You are on page 1of 15

!

Details described or illustrated in this booklet may differ from the vehicle's actual specification
as purchased, the accessories fitted or the national-market specification. No claims will be
asserted as a result of such discrepancies.
Dimensions, weights, fuel consumption and performance data are quoted to the customary
tolerances.
The right to modify designs, equipment and accessories is reserved. Errors and omissions

BJ125-31/BJ150-31
excepted.

Jan 03th 2018


INTRODUCTION ! WARNING INTRODUCTION 1 ● Engine break-in 16
Safety information 3 ● Parking 17
Please read this manual carefully and completely ● Safe-riding 3 PERIODIC MAINTENANCE AND
Welcome to the world of motorcycling! before operating this vehicle. ● Further safe-riding points 5 ADJUSTMENT 17
As the owner, you are benefiting from the vast experi- DESCRIPTION 6 ● Periodic maintenance chart 18
ence and newest technology regarding the design IMPORTANT MANUAL ● Left view 6 ● Checking the spark plug 20
and manufacture of high-quality products, which have ● Right view 6 ● Engine oil 20
earned us a reputation for dependability. INFORMATION ● Controls and instruments 7 ● chain adjustment 22
Please take the time to read this manual thoroughly, CONSUMER INFORMATION ● Idle speed 22
This is the safety alert symbol. It is used to alert you
so as to enjoy all advantages of your vehicle. The ● VIN and engine serial number 7 ● Valve clearance 22
to potential personal injury hazards. Obey all safety
Owner’s Manual does not only instruct you in how to INSTRUMENT AND CONTROL ● Air filter 22
messages that follow this symbol to avoid possible
operate, inspect and maintain your vehicle, but also in FUNCTIONS 7 ● Checking the throttle cable free play 23
injury or death.
how to safeguard yourself and others from trouble ● Main switch/steering lock 7 ● Checking the clutch free play 23
and injury. ● Meter & Indicator 8 ● Checking the front brake lever and
In addition, the many tips given in this manual will indicates a hazardous situa-
● Handlebar 10 rear brake pedal free play 23
tion which, if not avoided,
help keep your vehicle in the best possible condition. ! WARNING
could result in death or seri- ● Fuel tank 12 ● Combined brake system 24
If you have any further questions, do not hesitate to ● Rear shock absorber 13 ● Checking the brake pads 24
contact our dealer. ous injury.
● Rear brake pedal 13 ● Brake fluid 25
Our team wishes you many safe and pleasant rides. ● Shift pedal 13 ● Checking the battery 25
So, remember to put safety first! indicates special precautions
PRE-OPERATION CHECKS 14 ● Replacing the fuses and bulbs 26
Our company continually seeks advance in product that must be taken to avoid
NOTICE OPERATION AND IMPORTANT TIRE 26
design and quality. Therefore, while this manual damage to the vehicle or other
RIDING POINTS 15 STORAGE
contains the most current product information property.
● Starting the engine 15 ● Storage 27
available at the time of printing, there may be minor ● Acceleration and deceleration 16 SPECIFICATIONS
discrepancies between your vehicle and this manual. provides key information to
TIP ● Braking 16 ● Specification 28
If there is any question concerning this manual, make procedures easier or
please consult our dealer. clearer.

1 - 2
● This vehicle is designed to carry the operator and thoroughly familiar with the vehicle and all of its con- the result of head injuries. The use of a safety helmet
SAFETY INFORMATION a passenger. trols. is the most critical factor in the prevention or reduc-
● The failure of motorists to detect and recognize ● Many accidents have been caused by error of the tion of head injuries.
Be a Responsible Owner vehicles in traffic is the predominating cause of vehicle operator. A typical error made by the operator ● Always wear an approved helmet.
As the vehicle's owner, you are responsible for the automobile/vehicle accidents. Many accidents have is veering wide on a turn due to excessive speed or ● Wear a face shield or goggles.
safe and proper operation of your vehicle. been caused by an automobile driver who did not under- cornering (insufficient lean angle for the Wind in your unprotected eyes could contribute to an
The safe use and operation are dependent upon the see the vehicle. Making yourself prominent appears speed). impairment of vision that could delay seeing a
use of proper riding techniques as well as the exper- to be very effective in reducing the chance of this • Always obey the speed limit and never travel faster hazard.
tise of the operator. Every operator should know the type of accident. Therefore: than legal speed limit. ● The use of a jacket, substantial shoes, trousers,
following requirements before riding this vehicle. • Wear a brightly colored jacket. • Always signal before turning or changing lanes. gloves, etc., is effective in preventing or reducing
He or she should: • Use extra caution when you are approaching Make sure that other motorists can see you. abrasions or lacerations.
● Obtain thorough instructions from a competent and passing through intersections, since intersec- ● The posture of the operator and passenger is ● Never wear loose-fitting clothes, otherwise they
source on all aspects of vehicle operation. tions are the most likely places for vehicle accidents important for proper control. could catch on the control levers or wheels and
● Observe the warnings and maintenance require- to occur. • The operator should keep both hands on the han- cause injury or an accident.
ments in this Owner’s Manual. • Ride where other motorists can see you. Avoid dlebar and both feet on the operator footrests during ● Always wear protective clothing that covers your
● Obtain qualified training in safe and proper riding riding in another motorist’s blind spot operation to maintain control of the vehicle. legs, ankles, and feet. The engine or exhaust sys-
techniques. ● Many accidents involve inexperienced operators. • The passenger should always hold onto the opera- tem become very hot during or after operation and
● Obtain professional technical service as indicated In fact, many operators who have been involved in tor, the seat strap or grab bar, if equipped, with both can cause burns.
in this Owner´s Manual and/or when made neces- accidents do not even have a current driver´s hands and keep both feet on the passenger foot- ● A passenger should also observe the above pre-
sary by mechanical conditions. license. rests. Never carry a passenger unless he or she can cautions.
Safe Riding • Make sure that you are qualified and that you only firmly place both feet on the passenger footrests. Avoid Carbon Monoxide Poisoning.
Perform the pre-operation checks each time you lend your vehicle to other qualified operators. ● Never ride under the influence of alcohol or other All engine exhaust contains carbonmonoxide, a
use the vehicle to make sure it is in safe operating • Know your skills and limits. drugs. deadly gas. Breathing carbon monoxide can cause
condition. Failure to inspect or maintain the vehicle Staying within your limits may help you to avoid an ● This vehicle is designed for on-road use only. It is headaches, dizziness, drowsiness, nausea confu-
properly increases the possibility of an accident or accident. not suitable for off-road use. sion, and eventually death.
equipment damage. See the page for a list of pre-op- • We recommend that you practice riding your vehi- Protective apparel Carbon Monoxide is a colorless, odorless, tasteless
eration checks. cle where there is no traffic until you have become The majority of fatalities from vehicle accidents are gas which may be present even if you do not see

3 - 4
or smell any engine exhaust. Deadly levels of carbon ● Railroad crossings, streetcar rails, iron plates on
DESCRIPTION 1 2 3 4 5 6 7
monoxide can collect rapidly and you can quickly be road construction sites,and manhole covers become
overcome and unable to save yourself. Also, deadly extremely slippery when wet. Slow down and cross
Left view
10
levels of carbon monoxide can linger for hours or them with caution. Keep the vehicle upright, other-
days in enclosed or poorly ventilated areas. If you wise it could slide out .
experience any symptoms of carbon monoxide poi- ● The brake pads could get wet when you wash the
soning, leave the area immediately, get fresh air, and vehicle. After washing the vehicle, check the brakes
SEEK MEDICAL TREATMENT. before riding.
● Do not run engine indoors. Even if you try to venti- ● Always wear a helmet, gloves, trousers (tapered
late engine exhaust with fans or open windows and around the cuff and ankle so they do not flap), and a
doors, carbon monoxide can rapidly reach danger- bright colored jacket.
ous levels. ● Do not carry too much luggage on the vehicle. An
● Do not run engine in poorly ventlated or partially overloaded vehicle is unstable. Use a strong cord to
enclosed areas such as barns, garages. secure any luggage to the carrier (if equipped). A
Right view
● Do not run engine outdoors where engine exhaust loose load will affect the stability of the vehicle and
can be drawn into a building through openings could divert your attention from the road.
such as windows and doors. 9
11
Further safe-riding points
● Be sure to signal clearly when making turns.
● Braking can be extremely difficult on a wet road. 1 Clutch lever 7 Front brake lever
Avoid hard braking, because the vehicle could slide. 2 Left handle switch 8 Rear brake pedal
Apply the brakes slowly when stopping on a wet sur- 3 Meter function button 9 Shift pedal
face. 4 Meter 10 Fuel tank
● Slow down as you approach a corner or turn. Once 11 Side stand
5 Right handle switch
you have completed a turn, accelerate slowly.
● Be careful when passing parked cars. A driver 6 Throttle grip
might not see you and open a door in your path. 8

5 - 6
CONSUMER INFORMATION INSTRUMENT AND CONTROL Meter & Indicator 8 9 10 11 12
FUNCTIONS
● The vehicle identifi-
cation number ① is Key Switch
stamped on the right SH

PU
1 side steering head “ ”
(Off) position:
tube. All the circuits are off.
● The engine serial
number ② is stamped 1 2
Vehicle identification number on the upper left of “ ”
(On) position:
( VIN ) the crankcase. The circuits are on. 5
3

TIP “ ” (The steering lock) 4 6


The vehicle identifica- Turn the steering handle to left, press the key to “ ”
2 tion number or the position, the steering lock is locked. When it needs
engine serial number to open, insert the key and turn to “ ” position, the 7
are used to register steering lock is released.
the vehicle,they are
engine serial number also to assist your
dealer in terms of
VIN No.
ordering parts or NOTICE
referring to special 13 14
ENGINE No. Do not turn your key to lock the vehicle while
service information
driving which is not necessary and is also apt to 1. TURNING INDICATOR 2. TURNING INDICATOR
cause accident. The indication lamps would flash with the turning The indication lamps would flash with the turning
Press the key in a proper force. signals. signals.

7 - 8
3. HIGH BEAM INDICATOR LAMP 9. WATER TEMPERATURE INDICATOR HANDLEBAR LEFT HANDLE NON-ALWAYS HEADLIGHTS ON
When the high beam lamp of the headlamp turns on, This indicator indicates the temperature of cooling liq-
(IF EQUIPPED)
the high beam indicator lamp would be on. uid. When the pointer is in between C and H, the tem-
1
4. NEUTRAL INDICATOR LAMP perature is normal. It should stop to check the water
tank if the pointer is higher than H level. 2
When the transmission is in the neutral, the green 1
indicator lamp would be on. 3
10. TACHOMETER 2
Tachometer indicates the revolution per minute of 4
5. FUEL LEVEL INDICATOR 3
engine. 1. Passing switch 1. Engine stop switch“ / ”
When the oil in the fuel tank is less than 15%, the 5
2. Dimmer switch “ / ”
indicator lamp would be on. 2. Light Switch “ / / ”
11. SPEEDOMETER 3. Meter function button
3. Electric starter button “ ”
Speedometer shows the running speed, kilometers/ 3. Direction indicator lamp switch “ / ”
6. ENGINE CONTROL SYSTEM TROUBLE
hours. 4. Horn switch “ ”
INDICATOR
Return to authorized dealer if this indicator is activated 12. FUEL LEVEL INDICATOR
during riding. It indicates the fuel level in the fuel tank. RIGHT HANDLE Dimmer switch
7. WATER TEMPERATURE INDICATOR ALWAYS HEADLIGHTS ON
13. ODOMETER/ TRIP METER Turn the switch to " " position, the high beam of
It should stop to check the water tank if the INDICATOR Odometer records the total mileage driven, and Trip headlamp turn on and the indicator lamp on the
is light. meter would also turn on; turn the switch to " "
meter can be reset, which records the mileages driv-
position, the low beam of headlamp turn on.
8. GEAR INDICATOR LAMP en in a specific period. 1
Numbers on the meter indicate the gear positions of 2 Light switch (IF EQUIPPED)
14. CLOCK
the vehicle including 1, 2, 3, 4, 5, 6.
It shows the time. 1. Engine stop switch“ / ” 3 Turn switch to position of " " to light up the front
2. Hazard Switch“ / ” lamp; Turn to " " to light up meter lamp, city
light and tail lamp; turn to "●" for daytime driving.
3. Electric starter button “ ”

9 - 10
Direction indicator lamp switch NOTICE Meter function button
Turn the switch to " " position, the left direction In ODO mode, turn off the key. To adjust the clock,
Under normal conditions, this switch shall be on
turn on the key switch and immediately long press
Recommended fuel:
signal lamp flashes; turn the switch to " " position, "Operate" ( ) position. Use this switch under
the right direction signal lamp flashes. And the indi- the set button, when released, the hour digit will start REGULAR UNLEADED
emergency situation, for example accident or
cator lamps would turn on accordingly. flashing on the meter. Short press the set button to GASOLINE ONLY
key switch problems.
change the number, or long-press to move the flash- Fuel tank capacity:
! WARNING Electric starter button ing digit to the next position to continue adjustment. 10 L
To change the unit between KM/H and MPH, turn on
Turn on the direction signal lamps in time when Pull the clutch lever or put in Neutral gear and press the key switch and wait for over 10 secs, then
changing the driveway or turning a direction the button to run the electric motor and start the long-press the set button to realize the unit switches.
and turn off the lamps. engine. Under any modes ("ODO", "TRIP A" and "TRIP B"),
Clutch lever short press the set button to switch between three
Passing switch (IF EQUIPPED) modes, while in TRIP A and TRIP B modes, long
When starting the engine or shifting, pull the clutch
press the set button to reset the trip mileage.
When passing other vehicles, press this button so lever to cut off driving on the rear wheel.
the high beams of the headlamp would flash to Front brake lever FUEL TANK
alarm the vehicles in front of you. To open fuel tank cap, please insert the key and turn
Pull the brake lever properly to use the front brake. it clockwise and open the cover. To close the fuel
Horn button tank, please recap and then press it. Take away the ! WARNING
Throttle grip
key when you hear the sound of locking. Do not over fill the fuel tank. Do not make fuel
Press down on the button, to activate the horn. Throttle grip is to control the speed of engine. Twist splashes on hot engine.
the grip towards yourself when revving up or turn it Please stop the engine and turn the ignition key
Engine stop switch in opposite way to slow down. E5 E10
1 2 to " " (Off) position when you need to refuel.
When the switch is on " " position and the power Do not forget to lock the fuel tank cover after
is on, the engine runs.
Hazard switch Select identified fuel of the above symbols according
adding the fuel in case of evaporation to the air,
When the switch is on " " position and the power Push the switch to “ ” position the four direction to local regulations.
which is a waste of energy and would pollute
is off. signal lamps would flash to warn for emergency situ- 1.Gasoline containing up to 5% ethanol by volume.
the environment.
ation. 2.Gasoline containing up to 10% ethanol by volume.

11 - 12
REAR SHOCK ABSORBER REAR BRAKE PEDAL PRE-OPERATION CHECKS ITEM CHECKS
Step the rear brake pedal to brake the rear wheel. Inspect your vehicle each time you use it to make Disc brake • Check operation.
Each shock absorber assembly is equipped with a
Brake light will turn on while rear brake is in use. sure the vehicle is in safe operating condition. ( If equipped ) • If soft or spongy, have dealer bleed
spring preload adjusting ring , the spring of the rear
Always follow the inspection and maintenance pro- hydraulic system.
wheel can be adjusted in compliance with the driv-
cedures and schedules described in the Owner's • Check brake pads for wear. Replace
er's weight and loading condition, driving method
Manual. if necessary.
and road conditions. Adjust when vehicle it is stable
• Check fluid level in reservoir. If
on the main stand or side stand, turn the preload
ring to the place required. ! WARNING necessary, add recommended brake
fluid to specified level.
Failure to inspect or maintain the vehicle prop- • Check hydraulic system for leakage.
erly increases the possibility of an accident or
equipment damage. Do not operate the vehicle if Drum brake • Check operation.
Rear Brake Pedal you find any problem. If a problem cannot be ( If equipped ) • Check brake shoes for wear. Replace
STIFFER corrected by the procedures provided in this if necessary.
manual, have the vehicle inspected by a dealer.
Throttle grip • Make sure that operation is smooth.
• Check cable free play.
Before using this vehicle, check the following points: • If necessary, have a dealer adjust
cable free play and lubricate cable
SOFTER SHIFT PEDAL 1 ITEM CHECKS and grip housing.
Slow down the vehicle N 6 Fuel • Check fuel level in fuel tank. Clutch lever • Make sure that operation is smooth.
when turning to the low • Refuel if necessary. • Check cable free play.
TORQUE VALUE gear. Revving up the • Check fuel line for leakage • If necessary, have a dealer adjust
Upper fixing bolt: 37-44N.m engine slightly to shift 2 5 Engine oil • Check oil level in engine.
cable free play and lubricate cable.
gears in more smooth
Lower fixing bolt: 22-29N.m • If necessary, add recommended oil
way to avoid damaging
5 stages adjustable gears. 3 4 to specified level.
• Check vehicle for oil leakage.

13 - 14
ITEM CHECKS OPERATION AND IMPORTANT ACCELERATION AND DECELERATION
! WARNING
Wheels and tires • Check for damage. RIDING POINTS The speed can be adjusted by opening and closing
the throttle. To increase the speed, turn the throttle It is dangerous only to use either the front brake
• Check tire condition and tread depth.
STARTING THE ENGINE grip in direction (a). To reduce the speed, turn the or rear brake which may cause skid or lose
• Check air pressure.
throttle grip in direction (b). control. Be careful and use brakes properly when
Brake levers • Make sure that operation is smooth. 1. Check whether the fuel switch handle is on " " you drive on wet road or curved road.
2. Turn the key to “ON”.
Brake pedal • Lubricate pivots if necessary.
3. Put in neutral gear, or pull the clutch lever.
Sidestand, • Lubricate pivots if necessary. 4. Start the engine by pushing the start switch.
Mainstand
( If equipped ) When the engine is cold b
Use the choke to start the engine.
Instruments, • Check operation.
ENGINE BREAK-IN
lights, signals ! WARNING
and switches
Do not start the engine indoor with bad ventila-
a There is never a more important period in the life
tion or without ventilation. Do not leave a start- of your engine than the period between 0 and 1000
Read the Owner’s Manual carefully to become famil- ing vehicle when no one else is around. km. For this reason, you should read the following
iar with all controls. If there is a control or function material carefully. Since the engine is brand new, do
you do not understand, ask your dealer. not put an excessive load on it for the first 1000 km.
NOTICE The various parts in the engine wear and fit to the
BRAKING correct operating clearances. During this period, pro-
Do not run the engine in high speed when you longed full-throttle operation or any condition that
1. Close the throttle completely.
! WARNING do not drive the vehicle, or it will become over- might result in engine overheating. The engine
2. Apply both front and rear brakes simultaneously
heating and damage its inner parts. should not be over revved and all the gears shall not
for safety concern.
Failure to familiarize yourself with the controls be over 80% of red zone engine rpm; don't operate
can lead to loss of control, which could cause an the throttle under a fully open position; change the
accident or injury. gears in time to keep the engine rpm in reasonable

15 - 16
vehicle owner/operator. The most important points of PERIODIC MAINTENANCE CHART
range. It is strongly suggested to use the vehicle
very carefully during its running in period; also the vehicle inspection, adjustment, and lubrication are
rider has to be familiar to the performance. explained on the following pages. The intervals given ODOMETER READING
in the periodic maintenance and lubrication chart
ITEM CHECKS
1000Km 4000Km 7000Km 10000Km 13000Km 16000Km
should be simply considered as a general guide New 3 months 6 months 9 months 1 year 15 months
under normal riding conditions. However, depend- Fuel line • Check fuel hoses for cracks or crack ● ●
ing on the weather, terrain, geographical
PARKING location, and individual use, the maintenance inter- Spark plug • Check condition. Clean and regap. ● ●
vals may need to be shortened. • Replace ● ●
1. The vehicle should be parked on firm and flat
road.
Valves • Check/adjust valve clearance. ● ● ●
2. Turn the power key to the position " " to stop
! WARNING Air filter element • Inspect/cleaning/replace ● ● ● ● ● ●
the engine.
3. Remove ignition key from the switch after locking
Failure to properly maintain the vehicle or Disc brake • Check operation, fluid level and vehicle for fluid leakage. ● ● ●
for security reason.
performing maintenance activities incorrectly • Inspect/replace brake pads. ● ●
may increase your risk of injury or death during Drum brake • Inspect/replace brake shoes. ● ●
service or while using the vehicle. If you are not
familiar with vehicle service, have a dealer
Wheels • Check runout and damage. ● ● ● ● ● ●
perform service. • Check tread depth and damage. ● ● ● ● ● ●
Tires • Replace if necessary. ● ● ● ● ● ●
• Check air pressure. ● ● ● ● ● ●
NOTICE Chassis fasteners • Make sure that all nuts, bolts and screws are
● ● ●
PERIODIC MAINTENANCE AND ● The annual checks must be performed every
properly tightened

ADJUSTMENT year, except if a kilometer-based maintenance, Front brake lever


• Lubricate with silicone grease. ● ● ● ● ● ●
is performed instead. pivot shaft

Periodic inspection, adjustment, and lubrication will ● The vehicle may have different accessory for • Appropriate tightness
Drive Chain Per 1000km
keep your vehicle in the safest and most efficient different market and some parts may not exist • Appropriate lubrication
condition possible. Safety is an obligation of the for common chart.

17 - 18
CHECKING THE SPARK PLUG
ODOMETER READING The spark plug is an important engine component,
ITEM CHECKS
1000Km 4000Km 7000Km 10000Km 13000Km 16000Km which should be checked periodically, preferably by
New 3 months 6 months 9 months 1 year 15 months a dealer. Since heat and deposits will cause any
spark plug to slowly erode, it should be removed and Type
Rear brake lever
pivot shaft • Lubricate with silicone grease. ● ● ● ● ● ● checked in accordance with the periodic mainte- BOSCH
nance. In addition, the condition of the spark plug B7RC
Side stand • Check operation. ● ● ● ● ● ● can reveal the condition of the engine.
Main stand • Lubricate.
● ● ● ● ● ● The porcelain insulator around the center electrode Gap
Front fork • Check operation and oil leakage. ● ● ● ● ● ● of the spark plug should be a medium-to-light tan
(the ideal color when the vehicle is ridden normally).
0.6 - 0.7mm

Shock absorber • Check operation and shock absorbers for oil leakage. ● ● ● ● ● ● If the spark plug shows a distinctly different color, the
engine could be operating improperly. Do not attempt GAP
Engine oil • Change. ● ● ● ● ● ● to diagnose such problems yourself. Instead, have a
• Check oil level and vehicle for oil leakage. ● ● ● ● ● ● dealer check the vehicle. Clean the surface of the spark plug gasket and its
Engine oil strainer • Clean. ● If the spark plug shows signs of electrode erosion mating surface, and then wipe off any grime from
and excessive carbon or other deposits, it should be the spark plug threads.
● ● ● ● ● ●
Front and rear brake
• Check operation.
switches replaced.
Before installing a spark plug, the spark plug gap ENGINE OIL
Moving parts and
cables
• Lubricate. ● ● ● ● ● ● should be measured with thickness gauge and, if The engine oil level should be checked before each
Throttle grip • Check operation and free play. ● ● ● ● ● ● necessary, adjusted to specification. ride. In addition, the oil must be changed at the inter-
Housing and cable • Adjust the throttle cable free play if necessary. ● ● ● ● ● ● vals specified in the periodic maintenance and lubri-
Lights, signals • Check operation. ● ● ● ● ● ● cation chart.
and switches • Adjust headlight beam. ● ● TO CHECK THE ENGINE OIL LEVEL
More frequent inspection and maintenance are necessary in dusty area. Especially for air filter, it's suggested to do first
NOTICE maintenance in 500KM and clean air filter every 1000KM.
1. Place the vehicle on the main stand. A slight tilt to
the side can result in a false reading.

19 - 20
2. Start the engine, warm it up for several minutes, CHAIN ADJUSTMENT AIR FILTER
and then turn it off.
NOTICE Adjust the tightness of drive chain for driving each The air filter element should be replaced and should
3. Wait a few minutes until the oil settles, remove The engine oil should be between the minimum 1000km's in following methods to reach the free be cleaned at the intervals specified in the periodic
the oil filler cap,wipe the dipstick clean, insert it back and maximum level marks. play of 10~20mm. Make regular adjustment of the maintenance and lubrication chart.
into the oil filler hole (without screwing it in), and
chain according to your driving condition. REPLACING THE AIR FILTER ELEMENT
then remove it again to check the oil level.
TO CHANGE THE ENGINE OIL IDLING ADJUSTMENT
4. If the engine oil is below the minimum level mark, 1. Place the vehicle on the main stand.
add sufficient oil of the recommended type to refill it 1. Start the engine, warm it up for several minutes, 1. Keep the vehicle on flat surface. 2. Remove the air filter case cover by removing the
to the correct level. and then turn it off. 2.Start the engine and warm up the engine for sever- screws.
2. Place an oil pan under the engine to collect the al minutes. 3. Pull the air filter element out.
used oil. 3. Clip the digital Tachometer to the spark plug cable. 4. Insert a new air filter element into the air filter
3. Remove the engine oil filler cap and the engine 4. Adjust the idle screw and keep the revolution of case.
oil drain bolt to drain the oil from the crankcase. engine stable. 5. Install the air filter case cover by installing the
4. Install the washer and the engine oil drain bolt,
screws.
and then tighten the drain bolt to the specified Idle speed: 1,500±100r/min
torque. Air Filter
5. Refill with the specified amount of the recom- VALVE CLEARANCE
mended engine oil, and then install and tighten the The valve clearance changes with use, resulting in
oil filler cap. improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance must
be adjusted by a dealer at the intervals specified in
the periodic maintenance and lubrication chart.
Type The engine is required to be in normal operating
API SH, SAE10W40, JASO MA temperature for accurate idling adjustment.
Valve clearance( Cold engine )
Capacity
125 IN: 0.08~ 0.10mm EX: 0.10 ~ 0.12mm
1.1L± 0.1L 150 IN: 0.08~ 0.10mm EX: 0.08 ~ 0.10mm

21 - 22
CHECKING THE THROTTLE CABLE CHECKING THE FRONT BRAKE LEVER AND COMBINED BRAKE SYSTEM (CBS) CHECKING THE BRAKE PADS
FREE PLAY REAR BRAKE PEDAL FREE PLAY This vehicle is equipped with a three-piston front The front and rear brake pads(if equipped) must be
The throttle cable free play should measure 3.0–5.0 For the brake lever and brake pedal free play, please caliper and a one-piston rear caliper. By pulling only checked for wear at the intervals specified in the
mm at the throttle grip. Periodically check the refer to the following parameters as shown. Periodi- the front brake lever, the system only activates the periodic maintenance and lubrication chart.
throttle cable free play and, if necessary, have a cally check the brake lever free play and, if neces- two outer pistons of the front caliper. Each brake pad is provided with wear indicator
dealer adjust it. sary, have a dealer check the brake system. By applying the real brake lever or pedal, the grooves, which allow you to check the brake pad
Front brake lever system activates first the piston of the rear caliper. wear without having to disassemble the brake. To
3.0–5.0 mm When brake fluid pressure in rear brake cylinder check the brake pad wear, check the wear indicator
a { Drum Brake: 10-20mm
Disk Brake: No spongy
builds up to 0.1Mpa, the CBS will enable the auxil-
iary route to transfer the pressure to the front cali-
grooves. If a brake pad has worn to the point that
the wear indicator grooves were mostly disap-
Push and hold the brake per center piston. When reaching certain design peared, have a dealer replace the brake pads as a
lever foward and turn the dial value (varies from model to model), the pressure of set.
"c" to the preferred position
center piston of front brake caliper will reach its
of the clearance setting.
CHECKING THE CLUTCH FREE PLAY After adjustment, make sure safety upper limit and stop increasing. This design
The free play of clutch is measured from the free the number on dial is match- is to ensure when rider applies the rear brake, the
status of the lever, ing to the arrow mark "b" on front wheel will also be involved in contributing
Adjust in following methods, if anything abnormal. the brake master cylinder. appropriate braking force, but will not lock the front
(1) Loose the locknut. Position #1 wheel and cause danger to the riders.
(2) Screw in or out adjusting bolt and adjusting Minimum brake lever free play For full braking effectiveness, use both the front and
(for rider with bigger hand) rear brake lever simultaneously, as all conventional
screw to make required free stroke. b c Position #4
(3) Tighten locknut. braking system suggests. Please note that CBS
Maximum brake lever free play
(for rider with smaller hand)
cannot prevent the hazard of sudden or excessive
the braking behaviors by the riders, which may Indicator
Rear brake pedal result in losing control of the vehicle. Please always
10 – 20 mm
20-30 mm consider your speed with the road condition and
brake properly.

23 - 24
BRAKE FLUID CHECKING THE BATTERY REPLACING THE FUSES AND BULBS
The vehicle uses the disc brake . Adjustment is If a fuse or bulb for the individual circuits is blown, Horn 12V 3A
finished before delivery. Contact dealer if any prob- replace it as follows. Headlight bulb
Ask the dealer to add electrolyte for normal battery. LED 12V 12.8/8.6W
lem. 1. Turn the key to “OFF” and turn off the electrical
Have a dealer charge the battery as soon as pos- Turn light LED 12V 3.6W
circuit in question.
Recommended brake fluid sible if it seems to have discharged. Keep in mind
2. Remove the blown fuse or bulb, and then install a
Front city light LED 12V 3.5W
that the battery tends to discharge more quickly if the
DOT 4 vehicle is equipped with optional electrical accesso- new fuse of the specified specification. Rear city light LED 12V 0.4W

ries. Taillight bulb LED 12V 2.2W

! WARNING
In case of drinking the brake fluid by mistake or
contacting with eye or skin, wash with a large TIRE
amount of water, and seek medic al advic e
immediately if in a serious condition. Inflation pressure and tire tread should be regularly
NORMAL DAMAGE checked. In order to ensure maximum safety and
Don't forget to check the amount level in the brake EFI Fuse
longer service life, inflation pressure requires more
fluid reservoir. Add appropriate brake fluid if neces- Main Fuse 15A frequent routine check.
sary.
ECU System Fuse 20A
Tire Pressure
LOWER
! WARNING Insufficient tire pressure will not only accelerate
12V6Ah(YTX7A-BS) wearing, but also have bad impact on driving stability
Do not use a fuse or bulb of a higher amperage
MAINTENANCE-FREE such as making turning difficult. However, too high
rating than recommended to avoid causing
pressure will reduce the contact area between tire
extensive damage to the electrical system and
and ground, thus causing slipping or even getting out
Minimum level mark possibly a fire or problems.
of control. Tire pressure should be kept in the stan-

25 - 26
dard range. Adjust the tire pressure under a "cold" 2. Lubricate drive chain. SPECIFICATION 125/150
condition. 3. Drain fuel in fuel tank.
Install the fuel tank cover again.
4. Detach the spark plug and add one teaspoon of Size and Weight
TIRE INFORMATION
(15~20cm 3 ) clean engine oil to cylinder. Kick the
COLD TIRE PRESSURE
starting lever for several times to distribute oil in the Length .............................................................................. 2030mm Ignition System Type ............................................................... TLI
[FRONT] 190kpa(1.90kgf/cm2) [REAR] 210kpa(2.10kgf/cm2)
cylinder, and install the spark plug again. Width .................................................................................. 780mm Compression Ratio ............................................. 11.6:1 / 11.25:1
5. Remove the battery. Keep the battery in proper Height .............................................................................. 1070mm Tire
place which can avoid freezing and the direct sun-

O
Wheelbase ......................................................................... 1345mm
X X light. Charge the battery or examine the electrolyte Front tire ...................................................................... 100/80-17
level(if equipped with lead-acid battery). Dry Weight .................................................................... 137/147kg Rear tire ...................................................................... 130/70-17
6. Clean and dry the vehicle. Wax the surface of the
Engine Fuel
paint.
7. Inflate tire to the required pressure. Put the vehi- Type ............................ Single-cylinder, Four-stroke,Four-valve Fuel Tank (include reserve tank) .......................................... 10L
cle on a block to make two tires off the ground. Model ............................................................... 154MI-4/157MJ-3A Fuel Type .............................. Regular unleaded gasoline only
8. Cover the vehicle (no plastic or coating material)
Bore × Stroke ......................................... Ø54x54.5 / 57x58.7mm Brake
and keep it in the place consistent temperature and
low humidity. Do not keep your vehicle under direct Displacement ................................................................. 125/150ml
STORAGE sunlight.
Front Brake Type ....................................................... Disk Brake
Maximum Power .............................................. 9.4kW/9500 r/min Rear Brake Type ....................................................... Disk Brake
Short-term Use the vehicle after storage
1. Take off the cover and clean the vehicle. Change 9.8kW/9000 r/min
Always store your vehicle in a cool, dry place and, if
engine oil if you keep your vehicle for more than four Maximum Torque .......................................... 10.0N.m/8500 r/min
necessary, protect it against dust with a porous
months. 12.5N.m/7000 r/min
cover.
2. Examine the electrolyte level and charging as
Long-term needed. Install the battery.
3. Wash away the anti-rust agent in fuel tank, and
Before storing your vehicle for several months: add new petrol into fuel tank.
1. Change engine oil.

27 - 28

You might also like