Customer Name CPECC

Site Name SIDI RZINE ALGERIE REFANERY

Work Scope Start up NEW UNIT
Technology Medium Steam Turbine - SC
Submitted Date
Serial # 1102831
Type of Intervention ON CALL
Site Activity Job # 2875568
This Preliminary Field Service Report is intended to provide you with a preliminary description of the activities performed by our FSEs at site.This
Preliminary Field Service Report is not intended to provide you with recommendations or instructions on future use of your equipment. The purpose
of the preliminary recommendations and/or instructions contained in this report, if any, is to highlight potentially material issues and other
significant information for the operation of your equipment that our FSE has identified. The recommendations and/or instructions included herein
are based solely on the information available to the FSE on site as of the date hereof. Final recommendations and/or instructions on future use
of your machine and equipment, if any, will be issued in the Final Field Service Report. Such Final Field Service Report will be based on our
analysis of all other information available to Baker Hughes, a GE Company. To the extent any recommendation and/or instruction is contained
herein, you should rely on such recommendation and/or instruction only for the interim period until you receive from us the Final Field Service
Report. From that moment on you should rely solely on the recommendation and/or instruction included in the Final Field Service Report. BHGE
assumes no liability in connection with customer’s failure to comply with the above.

BHGE Field Service Representative Customer Representative

Idir MAHREZ
 1. GENERAL INFORMATION
1.1 Customer Site Data
Site Address SIDI RZINE BARAKI
Country ALGERIA
Site DUNS Number 2875568
1.2 Customer Representative
Data
Customer Representative
Customer Contact Phone Number 0554 45 67 28
Customer eMail - Required wangyi@cpecc.com.cn
1.3 BH Reference Contact
Project Manager Name Ramdan Ouerd
Field Project Engineer Name
Service/Installation Manager Name Ramdan Oured
Site Manager Name
Report Written by - FSE Name Idir MAHREZ

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 2. MACHINE DATA
2.1 Equipment Data
Service Hours 0
Starts Number 0
Trip Number 0
Fuel Type(s) Not Applicable
Fuel System Not Applicable
Driven Equipment
Combustion System (if any) Not Applicable
Type of Service/Application
2.2 Machine Status
Status at FSE Arrival On Site Under commissioning
Status at FSE Departure From Site
FSE Arrival Date On Site 25 MARCH 2020
FSE Departure Date From Site
2.3 Outage Service Period
From 25 March 2020
To
2.4 Unit Reference Data
Original Job Number (Manufacturing) 2875568
Cod Date (installation unit date)
GE s/n
Name Plate
Customer Tag # 530-K-041
Related s/n
OEM 1 s/n
OEM 1 Brand

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01, JULY 2020 Day shift
 Monitor unit parameters during normal operation.
 Monitor the main column receiver pressure and adjust it on process team request. The
pressure was maintained at 0.61 Kg/Cm2 G.

02, JULY 2020 Day shift

 Monitor unit parameters during normal operation.
 Monitor the main column receiver pressure and adjust it on process team request. The pressure
was maintained at 0.6 Kg/Cm2 G.

03, JULY 2020 Day shift

 Monitor unit parameters during normal operation.
 Monitor the main column receiver pressure and adjust it on process team request. The pressure
was maintained at 0.6 Kg/Cm2 G.

04, JULY 2020 Day shift

 Monitor unit parameters during normal operation.
 Monitor the main column receiver pressure and adjust it on process team request. The pressure
was maintained at 0.6 Kg/Cm2 G.

05, JULY 2020 Day shift

 Monitor unit parameters during normal operation.
 Monitor the main column receiver pressure and adjust it on process team request. The pressure
was maintained at 0.6 Kg/Cm2 G.

06, JULY 2020 Day shift

 Monitor unit parameters during normal operation.
 Monitor the main column receiver pressure and adjust it on process team request. The pressure
was maintained at 0.6 Kg/Cm2 G.

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07, JULY 2020 Day shift
 Monitor unit parameters during normal operation.
 Monitor the main column receiver pressure and adjust it on process team request. The pressure
was maintained at 0.6 Kg/Cm2 G.

08, JULY 2020 Day shift

 Unit stopped on client request; cooldown sequence completed.

 Conference call with our Engineering regarding the compressor surge tests and the importance of
gas molecular weight on design surge curves. Gas composition should be stable and aligned with
the design.

Remarks:
 Some oil leakage has been identified on Trip Valve Solenoids and need to be fixed (XS-1127 &
XS-1130)
 TI-1112 RTD inactive thrust bearing metal temperature will be changed by new one during
shutdown.

12, JULY 2020

 Unit in stop condition.

 Checked the flow transmitter 530-FI-1161A. Ok done by CPECC/SH
 530-XY-1127 & 530-XY-1130 oil leakage to be fixed (in Progress).
 Software analyzes according to our engineering taking in consideration the MW.

13, JULY 2020

 Software analyzes according to our engineering taking in consideration the MW.

 Unit in stop condition.
 Checked the flow transmitter 530-FI-1161A. Ok done by CPECC/SH.
 530-XY-1127 & 530-XY-1130 oil leakage to be fixed (in Progress).
 Replacement of 530-TI-1112 installed on Steam Turbine. (In progress).

14, JULY 2020

 Software analyzes according to our engineering taking in consideration the MW and Master
Controller / Load Controller Logics simulation.
 Replacement of 530-TI-1112 installed on Steam Turbine (done) by CPECC instrumentation team.
 530-XY-1127 & 530-XY-1130 oil leakage to be fixed (in Progress) remain test.

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15, JULY 2020

 Unit in stop condition.

 Checked the flow transmitter 530-FI-1161A. Ok done
 Replacement of 530-TI-1112 installed on Steam Turbine. Ok done
 Verification & update PLC Software checked the Anti-surge curves and simulate the
Master Controller / Load Controller Logics. In progress
 530-XY-1127 & 530-XY-1130 oil leakage, O-rings has been replaced… /in Progress
 530-FV-1161: process preparation by the client ongoing in order to check the valve
internally for any probable dirty that could impact the safe operation of the compressor as
recommended by BH engineering… / in progress.

16, JULY 2020

 Replacement of 530-TI-1112 installed on Steam Turbine. Ok done

 Verification & update PLC Software checked the Anti-surge curves and simulate the
Master Controller / Load Controller Logics. In progress
 530-XY-1127 & 530-XY-1130 oil leakage, O-rings has been replaced… /in Progress
 530-FV-1161: process preparation by the client ongoing in order to check the valve
internally for any probable dirty that could impact the safe operation of the compressor as
recommended by BH engineering… / in progress.

19, JULY 2020

 Verification & update PLC Software checked the Anti-surge curves and simulate the Master Controller /
Load Controller Logics. In progress
 530-XY-1127 & 530-XY-1130 oil leakage, O-rings has been replaced… /in Progress
 530-FV-1161: process preparation by the client ongoing in order to check the valve internally for any
probable dirty that could impact the safe operation of the compressor as recommended by BH
engineering… / in progress

20, JULY 2020

 Verification & update PLC Software checked the Anti-surge curves and simulate the Master Controller /
Load Controller Logics. In progress
 530-XY-1127 & 530-XY-1130 oil leakage, O-rings has been replaced… /in Progress
 530-FV-1161: process preparation by the client ongoing in order to check the valve internally for any
probable dirty that could impact the safe operation of the compressor as recommended by BH
engineering… / in progress.

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21, JULY 2020
 Verification & update PLC Software checked the Anti-surge curves and simulate the Master Controller /
Load Controller Logics. In progress
 530-XY-1127 & 530-XY-1130 oil leakage, O-rings has been replaced… /in Progress
 530-FV-1161: process preparation by the client ongoing in order to check the valve internally for any
probable dirty that could impact the safe operation of the compressor as recommended by BH
engineering… / in progress.

22, JULY 2020

 Replacement of 530-TI-1112 installed on Steam Turbine. Ok done

 Stroke test of trip valve 530-XV-1102 and HP valve 530-SV-1103 ok, no oil leakage observed on
the solenoids 530-XY-1129/530-XY-1127/530-XY-1130. done
 Checked the air booster and Stroke test of the 2nd stage anti-surge valve 530-FV-1161, OK. done
 Verification & update PLC Software; checked the Anti-surge curves and simulate the Master Controller /
Load Controller Logics. In progress

23, JULY 2020

 Verification & update PLC Software; checked the Anti-surge curves and simulate the Master Controller /
Load Controller Logics. In progress
 Conference call with our Engineering team regarding the remain activities for the next startup of
wet gas unit.

26, JULY 2020

 Unit in stop condition. Ready for startup

 Verification & update PLC Software; checked the Anti-surge curves and simulate the Master Controller /
Load Controller Logics. In progress

27, JULY 2020

 Unit in stop condition. Ready for startup

 Support customer to check and stroke the process valves PV-0274A/B. ok no issue has been
observed.
 Verification & update PLC Software; checked the Anti-surge curves and simulate the Master Controller /
Load Controller Logics. In progress

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5, August 2020
 Unit in stop condition. Ready for startup
 Verification & update PLC Software; checked Anti-surge curves and simulate the Master Controller / Load
Controller Logics. In progress.

6, August 2020

 Unit in stop condition.

 Checked / reset current Alarms & Trip, the unit is Ready for startup.
 Verification & update PLC Software; checked Anti surge curves and simulate the Master Controller / Load
Controller Logics. In progress

Note:
As per the email received on 03Aug2020 from Mr. Ramdane/BH engineering regarding the impact of high
Gas MW on the ASV SLL curves, please provide the data requested by BH engineering in order to get
response from them before next startup of the unit.

10, August 2020

 Unit in stop condition /Ready for startup.

 Master Controller / Load Controller Logics Tested OK, final tuning will be completed on real condition when
the unit is running.
 Update Anti surge 2nd Stage curves. In progress

Note:
As per the email received on 03Aug2020 from Mr. Ramdane/BH engineering regarding the impact of high
Gas MW on the ASV SLL curves, please provide the data requested by BH engineering in order to get
response from them before next startup of the unit.

11, August 2020

 Unit in stop condition /Ready for startup.

 Master Controller / Load Controller Logics Tested OK, final tuning will be completed on real condition when
the unit is running.
 Update Anti surge 2nd Stage curves .. In progress

Note:
As per the email received on 03Aug2020 from Mr. Ramdane/BH engineering regarding the impact of high
Gas MW on the ASV SLL curves, please provide the data requested by BH engineering in order to get
response from them before next startup of the unit.

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 18, August 2020

 Unit in stop condition /Ready for startup.

 Master Controller / Load Controller Logics Tested OK, final tuning will be completed on real condition when
the unit is running.
 Update Anti surge 2nd Stage SLL curves. New SLL curve has been implemented on the PLC base on the
last surge test data.
 The startup of wet gas compressor is planned by the client on 19Aug morning. I’ll be on day shift from
tomorrow.

Note:
As per the email received on 03Aug2020 from Mr. Ramdane/BH engineering regarding the impact of high
Gas MW on the ASV SLL curves, please provide the data requested by BH engineering in order to evaluate
surge protection vs compressor performance.

19, August 2020 day shift

 Unit preparation for startup and waiting for Customer process ready.

 Auxiliary parameters check (lube oil, steam condenser, baring gear …).

20, August 2020 day shift

 Unit preparation for startup and waiting for Customer process ready.

 Auxiliary parameters check (lube oil, steam condenser, baring gear …).

21, August 2020 day shift

 Unit preparation for startup and waiting for Customer process ready.

 Auxiliary parameters check (lube oil, steam condenser, baring gear …).

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 22, August 2020 day shift

 Unit preparation for startup and waiting for Customer process ready.

 Auxiliary parameters check (lube oil, steam condenser, baring gear …).

 Start the unit after process stabilization from Customer and speed stabilized at 7300tr/min.

23, August 2020 day shift

 Unit under operation with main column received pressure maintained at 0.68 KG/CM2.

24, August 2020 day shift

 Unit preparation for startup after trip recorded from ESD (N2 seal gas Low pressure).

25, August 2020 day shift

 Unit in operation under monitoring process load from Customer 80%.

26, August 2020 day shift

 Unit in operation under monitoring process load from Customer 80%.

27, August 2020 day shift

 Unit in operation under monitoring process load from Customer 100%.

28, August 2020 day shift

 Unit in operation under monitoring process load from Customer 100%.

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 29, August 2020 day shift

 Unit in operation under monitoring process load from Customer 100%.

30, August 2020 day shift

 Unit in operation under monitoring process load from Customer 100%.

31, August 2020 day shift

 Unit in operation under monitoring process load from Customer 100%.

1, September 2020 day shift

 Unit in operation under monitoring process load from Customer 100%.

2, September 2020 night shift

 Unit in operation under monitoring process load from Customer 100%.

3, September 2020 night shift

 Unit in operation under monitoring process load from Customer 65%.

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