WorkOrder/Reservation: 11028158 / 36706

PM SERVICE 1000 HRS GENSET EGS1200 KOMATSU

SCH HM: 13,518

Date : 2-May-2020
Work Type Job Supervisor Job Planner Unit
PPM Planned Repair Breakdown GEN-12

Instruksi Khusus :
Spesial Instruction

Suku Cadang & Pelumas/Parts & Lubes

Replace Racor Filter 2020 TM 2 Ea

Hand Glove Cotton 12 Ea
Replace Fuel Filter 600-311-7132/711 2 Ea
Replace Oil Filter 600-211-1231 4 Ea
Replace By Pass Oli Filter 600-212-1511 2 Ea
Replace Water Coolant Filter 600-411-1171 2 Ea
Change oil Engine Rimula 15W40, Shell 165 Ltr

Perkiraan Lama Pekerjaan

Estimate Work Duration

Komentar Dari Hasil Pekerjaan Untuk Analisis Kedepan

Comment Of Job Completed For Further Analysis

Informasi Downtime/ Information Downtime

Tanggal Unit Down : Pukul : Hour Meter Record : Hrs
Tanggal Unit Up/Selesai : Pukul :
 WorkOrder/Reservation: 11027062 / 35400

PM SERVICE 750 HRS GENSET EGS1200 KOMATSU

SCH HM: 6,974
Date : 27-Apr-2020
Work Type Job Supervisor Job Planner Unit
PPM Planned Repair Breakdown GEN-15

Instruksi Khusus :
Spesial Instruction

Suku Cadang & Pelumas/Parts & Lubes

Replace Racor Filter 2020 TM 2 Ea

Perkiraan Lama Pekerjaan

Estimate Work Duration

Komentar Dari Hasil Pekerjaan Untuk Analisis Kedepan

Comment Of Job Completed For Further Analysis

Informasi Downtime/ Information Downtime

Tanggal Unit Down : Pukul : Hour Meter Record : Hrs
Tanggal Unit Up/Selesai : Pukul :
Description OK Not Komentar
EGS300/1200-6 OK W
Comments
RECORD DATA
1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay
Record Hour Meter Service (Non decimal point), Down Time/ Delay

PRE-START SAFETY ACTIVITIES

2 Cuci unit sebersih mungkin
Washing Unit Properly

3 Sebelum genset dimatikan lakukan pemberitahuan kepada pengguna listrik

Before Shut-OFF Genset Apply Notice to all User

4 Matikan mesin dengan sempurna dan main switch generator pada posisi Off
Shut-OFF Engine Properly & Main Switch Generator at OFF Position

5 Pasang tanda bahaya pribadi dan kartu peringatan (warning tag)

Tie 'Personal Danger' tag & 'Out of Service' tag

6 Dilarang yg tidak berkepentingan di sekitar unit saat service

All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed

7 Gunakana APD yang tepat pada saat service

Used Personal Safety Gear when Servicing

OIL SAMPLE
8 Ambil oil sampel engine
Take Oil Sample of Engine

ENGINE
9 Ganti oli (Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine, Filter Oil Engine

10
Clean Racor Filter, replace if required

11 Periksa baut dan mounting mesin dari kehausan

Check Bolts & Mounting Engine from Loose & Wor Out

12 Bersihkan breather (saringan penguapan) engine, ganti bila perlu

Clean Crackcase Breather Engine, Replace if Necessary

13 Periksa/ bersihkan air cleaner & tempatnya

Check/ Clean Air Cleaners & Housing

14 Periksa kondisi saluran udara masuk dan gas buang

Check Condition Air Inlet & Exhaust System

15 Periksa kondisi tali kipas dan stel ketegangannya

Check Condition of V-Belts & Adjust Tension if Necessary

COOLING SYSTEM
16 Periksa ketinggian coolant radiator, hanya diganti tiap 6000 jam (kecuali permintaan lab)
Check coolant level, Change every 6000 hour (except if requested by lab)

ELECTRIC & ELECTRONIC CONTROLS

17 Periksa semua lampu panel indikator dan instrumen lainnya berfungsi dengan baik
Check Panel Indicator Lamps & other instruments are function

18 Periksa air baterai, bersihkan kepala baterai & pengikatnya

Check Battery Electrolite, Clean Battery Terminal & Bracket

19 Periksa tegangan keluar sebelum switch utama di ON

Check Output Voltage before Main Switch ON

20 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)

OTHERS
21 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking, Repair if Enable
Description OK Not Komentar
EGS300/1200-6 OK W
Comments
22 Lumasi semua fitting grease pada unit
Lubricate all Grease Fitting Points

23 Periksa pemadam api dan yakinkan berfungsi dengan baik

Check Fire Extingusher & Ensure Good Condition

BEFORE UNIT SEND TO OPERATION

24 Pastikan tutup oli sudah terpasang benar & tidak ada kebocoran
Ensure Drain Plug Correctly Fitted & No Leakages

25 Pastikan semua ketinggian oli komponen sudah benar

Ensure all Compartments Oil Level are Correct

26 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service

27 Periksa semua personil aman sebelum unit uji jalan

Check all Personals on Safe Condition before Test Running

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Description OK Not Komentar
EGS300/1200-6 OK Comments
RECORD DATA
1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay
Record Hour Meter Service (Non decimal point), Down Time/ Delay

PRE-START SAFETY ACTIVITIES

2 Cuci unit sebersih mungkin
Washing Unit Properly

3 Sebelum genset dimatikan lakukan pemberitahuan kepada pengguna listrik

Before Shut-OFF Genset Apply Notice to all User

4 Matikan mesin dengan sempurna dan main switch generator pada posisi Off
Shut-OFF Engine Properly & Main Switch Generator at OFF Position

5 Pasang tanda bahaya pribadi dan kartu peringatan (warning tag)

Tie 'Personal Danger' tag & 'Out of Service' tag

6 Dilarang yg tidak berkepentingan di sekitar unit saat service

All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed

7 Gunakana APD yang tepat pada saat service

Used Personal Safety Gear when Servicing

OIL SAMPLE
8 Ambil oil sampel engine
Take Oil Sample of Engine

COOLANT SAMPLE
9 Ambil sampel coolant radiator
Take sample of radiator coolant
ENGINE
10 Ganti oli (Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine, Filter Oil Engine
11 Ganti saringan tambahan bahan bakar (Racor)
Change Secondary Fuel Filter (Racor)
12 Periksa baut dan mounting mesin dari kehausan
Check Bolts & Mounting Engine from Loose & Wor Out
13 Bersihkan breather (saringan penguapan) engine, ganti bila perlu
Clean Crackcase Breather Engine, Replace if Necessary
14 Periksa/ bersihkan air cleaner & tempatnya
Check/ Clean Air Cleaners & Housing
15 Periksa kondisi saluran udara masuk dan gas buang
Check Condition Air Inlet & Exhaust System
16 Periksa kondisi tali kipas dan stel ketegangannya
Check Condition of V-Belts & Adjust Tension if Necessary
COOLING SYSTEM
17 Periksa ketinggian coolant radiator, hanya diganti tiap 6000 jam (kecuali permintaan lab)
Check coolant level, Change every 6000 hour (except if requested by lab)

18 Ganti saringan coolant

Change Coolant Filter

ELECTRIC & ELECTRONIC CONTROLS

19 Periksa semua lampu panel indikator dan instrumen lainnya berfungsi dengan baik
Check Panel Indicator Lamps & other instruments are function
20 Periksa air baterai, bersihkan kepala baterai & pengikatnya
Check Battery Electrolite, Clean Battery Terminal & Bracket
21 Periksa tegangan keluar sebelum switch utama di ON
Check Output Voltage before Main Switch ON
Description OK Not Komentar
EGS300/1200-6 OK Comments
22 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)
OTHERS
23 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking, Repair if Enable
24 Periksa pemadam api dan yakinkan berfungsi dengan baik
Check Fire Extingusher & Ensure Good Condition
BEFORE UNIT SEND TO OPERATION
25 Pastikan tutup oli sudah terpasang benar & tidak ada kebocoran
Ensure Drain Plug Correctly Fitted & No Leakages
26 Pastikan semua ketinggian oli komponen sudah benar
Ensure all Compartments Oil Level are Correct
27 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service
28 Periksa semua personil aman sebelum unit uji jalan
Check all Personals on Safe Condition before Test Running

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Description OK Not Komentar
EGS300/1200-6 OK Comments
RECORD DATA
1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay
Record Hour Meter Service (Non decimal point), Down Time/ Delay

PRE-START SAFETY ACTIVITIES

2 Sebelum genset dimatikan lakukan pemberitahuan kepada pengguna listrik
Before Shut-OFF Genset Apply Notice to all User

3 Matikan mesin dengan sempurna dan main switch generator pada posisi Off
Shut-OFF Engine Properly & Main Switch Generator at OFF Position

4 Pasang tanda bahaya pribadi dan kartu peringatan (warning tag)

Tie 'Personal Danger' tag & 'Out of Service' tag

5 Dilarang yg tidak berkepentingan di sekitar unit saat service

All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed

6 Gunakana APD yang tepat pada saat service

Used Personal Safety Gear when Servicing

OIL SAMPLE
7 Ambil oil sampel engine
Take Oil Sample of Engine

COOLANT SAMPLE
8 Ambil sampel coolant radiator (HP428 = 1 EA)
Take sample of radiator coolant

ENGINE
9 Ganti oli (Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine, Filter Oil Engine

10 Ganti saringan solar dan bersihkan saringan separator

Change Fuel Filter & Drain Water Separator

11 Ganti saringan tambahan bahan bakar (Racor)

Change Secondary Fuel Filter (Racor)

12 Periksa baut dan mounting mesin dari kehausan

Check Bolts & Mounting Engine from Loose & Wor Out

13 Bersihkan breather (saringan penguapan) engine, ganti bila perlu

Clean Crackcase Breather Engine, Replace if Necessary

14 Periksa/ bersihkan air cleaner & tempatnya

Check/ Clean Air Cleaners & Housing

15 Periksa kondisi saluran udara masuk dan gas buang

Check Condition Air Inlet & Exhaust System

16 Periksa kondisi tali kipas dan stel ketegangannya

Check Condition of V-Belts & Adjust Tension if Necessary

17 Ganti saringan udara bagian dalam/ luar

Change air Cleaner Inner & Outer

18 Lakukan Pengetesan Kelengkungan Fan Hub

Perform Fan Hub Deflection Test

COOLING SYSTEM
19 Periksa ketinggian coolant radiator, hanya diganti tiap 6000 jam (kecuali permintaan lab)
Check coolant level, Change every 6000 hour (except if requested by lab)

20 Ganti saringan coolant

Change Coolant Filter

ELECTRIC & ELECTRONIC CONTROLS

21 Periksa semua lampu panel indikator dan instrumen lainnya berfungsi dengan baik
Check Panel Indicator Lamps & other instruments are function
Description OK Not Komentar
EGS300/1200-6 OK Comments
22 Periksa air baterai, bersihkan kepala baterai & pengikatnya
Check Battery Electrolite, Clean Battery Terminal & Bracket

23 Periksa tegangan keluar sebelum switch utama di ON

Check Output Voltage before Main Switch ON

24 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)

OTHERS
25 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking, Repair if Enable

26 Periksa pemadam api dan yakinkan berfungsi dengan baik

Check Fire Extingusher & Ensure Good Condition

BEFORE UNIT SEND TO OPERATION

27 Pastikan tutup oli sudah terpasang benar & tidak ada kebocoran
Ensure Drain Plug Correctly Fitted & No Leakages

28 Pastikan semua ketinggian oli komponen sudah benar

Ensure all Compartments Oil Level are Correct

29 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service

30 Periksa semua personil aman sebelum unit uji jalan

Check all Personals on Safe Condition before Test Running

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Description OK Not Komentar
EGS300/1200-6 OK Comments
RECORD DATA
1 Catat hours meter service (tidak termasuk bilangan desimal), down time/ delay
Record Hour Meter Service (Non decimal point), Down Time/ Delay

PRE-START SAFETY ACTIVITIES

2 Sebelum genset dimatikan lakukan pemberitahuan kepada pengguna listrik
Before Shut-OFF Genset Apply Notice to all User

3 Matikan mesin dengan sempurna dan main switch generator pada posisi Off
Shut-OFF Engine Properly & Main Switch Generator at OFF Position

4 Pasang tanda bahaya pribadi dan kartu peringatan (warning tag)

Tie 'Personal Danger' tag & 'Out of Service' tag

5 Dilarang yg tidak berkepentingan di sekitar unit saat service

All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed

6 Gunakana APD yang tepat pada saat service

Used Personal Safety Gear when Servicing

OIL SAMPLE
7 Ambil oil sampel engine
Take Oil Sample of Engine

ENGINE
8 Ganti oli (Rimula MV 15w-40) dan saringan untuk oli mesin
Change Oil Engine, Filter Oil Engine

9 Ganti saringan solar dan bersihkan saringan separator

Change Fuel Filter & Drain Water Separator

10 Ganti saringan tambahan bahan bakar (Racor)

Change Secondary Fuel Filter (Racor)

11 Periksa baut dan mounting mesin dari kehausan

Check Bolts & Mounting Engine from Loose & Wor Out

12 Bersihkan breather (saringan penguapan) engine, ganti bila perlu

Clean Crackcase Breather Engine, Replace if Necessary

13 Periksa/ bersihkan air cleaner & tempatnya

Check/ Clean Air Cleaners & Housing

14 Periksa kondisi saluran udara masuk dan gas buang

Check Condition Air Inlet & Exhaust System

15 Periksa kondisi tali kipas dan stel ketegangannya

Check Condition of V-Belts & Adjust Tension if Necessary

16 Ganti saringan udara bagian dalam/ luar

Change air Cleaner Inner & Outer

17 Lakukan Pengetesan Kelengkungan Fan Hub

Perform Fan Hub Deflection Test

COOLING SYSTEM
18 Periksa ketinggian coolant radiator, hanya diganti tiap 6000 jam (kecuali permintaan lab)
Check coolant level, Change every 6000 hour (except if requested by lab)

19 Bersihkan Core Radiator Setiap 4000 Jam

Clean Radiator Core Every 4000 Hours

20 Cuci kisi-kisi radiator setiap 2000 jam

Clean Radiator Fins every 2000 hours

ELECTRIC & ELECTRONIC CONTROLS

21 Periksa semua lampu panel indikator dan instrumen lainnya berfungsi dengan baik
Check Panel Indicator Lamps & other instruments are function

22 Periksa air baterai, bersihkan kepala baterai & pengikatnya

Check Battery Electrolite, Clean Battery Terminal & Bracket

23 Periksa tegangan keluar sebelum switch utama di ON

Check Output Voltage before Main Switch ON
Description OK Not Komentar
EGS300/1200-6 OK Comments
24 Periksa 'emergency stop' untuk mesin berfungsi dengan baik (jika dilengkapi)
Check Emergency Stop Engine is Function (if Fitted)

OTHERS
25 Periksa dan catat adanya kebocoran air, oli, perbaiki jika memungkinkan
Check & Record any Water, Oil Leaking, Repair if Enable

26 Periksa pemadam api dan yakinkan berfungsi dengan baik

Check Fire Extingusher & Ensure Good Condition

BEFORE UNIT SEND TO OPERATION

27 Pastikan tutup oli sudah terpasang benar & tidak ada kebocoran
Ensure Drain Plug Correctly Fitted & No Leakages

28 Pastikan semua ketinggian oli komponen sudah benar

Ensure all Compartments Oil Level are Correct

29 Bersihkan kotoran oli dan kain lap yang tersisa saat service
Clean Waste oil, Racks & other Rubbish from unit after service

30 Periksa semua personil aman sebelum unit uji jalan

Check all Personals on Safe Condition before Test Running

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

LEMBAR PENGAMATAN KONDISI
CONDITION MONITORING SHEET
I. Open Cut Filter RATING RATING

POSITION
Lakukan Inspeksi dengan memotong buka filter
REMARKS REMARKS
untuk: A B C X B C X
Perform Open Filter Cut Inspection for:
1 Engine Oil Filter DOZER
2 Transmission Oil Filter 1 Hyd. Cyl. Blade Tilt
3 Hyd. Return Oil Filter 2 Hyd. Cyl. Blade Lift
4 Transmission/ Power Train Oil Filter 3 Hyd. Cyl. Ripper Tilt
II. Magnetic Plug Inspection RATING 4 Hyd. Cyl. Ripper Lift
5 Hyd. Cyl. Ripper Pin Puller
REMARKS GRADER
Lakukan Inspeksi Magnetic Plug untuk bagian:
A B C X 1 Hyd. Cyl. Steering
Perform Magnetic Plug Inspection for
2 Hyd. Cyl. Blade Lift
compartment:
1 Differential (Front) 3 Hyd. Cyl. Articulation
2 Differential (Center) 4 Hyd. Cyl. Blade Tip
3 Differential (Rear) 5 Hyd. Cyl. Ripper Lift
4 Final Drive/ Hub (Front LH) 6 Hyd. Cyl. Side Shift
5 Final Drive/ Hub (Front RH) 7 Hyd. Cyl. Center Shift
6 Final Drive/ Hub (Center LH) 8 Hyd. Cyl. Wheel Lean
7 Final Drive/ Hub (Center RH) TRUCK
8 Final Drive/ Hub/ Travel Device (Rear LH) 1 Hyd. Cyl. Steering
9 Final Drive/ Hub/ Travel Device (Rear RH) 2 Hyd. Cyl. Hoist
10 Splitter Box/ PTO/ Pump Device (1) 3 Suspension (Strut)
11 Splitter Box/ PTO/ Pump Device (2) 4 Hyd. Cyl. _________ **
12 Swing Box/ Swing Device (LH/ Front) LOADER
13 Swing Box/ Swing Device (RH/ Rear) 1 Hyd. Cyl. Steering
14 Transfer Case/ Drop Box 2 Hyd. Cyl. Lift (Bucket/Att.)
15 Compressor 3 Hyd. Cyl. Tilt (Bucket/Att.
16 Gear Box (1) ______________________ * 4 Hyd. Cyl. Articulation
17 Gear Box (2) ______________________ * 5 Hyd. Cyl. _________ **
18 Gear Box (3) ______________________ * 6 Hyd. Cyl. _________ **
19 Gear Box (4) ______________________ * DIGGER
20 * 1A Hyd. Cyl. Clamp LH
21 * 1B Hyd. Cyl. Clamp RH
22 * 2A Hyd. Cyl. Bucket LH
III. Cyilinders & Struts Inspection RATING 2B Hyd. Cyl. Bucket RH
3A Hyd. Cyl. Arm/ Stick
POSITION

Lakukan Inspeksi kondisi silinder dan Strut LH

untuk: REMARKS 3B Hyd. Cyl. Arm/ Stick RH
B C X
Perform Inspection for Cylinders and Struts 4A Hyd. Cyl. Boom LH
of:
4B Hyd. Cyl. Boom RH

DRILLER COMPACTOR
1 Hyd. Cyl. Feed 1 Hyd. Cyl. Steering
2 Hyd. Cyl. Master Raising 2 Hyd. Cyl. _________ **
3 Hyd. Cyl. Jack/Leveling (Front/ Rear) 3 Hyd. Cyl. _________ **
4 Hyd. Cyl. Jack/Leveling (Rear/Front LH) CRANE
5 Hyd. Cyl. Jack/Leveling (Rear/Front RH) 1 Hyd. Cyl. Steering
6 Hyd. Cyl. Angle Drill Locking 2 Hyd. Cyl. Telescopic
7 Hyd. Cyl. Holding Wrench 3 Hyd. Cyl. Lift Boom
8 Hyd. Cyl. __________________ ** 4 Hyd. Cyl. Jack/ Leveling
9 Hyd. Cyl. __________________ ** 5 Hyd. Cyl. _________ **
10 Hyd. Cyl. __________________ ** 6 Hyd. Cyl. _________ **
11 Hyd. Cyl. __________________ ** 7 Hyd. Cyl. _________ **
12 Hyd. Cyl. __________________ ** OTHERS
13 Hyd. Cyl. __________________ ** 1 Hyd. Cyl. _________ **
14 Hyd. Cyl. __________________ ** 2 Hyd. Cyl. _________ **
* Lengkapi jenis komponen lain yang tidak ada dalam daftar (Update unlisted component)
** Lengkapi jenis komponen lain yang masuk dalam kategory B, C atau X dan tidak ada dalam daftar (Update unlisted component which only in B, C, or X category)

Dikerjakan/Done By:

Nama/Name : ___________________ Tanggal/Date: __________________Tanda Tangan/Signature: __________________

Diketahui Pengawas/Acknowledge by:

Nama/Name: ___________________ Tanggal/Date: __________________Tanda Tangan/Signature: __________________

DAFTAR TEMUAN KERUSAKAN
DEFECT NOTICE LIST

Rincian Kerusakan Nama Part Nomor Part Jumlah

No.
Description of Failure Parts Description Part Number Quantity

Dikerjakan/Done By:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

Diketahui Pengawas/Acknowledged by:

Nama/Name:________________________ Tanggal/Date: _______________________ Tanda Tangan/Signature:_____________________

 PM STANDAR GENSET EGS1200-6 KOMATSU
Type Service Part Name Part Number Qty Uom
Service 250 Hrs Replace Racor Filter 2020 TM 2 Ea
Replace Fuel Filter 600-311-7132/7111 2 Ea
Service 500 Hrs Replace Oil Filter 600-211-1231 4 Ea
Change oil Engine Rimula 15W40, Shell 165 Ltr
Replace By Pass Oli Filter 600-212-1511 2 Ea
Service 1000 Hrs
Replace Water Coolant Filter 600-411-1171 2 Ea
Replace Air Cleaner Outher 561-02-62530 2 Ea
Service 2000 Hrs
Replace Air Cleaner Inner 561-02-62520 2 Ea