Variables)
- Command 40 (Enter/Exit Fixed Current Mode)
- Command 42 (Perform Device Reset)
- Command 45 (Trim Loop Current Zero)
- Command 46 (Trim Loop Current Gain)
- Command 50 (Read Dynamic Variable Assignments)
- Command 79 (Write Device Variable)
- Command 95 (Read Device Communication Statistics)
● Device Specific Commands:
- Command 128 (Write Operation Command)
- Command 131 (Read Software Version)
- Command 132 (Reset to Factory Default)
- Command 133 (Reset Operational Data)
- Command 134 (Reset HART Configuration)
- Command 160 (Read Parameter)
- Command 161 (Write Parameter)
- Command 162 (Read Process Data)
49
Actuator controls
Technical data AC(V) 01.2/AC(V)ExC 01.2 HART
Commands and signals of the HART interface

Output data Device class: "Actuator"
Supported control types:
● Loop Current Mode activated:
Analogue 4 – 20 mA control signal for position setpoint
● Loop Current Mode deactivated:
Digital HART commands for position setpoint (0 – 100.0 %) or for discrete operation in directions
OPEN and CLOSE
Device category: “Current Output”:
● Loop Current Mode activated:
Analogue 4 – 20 mA output signal for position feedback signal (point-to-point wiring)
OPEN and CLOSE
● Loop Current Mode deactivated: Analogue output signal for position feedback fixed to 4 mA (multidrop
wiring)
OPEN and CLOSE
Feedback signals End positions OPEN, CLOSED
Actual position value
Actual torque value, requires magnetic limit and torque transmitter (MWG) in actuator
Selector switch in position LOCAL/REMOTE
Running indication (directional)
Torque switches OPEN, CLOSED
Limit switches OPEN, CLOSED
Manual operation by handwheel or via local controls
Analogue (2) and digital (4) customer inputs
Device Status Informationen
● Field Device Status
● Device Specific Status
● Extended Device Status Information
● Standardized Status
● Analog Channel Saturated
● Analog Channel Fixed
Fehlermeldungen Motor protection tripped
Torque switch tripped in mid-travel
One phase missing
Failure of analogue customer inputs
50
Actuator controls
AC(V) 01.2/AC(V)ExC 01.2 HART Appendix
8. Appendix
8.1. Performance features
Table 46:
Manufacturer, model and revision AUMA, AUMATIC AC01.2/ACEx 01.2 , rev. 2
Device type "Actuator", "Current Output"
HART revision 7.4
Device description available Yes
Number and type of sensors 1 (internal, analogue to digital converter)
Number and type of actuators 1
Number and type of host emitted signals 1: 4 – 20 m A analogue
Number of device variables 12
Number of dynamic variables 2
Mapping of dynamic variables No
Number of Common Practice Commands 20
Number of Device Specific Commands 9
Bits for Additional Device Status (enhance and specific device status) 200
Alternative operation modes Yes
Burst mode (sending data without request) No
Write protection No
8.2. Wiring diagram, example of “Actuator” device category, setpoint via AIN1
Figure 17: Wiring diagram example
For "Actuator" device category, this device has a CN number of 4 (20 nF).
Specification “Actuator” current values
A guaranteed linear over-range is provided for the HART signal. Current values are
listed in the following table:
51
Actuator controls
Appendix AC(V) 01.2/AC(V)ExC 01.2 HART
Table 47:
direction Percentage in mA or V
Linear over-range of HART low –10 % ± 0.5 % 1.9 to 2.1 mA
signal
high +110 % ± 0.5 % 21.9 to 22.1 mA
Max. current +120 % 24.0 mA
Multidrop current consumption (min.) 2.0 mA
Lift-off voltage (for 22 mA) 7V
8.3. Wiring diagram, example of “Current Output ” device category, actual position value via AOUT1
Figure 18: Wiring diagram example
For "Current Output" device category, this device has a CN number of <1 (<5000
pF).
Specification “Current Output” current values
A guaranteed linear over-range is provided for the HART signal. Current values are
listed in the following table:
Table 48:
direction Percentage in mA or V
Linear over-range of HART low –10 % ± 0.5 % 1.9 to 2.1 mA
signal
high +110 % ± 0.5 % 21.9 to 22.1 mA
Max. current +120 % 24.0 mA
Multidrop current consumption (min.) 4.0 mA
Lift-off voltage 0V
(External power supply is
not required or not permit-
ted)
8.4. Parameters
This appendix contains references for parametrisation of actuator controls via HART
as table overview (PRM: parameter IDs or PZD: process variable IDs with data type
and length including the respective write and read access rights).
Parameters can be read or written using the following HART commands:
52
Actuator controls
● Command 160: Read Parameter (PRM)

Read configuration parameters from actuator controls.
● Command 161: Write Parameter (PRM)
Write configuration parameters to actuator controls.
Process values or process variables can be read with the following HART command:
● Command 162: Read Process-Variable (PZD)
One one parameter is read or written for each HART request. The data lengths
indicated in the tables have to be considered accordingly.
Type
Data type Description Data length
BOOL Logical value 4 bytes
BS8/16/32/64 Bit string 2/4/6/8 bytes
DRVCMD4 Process data 4 bytes
enum Value from the value list 2 bytes
I8/16/32 Integer values 1/2/4 bytes
MMSS01 Time information 2 bytes
OS4/8/16/32/48/64 Octet string 4/8/16/32/48/64 Bytes
S10/20/30/40 Character string 10/20/30/40 bytes
U8/16/32 Unsigned value 1/2/4/ bytes (8/16/32 bits)
Parameters Parameter name. Indicated on the display of actuator controls.

Access Read and write access
R = Read
W = Write
Default Default value
Setting value Permissible, settable value or setting range. Depending on the data type, scale factor
and unit are also indicated in square brackets. Example:
Min = 0 [0.1 s]
Max = 50 [0.1 s]
This corresponds to a setting range between 0.1 and 5.0 seconds
Table 49: Customer settings > HART

ID Type Parameters Access Default Setting value
Data length = 6 bytes
PRM 4914 enum Loop current mode R/W 1 0: Deactivated
1: Activated
PRM 4913 U16 Address R/W 0 Min = 0
Max = 63
PRM 4916 U16 Monitoring time R/W 150 Min = 1 [0.1 s]
Max = 36,000 [0.1 s]
Table 50: Device configuration > HART

PRM 4904 enum Device category R 7 2: Current Output
7: Actuator
PRM 5090 enum Current out impedance R 0 0: Not activated
1: Activated
PRM 5089 enum WirelessHART adapter R 0 0: Not available
1: Available
53
Actuator controls

PRM 4935 U16 No. req. preambles R 5 Min = 5
Max = 20
PRM 4936 U16 No. res. preambles R/W 5 Min = 5
Max = 20
PRM 4905 U16 Current zero input R/W 400 Min = 200 [0.01 mA]
Max = 600 [0.01 mA]
PRM 4906 U16 Current span input R/W 2000 Min = 1800 [0.01 mA]
Max = 2200 [0.01 mA]
PRM 4907 U16 Current zero output R/W 400 Min = 200 [0.01 mA]
Max = 600 [0.01 mA]
PRM 4908 U16 Current span output R/W 2000 Min = 1800 [0.01 mA]
Max = 2200 [0.01 mA]
PRM 4909 I16 LRV input R/W 0 Min = –2500 [0.1 %]
Max = +2500 [0.1 %]
PRM 4910 I16 URV input R/W 1000 Min = –2500 [0.1 %]
Max = +2500 [0.1 %]
PRM 4911 I16 LRV output R/W 0 Min = –2500 [0.1 %]
Max = +2500 [0.1 %]
PRM 4912 I16 URV output R/W 1000 Min = –2500 [0.1 %]
Max = +2500 [0.1 %]
Table 51: Diagnostic > HART > Version

PRM 4917 S20 HART application R xx.xx
PRM 4918 S20 HART stack R
PRM 4919 S20 HART updater R xx.xx
Table 52: Diagnostic > HART > Device identification

PRM 4921 U32 Manufacturer ID code R 24700 Min = 0
Max = 4294967295
PRM 4922 U32 Expanded device type R 57853 Min = 0
Max = 4294967295
PRM 4923 U32 Device ident. no R 0 Min = 0
Max 16777215
PRM 4924 U16 Device revision level R/W 2 Min = 0
Max = 255
PRM 4925 U16 Software rev. level R/W 1 Min = 0
Max = 253
PRM 4926 U16 Hardware rev. level R/W 2 Min = 0
Max = 30
PRM 4927 U16 Protocol rev. level R/W 7 Min = 0
Max = 255
54
Actuator controls
Table 53: Diagnostic > HART > Plant identification

PRM 4928 S10 Tag R/W ??????
PRM 4930 S40 Long Tag R/W ??????
PRM 4931 S40 Message R/W ??????
PRM 4932 U32 Date code R/W 65792 Min = 0

Max = 16777215
PRM 4933 S20 Descriptor R/W ??????
PRM 4934 U32 Final assembly no. R/W 0 Min = 0

Max = 16777215
Table 54: Diagnostic > HART > Communication status

PZD 657 BOOL Channel 1 DataEx R Min = 0
Max = 1
PZD 613 BOOL Channel 1 activity R Min = 0
Max = 1
PZD 1446 BOOL Low imped. current ok R Min = 0
Max = 1
PZD 1447 BOOL High imped. current ok R Min = 0
Max = 1
PZD 1458 U16 STX counter R Min = 0
Max = 65535
PZD 1459 U16 ACK counter R Min = 0
Max = 65535
PRM 4937 U16 Cfg changed counter R Min = 0
Max = 65535
PRM 4938 U16 Cfg changed PrimM R Min = 0
Max = 1
PRM 4939 U16 Cfg changed SecM R Min = 0
Max = 1
PZD 1491 U32 Time stamp R Min = 0
Max = 2764799999
Table 55: Diagnostic > HART > Current values

PZD 1448 U16 AI raw value R Min = 0 [0.01 mA]
Max = 65535 [0.01 mA]
PZD 1449 U16 AI loop current R Min = 0 [0.01 mA]
Max = 2400 [0.01 mA]
PZD 1450 BOOL AI fail low R Min = 0
Max = 1
PZD 1451 BOOL AI fail high R Min = 0
Max = 1
55
Actuator controls

PZD 1452 BOOL AI saturated R Min = 0
Max = 1
PZD 1454 U16 AO raw value R Min = 0 [0.01 mA]
Max = 65535 [0.01 mA]
PZD 1453 U16 AO loop current R Min = 0 [0.01 mA]
Max = 2400 [0.01 mA]
PZD 1456 BOOL AO fail low R Min = 0
Max = 1
PZD 1457 BOOL AO fail High R Min = 0
Max = 1
Table 56: Device ID > Identification

PZD 1164 S20 Device designation R AC 01.2
PZD 1165 S20 Device tag R/W _GERAETE-TAG_
PZD 1166 S20 Project name R/W _PROJEKT_
Table 57: Device ID > Identification > Actuator controls

PRM 1760 S20 Order no. controls R _ KOMMNR
STEUERUNG _
PRM 1762 S20 Serial no. controls R _ WERKNR
STEUERUNG _
PRM 1764 S20 Wiring diagram R TPC
PRM 2176 S20 Date of manufacture R _DATE_PRODUC-
TION_
Table 58: Device ID > Identification > Actuator

PRM 1761 S20 Order no. actuator R _ ORDER NO. ACTU-
ATOR _
PRM 1763 S20 Serial no. actuator R _ SERIAL NO. ACTU-
ATOR _
PRM 1765 S20 Wiring diag. actuator R TPA
Table 59: Device ID > Version

PRM 1759 S20 Firmware R Vxx.xx.xx
PRM 2568 S20 Language R Vxxx
Table 60: Customer settings > Type of seating

PRM 578 enum End position CLOSED R/W 0 0: Limit
1: Torque
PRM 9 enum End position OPEN R/W 0 0: Limit
1: Torque
56
Actuator controls
Table 61: Customer settings > Torque switching

PRM 2041 U16 Trip torque CLO [Nm] R/W 20 Min = 0 [Nm]
Max = 65535 [Nm]
PRM 2036 U16 Trip torque OPEN [Nm] R/W 20 Min = 0 [Nm]
Max = 65535 [Nm]
PRM 1182 enum Torque by-pass R/W 1 0: Function not active
1: Function active
PRM 82 U16 Torque by-pass [s] R/W 0 Min = 0 [0.1 s]
Max = 50 [0.1 s]
PRM 5161 enum Torque limitation R/W 1 0: Function not active
1: Function active
PRM 5162 I16 Torque peak [%] R/W 0 Min = 100 [%]
Max = 150 [%]
PRM 3667 I16 Wrn torque CLOSE R/W 80 Min = 20 [%]
Max = 100 [%]
PRM 3657 I16 Wrn torque OPEN R/W 80 Min = 20 [%]
Max = 100 [%]
Table 62: Customer settings > I/O interface

PRM 519 enum Self-retaining Remote R/W 3 0: Off (push-to-run op.)
1: OPEN
2: CLOSE
3: OPEN and CLOSE
4: OPEN & CL w/o STOP
PRM 533 enum Self-retaining Remote II R/W 0 0: Off (push-to-run op.)
1: OPEN
2: CLOSE
3: OPEN and CLOSE
4: OPEN & CL w/o STOP
Table 63: Customer settings > Positioner

PRM 84 enum Adaptive behaviour R/W 0 0: Off
1: Adaptive I
PRM 87 U16 Outer dead band R/W 10 Min = 1 [0.1 %]
Max = 100 [0.1 %]
PRM 86 U16 Dead time R/W 5 Min = 2 [0.1 s]
Max = 600 [0.1 s]
PRM 2012 U16 Dead band OPEN R/W 5 Min = 0 [0.1 %]
Max = 100 [0.1 %]
PRM 213 U16 Dead band CLOSE R/W 5 Min = 0 [0.1 %]
Max = 100 [0.1 %]
PRM 2916 U16 Posit. hyst. OPEN R/W 5 Min = 0 [0.1 %]
Max = 50 [0.1 %]
57
Actuator controls

PRM 2917 U16 Posit. hyst. CLOSE R/W 5 Min = 0 [0.1 %]
Max = 50 [0.1 %]
PRM 5316 U16 Dead band min. (ad.2) R/W 2 Min = 2 [0.1 %]
Max = 50 [0.1 %]
PRM 5317 U16 Dead band max. (ad.2) R/W 25 Min = 2 [0.1 %]
Max = 50 [0.1 %]
PRM 215 I32 Tolerance CLOSE R/W 0 Min = 0 [0.1 %]
Max = 50 [0.1 %]
PRM 214 I32 Tolerance OPEN R/W 1000 Min = 950 [0.1 %]
Max = 1000 [0.1 %]
PRM 4167 enum Limit setting range R/W 0 0: Function not active
1: Function active
PRM 222 U16 Limit OPEN R/W 1000 Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PRM 224 U16 Limit CLOSE R/W 0 Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PRM 4076 enum Speed red.prior setp. R/W 1 0: Function not active
1: Function active
PRM 4070 U16 Speed red. range R/W 0 Min = 2,0 [%]
Max = 20,0 [%]
PRM 5116 U16 Target speed at setp. R/W 10 Min = 6 [1/min]
Max = 240 [1/min]
PRM 5139 U16 Target op. time at setp. R/W 5,6 Min = 4,0 [s]
Max = 268,0 [s]
PRM 4957 U16 Low limit target value R/W 0 Min = 0,0 [mA]
Max = 20,0 [mA]
PRM 4958 U16 High limit target value R/W 200 Min = 0 [0.1 mA]
Max = 200 [0.1 mA]
Table 64: Customer settings > Process controller

PRM 4270 enum Modulating behaviour R/W 0 0: P controller
1: PI controller
2: PID controller
PRM 218 enum Setpoint source R/W 0 0: I/O interface
1: Fieldbus interface
2: Internal setpoint
PRM 223 enum Beh. setpoint failure R/W 0 0: Internal setpoint 1
1: Internal setpoint 2
2: Failure behaviour
PRM 229 enum Inverse operation R/W 0 0: Function not active
1: Function active
PRM 219 U16 Internal setpoint 1 R/W 500 Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PRM 3589 U16 Internal setpoint 2 R/W 500 Min = 0 [0.1 %]
Max = 1000 [0.1 %]
58
Actuator controls

PRM 225 U16 Proport. gain Kp R/W 10 Min = 1 [0.1]
Max = 100 [0.1]
PRM 226 U16 Reset time Ti R/W 1000 Min = 1 [s]
Max = 1000 [s]
PRM 227 U16 Rate time Td R/W 0 Min = 0 [s]
Max = 100 [s]
PRM 3588 enum Actual value source R/W 0 0: I/O interface
PRM 5278 enum Speed source PID R/W 1 Internal 1

Internal 2
Internal 3
Internal 4
2 DigIn: "Internal (1-4)"
Analogue input
Fieldbus
Table 65: Customer settings > Failure behaviour

PRM 1869 enum Signal loss beh. R/W 1 0: Good signal first
1: Immediately active
PRM 1870 enum Failure operation R/W 0 0: STOP
1: CLOSE
2: OPEN
3: Approach position
4: Execute last CMD
PRM 1871 enum Source R/W 4 1: Fieldbus interface
2: I/O interface
4: Active interface
PRM 1874 MMSS01 Delay time R/W 30 Min = 0 [0.1 s]
Max = 1800 [0.1 s]
PRM 1872 U16 Fail.pos.OPEN CLOSE R/W 500 Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PRM 4809 U16 Failure position MPV R/W 500 Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PRM 5126 U16 Failure speed OPEN R/W 45 Min = 6 [1/min.]

Max = 240 [1/min.]
PRM 5122 U16 Time speed red. R/W 45 Min = 6 [1/min.]
Max = 240 [1/min.]
PRM 5132 U16 Op. time failure OPEN R/W 11,0 Min = 4,0 [s]
Max = 268,0 [s]
PRM 5134 U16 Oper. time rem. max. R/W 11,0 Min = 4,0 [s]
Max = 268,0 [s]
59
Actuator controls
Table 66: Customer settings > EMCY behaviour

PRM 68 enum EMCY fail.reac. R/W 1 1: Good signal first
2: Immediately active
PRM 67 enum EMCY operation mode R/W 0 0: Remote only
1: Remote and local
PRM 2924 enum EMCY source R/W 3 1: I/O interface
3: I/O or fieldbus
4: Active interface
PRM 230 enum EMCY operation R/W 0 0: STOP
1: CLOSE
2: OPEN
3: Approach EMCY pos.
PRM 4808 U16 EMCY position MPV R/W 10 Min = 0 [0.1 s]
Max = 1800 [0.1 s]
PRM 231 U16 EMCY position R/W 0 Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PRM 70 enum By-pass torque R/W 0 0: Off
1: On
PRM 69 enum Thermal by-pass R/W 0 0: Off
1: On
PRM 71 enum By-pass timer R/W 0 0: Off
1: On
PRM 2950 enum By-pass operat.profile R/W 0 0: Off
1: On
PRM 3255 enum By-pass Interlock R/W 0 0: Off
1: On
PRM 3295 enum By-pass Local STOP R/W 0 0: Off
1: On
PRM 4015 MMSS01 Delay time R 10 Min = 0 [0.1 s]
Max = 1800 [0.1 s]
PRM 5125 U16 Speed EMCY OPEN R/W 45 Min = 6 [1/min.]

Max = 240 [1/min.]
PRM 5321 U16 Speed EMCY CLOSE R/W 11 Min = 4,0 [s]
Max = 268,0 [s]
PRM 51321 U16 Op. time EMCY OPEN R/W 11 Min = 4,0 [s]
Max = 268,0 [s]
PRM 5323 U16 Op. time EMCY CLOSE R/W 11 Min = 4,0 [s]
Max = 268,0 [s]
Table 67: Customer settings > Timer

PRM 590 enum Step mode CLOSE R/W 0 0: Off
1: Remote
2: Local
3: Remote and local
60
Actuator controls

PRM 592 MMSS01 On time CLOSE R/W 50 Min = 10 [0.1 s]
Max = 1800 [0.1 s]
PRM 591 MMSS01 Off time CLOSE R/W 50 Min = 10 [0.1 s]
Max = 1800 [0.1 s]
PRM 594 U16 Start stepping CLOSE R/W 1000 Min = 1 [0.1 %]
Max = 1000 [0.1 %]
PRM 593 U16 End stepping CLOSE R/W 0 Min = 0 [0.1 %]
Max = 999 [0,1 %]
PRM 13 enum Step mode OPEN R/W 0 0: Off
1: Remote
2: Local
3: Remote and local
PRM 7 MMSS01 On time OPEN R/W 50 Min = 10 [0.1 s]
Max = 1000 [0.1 s]
PRM 8 MMSS01 Off time OPEN R/W 50 Min = 10 [0.1 s]
Max = 1000 [0.1 s]
PRM 5 U16 Start stepping OPEN R/W 0 Min = 0 [0.1 %]
Max = 999 [0.1 %]
PRM 6 U16 End stepping OPEN R/W 1000 Min = 1 [0.1 %]
Max = 1000 [0.1 %]
Table 68: Customer settings > Duty type monitoring

PRM 2121 enum Duty type monitoring R/W 0 0: Function not active
1: Function active
PRM 2122 U16 Perm. run time R/W 15 Min = 10 [min]
Max = 60 [min]
PRM 2123 U16 Permissible starts R/W 1200 Min = 1
Max = 1800
Table 69: Customer settings > Motion detector

PRM 2554 enum Motion detector R/W 1 0: Function not active
1: Function active
PRM 2555 MMSS01 Detect. time dt R/W 50 Min = 10 [0.1 s]
Max = 1800 [0.1 s]
PRM 2556 U16 Travel diff. dx R/W 10 Min = 10 [0.1 %]
Max = 100 [0.1 %]
PRM 3629 U16 Delay time R/W 6000 Min = 1 [0.001 s]
Max = 65535 [0.001 s]
Table 70: Customer settings > Oper. Time monitoring

PRM 2546 enum Operation mode R/W 0 0: Off
1: Manual
PRM 2547 MMSS01 Perm.op. time, manual R/W 9000 Min = 0 [0.1 s]
Max = 36000 [0.1 s]
61
Actuator controls
Table 71: Customer settings > Reaction monitoring

PRM 3157 enum Actuator behaviour R/W 0 0: No cut-off
1: Cut-off
PRM 3158 U16 Reaction time R/W 150 Min = 50 [0.1 s]
Max = 3000 [0.1 s]
Table 72: Customer settings > Interlock

PRM 3218 enum Oper. mode Interlock R/W 3 1: Remote
2: Local
3: Remote and Local
PRM 3219 enum Running dir. Interlock R/W 3 1: OPEN
2: CLOSE
3: OPEN and CLOSE
PRM 4407 enum Interlock source R/W 3 1 : Interface
2 : Fieldbus
3 : Active comm. source
Table 73: Customer settings > PVST

PRM 4288 enum PVST operation mode R/W 0 0: Stroke
1: End position test
PRM 4195 enum PVST behaviour R/W 1 0: OPEN
1: CLOSE
PRM 4193 U16 PVST stroke R/W 100 Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PRM 4194 MMSS01 PVST monitoring R/W 600 Min = 10 [0.1 s]
Max = 3000 [0.1 s]
PRM 4287 MMSS01 PVST operating time R/W 20 Min = 1 [0.1 s]
Max = 600 [0.1 s]
PRM 4286 MMSS01 PVST reversing time R/W 20 Min = 1 [0.1 s]
Max = 600 [0.1 s]
PRM 4292 enum PVST reminder R/W 0 0: Function not active
1: Function active
PRM 4289 U16 PVST reminder period R/W 0 Min = 0
Max = 65535
PRM 4944 enum PVST source R/W 0 0: Active interface
1: I/O interface
Table 74: Device configuration > Actuator

PRM 208 enum Motor prot. mode R/W 0 0: Auto
1: Reset
PRM 79 enum Closing rotation R 0 0: Clockwise rotation
1: Counterclockwise rot.
62
Actuator controls

PRM 2992 enum Handwheel switch R 0 0: Without
1: NC
2: NO
PRM 3172 enum Heater monitor R 0 0: Function not active
1: Function active
PRM 3991 U32 Heating sys. mon. time R 3000 Min = 600 [0.1 s]
Max = 36000 [0.1 s]
Table 75: Device configuration > Actuator > MWG

PRM 2088 U16 Nom. torque CLOSE R 100 Min = 0 [Nm]
Max = 65535 [Nm]
PRM 1969 U16 Nom. torque OPEN R 100 Min = 0 [Nm]
Max = 65535 [Nm]
PRM 1707 U16 CLOSE min. angle R 120 Min = 65
Max = 125
PRM 1711 U16 CLOSE min. torque R 50 Min = 20 [%]
Max = 80 [%]
PRM 1705 U16 CLOSE max. angle R 105 Min = 8
Max = 122
PRM 1709 U16 CLOSE max. torque R 100 Min = 80 [%]
Max = 125 [%]
PRM 1708 U16 OPEN min. angle R 134 Min = 129
Max = 189
PRM 1712 U16 OPEN min. torque R 50 Min = 20 [%]
Max = 80 [%]
PRM 1706 U16 OPEN max. angle R 149 Min = 132
Max = 247
PRM 1710 U16 OPEN max. torque R 100 Min = 80 [%]
Max = 125 [%]
PRM 1705 U16 Correction CLOSE R 100 Min = 80
Max = 120
PRM 1716 U16 Correction OPEN R 100 Min = 80
Max = 120
PRM 1741 U16 Hysteresis torque R 5 Min = 0
Max = 20
PRM 1713 U16 Dead band torque R 2 Min = 2
Max = 20
PRM 1725 I32 Hysteresis limit R 3 Min = 0
Max = 100
PRM 1714 I32 Torque adjust 0 point R 0 Min = 20
Max = 20
PRM 2180 U16 Low limit T CLOSE R 20 Min = 0 [Nm]
Max = 65535 [Nm]
PRM 2181 U16 High limit T CLOSE R 100 Min = 0 [Nm]
Max = 65535 [Nm]
PRM 2178 U16 Low limit T OPEN R 20 Min = 0 [Nm]
Max = 65535 [Nm]
63
Actuator controls

PRM 2179 U16 High limit T OPEN R 100 Min = 0 [Nm]
Max = 65535 [Nm]
PRM 5057 U16 Speed EMCY OPEN R/W 150 Min = 100 [%]
Max = 200 [%]
Table 76: Diagnostic > Position transm. MWG

Date length =
PRM 2858 U16 Minimum stroke R 0 Min = 0
Max = 0
PRM 2859 U16 Minimum stroke R 64000 Min = 64000
Max = 64000
PRM 1559 U16 Abs. end pos. OPEN R 0 Min = 0
Max = 65535
PRM 1560 U16 Abs. end pos. CLOSED R 0 Min = 0
Max = 65535
PZD 410 U16 R 0 Min = 0
Max = 65535
Table 77: Device configuration > Actuator > Potentiometer

PRM 2400 U16 Low limit Uref R 450 Min = 0
Max = 1023
PRM 2401 U16 Low limit Upoti R 77 Min = 0
Max = 1023
PRM 2402 U16 Low limit Uspan R/W 610 Min = 0
Max = 1023
PRM 3053 U16 Hysteresis R 2 Min = 0
Max = 10
Table 78: Device configuration > Phase monitoring

PRM 1168 enum Adapt rotary dir. R 1 0: Function not active
1: Function active
PRM 209 U16 Tripping time R/W 100 Min = 20 [0.1 s]
Max = 3000 [0.1 s]
Table 79: Device configuration > Switchgear

PRM 11 U16 Revers. prevent. time R 3 Min = 1 [0.1 s]
Max = 300 [0.1 s]
PRM 1329 U16 Frequency limit R 50 Min = 31 [Hz

Max = 70 [Hz]
PRM 1343 U16 Frequency limit R 20 Min = 5 [Hz]
Max = 30 [Hz]
64
Actuator controls
Table 80: Device configuration > Monitoring functions

PRM 3180 enum Monitor heat. system R 0 0: Function not active
1: Function active
PRM 3991 U32 Heating sys. mon. time R 3000 Min = 600 [0.1 s]
Max = 36000 [0.1 s]
PRM 3172 U16 Heater monitor R 0 0: Function not active
1: Function active
PRM 2798 enum Monitor 24 V DC ext. R 0 0: Function not active
1: Function active
PRM 2865 enum Monitor 24 V DC cust. R/W 1 0: Function not active
1: Function active
PRM 209 U16 Tripping time R 100 Min = 20 [0.1 s]
Max = 3000 [0.1 s]
PRM 2872 enum Monitor 24 V AC R 1 0: Function not active
1: Function active
PRM 2878 enum Monitor 24 V DC intern R 1 0: Function not active
1: Function active
PRM 3232 enum PTC trip. monit. R 0 0: Function not active
1: Function active
PRM 4135 enum RTC battery test R 1 0: Function not active
1: Function active
PRM 3517 U16 Vibration alarm level R 1000 Min = 500 [0,001 g]
Max = 4000 [0,001 g]
Table 81: Device configuration > Service interface

PRM 1165 S20 Device tag R/W _GER-
AETE-
TAG_
PRM 2175 enum Service op. mode R/W 0 0: Control: LOCAL
1: Control: LOC+REM
Table 82: Diagnostic > Positioner

PRM 84 enum Adaptive behaviour R/W 0 0: Off
1: Adaptive I
PZD 1117 U16 Setpoint R Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PZD 709 U16 Actual position R/W Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PZD 659 U32 Outer dead band R Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PZD 1030 U32 Outer dead b. OPEN R Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PZD 10316 U32 Outer dead b. CLOSE R Min = 0 [0.1 %]
Max = 1000 [0.1 %]
65
Actuator controls

PZD 1032 U32 Inner dead b. OPEN R Min = 0 [0.1 %]
Max = 1000 [0.1 %]
PZD 1033 U32 Inner dead b. CLOSE R Min = 0 [0.1 %]
Max = 1000 [0.1 %]
Table 83: Diagnostic > Operation mode

PZD 488 U32 On time R Min = 0
Max = 3600
PZD 489 U32 No. mot. starts/h R Min = 0
Max = 3600
PRM 5241 BOOL Incorrect dir. rotation R Min = 0
Max = 1
Table 84: Diagnostic > Process controller

PZD 963 U16 Process setpoint R 0 [0.1 %]
1000 [0.1 %]
PZD 964 U16 Actual process value R 0 [0.1 %]
1000 [0.1 %]
PZD 824 U32 Op. com. PID contr. R 0
0
Table 85: Diagnostic > Bluetooth

PRM 1165 S20 Device tag R/W _DEVICE-
TAG_
PRM 2188 S20 Bluetooth address R XX:XX:XX:XX:XX:XX
PRM 2591 enum Bluetooth R/W 1 0: Function not active
1: Function active
Table 86: Diagnostic > Position transm. potent.

PRM 2402 U16 Low limit Uspan R/W 610 Min = 0
Max = 1023
PZD 928 U16 Volt.level diff. potent. R Min = 0
Max = 1023
PRM 828 U16 Raw val. pos. OPEN R 0
65535
PRM 829 U16 Raw val. pos. CLOSED R 0
65535
PZD 345 U16 Potent. raw value /mV R 0
5000 [mV]
66
Actuator controls
Table 87: Asset Management > Operational info > Operation info total
PRM 495 MMSS01 Motor running time R Min = 0 [s]
Max = 4294967295 [s]
PRM 5227 MMSS01 Max. running time /h R Min = 0 [s]
Max = 4294967295 [s]
PRM 5068 MMSS01 Operating hours R Min = 0 [s]
Max = 4294967295 [s]
PRM 496 U32 Motor starts R Min = 0 [s]
Max = 4294967295 [s]
PRM 5226 U32 Max. starts/h R Min = 0
Max = 4294967295
PRM 5213 U32 Mean torque value R Min = 0 [%]
Max = 4294967295 [%]
PRM 503 U32 No. thermal faults R Min = 0
Max = 4294967295
PRM 501 U32 Torque fault CLOSE R Min = 0
Max = 4294967295
PRM 502 U32 Torque fault OPEN R Min = 0 [s]
Max = 4294967295 [s]
PRM 498 U32 Limit trip CLOSE R Min = 0
Max = 4294967295
PRM 500 U32 Limit trip OPEN R Min = 0
Max = 4294967295
PRM 497 U32 Torque trip CLOSE R Min = 0
Max = 4294967295
PRM 499 U32 Torque trip OPEN R Min = 0
Max = 4294967295
PRM 505 U32 On time warning 1 R Min = 0 [s]
Max = 4294967295 [s]
Max = 4294967295 [s]
PRM 507 U32 No. system starts R Min = 0
Max = 4294967295
PRM 4765 I32 Max. temp. controls R Min = –100 [°C]
Max = +150 [°C]
PRM 4766 I32 Min. temp. controls R Min = –100 [°C]
Max = +150 [°C]
PRM 4771 I32 Max. temp. MWG R Min = –100 [°C]
Max = +150 [°C]
PRM 4772 I32 Min. temp. MWG R Min = –100 [°C]
Max = +150 [°C]
PRM 5062 U32 Max. vibration R Min = 0 [g]
Max = 4294967295 [g]
67
Actuator controls
Table 88: Device configuration > Operational info

PRM 163 U32 Motor running time R Min = 0 [s]
Max = 4294967295 [s]
PRM 5225 U32 Max. running time /h R Min = 0 [s]
Max = 4294967295 [s]
PRM 5067 U32 Operating hours R Min = 0 [s]
Max = 4294967295 [s]
PRM 164 U32 Motor starts R Min = 0
Max = 4294967295
PRM 5224 U32 Max. starts/h R Min = 0
Max = 4294967295
PRM 5212 U32 Mean torque value R Min = 0 [%]
Max = 4294967295 [%]
PRM 170 U32 No. thermal faults R Min = 0 [s]
Max = 4294967295 [s]
PRM 175 U32 Torque fault CLOSE R Min = 0 [s]
Max = 4294967295 [s]
PRM 171 U32 Torque fault OPEN R Min = 0 [s]
Max = 4294967295 [s]
PRM 172 U32 Limit trip CLOSED R Min = 0 [s]
Max = 4294967295 [s]
PRM 174 U32 Limit trip OPEN R Min = 0 [s]
Max = 4294967295 [s]
PRM 166 U32 Torque trip CLOSE R Min = 0 [s]
Max = 4294967295 [s]
PRM 173 U32 Torque trip OPEN R Min = 0 [s]
Max = 4294967295 [s]
Max = 4294967295 [s]
Max = 4294967295 [s]
PRM 165 U32 No. system starts R Min = 0 [s]
Max = 4294967295 [s]
PRM 4757 I32 Max. temp. controls R Min = –100 [°C]
Max = +150 [°C]
PRM 4761 I32 Min. temp. controls R Min = –100 [°C]
Max = +150 [°C]
PRM 4760 I32 Max. temp. MWG R Min = –100 [°C]
Max = +150 [°C]
PRM 4764 I32 Min. temp. MWG R Min = –100 [°C]
Max = +150 [°C]
PRM 5061 I32 Max. vibration R Min = –100 [°C]
Max = +150 [°C]
PRM 3484 I16 Reset operating data R/W
68
Actuator controls
Table 89: Asset Management > Device temperatures

PZD 4 I16 Temp. controls R Min = -60 [C°]
Max = 150 [C°]
PRM 5171 I16 Temp mean value logic R Min = -100 C°]
Max = 150 [C°]
PZD 109 I16 Temp. control unit R Min = -60 [C°]
Max = 150 [C°]
PRM 5174 I16 Temp mean value MWG R Min = -100 [C°]
Max = 150 [C°]
Table 90: Asset Management > Controls version

ID Type Parameter Access Default Setting value
PRM 3156 enum Ex version R 0 0: Off
1: On
PRM 5055 enum Hydraulic version R 0 0: Schuck
1: Ledeen
PRM 4437 enum SIL version R 0 0: Off
1: On
69
Actuator controls
Index AC(V) 01.2/AC(V)ExC 01.2 HART
V
Index View Objects 52
A
Appendix 51
B
Bus address 16
C
Commissioning 4, 15
Communication cables 11
Communication status 47
Connection monitoring 17
Control 12
Corrective action 47
D
Data exchange 8
Data interface description 20
Device categories 10, 12
Device types 14
Device variables 21
Diagnostics 48
Directives 4
H
HART communication monit- 17
oring
M
Maintenance 5
Multidrop 10
Multiport valve function 28
O
Operation 4
P
Parameters (tables) 52
Point-to-point connection 9
Polling address 10, 16
Power supplies 12
Protective functions 14
Protective measures 4
Q
Qualification of staff 4
S
Safety instructions 4
Safety instructions/warnings 4
Slave address 16
Standards 4
Status information 36
T
Technical data 49
Troubleshooting 47
U
Unique ID 16
70
71
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
info@auma.com
www.auma.com
Y007.978/003/en/1.20
For detailed information on AUMA products, refer to the Internet: www.auma.com

Actuator Controls Ac (V) 01.2/ac (V) Exc 01.2 Hart: Device Integration Manual

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Actuator controls

AC(V) 01.2/AC(V)ExC 01.2

Manual Device integration

Read operation instructions first.

Purpose of the document:

Table of contents Page

4.3.2. Description of the output data (operation commands) 26

Operation Prerequisites for safe and smooth operation:

The following warnings draw special attention to safety-relevant procedures in these

Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning could result

Safety alert symbol warns of a potential personal injury hazard.

The following references and symbols are used in these instructions:

Symbol for CLOSED (valve closed)

Warning signs at the device

The following warning signs can be attached to the device.

2. General information on HART

HART (Highway Addressable Remote Transducer) is an open communication protocol

Figure 1: Operation commands and feedback signals

Figure 2: Services and diagnostic data

2.2. Basic characteristics

For data exchange, HART always requires an analogue current signal 4 – 20 mA

2.4. Data exchange

2.5. Topology - HART device network configuration

The following figure illustrates the point-to-point connection of AC .2 with HART

Figure 8: HART multidrop

Characteristics of HART multidrop:

The correct selection of HART communication cable can be crucial. It depends on

2.7. Requirements on power supplies

Power supplies used in 4 – 20 mA HART installations must meet the following

AC .2 actuator controls distinguish two HART variants, the device categories

Figure 9: Wiring diagram, example of “Actuator” device category

Device category “Current Output”

Figure 10: Wiring diagram, example of “Current Output” device category

2.9. Protective functions

Commissioning a HART installation is comparatively simple due to the conventional

HART device programming is defined by the HART specification and the

HART communication is usually started by a device scan to identify all connected

HART communication is based on command exchange between master and slave.

3.7. Calibration 4 – 20 mA of HART interface

3.7.1. Adjustment of loop current or current trim

Current trim must be performed in two steps:

The following applies: X = PV in % @ x mA ; Y = PV % @ y mA

4. Description of the data interface

4.1.1. Universal Commands

The following specifications are to be considered for AC 01.2 actuator controls:

The following commands are supported:

4.1.3. Device Specific Commands

The following commands are supported:

4.2. Dynamic variables

4.3. Device variables

Table 6: Device variables

Device variable 3: Actual position

Current actuator position. Condition: Position transmitter in actuator

They include information about the actuator movement.

Table 7: Device variable 6: Discrete signals 1

Bit Designation Value Description

Bit Designation Value Description

Device variable 7: Torque

Includes additional feedback signals.