Automatic Welding Machine For Irregular Shaped Tank Instruction Book

山东水泊焊割设备制造有限公司
Shandong Shuipo Welding&Cutting Equipment Manufacture Co., Ltd.

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*使用系统前请认真阅读本手册*
*Please read this instruction carefully before using the system*
1. 包装箱打开后请检查系统在运
输过程中有无破损,装箱单上所列内容与箱内物品是否符合。
1. Please check if the system is damaged during the transportation and if the listed content of the packing list is in
accordance with the materials inside the container after opening the packing container.
2．操作者必须按照说明书进行操作。
2. Operator must operate as specified in the instruction.
3. 请检查电源电压是否正确（AC380V±５％），并使用隔离变压器或其它有隔离功能的稳压装
置。以确保系统可靠工作和人身安全。
3. Please check if the power voltage is correct (AC380V± ５％) and apply isolating transformer or other voltage§
stabilizer§ with isolating function. Ensure the reliable operation of the system and personal safety.
4. 作业时必须带好安全帽、系好安全带。
4. Wear safety helmet and fasten safety belt while operation.
5. 罐体装夹完后周围严禁站人。
5. No standing around after clamping the tank.
6. 升降平台下严禁站人。
6. No standing under the lifting platform.
7. 该系统要求工作环境温度为 -10℃ ~ +40℃，相对湿度为 0-85%。在高温、高湿和有腐蚀性气

体的环境下工作，需要采取特殊的防护。
7. This system requires the working environment temperature of -10℃~+40℃ and relative humidity of 0-85%.
Special protections should be taken under the environment of high temperature, high humidity and aggressive
gas.
8. 该系统各部分接线要正确，地线接触良好。
8. All parts of this system must be connected correctly. Ground wire is in good contact.
9. 该系统不允许带电插拔机箱后部所有电缆插头，由此产生的后果，本公司拒绝保修。
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山东水泊焊割设备制造有限公司 Shandong Shuipo Welding&Cutting Equipment Manufacture Co., Ltd
TEL：+86-537-77609000 FAX：+86-537-7768077 http://www.shuipo.com Email：info@shuipo.com
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9. It is not allowed to plug all the cable plugs of this system behind the cabinet. Our company will not offer warranty
for the resulting consequences for this reason.
10. 该系统后部输出插头的线不允许和+24V 电源短路，否则将烧毁数控输出电路。

10. The output plug cable behind the system is not allowed to short-circuit connect with +24V power, otherwise, the
numerical control output circuit will be burned down.
11. 在高粉尘环境下，整机需要做粉尘防护，并且需要定期清理灰尘，尽量保证数控系统的清
洁。
11. Under excessive dust conditions, dust protection is needed for the whole machine and regular dust cleaning is
needed to guarantee the tidiness of the numerical control system.
12. 该系统应由专人管理，对操作人员应进行培训。
12. This system is managed by special personnel and operators should be trained.
13. 不允许将该系统内部使用的交流/直流电源连接到其他用电器。
13. The AC/DC current used inside the system shall not be connected to any other electric appliance.
14. 该系统的各项参数严格按照本说明书或订货时的补充说明里规定的范围，超出规定的范围
会使系统工作不正常甚至损坏本系统。
14. All the parameters of this system must be strictly as specified in the instructions or within the extent specified in
the additional remarks while purchasing. If the specified extent is exceeded, it will make the system operation
abnormal even damage the system.
15. 系统和机床，每班执行一次[日常维护和检查]；每月执行一次[二级维护]；每六月执行一次
[一级维护]。
15. For system and machine tool, [daily maintenance and inspection] shall be executed once per shift; [complete
maintenance] shall be executed once per month; [elementary maintenance] shall be executed once every six
months.
16. 系统的显示器为易碎物品，使用过程中注意对它的防护。
16. The system monitor is fragile which needs protection while using.
17. 如遇问题，请与山东水泊焊割设备制造有限公司联系。切勿在不熟悉的情况下自行拆装、改
造系统。
17. If there is any problem, please contact with Shandong Shuipo Welding&Cutting Equipment Manufacture Co.,
Ltd. Do not dismantle or transform by yourself in unfamiliar situation.
18. 系统技术指标如有变更，恕不另行通知。
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18. The system technical data may change without prior notice.
19.环缝焊机上的小操作平台最多同时上 3 人，严禁超载。
20. The small operation platform of the circular seam welder is for 3 people at most at the same time. No overloading.
20. 操作人员在平台上禁止向外探头。
21. Forbid peeking head out on the platform for the operator.
21.易损件详见设备发货清单
22.See detailed easily damaged parts in equipment shipping list.
22. 特殊声明：本产品的保修期、保修范围为自出厂之日起十二个月内任何按使用要求情况下所
发生的故障。保修期、保修范围以外发生的故障为收费服务。
23. Special remark: The warranty period and warranty range of this product refer to all the failures happened under the
situation of required usage within 12 months since the release day. Except for the failures within warranty period and
warranty range, others are paid service.
以下情况不在保修范围内：
The following situations are not within the warranty range:
A：任何违反使用要求的人为意外;
A:Any man-made accident violating usage requirement
B：自然灾害等原因导致的损坏;
B: Damages caused by natural disaster and other reasons.
C：未经许可而擅自拆卸改装及修理行为等。
C: Disassembly and assembly, transform and repair without permission.
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目录
CONTENTS
第一章概述..........................................................................................................................错误!未定义书签。
Chapter 1 Overview
1. 产品特点：...................................................................................................................................10
1. Product Features:
2. 主要用途及适用范围....................................................................................................................10
2. Main functions and uses scope
3. 品种、规格...................................................................................................................................11
3. Variety and specification
4. 适用环境及条件............................................................................................................................12
4. Operating environmental and conditions
5. 工作条件.......................................................................................................................................13
5. Working conditions
6. 安全..............................................................................................................................................13
6. Safety
7. 对环境及能源的影响....................................................................................................................14
7. Influences on environment and energy
第二章安全操作规程......................................................................................................................................15
Chapter Two Safety operation regulation
1. 安全注意事项.......................................................................................................................................15
1. Safety precautions
1.1 防止电击.....................................................................................................................................16
1.1. Prevention of electric shocks
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1.2 电弧光的防护.....................................................................................................................................18
1.2. Protection against arclight
1.3 焊接烟尘和有毒气体的防护........................................................................................................19
1.3. Protection against welding fumes and toxic gases §
1.4 气瓶的防护.................................................................................................................................21
1.4. Gas bottle protection
1.5 焊接防护.....................................................................................................................................22
1.5. Welding protection
1.6 预防电磁场.................................................................................................................................24
1.6. Electromagnetic field prevention
1.7 注意运动部件.............................................................................................................................25
1.7. Paying attention to moving components
2：安全操作注意事项..............................................................................................................................26
2: Cautions for operations
3：安全要求............................................................................................................................................28
3:Security requirements
4：焊前准备............................................................................................................................................30
4:Prewelding preparation
5：焊接要求............................................................................................................................................31
5：Welding requirements
第三章结构特征.............................................................................................................................................32
Chapter Three Structure Characteristics
1.机构图示：...........................................................................................................................................32
1.Mechanism figure
1.外形机构图....................................................................................................................................32
1.Shape mechanism figure
2.焊接小车外形机构图.....................................................................................................................33
2. Shape mechanism figure of welding tractor
2.结构介绍...............................................................................................................................................35
2.Structure introduction
1.门架及驱动装置：.........................................................................................................................35
1.Gantry and driving device
2. 滑板升降装置：............................................................................................................................35
2.Slide lifting device
3.焊接平台升降装置：.....................................................................................................................36
3.Welding platform lifting device:
4.焊接小车装置：.............................................................................................................................36
4.Welding tractor device:
5.罐体旋转装置：.............................................................................................................................36
5.Tank rotating device:
6. 焊接电源：该设备采用的焊机电源可根据用户要求选配。..........................................................36
6. Welding power: The welding machine power for this equipment can be equipped according to
customers’ requirement
7.焊丝左右移动装置：.....................................................................................................................37
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7.Welding wire swaying device
8.焊接方式：....................................................................................................................................37
8.Welding method:
9.控制系统：....................................................................................................................................37
9. Control system
第四章主要性能参数......................................................................................................................................38
Chapter Four Main Performance Parameter
1.技术性能参数：....................................................................................................................................38
1.Technical performance parameter
2.主要易损件清单....................................................................................................................................40
2.Main easy damaged part list
第五章安装调试.............................................................................................................................................40
Chapter Five Installation and Adjustment
1.安装要求：...........................................................................................................................................40
1. Installation requirement
2. 道轨的安装..........................................................................................................................................41
2.Installation of rail
1 普通道轨安装................................................................................................................................41
1.The installation of ordinary rails
2 磨制道轨的安装.............................................................................................................................42
2.The installation of grinding rails
3.组装机架...............................................................................................................................................43
3.Assembly rack
4.电源接线...............................................................................................................................................44
4.Power connection
5.机头旋转...............................................................................................................................................45
5. Nose rotation
6.调整罐体旋转信号................................................................................................................................46
6. Adjust tank rotating signal
7. 焊枪左右移动装置...............................................................................................................................47
7.Welding torch around the mobile device
第六章操作说明............................................................................................................................................48
Chapter Six Operation Instruction
1.控制简介...............................................................................................................................................48
1.Control profile
1.1 龙门架控制面板..........................................................................................................................48
1.1Gantry control panel
1.2 旋转体控制箱（右图）...............................................................................................................54
1.2Rotor control box (right)
2.操作......................................................................................................................................................55
2.Operation
2.1 启动顺序.....................................................................................................................................55
2.1Starting procedure
2.2 装夹............................................................................................................................................56
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2.2Clamping
2.3 对焊缝及焊接..............................................................................................................................58
第七章常见故障原因及排除方法...................................................................................................................63
Chapter VII Common faults, causes and solutions
第八章安全保护装置及事故处理....................................................................................................................67
Chapter Eight Safety Protection Device and Accident Handling
第九章保养维护手册.....................................................................................................................................69
Chapter Nine Maintenance Manual
1.日常维护与保养工作的内容..................................................................................................................70
1.Routine maintenance and service content
1.1.选择合适的工作环境..................................................................................................................70
1.1Choose suitable working environment
1.2.为设备配备专业人员..................................................................................................................70
1.2 Equip professional personnel for equipment
1.3 长期不用的维护和保养...............................................................................................................71
1.3 Maintenance and service for long-term disuse
1.4.系统控制部分的维护与保养........................................................................................................71
1.4. Maintenance and service of system controllers
1.5.机械部分的维护和保养...............................................................................................................71
1.5 Maintenance and service of mechanical part
1.6.电气部分的维护与保养...............................................................................................................72
1.6Maintenance and service of electric part
1.7.涡轮蜗杆减速机的维护...............................................................................................................73
1.7 Worm gear reducer maintenance
2.异形罐体自动焊接机维护与保养一览表：............................................................................................73
2.Maintenance and service list of Automatic Girth Welding Machine for Irrugular Shaped Tank
3.保养图示：...........................................................................................................................................75
3.Maintenance figure
第十章吊装运输...........................................................................................................................................76
Chapter Ten Lifting and Transportation
第十一章开箱检查.........................................................................................................................................80
Chapter Eleven Out-of-box Audit
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 请仔细阅读本说明书，并妥善保管。
 Please read the instruction carefully and take good care of it.
 第一章概述
 Chapter 1 Overview
产品特点：
Product Features:
本设备适用于多种规则罐体和不规则罐体的环缝自动焊接。异形罐体环缝自动焊机，采用
先进的PLC可编程控制技术、微电子及变频技术，使直线环缝焊接一次成型，焊缝美观，焊接质
量可靠，具有生产效率高、操作简单方便、容易掌握设备特性等优点。不仅提高了效率而且确保
了批量生产过程中稳定的焊接质量还改善了操作环境。
This equipment is applicable for the automatic girth welding of regular tanks and irregular tanks in various
kinds. Automatic Girth Welding Machine for Irrugular Shaped Tank applies the advanced PLC
technology,microelectronics and frequency conversion technology, making the straight line welding shaped one-step
with beautiful weld and reliable welding quality. It is featured with high production efficiency, easy and convenient
operation and easy to grasp equipment characteristics. Not only is the efficiency improved, but also the stable welding
quality during mass production is ensured and operation environment are enhanced.
1. 主要用途及适用范围
Main functions and uses scope
主要用于罐式车生产中罐体外环缝的焊接，可以根据不同的工件材质配备不同型号的焊接
电源，满足不同材质板材的焊接。焊接长度可根据用户要求定制。
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It is applicable for the external tank girth welding of tank truck during production. Welding powers of different
models can be equipped according to different workpiece materials to meet the board welding of different materials.
Welding length can be customized as required by customer.
2. 品种、规格
Variety and specification
根据焊接工艺分为气体保护焊和埋弧焊两种，气体保护焊分为MAG、MIG和TIG两种；埋弧
焊一种。
Based on welding process, it can be divided into gas shielded welding and submerged arc welding. Gas shielded
welding can be divided into MAG, MIG and TIG; submerged arc welding has only one mode.
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3. 适用环境及条件
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Operating environmental and conditions
没有阳关直射的地方水平位置，没有震动、冲击的地方
place without direct sunlight Places on the horizontal level
and without vibration or shock.
灰尘少的地方
Places with less dust. 温度 0-40℃；相对湿度小于 85% Temperature 0-40℃; Relative humidity is
less than 85%
4. 工作条件
Working conditions
 应在海拔高度1000m以下；
 Lower than 1000m height above sea level
 安装环境：尽可能处于无酸、无腐蚀、无油雾、无降尘的环境；
 Installation environment:under the environment without acid, corrosion, oil mist or dust fall as much as possible.
 远离酸性、碱性和含盐量大的环境。
 Far away from the environment with high acid,alkaline and salt.
 三相交流电: 380V/60Hz 配电箱容量不低于 40KW

 Three-phase AC: 380V/60Hz capacity of distribution box not lower than 40KW.
5. 安全
Safety
安全接地：所有黄绿接地线缆必
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须可靠单独接地，严禁直接与钢构连接
Safety grounding: All the yellow and green
ground cables must be earthed singly and
reliably. Forbid connecting directly with
steel structure.
线路必须由专业人员按国家布线
规则进行安装，供电电源末级必
须加装相应的空气开关
The circuits must be installed by
professional personnel according to the
national wiring rules. The final power
supply must be installed corresponding air
break switch.
6. 对环境及能源的影响
Influences on environment and energy

对环境无污染，环保、高效。
No environment pollution, environment friendly and high effect.
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第二章安全操作规程
Chapter Two Safety operation regulation
1. 安全注意事项
Safety precautions
 本焊接设备用户安全使用的首要任务是保证在焊机上或设备附近工作的任何人应遵守所有
相关的安全预防措施!
 The primary task for safe use by the user of this welding equipment is to ensure that anyone working on the
welder or near the equipment shall follow all the related safety precautions!
 安全预防措施必须满足该型设备的要求!
 Safety precautionary measures must meet the requirement of the equipment of this model.
 仔细阅读并且遵从所有的安全标准!
 Read carefully and obey all the safety standards!
 请不要将本焊机用于焊接以外的用途!
 Please do not use this welder for other purposes than welding!
 全部作业都必须由接受过专门训练的人员进行，这些人应熟悉焊机的操作!
 All operations must be carried out by specially trained persons who shall be familiar with the operation of the
welder!
 错误的操作设备会导致出现危险情况或造成人身伤害和损坏设备!
 The wrong operation of the equipment may lead to danger or personal injury and equipment damage!
1.1 防止电击
1.1. Prevention of electric shocks
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触摸带电部分会导致致命的电击或严重的烧伤。当焊机电源开启时无论何时电极与工件回路都
将带电，另外焊机的输入电力回路以及焊机内部电力回路在焊机电源开启后也将带电。在使用
送丝机时，焊丝、焊丝盘、送丝装置以及所有金属部件在焊接时触摸都将导致触电。焊机不正确
的安装和不正确的接地都非常危险，有可能导致触电。
Touching the energized parts will cause fatal electric shocks or serious burns. When the welder is powered on, the
loop of electrodes and work pieces is energized at any time; and additionally, the input power loop of the welder and
the internal power loop of the welder are also energized after the welder is powered on. When a wire feeder is used,
touching welding wires, wire reels, wire feeding devices and all metal parts during welding will cause electric shocks.
Both incorrect installation and incorrect grounding of the welder are very dangerous and may cause electric shocks.
 请勿触摸带电部件。
 Do not touch live parts.
 穿戴干燥、无破损的绝缘手套以及合适的保护身体的衣物及保护装置。
 Wear dry and unbroken insulated gloves and suitable clothes and protectors for protecting bodies.
 在安装、维护、修理焊机前切断输入供电电源。
 Before installation, maintenance and repair of the welder, the input power supply shall be disconnected.
 按照设备的使用说明书，以及国家、公司内部的相关法规、规定，正确地安装设备并且可靠
接地。
 Correctly install and reliably ground the equipment according to the operating instruction of the equipment and
the related laws and regulations of the nation and the company.
 经常检查接地电缆并且确定输入电缆接地端应连接到接地电缆接头处，或者可靠地与接地
电缆插头连接。
 Frequently check the ground cable and ensure that the ground terminal of the input cable shall be connected to
the joint of the ground cable or be reliably connected with the plug of the ground cable.
 在连接输入电缆时，应首先与接地的导体连接，并核实连接可靠。
 When the input cable is connected, it shall be firstly connected with the grounded conductor, and it shall be
ensured that the connection is reliable.
 经常检查输入电缆是否有破损或电缆线裸露在外。如果电缆有破损应立即更换，裸露在外的
电缆线可使人遭到电击。
 Frequently check whether the input cable is damaged or the cable conductor is exposed. If the cable has
breakage, it shall be replaced instantly, and the exposed cable conductor may cause electrical shocks to persons.
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 在不使用焊机时请切断所有装置的电源。
 When the welder is not used, all the devices shall be powered off.
 如果工件需要接地，请使用单独的电缆直接接地，不允许与焊接夹钳或焊接电缆相连接。
 If a work piece needs to be grounded, the work piece shall be directly grounded by using a separate cable and
shall not be connected with the welding tongs or the welding cable.
 如果你站在工件上、接地电缆上或另外一台焊机的电极上，请不要直接触摸该机的电极。
 If you are standing on the work piece, the ground cable, or an electrode of another welder, do not touch the
electrode of the welder directly.
 仅使用维护保养良好的焊接设备，若焊机的零部件有损坏，请立刻维修或更换损坏的部分。
按照使用手册维护、保养设备的零部件。
 Only the welding equipment that is maintained well is used. If parts or components of the welder are damaged,
the damaged parts or components shall be repaired or replaced instantly. Maintain parts and components of the
equipment according to the service manual.
 若在高空作业，请佩带安全用具。
 If you work high above the ground, please wear the safety appliance.
 保持焊接场所地面或表面的稳固、安全。
 Keep the floor or the surface of the welding place steady and safe.
 焊接电缆夹钳应使用导电良好的金属与下件相连接。
 The welding cable and the welding tongs shall be connected with the workpiece by using a metal with good
conductance.
 禁止在作业场所使用 AC36V 以上的灯具进行照明。

 It is prohibited to use lamps of AC36V or above for lighting in the workplace.
1.2 电弧光的防护
1.2. Protection against arclight
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电弧光辐射可灼伤眼睛和皮肤，噪音可损伤听力，焊接飞溅和熔渣可
损伤眼睛。
Arclight radiation can burn eyes and skins, noises can damage ears, and spatters and
sinters can damage eyes.
电弧光是在焊接时产生的强烈的可见的光和不可见的光(紫外线和红外
线)，并且可灼伤人的眼睛和皮肤。
The arclight is intense visible light and invisible light (ultraviolet light and infrared light) generated during welding,
and can damage human beings’ eyes and skins.
噪音是在某些过程中出现的并可损伤人的听力。
The noises occur in some processes and can damage human beings’ ears.
焊接飞溅是从工件金属上脱离出来的熔渣、碎片。
The spatters are sinters and fragments disengaging from the workpiece metal.
 如果噪音达到非常高的时候，请使用合格的耳塞或耳罩进防护。
 If the noises are at a very high level, please use qualified earplugs or ear muffles for protection.
 在焊接时或观察焊接时，请使用带有遮光滤光保护玻璃的焊接用防护面罩来保护面部和眼
睛。
 During welding or observation of welding, please use the welding protective mask with lightproof and filtering
protective glass to protect the face and eyes.
 佩戴有合格安全玻璃的保护眼睛。
 Wear protective spectacles with qualified protective glass.
 在焊接场所附近设置屏风或防护帘，保护他人免受电弧光干扰，提醒旁人不要直接观看电
弧光。
 Provide a screen or a protective curtain near the welding place to protect other people from being troubled by the
arclight, and warn other people not to directly observe the arclight.
 穿戴不易损坏的长袖衣服、保护手套、围裙、皮靴等保护衣物，保护衣物应由耐火材料〔如皮
革制品等)制成。
 Wear protective clothing such as durable clothes with long sleeves, protective gloves, aprons and leather boots,
which shall be made of fire-resistant materials (e.g., leatherwares etc.).
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1.3 焊接烟尘和有毒气体的防护
1.3. Protection against welding fumes and toxic gases
焊接过程中会产生大量的烟尘和有毒气体，吸入这些烟尘和气体会
有害健康。
A great amount of fumes and toxic gases are generated during welding, and inhaling
these fumes and gases will be harmful to health.
在狭窄的场所进行焊接会导致空气不足，有窒息的危险。
Welding in a narrow place will cause air deficiency, which may lead to suffocation.
 保持头部远离焊接烟尘，不要吸入焊接产生的烟尘。
 Keep the head away from the welding fumes, and do not inhale the fumes generated during welding.
 如果在密闭的室内进行焊接，请使用通风排气设施，排出焊接产生的烟尘及有毒气体。
 In case of welding in an airtight room, please use the ventilation exhaust to discharge the fumes and toxic gases
generated during welding.
 如果无法采用通风设备，可使用符合标准的空气供给呼吸装置。
 If the ventilation equipment cannot be used, an air supply breather conforming to standards may be used.
 在狭窄的工作区域应采用通风换气装置，应配用呼吸保护用具。应经常察看身体周围的情况
 In a narrow work region, a ventilation device shall be adopted and a respiratory protection appliance shall be
used. Frequently observe the conditions around the body.
 从金属材料安全数据表或制造工厂内部的说明文件中阅读有关金属材料、消耗品、涂料、消洁
剂以及洗涤剂等可能与焊接发生反应的材料的相关知识。
 Read the safety data sheet of metal materials or the internal instruction documents of the manufacturing works to
obtain knowledge related to such materials as metal materials, consumables, coatings, detergents and scouring
agents which may react during welding.
 在容器、锅炉、船舱等的底部进行焊接时，二氧化碳及氩气等比空气重的气体会沉积在底部
为防止缺氧，请充分换气或使用空气呼吸器。
 During welding at the bottoms of containers, boilers, cabins and so on, gases such as carbon dioxide and argon
which are heavier than air will be deposited at the bottoms. Please change breath sufficiently or use the air
respirator to prevent anoxia.
 不要在靠近脱脂、清洗、喷雾等操作的地方进行焊接作业。炙热和电弧光会与这些作业产生的
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粉尘、蒸气产生化学反应，产生剧毒和刺激气体。
 Do not weld in places near such operations as degreasing, cleaning and spraying. The hotness and arc light will
have chemical reaction with dust and steam from the operation, producing poisonous and irritating gas.
 在具有镀层或涂层(比如表而镀锌、铅、镉等材料)的工件上焊接时，会产生有害的烟尘和气
体，请充分换气或者使用呼吸保护用具。
 Welding on clad or coated work-pieces (e.g. zinc, lead, chrome plating) will produce harmful dust and gas, so
please adequately change air or use respiratory protection appliance.
1.4 气瓶的防护
1.4. Gas bottle protection
气瓶在损坏后会爆炸。
A damaged gas bottle may explode.
保护气气瓶内部充有高压的保护气体，如果毁坏，气瓶将产生爆炸。
在焊接过程中气瓶应放置在安全的地方，并小心谨慎地处理它们。
Protective gas bottle is filled with protective high pressure gas, and in case of damage, the
gas bottle may explode. During the process of welding, the gas bottle shall be placed safety and carefully treated.
 保证装有高压保护气的气瓶远离高温、机械震动、熔渣、火焰和电弧的地方。
 Ensure that the gas bottle filled with protective high pressure gas is away from high temperature, mechanical
shock, slag, flame and electric arc.
 保持气瓶处于直立状态，并将气瓶固定或使用气瓶支架，防止气瓶倒下或倾斜。
 Keep the gas bottle in upright state, and fix the gas bottle or use gas bottle support to prevent the gas bottle from
falling down or tilting.
 将气瓶从焊接区域或其它电子设备周围移走。
 Remove the gas bottle from welding area or other electronic devices.
注：不要在气瓶上或附近进行焊接，否则会引起爆炸。
Note: Do not weld anything on or near the gas bottle, or explosion may be caused.
 使用装有正确保护气的气瓶、调节器、压力表和附件(应是专门为保护气瓶设计和特殊应用
的)，维护它们以及与其相关联的部件，保持这些装置良好的状态。
 Use gas bottle filled with proper protective gas, regulator, pressure gauge and accessories (specially designed and
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used to protect the gas bottle), maintain them and connected components, keep these devices in good condition.
 打开保护气瓶阀门时，应将头部和面部避开气瓶阀门的排泄口。
 When opening the valve of protective gas bottle, the head and the face shall be kept away from outfall of gas
bottle valve.
 在气瓶使用时，应使用专用气瓶保护罩将气瓶阀门处罩住。
 When using the gas bottle, special protective cover for the gas bottle shall be used to cover the gas bottle valve.
 仔细阅读和遵从压缩保护气瓶以及相关设备的使用说明。
 Carefully read and abide by the operating instructions for protective compressed gas bottle and relevant
equipment.
1.5 焊接防护
1.5. Welding protection
焊接可引起火灾及爆炸。
Welding may cause fire and explosion.
在焊接密闭的容器，例如罐、箱、管等工件时，会引起它们发生爆炸。焊
接时电弧产生的火花会四处飞溅。飞溅的火花、炙热的工件以及发热的设
备会导致火灾和燃烧。电极与金属物意外接触、焊接电缆连接不良、焊接
母材侧电流通路接触不良等，均可产生火花、过热、爆炸和火灾。在焊接前应注意检查并确保工
作区域的安全。
When welding closed containers, such as tank, box, pipe, etc., they may explode. During welding, spark caused by
electric arc will splash. Splashing spark, hot work-pieces and heated equipment may cause fire and burning. Spark,
overheating, explosion and fire may be caused by accidental contact between electrode and metal, poor connection of
welding cable or poor contact of current path at base metal side, etc. The safety of working area shall be inspected and
ensured before welding.
 保护好自身及他人免受焊接飞溅及炙热金属侵害的危险。
 Protect yourself and others from damage of welding spatter and hot metal.
 不要在密闭容器上进行焊接作业。
 Do not weld anything on closed containers.
 不要在易燃的物体上或者在可燃气体附近进行焊接。
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 Do not weld anything on flammables or near flammable gas.
 请勿将刚焊完的母材靠近可燃物体。
 Any base metal that has just been welded shall be kept away from any flammable.
 将易燃易爆物从焊接飞溅处移开至少 10 米，使焊接飞溅接触不到易燃物。若物体无法移开，
清用阻燃遮盖物可靠覆盖易燃物体。
 Flammables and explosives shall be kept at least 10m away from welding splash, so that welding spatter will not
contact flammables. In case that any flammable can not be moved away, please cover it with flame resistant
cover.
 留意焊接时产生的火花及炙热的熔渣会穿越裂缝及孔洞到达附近区域。
 Pay attention that the spark and hot slag produced during welding may reach the vicinity through cracks and
holes.
 焊接过程中要调整好焊接工艺参数，尽最采用飞溅较小的工艺参数进行焊接。
 During the process of welding, properly adjust welding parameters, and parameters with less splash shall be
applied to welding.
 电缆连接处要确实绝缘，并连接可靠。
 Cable connection shall be reliably insulated and connected.
 焊接电缆尽可能接近焊接区域，防止焊接电缆过长，这样会导致末知的隐患，以及会引起
短路和火灾。
 Welding cable shall be as close to welding area as possible, and overlong welding cable shall be avoided,
otherwise unknown hidden danger or short circuit and fire may be caused.
 随时留意有无火情，工作场地应备有消防设备或物品，一旦发生火灾立即进行灭火，将灭
火器放置在随手可取之处。
 Keep an eye on fire at any time, and workplace shall be provided with fire fighting devices or items, in order to
put out fire as soon as it appear, and fire extinguishers shall be placed within reach.
 焊机或电器设备着火时，应先切断电源，然后再灭火，末切断电源前不准用水或泡沫灭火
器灭火，只能用干粉灭火器、干砂或石棉布等灭火。
 In case that welding machine or electric equipment catch fire, first cut off the power, then put out the fire. Before
the power is cut off, do not put out fire with water or foam extinguisher, but dry powder extinguisher, dry sand or
asbestos cloth may be used.
 穿戴耐油、耐火的保护衣物，例如皮革手套、长袖工作服、工作裤、高筒靴和防护帽。
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 Wear oil resistant and fire assistant protective clothing, such as leather gloves, work coat with long sleeves, work
pants, high boots and protective helmet.
1.6 预防电磁场
1.6. Electromagnetic field prevention
电流经过导体时会在局部产生电磁场，焊接电流引起的电磁场在焊接电
缆及焊机周围。
Local electromagnetic field may be produced when current passes conductor, and
electromagnetic field caused by welding current is around welding cable and welding
machine.
 焊机通电时产生的电磁场会对心脏起搏器的动作产生不良影响。使用心脏起搏器的人，无医
师许可不得靠近使用中的焊机及焊接作业场所周围。
 The electromagnetic field produced when welding machine is energized may have adverse effect on the action of
cardiac pacemaker. Anyone who uses cardiac pacemaker shall not get close to operating welding machine or
welding site without the permission of his doctor.
 焊接时暴露在电磁场中，可能对身体健康会造成末知的影响。
 Exposure to electromagnetic field during welding may have unknown impact on health.
 电磁场可能会对一些电子设备产生干扰，应采取适当预防措施加以防备。
 Electromagnetic field may interfere with some electronic devices, so proper preventive measures shall be taken.
 不要将焊接电缆缠绕在身体周围。
 Do not wind welding cable around your body.
 在焊接作业时，尽可能将焊接电源和焊接电缆远离焊接区域。
 During welding, welding power and welding cable shall be kept as far as possible from welding area.
 将电缆安置在操作者的一边，并远离操作者。
 Put cable at operator side and away from the operator.
 尽可能缩短焊接工件与焊接电源之间的距离。
 Minimize the distance between welding work-piece and welding power.
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1.7 注意运动部件
1.7. Paying attention to moving components
运动部件，例如风扇、齿轮、传动平台带等零部件可伤害操作者的手或手
指，以及将头发及宽松的衣物缠绕住。
Moving components, such as fan, gear and transmission plat belt, etc., may damage the
operator’s hand or finger, and enwind hair and loose clothing.
 请勿在卸下机壳的情况下使用该产品。
 Do not use the equipment when the enclosure is removed.
 焊机工作时，务必使手、头发、衣物和工具远离风扇、送丝轮等旋转部件。
 During welding, your hands, hair, clothes and tools must be away from rotating components, such as fan and wire
feed rolls.
 操作人员不能穿宽松衣服和佩戴饰物，如披肩、手镯之类，这些东西可能成为安全的隐患。
只有具有专业资格的人员或有经验的人员才能对产品进行安装、操作、检修和保养。
 Operators shall not wear any loose clothing or jewelry, such as shawl and bracelet, etc. which may bring hidden
danger.
2：安全操作注意事项
2: Cautions for operations
1.1 异形罐体环缝自动焊机是罐体焊接的专用设备，对设备的操作必须做到“三好”，即管好、
用好、修好；“三定”，即定人、定机、定岗；“四会”，即会使用、会保养、会检查、会排除故障
1.1 Automatic Girth Welding Machine for Irrugular Shaped Tank is the special equipment for tank welding. The
equipment operation must obey “Three-well” i.e. manage well, use well and repair well; “Three-fixed” i.e. fixed
personnel, fixed machine and fixed post; “Four-be able to” , i.e. be able to use, maintain, inspect and remove the
troubles.
1.2 操作者必须经过专业培训且能熟练操作的，非专业者勿动。
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1.2 The operators must have received professional training and be proficient in operating, and any nonprofessional
shall not operate the equipment.
1.3 经常注意各部分运转情况，如有异常现象，立即停车排除故障。
1.3 Frequently pay attention to the operation of every part, and in case of abnormality, stop the machine immediately
to remove fault.
1.4 长时间离开机床时，必须切断电源，下班前应将总电源切断。
1.4 When leaving the machine tool for a long time, power must be cut off. The main power must be cut off before
working-off.
1.5 工作前必须穿戴好防护用品，操作时(包括打渣)所有工作人员必须戴好防护眼镜或面罩。
1.5 Before operation, wear protection equipment. During operation (including demolishing), all the staff must wear
protective glasses or masks.
1.6 对受压容器、密闭容器、各种油桶、管道，沾有可燃气体和溶液的工件进行操作时，必须事先
进行检查，并经过冲洗除掉有毒、有害、易燃、易爆物质，解除容器及管道压力，消除容器密闭
状态(敞开口、旋开盖)，再进行工作。
1.6 As for the operation of compression tank, sealed container, various kinds of oil drum, pipe and the workpieces
with flammable gas and solution, inspection must be conducted in advance and the toxic, harmful, flammable and
explosive materials must be removed by washing. After the pressure of the container and pipe is removed and the
sealing condition (open the port and turn on the cover) of the container is eliminated, operations can be conducted.
1.7 两人或多人操作时，应当始终保持联系，必须注意助手的安全。
1.7 When the equipment is operated by two or more people, they shall keep in touch and pay attention to the safety of
their assistant.
1.8 不准在设备运行时进行检修，如需检修，应停车断电后进行。
1.8 Do not overhaul the equipment when it is running; in case that overhaul is needed, it shall be done after the
equipment is stopped and the power is cut off.
1.9 工作完毕，应检查场地、灭绝火种、切断电源才能离开。
1.9 After the operation, leave before inspecting the site, extincting the flame source and cutting off the power.
1.10 工作地点周围 5m 内，不准放置易燃、易爆物品。乙炔气瓶与氧气瓶与动火作业的距离应在

10m 以上
1.10 Any flammable or explosive shall not be available within 5m around the workplace. The distance between
acetylene cylinder or oxygen cylinder and fire operation should be above 10m.
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1.11 本工种属国家指定的特殊工种之一。从事本工种工作者，必须经过专业安全培训，并经考
核取得特殊作业人员操作证，方可作业。该工种人员应定期接受安全教育，凡复训不合格者，
不得继续从事该项工作。
1.11 This type of work is one of the special work types designated by the state. Anyone engaged in this type of work
must receive professional safety training, pass examination and obtain operation certificate for special operation
personnel before working. Anyone engaged in this type of work shall regularly receive safety education, and anyone
who does not pass retraining shall not continue to be engaged in this type of work.
1.12 严禁操作中思想不集中，或闲谈聊天，以免分神而造成伤害。
1.12 The operator shall not be absent-minded or chat, or damage may be caused by distraction.
1.13 严禁疲劳操作。
1.13 Fatigue operation shall be forbidden.
1.14 工作地点周围 5m 内，不准放置易燃、易爆物品。乙炔气瓶与氧气瓶与动火作业的距离应在

10m 以上。
1.14 Any flammable or explosive shall not be available within 5m around the workplace. The distance between
acetylene cylinder or oxygen cylinder and fire operation should be above 10m.
1.15 人体不可触及配电系统任何电极。
1.15 Human body shall not touch any electrode of power distribution.
3：安全要求
3:Security requirements
2.1 所焊罐体的质量不得超过 8 吨，罐体和旋转架之间必须焊接牢靠，焊完后应空转 2--4 圈，

观察焊缝情况。
2.1 The welded tank weight should not exceed 8 tons. The welding between the tank and spinner rack must be firm.
After welding, 2-4 laps with no loading should be run to check the welding.
2.2 操作工在罐上作业时必须带好安全帽、系好安全带。
2.2 Operators must wear safety helmet and fasten safety belt during operation on the tank.
2.3 罐体装夹完后周围严禁站人。
2.3 No standing around after clamping the tank.
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2.4 升降平台下严禁站人。
2.4 No standing under the lifting platform
2.5 严禁酒后或穿托鞋上机操作。
2.5 Anyone shall not operate the machine after drinking or in slippers.
2.6 人体不可触及配电系统任何电极。
2.6 Human body shall not touch any electrode of power distribution.
2.7 严禁操作中思想不集中，或闲谈聊天，以免分神而造成伤害。
2.7 The operator shall not be absent-minded or chat, or damage may be caused by distraction.
2.8 严禁疲劳操作。
2.8 Fatigue operation shall be forbidden.
2.9 移动焊机前，应确保道轨上无线缆、气管及其他杂物，应确认焊机（包括滑线架）无阻碍。
2.9 Before moving the welding machine, make sure there is no cables, air pipes or other items on the rail and there is
no obstacle for the welding machine( including slide-wire rack).
2.10 不允许将该系统内部使用的交流/直流电源连接到其他用电器。
2.10 The AC/DC current used inside the system shall not be connected to any other electric appliance.
2.11 该系统不允许带电插拔所有电缆插头，由此产生的后果，本公司拒绝保修。
2.11 It is not allowed to plug all the cable plugs of this system behind the cabinet. Our company will not offer
warranty for the resulting consequences for this reason.
2.12 该系统后部输出插头的线不允许和+24V 电源短路，否则将烧毁数控输出电路

2.12 The output plug cable behind the system is not allowed to short-circuit connect with +24V power, otherwise, the
numerical control output circuit will be burned down.
4：焊前准备
4:Prewelding preparation
3.1 在两端封头上找出中心位置，并做标记。
3.1 Find the central position at two ends of heads and make marks.
3.2 用两台行车把罐体吊至焊接工位，在封头中心标记处把罐体和旋转架焊成一体，焊接牢固
可靠。
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3.2 Lift the tank to the welding position with two cranes. Weld the tank and spinner rack together at the central
marking position of the head firmly and reliably.
3.3 需要焊接的环缝和纵缝用磨光机开坡口，焊缝两侧 50mm 内应去除油、水、锈、氧化皮等其

他杂物，能融入永久焊缝内的定位焊也要清理干净。
3.3 Bevel cut the girth and longitudinal joint to be welded with buffing machine. Within 50mm of both welding joint
sides, oil, water, rust, scale and other articles should be removed. The positioned weld which can be integrated with
welding joint permanently should also be cleaned.
3.4 旋转机构下面的道轨卡钩应用扳手锁紧。
3.4 The track hook behind the rotating mechanism should be locked tight with wrench.
3.5 工件内环缝需先焊接完毕。焊缝区域不得有影响焊接质量的毛刺、焊点、油污、绣等因素，接
口间隙应均匀，不得有错边、齿边等缺陷。
3.5 The girth within the workpiece should be welded firstly. There should be no burr, solder joint, oil stain or rust in
the welding joint area which affect the welding quality. The joint clearance should be even with no defects such as
misalignment and tooth edge.
5：焊接要求
5：Welding requirements
4.1 碳钢罐体焊接使用焊丝 φ1.6mm，参数见下表（参数仅供参考）

4.1Please refer to the instruction or the site training of technicians for the operation
procedure. The table below for the parameters (parameters are for reference only)
板厚焊缝余高
焊接电压 V 焊接电流 A 焊接速度 mm/min
plate surplus
welding welding welding speed
thicknes height of
voltage V current A mm/min
s seam
4 30—32 230—260 350—400 ≤3
5 30—32 240—280 350—400 ≤3
6 32—34 280—300 350—400 ≤3
8 34—36 350—380 350—400 ≤3
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4.2 工作过程请参照说明书操作或技术人员现场的培训操作。
4.2Please refer to the instruction or the site training of technicians for the operation procedure.
4.3 焊接完成时，用两台行车把罐体拖住，割开罐体和旋转架之间的连接，把罐体吊出工位。
4.3After welding, drag the tank with two cranes and cut the connections between the tank and spinner rack, lifting the
tank out of the working position.
4.4 保证焊接表面清洁，无油、无锈、无灰尘状态。
4.4 Keep the welding surface clean, with no oil, rust or dust.
第三章结构特征
Chapter Three Structure Characteristics
1.机构图示：
1.Mechanism figure
1.外形机构图
1.Mechanism figure
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图 1(Figure 1)
1.旋转体 1.Rotator 2.机架 2.Rack 3.焊接小车 3.Welding tractor 4.配电箱 4. Distribution box
5.平台升降电机 5.Platform lifting motor 6. 操作箱 6.operation box 7. 电源、水箱 7.The power
supply water tank 8. 爬梯 8.Ladder stand
备注：本公司产品机构如有变更，恕不另行通知。
Remark: the product mechanism of our company may change without prior notice.
2.焊接小车外形机构图
2. Shape mechanism figure of welding tractor
1.升降电机 1.Lifting motor
2.内滑板 2.Inside sliding plate
3.外滑板 3. External sliding plate
4.数显表盒 4.Digital display table box
5.焊接小车 5. welding tractor
备注：本公司产品机构如有变更，恕不另行
通知。
Note ： The product mechanism of our company may
change without prior notice.
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图 2(Figure 2)
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图 3(Figure 3)
1.罐体旋转感应开关 1.Tank rotating induction switch
2.小车旋转装置可旋转 180°及 90°2.Welding tractor rotating device can can rotate 180 ° and 90°
3.焊枪左右移动装置 3.Welding torch swaying device
4.焊枪升降装置 4. Welding torch lifting device
5.可调整摆动装置 5. Adjustable swing device
6.焊枪 6. welding torch
7.行走轮 7. Travelling wheel
8.小车行走电机 8. Welding tractor traveling motor
2.结构介绍
2.Structure introduction
1.门架及驱动装置：
1.Gantry and driving device
门架及驱动装置采用型钢焊接而成，既减轻了重量，又满足了机床的平面空间和钢性要求，
与双边驱动装置连接在一起构成了行走车体。驱动电机为低速三相异步电机，运动平稳、无转矩
脉动现象，采用变频调速，双边同步性能较高。
The gantry and driving device are welded by section steel which not only lowers the weight but also satisfies the
machine tool’s requirement of flat space and rigidity. Together with the bilateral driving device, walking vehicle is
consisted. The driving motor is low-speed three-phase asynchronous motor with stable motion and no torque
pulsation. Frequency control of speed is applied and the bilateral synchronization§ performance§ is relatively high.
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2.滑板升降装置：
滑板采用型钢焊接而成结构稳定美观传动采用链条传动升降平稳可靠，上下具备限位及极
限硬限位，安全性高.
Skateboard adopts steel welding structure and become stable and beautiful drive using chain drive stable lifting
upper and lower limit and ultimate hard limit, high safety.
3.焊接平台升降装置：
减速机带动链条自动升降,具有防坠落装置，升降同步性好、稳定可靠，安全性高等特点
Speed reducer leads the chains to lift automatically，With a falling prevention device, lifting synchronicity is
good, stable and reliable, high security, etc
4.焊接小车装置：
.Welding tractor device:

采用精密焊接小车，采用双轮结构更可平稳的在罐体上行走。
Apply the precise welding tractor which can travel stably on the tank.
5.罐体旋转装置：
5.Tank rotating device:

本装置采用变频器驱动三相异步电机及我公司自行研发生产的减速机构，无级调速，罐体旋
转平稳。
This device applies the inverter driven three-phase asynchronous motor and our company-made speed reducing
mechanism with step less speed regulating and stable tank rotation.
6.焊接电源：
6. Welding power:
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该设备采用的焊机电源可根据用户要求选配。
The welding machine power for this equipment can be equipped according to customers’ requirement.
米勒 602 ：额定输出 450A/38VDC,暂载率 100%，DC 电压范围 10-38V，额定功率 25.2kw。
Miller 602：rated output 450A/38VDC, duty cycle 100%, DC voltage range 10-38V, rated power 25.2kw.
松下 KR500：晶闸管控制额定输出 500A/39VDC,暂载率空载电压 66VDC, 额定功率 30kw。
Panasonic KR500：thyristor control，rated output 500A/39VDC, duty cycle No-load voltage 66
VDC，rated power 30kw.
福尼斯 TPS5000：MIG/MAG 脉冲电弧焊，全数字化微处理器监控的逆变电源适用铝合金、铝、

不锈钢、碳钢等多种母材的焊接
Fronius：Pulse MIG/MAG welding, fully digital microprocessor control of inverter power supply for aluminum alloy,
aluminum, stainless steel, carbon steel and so on the many kinds of parent metal welding
7.焊丝左右移动装置：
7.Welding wire swaying device
步进电机可平稳的控制焊枪左右移动。具有反映灵敏速度可调等优点
Stepper motor can be smooth control welding torch move around. Has the advantages of responsive speed
is adjustable
8.焊接方式：
8.Welding method:
为充分发挥本焊接设备的效率，本焊接装备可按工艺要求装备各种焊头，如单丝埋弧焊头
MIG／MAG 焊头等。
In order to bring out the efficiency of welding equipment, various welding heads can be equipped for this welding
equipment according to process requirement, such as single-wire submerged arc welding head MIG/MAG welding
head and so on.
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9.控制系统
9. Control system
本焊接装置采用先进 PLC 控制技术，对平台升降、罐体的旋转、小车的行走进行准确的控制

达到完美的控制状态，实现了对罐体的自动焊接。
This welding equipment applies the advanced PLC control technology which can exactly control the platform lifting,
tank rotating and tractor traveling, reaching a perfect control condition and realizing the automatic tank welding.
第四章主要性能参数
Chapter Four Main Performance Parameter
1.技术性能参数：
1.Technical performance parameter
（具体依据技术协议 Refer to technical agreement for detail）
Automatic Tank Welding Machine for Irregular Shaped Tank

异形罐体环纵缝焊接机
Model
YXG-01
型号
Maximum Diameter
3000mm
最大直径
Minimum Diameter
1200mm
最小直径
Gantry Gauge 4400mm
门架轨距
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Rail Length
16000mm(shuipo 提供)
道轨长度
Gauge
2000mm
Rotating Device 轨距
旋转装置 Rail Length
16000mm(shuipo 提供)
道轨长度
Material Carbon steel
材质碳钢
Thickess
4-8mm
厚度
Welding Speed
50-700mm/min
焊接速度
Gantry Longitudinal Returning
Speed 2800mm/min
龙门架纵向返程速度
Welding position Flat position welding
焊接位置平角焊
Welding seam position Tank girth and longitudinal seam butt joint
焊缝位置罐体环缝及纵缝
Welding Wire Diameter
1.6mm
焊丝直径
Welding manner SAW
焊接方式埋弧焊
AC Frequency Converter, Stepless Speed
Gantry Drive
Regulation, Double Sides Drive
门架驱动
交流变频器、无级调速、双边驱动
The AC Frequency Converter, the Stepless
Rotating Device Drive
Speed Regulation
旋转装置驱动
交流变频器，无极调速
Cable Conveying Drag chain
线缆输送拖链
Welding Profile Modeling Electronic copy
焊接仿形电子仿形
Welding Width
5-12mm
焊缝宽度
Power source Miller 602
焊接电源米勒 602
Power Supply AC 380V 50HZ 3-phase 4-wire
电源交流 380V 50HZ 三相四线
Main Machine Power Supply
31KW
主机功率
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Rotating device Tank rotator

旋转装置旋转体
2.主要易损件清单
2.Main easy damaged part list
易损件清单 Easy damaged part list

名称 Name 型号 Model
导电嘴 Contact tube 直径 1.2 Diam. 1.2
送丝轮 Wire feed rolls 直径 1.2 Diam. 1.2
保护帽 Protective cap
涡流环 Vortex ring
第五章安装调试
Chapter Five Installation and Adjustment
1.安装要求：
1. Installation requirement
 环境要求：焊机安装在干燥无粉尘、无腐蚀性气体，温度在-10~40 度室内坚硬水泥地面上，
并且通风良好。
 Environment requirement: the welding machine should be installed on the hard cement floor indoor with no dust,
no corrosive gas, temperature of -10~40°C and good ventilation.
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 将设备移动到已做好的道轨上面，连接上下机架与爬梯(可在我们专业人员的指导在进行安
装）
 Move the equipment on the well prepared rail and connect the top and bottom racks and the ladder stand. (install
under the guide of our professional personnel)
 接地：道轨必须可靠接地。接地线采用黄绿双色双股胶合软铜体（绝缘体），其截面积为
30 平方毫米，接地后机身与主接地点之间的电阻应小于 0.1 欧姆，接地电阻不大于 4 欧姆
 earthing: rail must be earthed reliably. The earthing wire should apply yellow-green double-color double-stranded
flexible copper conductor (insulator) with an section area of 30 square millimeters. And after earthing, the
resistance between the machine and main earthing point should be less than 0.1 ohm, the earthing resistance
should be not more than 4 ohm.
 接电：输入电压 380V，频率 50Hz 的电源。
 Electricity: The power input voltage is 380V and frequency is 50Hz.
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2.道轨的安装
2.Installation of rail
 普通道轨安装 Installation of common rail
图 4 (Figure 4)
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 磨制道轨的安装 grinding rails installation
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3.组装机架
3.Assembly rack
图 5(Figure 5)
上机架：upper rack
上下机架连接 Connection between upper and lower rack
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下机架：lower rack
拖链：Drag Chain
爬梯：ladder
4.电源接线
4.Power connection
图
5(F
igur
e 5)
5.
头旋转
5. Nose rotation
图
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6(Figure 6)
小车方向校正：可通过调整螺栓调整小车是否与工件轴线方向垂直并通过锁紧螺栓锁紧固定小
车方向，松开锁紧螺栓小车可旋转 180 度焊接另一面封头。通过纵缝锁紧螺栓可固定在中间孔
位置焊接纵缝
Tractor direction calibration: with adjustable bolt, it can adjust the tractor’s direction whether vertical with the
workpiece axis direction and with lock bolt, it can fix the tractor’s direction. By loosening the lock bolt, the tractor can
rotate 180° to weld another head. It can be fixed on the central hole position to weld longitudinal joint with
longitudinal joint tightening bolt.
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6.调整罐体旋转信号
6. Adjust tank rotating signal
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图 7 (Figure 7)
此开关可感应罐体为信号控制罐体的旋转，调整此开关左右距离可调整焊接小车的焊接位置，
开关越靠进中间感应板焊接方向越接近上坡焊，反之越接近上坡焊。
This switch can sense the tank as signals to control the tank rotation. By adjusting the distance between this switch
and tank, the welding position of welding tractor can be adjusted. The higher the switch, the closer it is to the uphill
welding. The lower the switch, the closer it is to uphill welding.
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7.焊枪左右移动装置
7Welding torch move around device
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步进电机带动丝杠平稳可靠移动，可根据使用习惯调整移动速度，具有速度精确稳定的特点。
通过触摸屏可调整摆动参数。
Stepper motor drive screw stable and reliable movement, movement speed can be adjusted according to
the habits, has the characteristics of speed accurate and stable. Oscillation parameters can be adjusted by
touch screen.
第六章操作说明
Chapter Six Operation Instruction
1.控制简介
1.Control profile
1.1 龙门架控制面板
Gantry rack control box
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图 8 Figure8（控制面板 1 control box 1）

 启动:控制系统上电按钮，急停按钮旋起后，按该按钮，指示灯亮起，系统上电。该按钮和
控制柜门侧的“启动”按钮同效。
 Start：control system power on button, after the stop button to spin up, press the button,
indicator light on, the system is powered on. And same effect with the button "start" button
on the effect of side of cupboard door
 停止:控制系统上的断电按钮，按下该按钮后，系统掉电。
 Stop：control system cut-off button，press this button，the system will power off.
 急停：控制系统的急停按钮，按下此按钮后系统掉电，若再次启动需重新启动电源。旋起后
急停复位。
 Emergency Stop: control system emergency stop button,press this button,the system will
power off. If restart need to restart the power supply.
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 主车行走速度：即主车行走的速度。调节旋钮即可改变旋转速度。在焊接过程中根据工艺要
求，进行适当调节该速度。其左侧指针表为焊接速度的即时显示。该旋钮左旋为速度减小，
右旋为速度增大。
 Gantry Movement speed:is main tractor traveling speed.The adjusting knob can change
the rotating speed. In the welding process according to process requirements, adjust the
speed. The left pointer table for real-time display of welding speed. Knob to the left speed
reduction, dextral speed increase.
 小车行走速度：即焊接小车行走的速度。调节旋钮即可改变旋转速度。在焊接过程中根据工
艺要求，进行适当调节该速度。其左侧指针表为焊接速度的即时显示。该旋钮左旋为速度减
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小右旋为速度增大。
 Welding speed:is welding tractor walking speed. Adjust button to change the rotation
speed .According to the technological requirements in the welding process, properly
adjust the speed. The pointer of the left side of the table is for real-time display of welding
speed. The button sinistral increase with the decrease of dextral for speed for speed..
 焊接电压：焊接时的电压。非焊接状态可以预设。焊接时旋动该旋钮可对焊接电压进行调整。
其左侧指针表为焊接焊接电压的即时显示。该旋钮左旋为电压减小右旋为电压增大。
 Welding voltage:voltage in welding process. The welding status can be preset. When
welding can turn the knob to adjust the welding voltage. The pointer of the left side of the
table is for welding voltage real-time display. The knob sinistral increase with the decrease
of dextral for voltage for the voltage.
 焊接电流：焊接时的电流。非焊接状态下无法预设。焊接时旋动该旋钮可对焊接电流进行调
整。其左侧指针表为焊接电流的即时显示。该旋钮左旋为电流减小右旋为电流增大。
 Welding current:current in welding process. The welding conditions can't default. When
welding can turn the knob to adjust welding current. The pointer of the left side of the
table for real-time display of welding current. The knob sinistral increase with the
decrease of right for current for the current
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图 9（控制面板 2 Control
box 2）具体布局依据现场
Figure 9 Specific layout
according to the scene
 急停：在设备不正常运行的情况下，按
下急停停止所有动作，旋起后急停复位。
 Emergency stop:in the case of
abnormal operation of the device, press
the emergency stop to stop all
actions,Stop reset after spin up.
 焊枪开关：“0”位置为焊接停止。“1”位
置为焊接启动。焊接启动的条件是：“焊
接选择”拨到“1”位置后，会启弧焊接。
Gun switch:position “0” is for welding

stop. position “1” is for welding
start.Welding start
condition:Turn“welding select” to
position“1”,choose “WELDING
DEVICE” move direction(or choose
welding tractor direction then choose
gun switch)then start arc welding.Lack
one,the arc welding will not start.
 快速行走:在拨到“ 主车行走 ”两个方
向的其中一个方向，按下“快速行走”
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主车会以触摸屏设定速度快速行走。
 Fast walking:turn“Gantry Movement”one of the two directions,press "fast walk" main
car will touch the screen set speed fast walk.
 焊枪调节：焊接时焊缝相对于焊枪，可能出现一定的偏差或者是初对焊缝时需要调整焊枪
和焊缝之间的相对位置。拨动此摇杆左右，可改变其对焊缝的位置，以焊枪正对焊缝为最佳
摇杆开关置中，动作复位。
 Welding torch adjustment: relative to the torch, there may be some deviation or is
beginning to need adjust the relative position between the weld torch and seam. The
toggle rocker, can change the position of weld, welding torch is opposite the weld seams
is the best。Rocker switch set, action reset
 拨动此摇杆上下，焊枪相对于工件高度的上下微调，摇杆开关置中，动作复位。如果将钮子
开关“VERTICAL TRACK”拨到“0”状态，“GUN LIFT”钮子开关对升降有效，否则动作无
效。当“VERTICAL TRACK”旋钮拨到“1”状态时，焊枪升降进入自动升降状态。
 The toggle rocker, the welding torch height relative to the workpiece on the fine-tuning,
action rocker switch device in reset. If the toggle switch "VERTICAL TRACK" in the "0",
"GUN LIFT" toggle switch on the lifting action effectively, otherwise invalid. When the
"VERTICAL TRACK" dial knob to "1" when lifting into automatic lifting.
 自动旋转：即罐体自动旋转。在自动焊接情况下，选中此扭子开关（即罐体自动正转或反转
（根据工艺要求）后）系统会根据检测罐体自动旋转开关信号，来驱动罐体进行自动旋转。
钮子开关置中，动作复位。
 Automatic rotation: Tank automatic rotation.in the case of automatic welding, select this
button switch (i.e. the automatic forward or backward (according to process requirements)
after) system according to the detection of tank automatic rotary switch signal to drive the
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tank automatic rotation. The action toggle switch, reset.
 手动旋转：焊接工件的手动旋转。调整时拨动此扭子开关将旋转工件焊接角度。自动焊接时，
为自动焊接状态，不建议拨动此按钮。钮子开关置中，动作复位。
 Manual rotation:manual rotation of welding work pieces.this adjustment toggle button
switch will rotate the workpiece welding angle. Automatic welding, automatic welding,
toggle button. This is not recommended in the action toggle switch, reset.
 焊接小车：此旋钮改变行走轮的旋转方向，即为焊接小车的行走方向。选中行走方向后，焊
接小车会按照机头控制盒上面的调节速度显示表的速度进行行走。“焊接速度”扭子开关可
改变焊接小车行走速度。可根据焊接工艺要求，改变行走速度。
 Welding tractor:the knob changes the rotation direction of the walking wheel, which is the
walking direction of the welding trolley.select the direction of walking, the car will be in
accordance with the regulation of speed welding head control box above the display table
speed of walking. "The welding speed" button switch can change the welding tractor
speed. According to the requirement of the welding process, change the walking speed.
 主车行走：主车行走开关，方向选择后，主车按选定方向以机头控制盒上面设定的速度行
走。当按下“主车快速”行走会以触摸屏设定速度快速行走，钮子开关置中，动作复位。
 Gantry Movement：Gantry Movement direction selection switch, after the main vehicle in
the selected direction to head control box above the set speed walking. When you press
the "main car fast" walk to the touch screen to set speed fast walking action toggle switch
set, reset.
 收料：“0”位置为收料停止。“1”位置为收料启动。收料启动的条件是：“焊接选择”拨到
“1”位置后，会启动收料机。
 Material receiving:"0" position for receiving stop. "1" position for receiving start. Accept the
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start of the condition is: "welding selection" dial to "1" position, will start receiving
machine.
 滑板升降：由于焊接装置固定在滑板上，升降滑板可带动焊接装置升降。在焊接环缝的时候
带动滑板的滑块一定要落到下限位，防止在焊接过程中将焊枪悬起。为便于焊接纵缝，滑板
升降可将焊枪悬起到一定高度后进行焊接。钮子开关置中，动作复位。
 Slide lift:The welding device is fixed on the slide, the lifting slide plate can drive the
welding device for lifting. When welding girth, drive slide slider must fall to the lower limit,
prevent the welding process for welding torch suspended. Longitudinal joints can be
suspended lifting plate welding torch to a certain height of action welding. The toggle
switch, reset.
 升降仿形：在进行自动焊接时，将该钮子开关拨到“1”位置，焊枪会根据工件升降，自动
调整焊枪相对于工件的高度。拨到“0”位置后，自动调整无效。当选择焊接方向后，再将该
旋钮拨到“1”位置，自动调整高度才会生效。否则无效。
 Lift profile:in the automatic welding, the toggle switch to "1" position, the torch will
automatically adjust according to the lifting height of the workpiece relative to the welding
torch. Dial to "0" position, automatic adjustment is invalid. When choosing the welding
direction, then the dial knob to "1" position, can automatically adjust the height effective.
Otherwise invalid.
 升降平台：即焊接平台升降。拨动此按钮后会调整操作人员相对焊枪的高度。焊接时焊接平
台的升降取决于滑板上的平台自动升降信号。钮子开关置中，动作复位。
 The lifting platform lifting platform: welding. This button will toggle the operator to adjust
relative torch height. The platform can automatically lift signal when welding depends on
the lifting platform on a skateboard. The action toggle switch, reset.

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主车快速行走速度：在拨到“主车行走”两个方向的其中一个方向，按下“快速行走”主车会
以触摸屏此设定速度快速行走。
The main car fast walking speed: dial in the main car to walk one of the two directions, press
the fast walking main car will touch the screen to set the speed of rapid walking.
主车行走速率：龙门架主车行走从零速到设定速度的缓冲频率。
Main vehicle walking speed: gantry main vehicle walking from zero speed to set speed buffer
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frequency.
焊枪左右移动速度：当焊枪控制摇杆开关左右调节时，会以此速度运行。
The torch around the moving speed: when the gun control rocker about switch regulation,
which will speed.
焊枪上下移动速度：当焊枪控制摇杆开关上下调节时，会以此速度运行。
The welding torch moves up and down speed: when the torch control rocker switch up and
down regulation, which will speed.
焊枪上下仿形速度：在进行自动焊接时，将升“降仿形”拨到“1”位置，焊枪会根据工件升降，
自动调整焊枪相对于工件的高度。拨到“0”位置后，自动调整无效。此设定就是本功能的调节速
度。
The torch on the scanning speed: in automatic welding, will rise "copying" dial to "1" position,
the torch will automatically adjust according to the lifting height of the workpiece relative to the
welding torch. Dial to "0" position, automatic adjustment is invalid. This setting is the function
of adjusting speed.
0°/180°：切换罐体旋转方向的。
0 degrees /180 degrees: switch to the direction of rotation of the tank.
环缝/纵缝：切换罐体环缝自动焊接与纵缝自动焊接的模式。
Ring seam / longitudinal seam: mode of automatic welding and longitudinal seam automatic
welding of switch tank.
I/O 监视：是切换到 PLC 输入与输出监视状态页面。
I/O monitor: is switched to the PLC input and output monitor status page.
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1.2 旋转体控制箱（下图）1.2 Rotary control box (Figure)
旋转体为独立电源和控制系统。当和环缝焊主体联合使用时，旋转方向受环缝焊主体控制，
将 b 开关切换到远控模式。联合使用时需将旋转信号插头插到旋转体控制箱插座内。否则联合
使用无效。当联合使用时，其面板上的正反转方向旋钮无效。当独立使用时，将 b 开关切换到
近控模式。其面板上的正反转方向旋钮有效，联合使用无效。
The rotator has single power and control system. Its rotating direction is depending on the
girth welding machine when it is used together with girth welding machine. Plug the signal
plug into the socket on control box of rotators when using together, or the machine does not
work, besides, the positive and negative rotation is not effective.
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a) 旋转速度：旋转体的旋转速度，该面板显示的是旋转电机驱动频率。旋动面板右侧的旋钮可
调整旋转速度。但是在联合使用时，该速度受焊接速度影响，不能随意改动。
Rotating speed: the panel displays the driven frequency of rotating motor. Spin the knob at
the right side of the panel can adjust the rotating speed. However, the speed is affected by
welding speed and cannot be changed when using together.
b) 近控/远控：旋转体独立使用与龙门架联合控制使用的切换开关。
In the remote control: independently rotating combined with Longmen frame control switch
used.
c) 正转/反转：旋转体独立使用时的正反转方向选择。联合控制时该旋钮无效。
Positive/negative rotation: the choose of direction when the rotator works only. The button is not effective when using
together.
d) 电源启动：旋转体控制系统的电源启动按钮。按该按钮后，旋转体上电，系统启动。
Power on: the power on button of the control system. The rotators start and the system starts after pressing it.
e) 电源停止：旋转体控制系统的电源停止按钮。按该按钮后，旋转体停电，系统停止。
Power on: the power on button of the control system. The rotators start and the system starts after pressing it.
f) 急停：旋转体控制系统的电源停止按钮。按下后，旋转体掉电。右旋该旋钮，急停复位。
Emergency Stop; the power off button of the rotators. The rotators start after pressing it. And the system stop when
spinning it to the right.
2.操作 Operation
2.1 启动顺序 starting procedure
a) 打开外部电源开关、控制箱电源开关、电机断路器及各控制断路器。
a) Turn on the outside power supply switch、control box power supply switch、motor
breaker and control circuit breaker.
b) 在启动控制电源前，请确保所有控制、动作按钮都在复位状态。
b) Before start control power, make sure all control and action buttons in the reset state.
c) 旋起控制箱面板上“电源停止”按钮，按下“电源启动”按钮，指示灯亮起。系统得电。
c) Spun up control box “power off” button,press “ power on ” button,indicator light
on,system power on.
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d) 将手控盒所有按钮置中或拨到“0”位置，旋起手控盒“急停”按钮，系统启动。
d) Centered manual control box or turn to position “0”, Spun up manual control box
“emergency stop” button, system power on.
e) 确定龙门架和旋转机构整体启动，将远控插头插入旋转机构控制箱插座内，启动旋转机构
电源。
e) Make sure gantry rack and rotating mechanism overall startup, Insert the plug of remote
control rotating mechanism control box, start rotating mechanism power supply.
f) 确认焊接方式，环缝焊接或者纵缝焊接。
f) Confirm welding mode, girth welding or longitudinal seam welding.
2.2 装夹 2.1.Clamping
1　拨控制箱“主车行走”旋钮开关至“前进”或“后退”将龙门架移动到导轨的一端，以
便于罐体固定在旋转体上面。旋钮开关置中时动作停止。(龙门架移动速度调整旋钮在大控制箱面
板上的变频器调速器上，旋动该旋钮可更改主车行走速度。纵缝焊接时需要精确调节)
Turn control box“Gantry movement”button to “Forward ”or“Backward” move the gantry
rack to the end of rail to fix tank on the rotator. When button centered, action stop. (Gantry
rack movement speed adjustment button is on the large control box panel inverter speed
regulator, turn this button can change the Gantry movement speed. When the longitudinal
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seam welding requires precise adjustment).
将罐体装夹在两旋转体上面。
Clamp tanks on the top of two rotators.
注意事项：罐体重心要基本与旋转轴线一致，罐体与旋转装置连接后要锁紧所有道轨钩子，
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防止侧翻倾斜。
Attention: the tank gravity center should be in accordance with rotating axis. All the rail hooks should be locked after
the tank and rotating device are connected to prevent rollover tilt.
2.3 对焊缝及焊接 welding seam aligning and welding
此处安装接地线揽 Install the

grounding line here
1　拨控制箱“升降平台”旋钮开关至“上升”位置，将工作平台升至最高点或合适高度。
避免行走时焊枪被罐体最高点撞坏。旋钮开关置中时动作停止。
Turn control box“Lift Platform” button to “up”position.Lift the platform to highest height or
suitable height to avoid welding torch shock by tank highest point. When toggle switch
centered, movement stop.
2　拨控制箱“手动旋转”旋钮开关至“正转”或“反转”状态。将利于起弧焊接的部位朝
上，以便以后的焊接。一般平缓部位利于启弧焊接。旋钮开关置中时动作停止。（旋转速度调接
旋钮在旋转体控制箱面板上的变频器调节器上面）
Turn control box “Manual Rotation” button to “Forward”or“Reverse” state.
Face up the beneficial arc welding part(Generally flat parts)in order to welding. When
toggle switch centered, movement stop.( rotation adjusting speed button is on the rotor
control box panel on the inverter controller)
3　拨“主车行走”旋钮开关至“前进”或“后退状态，将龙门架移动到需要焊接的环缝上
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端，以焊枪对准焊缝为宜。旋钮开关置中时动作停止。
Turn “Gantry Movement” button to “forward” or “backward”state.Move the gantry rack to
seam need to be weld, welding gun aimed at weld advisable. When toggle switch
4　拨“升降平台”旋钮开关至“下降”状态。工作平台缓慢下降，焊枪、行走轮陆续接触罐
体。平台下降到滑板中间位置时停止下降（便于平台进行自动升降调整）。旋钮开关置中时动作
停止。
Turn “Lift Platform” button to “down” state. Platform slowly down, Welding torch, walking
wheel contact tanks in succession. Platform stops falling down to slide board middle
position (Facilitate platform automatically adjust) .When toggle switch centered,
movement stop.
5　松开机头锁紧装置，对机头进行微调，以在焊缝显示器上看到指针对准焊缝为最佳。锁
紧机头锁紧装置。防止在焊接过程中机头旋转。
Loose welding head fasten device, minitrim head to achieve the goal (watch pointer align
welding seam at welding seam display ). Lock head and lock device to prevent head
rotation in the welding process.
6　拨“滑板下降”旋钮开关至“下降”状态，将滑板落到上下限位之间。防止在自动焊接
时，因滑板下行距离不足，将焊枪旋起。
Turn “Slide Board Lift” button to “down” state to down slide board between the upper and
lower limit. Spin up the welding gun to avoid slide board down distance not enough under
auto welding state .
7　拨“焊枪调节”摇杆开关。将焊枪对准焊缝。旋钮开关置中时动作停止。
Turn “ Gun Lift” button to place welding gun align welding seam. When toggle switch
8　拨“自动罐体旋转”旋钮开关至“正转”或“反转”状态，根据焊接工艺而定（“手动
罐体旋转”钮子已复位或置中）。
Turn “Tank Auto Rotation” button to “Forward” and “reverse” state. According to the
welding process (" Tank manual rotation” button has been reset or centered).
9　拨“焊接小车”旋钮开关至“前进”或“后退”状态。此时小车行走，且罐体（工件）
会根据工件形状旋转，达到焊接的最佳角度。
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Turn “welding tractor”button to “forward” or “backward”state.Meanwhile welding tractor
move,tank(workpiece) rotate according to the shape of tank, to achieve the desired Angle
of the welding.
10　拨“升降仿形”旋钮开关至“1”状态，焊枪自动升降启动，系统会根据工件外形变化
调整焊枪高度，保持焊枪到工件间的距离一致。
Turn “Lift Profile” button to position “1” state, Welding gun automatically start, the system
will adjust welding torch height according to workpiece shape change, keep consistent the
distance between welding torch and workpiece.
11　焊枪开关：“0”位置为焊接停止。“1”位置为焊接启动。焊接启动的条件是：“焊接选
择”拨到“1”位置后，会启弧焊接。
Gun switch:position “0” is for welding stop. position “1” is for welding start.Welding start
condition:Turn“welding select” to position“1”,choose “WELDING DEVICE” move
direction(or choose welding tractor direction then choose gun switch)then start arc
welding.Lack one,the arc welding will not start.
12　在焊接过程中手动微调“焊枪调节”摇杆，让焊枪始终和焊缝保持重合。根据工艺要求
适当调整焊接电流、电压和焊接速度。
Fine-turning “gun movement” button at welding process to keep welding gun coincidence
with welding seam. According to the technological requirements, appropriate adjustment
of welding current, voltage and welding speed.
13　为方便操作，设备增加遥控操作，可对主车行走、罐体手动旋转及焊丝左右移动进行手
动微调。其功能和面板操作旋钮同效。
Machine add remote control to convenience operation, can fine-tuning gantry
movement 、manual rotation and welding wire vertical movement . Same function with
control box button.
注：确定焊接方向（焊接小车行走方向）及自动旋转方向（工件旋转方向）。根据工艺要求
首先确定焊接方向。罐体（工件）旋转和焊接小车方向相反。在小车落到罐体时十字滑板限
位开关不能碰到任何一个，否则不能焊接。
Note: determine the direction of welding (welding tractor direction) and automatic
direction of rotation (workpiece rotation direction). According to the technological
requirements, determine the direction of welding first.Tank (workpiece) rotating and
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welding tractor in the opposite direction. In the welding tractor fell to the tanks
cross slide limit switch can't meet any one, otherwise can't welding.
焊接结束
Welding stop
14　拨“焊接选择”旋钮开关至“0”状态；拨“焊接小车”钮子开关置中。拨“自动旋转”
旋钮开关置中；焊接停止。
Turn “welding select” button to position “0”; Centered “welding tractor” button. Centered
“Auto Rotation” button. Welding stop.
15　拨“升降仿形”旋钮开关至“0”状态，停止升降仿形。
Turn “Lift Profile” button to position “0”, stop Lift Profile.
16　拨“升降平台”旋钮开关至“上升”状态，平台带动滑板上升，焊枪脱离罐体。让平台
上升足够高度，以行走时焊枪不碰撞罐体为准。
Turn “Lift Platform “button to “upstate, Platform drive the slide board up, take welding torch
away from tank. Lift platform up to enough high to welding gun far away from tank.
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第七章常见故障原因及排除方法
Chapter VII Common faults, causes and solutions
现象 Phenomenon 原因 Reason 措施 Measures

开机后电源指示灯不亮 Power (1)电源缺相（1）检查电源
(1)The power supply is short of (1) Check power supply
supply indicator light doesn’t
phases. （2）更换自动空气开关
turn on. （2）空气开关损坏 (2) Replace automatic air switch
(2) Air switch damaged （3）更换保险丝
（3）保险丝断 (3)Replace fuse
(3) Fuse is broke
开机后电源正常，系统指示（1）保险丝断（1）更换保险丝
(1) Fuse is broke (1) Replace fuse
灯不亮 Power supply is normal
（2）控制线路接触不良（2）紧固接线
after switching on, but the (2) Bad connection of control (2) Tighten the connecting wire
circuit
system indicator light is not on.
按“平台上”、“平台下”按（1）漏电保护器因过载（1）检查平台升降两边是否同

(1) Leakage protector releases 步，若不同步，应调整使其同步
钮，接触器吸合但升降电机
due to overload (1)Check if the two lifting sides
无动作 Press the “on the （2）限位开关坏 are synchronous, if not, adjust it
(2) Limit switches is broke so.
platform” and “off the
（2）更换限位开关
platform” button, the contactor (2) Replace limit switch
operates but lifting motor does
not operate.
在自动方式下，平台升降、罐接近开关没有收到信号（1）接近开关是否损坏
(1) If the approach switch is
体旋转自动失灵 Approach switch does not get
damaged?
Under automatic mode, signals （2）从 PLC 到接近开关之间
platform lifting and tank 的接头是否接触不良
(2) If the connector is in bad
automatic rotation fail connection between PLC and
approach switch?
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罐体旋转，在手动方式下能装罐时中心线没有找准尽量准确地找出中心线
正常空转；在自动方式下不 Central line is not correctly Position the central line correctly
能正常旋转工作(转多半圈) positioned while decking. as much as possible
Under manual mode, tank
rotation can operate with no
load normally; under automatic
mode, rotation is not normal
(rotate more than half lap)

焊接小车能够空转，但在焊固定滑板在横向导轨上移动受（1）加润滑油
(1)Aid Lubricating oil
接时小车无法行走阻，滑动机构轴承是否已损坏
（2）更换轴承
Welding tractor can rotate with Fixed slide plate moves on cross (2)Replace bearing
no load but tractor can not slide way with obstacles. Check
焊缝金属表面 Weld metal surface
travel while welding. if the slide mechanism
焊接缺陷处理 Weldingbearing is
defect treatment
缺陷 Defect 产生原因 Causes 止方法 Prevention method
缺陷 Defect 产生原因 Causes
damaged. 防防止方法 Prevention method
(1) 焊丝匹配不当 ( 母材中含碳量高
咬边时
(1) 焊接速度太快 (1) 减小焊接速度Reduce welding speed
Mn 少 )Welding (2) 使衬垫和母材贴紧Make cushion and
undercut (1)，熔敷金
Welding 属中too
speed 的 fast
stick mismatches
(2) 衬垫不合适Improper cushion ( when the carbon parent metal close
content
(3)电流、电压不合适Improper high,
of the parent metal is the (3) 调整电流、电压为适当值Adjust current
current
Mn of deposited metal is little) (1) 焊丝正确匹配，母材含碳量高时要预
and voltage and voltage to Match
热时要预热 proper the
value
welding stick
(2) 熔池金属急剧冷却，热影响区的硬
(4) 电极位置不当 ( 平角焊场 (4) 调整电极位置 Adjust electrode placement
裂纹 crack 化 Molten metal cools sharply and correctly. Preheat as needed if the carbon
合 )Improper electrode placement (for content of parent metal is high)
hardening
horizontal of heat
fillet affected zone
welding)
(3) (2) 焊接电流增加，减少焊接速度，母材
焊 (1) 多层焊的第一层裂纹由于焊道无法
电流过大 (1)
预热降低电流 Increase welding current and reduce
抗拒
(1) 收缩应current
Excessive 力而造成 The first layer (1) Reduce current
瘤 weld crack of multi-layer welding is generated (2) 加快焊接速度 welding speed. Preheat the parent metal.
(2) 焊接速度过慢 (3) 第一层焊道的数目要多 The number of
beading due to no resistance
(2) Welding speed too to slow
shrinkage stress (2) Fasten welding speed
first layer welding should be many.
(4) 沸腾钢产生硫带裂纹 ( 热裂纹 ) (3) 提高电压
(3) 电压太低 (4) 用 G50XUs — 43 组合 Use the
Rimming steel causes
(3) The voltage sulphur crack (hot (3) Increase voltage
is too low; combination of G50XUs — 43
余 crack)
(1) 电流过大 (1)
(5)降低电流
注意施工顺序和方法 Pay attention to
(5)
(1) 不正确焊接施工，接头拘束大Weld
Excessive current (1) Reduce current
高 operation order and method
incorrectly
(2) 电压过低 and the joint restraint is large (2) (6)提高电压
焊道宽度和深度几乎相当，降低焊接
过 (6)
(2) 焊道形状不当，焊道高度比焊道宽
Low voltage (2) Increase voltageMake the welding width
电流，提高电压
大 weld (3) 焊接速度太慢
度大 ( 梨形焊道的收缩产生的裂纹 ) (3) depth almost Improve
提高焊接速度
and the same welding speed
and reduce the
reinforcement (3)
Weld Welding
bead speed
is too
improper. slow
The weld bead (4) 加大间隙 enlarge clearance
welding current and improve the voltage.
too big (4) 采用衬垫时，所留间隙不足
height is larger than weld bead width The (5) (7)被焊物件置于水平位置
进行后热 Conduct postheat. Place the article
clearance
(crack duereserved
to theisshrinkage
not enoughofwhile pear- to be welded horizontally
applying
shaped cushion.
weld bead)
(5) 被焊物件没有放置水平位置
(7) 冷却方法不当 Improper cooling The
article to be welded is not placed
method
余 (1) 多层焊时，在靠近坡口侧面添加焊
(1) 电流过小 (1)
(1)堤高焊接电流Improve
坡口侧面和焊丝之间距离，至少要保 welding current
高丝(1) Low
Add current
welding stick close to the groove (2)
证降低电压
大于焊丝直径 Guarantee the distance
(2) 电压过高
side for multi-layer welding (2) Voltagegroove
between drops side and welding stick is
过 (2) High voltage (3) 降枉焊接速度 Reduce ofthewelding
weldingstick
speedat
(2) 引弧时产生夹渣(附加引弧板时易 larger than the diameter
小夹渣 weld 产(3)生夹渣 ) Slag inclusion due to arc (4)
焊接速度过快把被焊物件置于水平位置 Place the
least.
Slag
reinforcement (3) Welding
welding ( itspeed too fast
is easy to generate slag article to be welded horizontally
(2) 引弧板厚度及坡口形状，要与母材保
inclusion
too small (4) 被焊物件未置于水
inclusion while adding arc plate) 平位置 The 持一样 The arc plate thickness and groove
article
(3) to be welded is not placed
电流过小，对于多层堆焊，渣没有 67 shape should be in accordance with parent
山东水泊焊割设备制造有限公司 horizontallySlag inclusion
完全除去 Shandong is not removed
Shuipo metal.
Welding&Cutting Equipment Manufacture Co., Ltd
余高过窄 completely FAX：+86-537-7768077
TEL：+86-537-77609000 for (1)提高电压
with too little current http://www.shuipo.com
(3) 提高电流Email：info@shuipo.com
，保证焊渣充分熔化
Weld multi-layer
(1)电压过低 welding (1) Increasethe
Enhance voltage
current to ensure the complete
(2)降低焊接速度 Reduce
slag. the welding speed
reinforcement (1) Low voltage melting of welding
(2)焊接速度过快 (4) 提高电流、焊接速度 Improve the
too narrow (2) Welding speed too fast current and welding speed
——————————————————————————————————————————————————————
如有未尽事宜请可请专业人员维修或与本公司联系+86-537-7609000
If there is any unaccomplished matters, please invite professional
personnel to repair or contact our company at +86-537-7609000
第八章安全保护装置及事故处理
Chapter Eight Safety Protection Device and Accident Handling
为防止意外事故的发生及避免机床受到意外损坏，本机床装备了平台防坠落、限位开关装置等安全防护
装置。但是，操作者也必须遵守安全规则，按照机床操作要求，才可能有效避免事故的发生。
In order to prevent accident and protect the machine tool from accident damage, this machine tool is equipped
with safety protection devices such as platform fall-proof device and limit switch device. But, the operators should
obey the safety rules and follow the operation requirement of machine tool. Only in this way, can accident be avoided
effectively.
本说明书涉及的警告信息及可能发生的故障仅包括那些可以预知的情况，并不包括所有可能发生的情况。
只有经过培训的专业人员，才允许进行维修机床或更换元件的工作！为防止意外事故的发生，或对机床造成
损坏，在检修时必须遵守以下一些原则：
The warnings and cautions involved in this instruction include those predictable situations. It does not include all
the possible situations. Only trained professionals are allowed to repair machine tool or replace element! In order to
avoid accident or damage of machine tool, the following principles must be followed during overhaul:
 出现故障时，断开电源开关，使机床停止工作；
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 In case of fault, cut off power, so that the machine tool stops working;
 当机床不能正常工作时查询有关手册及使用说明书，确定应采取的正确措施；
 When the machine tool does not work normally, refer to relevant manual and operating instruction to confirm the
right measures to be taken;
 如两人或两人以上一起工作时，必须建立相互之间的联系，以便在开始新的工作步骤前相互通知，确保
人身安全；
 When two or more person work together, they must establish relationships between each other so as to inform
each other before a new working step and guarantee personal safety;
 检修或更换元件前，必须先关闭电源。需要注意的是，只允许使用指定的元件对损坏件进行更换；
 Before repairing or changing parts, the power supply must be turned off at first. What needs attention is that only
the specified parts are allowed to replace the damaged ones.
 检修中拆下的零件（元件）应在原地以相同的新零件（元件）进行更换，并尽可能使用原有规格螺钉进
行固定；
 The parts (components) dismantled during the overhaul shall be replaced in situ with new identical parts
(components), which shall be fastened by using the screws of the original specifications as far as possible;
 检修中使用的仪器必须经过校准；
 Any instrument used during overhaul must have been calibrated;

 严禁将易燃物或金属物遗留在电柜内或接线盒内；
 Any flammable or metal shall not be left in electric cabinet or junction box;
 定期检查电缆、电线有无损坏，防止漏电或电击；
 Regularly inspect whether cable and wire are damaged, in order to prevent electric leakage or electric shock;
 总开关断开后，总开关进线仍然带电。因此检修人员必须特别注意，注意安全，严禁用手触摸电气柜内
任何带电物体。
 The incoming line of main switch is still with electricity after cut-off. Therefore, the repairman must pay special
attention and be careful. Forbid touching any articles with electricity inside the electric cabinet by hand.
 内置电气柜的定期检查：定期检查电气柜外表面，保持清洁、干燥。
 The regular inspection of built-in electric cabinet: inspect regularly the external surface of electric cabinet and
keep it clean and dry.
 平台下严禁站人操作及维护时必须牢系安全带。
 No standing under the platform. Fasten safety belt while operation and maintenance.
 系统出现异常应立即停电检修。
 Power-off maintenance must be conducted at once if the system is abnormal.
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第九章保养维护手册
Chapter Nine Maintenance Manual
异形罐体自动焊接机具有机、电、集于一身的，技术密集和知识密集的特点，是一种自动化程度高、结构复杂
且又昂贵的先进加工设备。为了充分发挥其效益，减少故障的发生，必须做好日常维护工作，所以要求设备
操作及维护人员不仅要有机械、加工工艺以及液压气动方面的知识，也要具备电子计算机、自动控制、驱动及
测量技术等知识，这样才能全面了解、掌握该专机，及时搞好维护工作。
Automatic Girth Welding Machine for Irrugular Shaped Tank is integrated with the mechanical and
electronic,technology-intensive and knowledge-intensive features. It is a kind of advanced processing equipment with
high automatic degree, complex structure and high value.In order to play fully its effect and reduce the failure, routine
maintenance must be well conducted. Therefore, it requires the equipment operator and maintenance personnel to own
not only the knowledge in the aspect of mechanics, processing technology and hydraulic and pneumatic, but also the
the knowledge of electronic computer, automatic control, drive and test technologies. Only in this way can this special
machine be understood and grasped completely and the maintenance be well conducted.
再次感谢您对我们的信任与支持。作为技术部门，我们一直致力于产品的创新和完善，并努力做好售后服务
工作，努力使我们的产品发挥出最佳的性能，为客户创造出最大的效益，是我们编写这份手册的目的所在。
Thanks again for your trust and support. As technical department, we have been working on the creativity and
improvement of the product and at the same time trying our best to do the after-sale service well, in order to make our
product play its best performance and create maximum benefit for customers. This is why we formulate this
handbook.
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1.日常维护与保养工作的内容
1.Routine maintenance and service content
1.1.选择合适的工作环境
1.1Choose suitable working environment
异形罐体环缝自动焊接机的使用环境（如温度、湿度、振动、电源电压、频率及干扰等）会影响机床的正常
运转，所以在安装产品时应严格要求做到符合产品说明书规定的安装条件和要求。
The working environment (such as temperature, humidity, vibration, power voltage, frequency and interference, etc.)
of Automatic Girth Welding Machine for Irrugular Shaped Tank will effect the normal operation of the machine tool,
so the installation conditions and requirements specified in product instruction must be achieved strictly when
installing the product.
1.2.为设备配备专业人员
1.2 Equip professional personnel for equipment
操作人员应熟悉所用机床的机械部分、数控系统、强电设备、液压、气压等部分及使用环境、加工条件等，并能
按设备和系统使用说明书的要求正确使用该专机。
Operators should be familiar with the mechanical part, numerical control system, heavy current installation, hydraulic,
air pressure, working environment and processing conditions of the used machine tool. And the operators should be
able to use this special machine correctly according to the instruction requirement of equipment and system.
1.3 长期不用的维护和保养
1.3 Maintenance and service for long-term disuse
设备闲置不用时，应经常给系统通电，在设备锁住情况下，使其空运行。在空气湿度较大的霉雨季节应该天
天通电，利用电器元件本身发热驱走电气元件内的潮气，以保证电子部件的性能稳定可靠。
When disusing the equipment, energize the system frequently. Make it operate with no loading under locked
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condition. In rain seasons with relatively high air humidity, energize every day to drive away the humidity inside the
electric parts by the heating itself which can guarantee the electric part’s performance stable and reliable.
1.4.系统控制部分的维护与保养
1.4. Maintenance and service of system controllers
定期让有经验的维修电工检查一次。检测有关的参考电压是否在规定范围内，检查系统内各电器元件联
接是否松动；清除灰尘；对于易损件一般应根据厂家的要求定期更换。对于长期停用的机床，应每月开机运
行 4 小时，这样可以延长设备使用寿命。
Maintenance electrician§ with experience inspect once regularly. Check if the related reference voltage is within the
specified range and if the electric parts connection of the system is loosened; clean the dust; replace the easy damaged
parts regularly according to the factory requirement. As for the long-term disused machine tool, start and operate for 4
hours every month to lengthen its life span.
1.5.机械部分的维护和保养
1.5 Maintenance and service of mechanical part
操作者在每班作业结束后，应清扫干净散落于设备、导轨等处的灰尘及杂物，延长设备的使用寿命。
操作者在每班作业结束后，应清扫干净散落于设备、导轨等处的灰尘及杂物，延长设备的使用寿命。Operators
should clean the dust and clutters on equipment and guide rail after operation every shift to lengthen its life span.
1.6.电气部分的维护与保养
1.6Maintenance and service of electric part
具体检查可按如下步骤进行：
Specific inspections can be conducted as following steps:
检查三相电源的电压值是否正常，有无偏相，如果输入的电压超出允许范围则进行相应调整；
Inspect if the voltage value of three-phase power is normal, if there is any phase offset. If the input voltage exceeds
the allowable range, corresponding adjustment should be done;
检查所有电气联接是否良好；
Inspect if all the electric connections are in good condition;
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检查各类开关是否有效，若不良应更换；
Inspect if various kinds of switches are in effect and change the defective ones;
检查各继电器、接触器是否工作正常，触点是否完好，可通过运行设备确认各元器件是否完好有效；
Inspect if the relay and contactor are normal, if the contact point is in good condition. It can be checked by operating
each parts of the equipment;
电气保养应由车间电工实施，每年检查调整一次。电气控制柜及操作面板显示器的箱门应密封，不能用打开
柜门使用外部风扇冷却的方式降温。操作者应每月清扫一次电气柜防尘滤网，每天检查一次电气柜冷却风扇
或空调运行是否正常。
Electric maintenance should be implemented by workshop electrician. And adjust the inspection once every year. The
electric control tank and operation panel monitor’s cabinet door should be sealed. It should not be cooled by opening
cabinet door to use the external fan. Operators should clean the electric cabinet dust-proof filter net once every month
and check once every day if the electric cabinet cooling fan or air-conditioner operation is normal.
遥控器或其他部件电池一般每月更换一次，也可根据使用情况及时更换电池。
The batteries of remote control or other parts should be changed once every month. Batteries can also be changed
according to using conditions.
及时清扫。如空气过滤气的清扫，电气柜的清扫，印制线路板的清扫。
Clean timely, such as the cleaning of air filter, electric cabinet and PCB.
2.7.涡轮蜗杆减速机的维护
1.7 Worm gear reducer maintenance
涡轮减速机首次使用 100 小时后更换一次新机油，以后每 2500 小时更换一次。润滑油牌号为 L-
CKE/P460。
Replace the engine oil once after 100 hours’ application of the worm reducer for the first time. Later replace
once every 2500 hours. The lubricant grade No. is L-CKE/P460.
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3.异形罐体自动焊接机维护与保养一览表：
2.Maintenance and service list of Automatic Girth Welding
Machine for Irrugular Shaped Tank
序号检查周期
Serial Check 检查部位 Check
检查内容 Check items
part
No cycles
导轨润滑机构
每天 Every Guide rail 每天使用前手动打油润滑导轨 Lubricate the guide
1 lubrication
day rail with oil by hand every day before using.
mechanism
清理切屑及脏物，滑动导轨检查有无划痕，滚动导
每天 Every 轨润滑情况 Clean the cuttings and dirt things. Check if
2 导轨 Guide rail there is any scratch for slide guide rail and the
day
lubrication of rolling guide rail.
每天 Every 检查各开关是否能正常工作严禁带故障运行 Inspect
4 开关 Switch
day if each switch is normal. Forbid operating with failure
每天 Every
5 电机 Motor 有无噪音震动 If any noises or vibration
day
每周 Every 检查有无异音或损坏 Examination if any noises or
6 轴承 Axle bearing
day damage
每周 Every
7 润滑液 Lubricants 检查润滑液 Examine the lubricating liquid
day
每周 Every 检查、紧固链条锁紧螺丝， Inspect and fasten the
8 链条 Chain
day chain and lock the bolt tightly
各电气柜过滤网
每周 Every Each electric
9 清洗粘附的尘土 Clean the sticking dust
day
cabinet filter net
洗丝杠上的旧润滑脂，换新润滑脂 Wash the old
半年 Half 滚珠丝杠 Ball
10 lubricating§ grease§ on the screw and change new
year screw
grease
检查和更换电机检查换向器表面，去除毛刺，吹净碳粉，磨损过多
一年 One 碳刷 Inspect and 的碳刷及时更换 Inspect the commutator surface and
11 change motor remove burr and carbon powder. Replace timely the too
year
carbon brush much worn carbon brush.
不定期避免焊接电缆和控制电缆的破损、断线 Avoid the
12 Irregularly
电缆 Cable
damage and break of welding cables and control cables
供电网络大修，停电后检查电源的相序，电压
不定期 General repair of the power supply network. Inspect the
13 Irregularly 电源 Power supply
power phase sequence and voltage after power-off.
不定期
14 Irregularly 电动机 Motor 电机运行是否正常 If the motor running normally
不定期磨损严重时更换新的链条 Change new chain if worn
15 Irregularly 链条 Chain
severely
不定期检查各螺栓是否有松动 Inspect the bolt to see if it is
16 Irregularly
螺栓 Bolt
loose.
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3.保养图示：
3.Maintenance figure
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章吊装运输
Chapter Ten Lifting and Transportation
 调试之前和运输之后务必目检设备是否损坏。可能的损坏应在调试之前由接受培训的维修人
员进行处理。
 Before adjustment and after transportation, visually exam if the
equipment is damaged. The possible damage should be handled by the
trained repairman before adjustment.
 构件装运主要以汽车为运输工具。装车时产品与产品，产品与车辆之间应妥善捆扎，以防车
辆颠簸而发生货物散落。
 Car is the main transporting tool for the component transportation.
While loading, proper pack between the product and product, product
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and vehicle to prevent the goods scattering due to vehicle bumps.
 发运前后必须依据发运清单，清点产品数量。
 Check the product amount before transportation according to shipping
list.
 待运物件堆放需平整稳妥垫实，搁置干燥、无积水处，防止锈蚀。
 The products to be shipped should be placed neat, firm and solid in
the dry area without ponding to prevent corrosion.
 装车时，必须有专人监管，清点上车的箱号及打包件号，并办好移交或交接手续。
 While loading, it must be supervised by special personnel to check
the carton No. and packing No. to be shipped and handle well the
hand-over or take-over procedure.
 车上堆放牢固稳妥，并增加必要的捆扎，防止滚动碰撞。
 Pile it firm and stable on the car and add necessary strapping to
prevent rolling crash.
 装卸工作必须由有经验的人负责，统一指挥，统一信号，明确分工，做好安全措施。作业前
工作负责人应对起重工作和工具进行全面检查。当重物吊离地面后，工作负责人应再检查各
受力部位，无异常情况后方可正式起吊。在起吊过程中，受力钢丝绳的周围、上下方，内角
侧和起吊物的下面，严禁有人逗留和通过。起吊物必须绑牢，构件若有棱角或特别光滑的部
分时，在棱角和滑面与绳子接触处应加以包垫。装卸用的钢丝绳的安全系数一定达到规范要
求。
 The loading and unloading operation must be charged by people with
experience to command uniformly with unified signal and clear labor
division and good safety measures. Before operation, the person in
charge should inspect completely the crane operation and tools. When
the heavy article is lifted above floor, the person in charge should
inspect again each stress area. It can be lifted fully after no
abnormal confirmed. During lifting process, it is forbidden to stay
or pass across the surrounding, top and bottom areas and internal
angel side of stressed steel wire and the underside of the lifting
article. The lifting article must be tied tightly. If there is
corner angle or specially smooth part of the component, cushion
should be added on the contact place of the corner angle or smooth
surface and the wire. The safety factor of the steel wire used for
loading must meet the specification.
 设备翻到可能照成生命危险！因此应将设备稳妥防止在平整牢固的底座上
----允许最大倾角为 10°。
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 Equipment turnover may lead life risk! Therefore the equipment
should be placed stably on the flat and solid base--- allowing the
maximum angle of inclination of 10°.
 吊运时，应使用两个吊车分别起吊设备的两端，平行起吊，避免发生倾斜。不能使用叉车运
输。
 During lifting, two cranes shall be used to lift two ends of the
equipment respectively and in parallel to avoid tilting. The fork
truck shall not be used for transportation.
 请注意行车安全，做好货物安全保护措施，严禁野蛮装卸，损坏货物。
 Take note of traffic safety, take protective measures for goods
safety, and strictly prohibit careless loading and unloading and
damage to goods.
 禁止在外包装上随意写字，严禁踩压箱子，造成损坏。
 Prohibit arbitrary writing on the outer package, and strictly
prohibit treading on cases to cause damage.
 吊装作业时应有足够的工作场地，起重臂杆起落及回转半径内无障碍物,夜间作业应有充足
的照明设备。
 During lifting, there shall be an adequate work field, no barrier
shall exist within the radius where the lifting beam rises, falls
and turns, and adequate lighting equipment shall be provided during
night operation.
 起重作业时，重物下方不得有人员停留或通行。
 During hoisting, no person shall stay or pass below the weight.
 在吊装搬运前需拆掉气路管线、电器控制线，并确保其无过大震动运输。
 Before lifting, the air channel pipeline and the electric appliance control line shall be removed, and it shall be
ensured that there is no excessive vibration during transportation.
79
——————————————————————————————————————————————————————
吊
装
图
Hoisting figure
80
——————————————————————————————————————————————————————
第十一章开箱检查
Chapter Eleven Out-of-box Audit
开箱工作在需方工作现场进行，产品全部运抵需方后，需方按装箱单检查整箱数量，并开箱
清点，验收各箱装入设备的零部件，配套件，随机附件等名称，规格和数量，并确认在运输过
程中无损坏，无丢失。
The unpacking operation is carried out in the working field of the demander. After all the products are delivered to the
demander, the demander checks the quantity of complete boxes according to the packing list, unpacks to check names,
specifications and quantities of parts, fittings, accompanying accessories etc. of the equipment contained in each box,
and ensures that there is no damage and loss during transportation.
水泊焊割技术部
Shuipo welding & cutting technical department
81

Automatic Welding Machine For Irregular Shaped Tank Instruction Book

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山东水泊焊割设备制造有限公司

Shandong Shuipo Welding&Cutting Equipment Manufacture Co., Ltd.

7. 该系统要求工作环境温度为 -10℃ ~ +40℃，相对湿度为 0-85%。在高温、高湿和有腐蚀性气

for the resulting consequences for this reason.

10. 该系统后部输出插头的线不允许和+24V 电源短路，否则将烧毁数控输出电路。

numerical control output circuit will be burned down.

needed to guarantee the tidiness of the numerical control system.

abnormal even damage the system.

Ltd. Do not dismantle or transform by yourself in unfamiliar situation.

warranty range, others are paid service.

Main functions and uses scope

Welding length can be customized as required by customer.

Variety and specification

place without direct sunlight Places on the horizontal level

and without vibration or shock.

less than 85%

 三相交流电: 380V/60Hz 配电箱容量不低于 40KW

ground cables must be earthed singly and

reliably. Forbid connecting directly with

professional personnel according to the

national wiring rules. The final power

supply must be installed corresponding air

Influences on environment and energy

Chapter Two Safety operation regulation

1.1. Prevention of electric shocks

ensured that the connection is reliable.

electrode of the welder directly.

equipment according to the service manual.

 禁止在作业场所使用 AC36V 以上的灯具进行照明。

1.2. Protection against arclight

sinters can damage eyes.

and can damage human beings’ eyes and skins.

protective glass to protect the face and eyes.

which shall be made of fire-resistant materials (e.g., leatherwares etc.).

1.3. Protection against welding fumes and toxic gases

these fumes and gases will be harmful to health.

generated during welding.

used. Frequently observe the conditions around the body.

agents which may react during welding.

respirator to prevent anoxia.

please adequately change air or use respiratory protection appliance.

1.4. Gas bottle protection

shock, slag, flame and electric arc.

falling down or tilting.

1.5. Welding protection

ensured before welding.

asbestos cloth may be used.

pants, high boots and protective helmet.

1.6. Electromagnetic field prevention

welding site without the permission of his doctor.

1.7. Paying attention to moving components

operator’s hand or finger, and enwind hair and loose clothing.

2: Cautions for operations

shall not operate the equipment.

protective glasses or masks.

equipment is stopped and the power is cut off.

1.10 工作地点周围 5m 内，不准放置易燃、易爆物品。乙炔气瓶与氧气瓶与动火作业的距离应在

1.14 工作地点周围 5m 内，不准放置易燃、易爆物品。乙炔气瓶与氧气瓶与动火作业的距离应在

2.1 所焊罐体的质量不得超过 8 吨，罐体和旋转架之间必须焊接牢靠，焊完后应空转 2--4 圈，

no obstacle for the welding machine( including slide-wire rack).

warranty for the resulting consequences for this reason.

2.12 该系统后部输出插头的线不允许和+24V 电源短路，否则将烧毁数控输出 电路

2.12 该系统后部输出插头的线不允许和+24V 电源短路，否则将烧毁数控输出电路