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Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
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EC-C1
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CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR8055-01
July 2018
© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Volume 1 of 2 - STANDARD IMPLEMENTS
Schematic Machine
Description
Location Location
Accumulator GP A-4, H-12, G-10 1
Accumulator GP - Ride Control E-7, J-6 2
Breather - Hydraulic Tank C-7 3
Cylinder GP - Lift F-3, J-4 4
Cylinder GP - Tilt (LH) F-4, I-3 5
Cylinder GP - Tilt (RH) F-4, I-3 6
Filter AS - Hydraulic and Transmission Oil F-11 7
Fitting GP - Quick Coupler E-2, I-2 8
Manifold GP - Ride Control E-7, I-6 9
Motor GP - Fan G-9 10
Motor GP - Hydraulic Fan (Demand) E-10 11
Motor GP - Hydrostat (One Speed) (246D/262D/272D/272D2) H-14 12
Motor GP - Hydrostat (Two Speed) (277D/279D/287D/289D/297D/299D) F-13, F-14 13
Motor GP - Hydrostat (Two Speed) (LH) D-15 14
Motor GP - Hydrostat (Two Speed) (RH) D-13 15
Pump GP - Gr 1 Basic C-10 16
Pump GP - Hydrostat A-13 17
Pump GP - Implement and Charge (Standard Flow) B-10 18
Radiator and Hydraulic Oil Cooler GP A-10 19
Sensor GP - Pressure E-4 20
Sensor GP - Speed (246D/262D/272D/272D2) E-12, E-15, G-13, G-15 21
Sensor GP - Speed (277D/279D/287D/289D/297D/299D) F-15, F-12 22
Strainer AS - Hydraulic Tank C-8 23
Tank GP - Hydraulic C-7 24
Tee-o-ring J-3 25
Valve GP - Check (Cooler Bypass) A-15 26
Valve GP - Check (E) B-4, H-12, G-11 27
Valve GP - Check (Lift Cylinder) J-3 28
Valve GP - Check (Ride Control) E-7, I-5 29
Valve GP - Implement Control (Standard Flow) C-5, H-5 30
Valve GP - Loader Arms Manual Lower F-3, J-3 31
Valve GP - Pilot Shutoff (One Speed) H-12 32
Valve GP - Pilot Shutoff (Two Speed) B-4, G-11 33
COMPONENT LOCATION
Volume 2 of 2 - HIGH FLOW IMPLEMENTS
Schematic Machine
Description
Location Location
Accumulator GP F-10 1
Accumulator GP - Ride Control E-7, G-16 2
Breather - Hydraulic Tank C-7 3
Cylinder GP - Hydraulic Coupler D-4 4
Cylinder GP - Lift I-3, I-9, I-13 5
Cylinder GP - Tilt (LH) I-6, I-10, I-15 6
Cylinder GP - Tilt (RH) I-5, I-10, I-14 7
Filter AS - Hydraulic and Transmission Oil D-10 8
Fitting GP - Quick Coupler H-1, I-7, I-12 9
Manifold GP - Ride Control E-7, G-16 10
Motor GP - Hydraulic Fan (Demand) D-9 11
Motor GP - Hydrostat (Two Speed) (277D/279D/287D/289D/297D/299D) D-13, D-15 12
Pump GP - Hydrostat A-13 13
Pump GP - Implement and Charge (For XPS High Flow) B-10 14
Radiator and Hydraulic Oil Cooler GP A-9 15
Sensor GP - Pressure H-6, I-10, I-15 16
Sensor GP - Speed (277D/279D/287D/289D/297D/299D/297D2/299D2) D-12, D-15 17
Strainer AS - Hydraulic Tank C-8 18
Tank GP - Hydraulic C-7 19
Tee-o-ring J-9, J-13 20
Valve and Mounting GP - Hydraulic Coupler D-4 21
Valve GP - Check (Cooler Bypass) A-15 22
Valve GP - Check (E) F-11 23
Valve GP - Check (Lift Cylinder) J-9, J-13 24
Valve GP - Check (Ride Control) D-7 25
Valve GP - Implement Control (XPS/XHP High Flow TIER 4f) G-15, F-6
26
Valve GP - Implement Control (XPS/XHP High Flow TIER 4i) G-10, F-6
Valve GP - Loader Arms Manual Lower I-4, J-14, J-10 27
Valve GP - Pilot Shutoff (Two Speed) F-11 28
Valve GP - Shut Off I-7, I-12 29
TAP LOCATION
Volume 1 of 2 - STANDARD IMPLEMENTS
Tap Schematic
Description
Number Location
AA Implement Pump Pressure D-5, H-5
EE Charge Pressure A-14
MB Main System Pressure (Pump 2 Forward) C-14
MC Main System Pressure (Pump 1 Forward) C-13
SOS Oil Sampling E-10
TAP LOCATION
Volume 2 of 2 - HIGH FLOW IMPLEMENTS
Tap Schematic
Description
Number Location
AA Implement Pump Pressure E-3, G-8, G-12
EE Charge Pressure A-14
MB Main System Pressure (Pump 2 Forward) C-14
MC Main System Pressure (Pump 1 Forward) C-13
SOS Oil Sampling D-10
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J (31) VALVE GP J
(4) CYLINDER GP LOADER ARMS MANUAL LOWER
LIFT 112-1817 (T4f & T4i untill 2015)
492-4504 (272D/299D)
437-2882 (TIER 4f since 2015)
(28) VALVE GP
(2) ACCUMULATOR GP CHECK
RIDE CONTROL 123-4750 (TIER 4i)
310-8460 R
314-2403 (TIER 4f)
(25) TEE
149-1397 (TIER 4i)
P H (5) CYLINDER GP 471-1395 (TIER 4f)
(9) MANIFOLD GP (29) VALVE GP TILT (LH)
RIDE CONTROL CHECK (RIDE CONTROL) 293-5712 (6) CYLINDER GP
456-1824 304-6756 TILT (RH)
T 293-5711
(8) FITTING GP
QUICK COUPLER
345-5165 (272D/299D)
RIDE CONTROL
I I
B1 D1
From Charge Pump B1 To Tank
LOC B-10 LOC A-8
(27) VALVE GP
M3 CHECK (E)
LOC C-14 6E-4701 2A 2B
1A 1B 3A 3B
(32) VALVE GP
PILOT SHUTOFF (ONE SPEED) (30) VALVE GP
456-1838 IMPLEMENT CONTROL
(STANDARD FLOW)
ONE SPEED HYDROSTAT MOTORS 246D/262D/272D/272D2
345-5151
CI To Implement
(12) MOTOR GP H1 (FOR 272D/299D ONLY)
LOC A-10 Valve PILOT
HYDRASTAT (ONE SPEED) LOC C-2
455-7987 (246D/262D) TIER 4f
455-7986 (272D/272D2) TIER 4f RIGHT MOTOR
LEFT MOTOR 258-2605 (272D/272D2) TIER 4i
H R R H
(1) ACCUMULATOR GP AA
149-0686
ONE SPEED PILOT SHUTOFF FOR
246D/262D/272D/272D2
B2
L L LOC A-9 (10) MOTOR GP
FAN
TWO SPEED PILOT SHUTOFF FOR 258-2577 (OTHER MODELS)
277D/279D/287D/289D/297D/299D
442-5647 (272D/272D2/297D/297D2/299D/299D2)
(27) VALVE GP
X X CHECK (E)
6E-4701
REVERSING FAN MOTOR
(21) SENSOR GP SPEED M3
B A X7 D C (21) SENSOR GP SPEED
262-3764 LOC C-13
LOC C-14 LOC C-14 LOC C-13 LOC C-13 LOC C-13 262-3764
B1
(1) ACCUMULATOR GP LOC B-10
P T
G 149-0686 G
(33) VALVE GP
TWO SPEED HYDROSTAT MOTORS 277D/279D/287D/289D/297D/299D PILOT SHUTOFF (TWO SPEED) E1
456-1839
LOC A-14
H1 B2 STANDARD FLOW FOR 272D/299D (TIER 4i)
LOC C-2 LOC A-9
CO
LOC A-9
(31) VALVE GP LOADER
FINAL FINAL ARMS MANUAL LOWER
DRIVE DRIVE (5) CYLINDER GP (6) CYLINDER GP 112-1817 (T4f & T4i untill 2015)
(7) FILTER AS (11) MOTOR GP TILT (RH) 437-2882 (TIER 4f since 2015)
TILT (LH)
HYDRAULIC AND TRANSMISSION OIL HYDRAULIC FAN (DEMAND)
479-0592 (ALL MODELS) 293-5712 293-5711
258-2577 (ALL MODELS)
F (4) CYLINDER GP F
LIFT
492-4510 (242D/277D/279D)
(2) ACCUMULATOR GP 492-4507 (262D/287D/289D)
RIDE CONTROL 492-4504 (297D/299D)
310-8460 (ALL MODELS)
(9) MANIFOLD GP
RIDE CONTROL (8) FITTING GP
437-2878 (OTHER MODELS) QUICK COUPLER
(13) MOTOR GP B A X7 D C (13) MOTOR GP 456-1824 (272D/297D/299D) 388-7960
(22) SENSOR GP SPEED HYDROSTAT (TWO SPEED) LOC C-14 LOC C-14 LOC C-13 LOC C-13 LOC C-13 HYDROSTAT (TWO SPEED) (22) SENSOR GP SPEED
FO FI FmO FmI P
262-3764 442-5661 (FOR 277D/287D) 442-5661 (FOR 277D/287D) 262-3764
442-5642 (FOR 279D/289D/297D/299D) 442-5642 (FOR 279D/289D/297D/299D)
SOS (20) SENSOR GP - PRESSURE
344-7391
2A
STANDARD FLOW 2B
TWO SPEED HYDROSTAT MOTOR (277D/279D/287D/289D/297D/299D)
I I
RIDE CONTROL
R A
D D
Pg
(14) MOTOR GP (15) MOTOR GP AA
HYDROSTAT (TWO SPEED) LH HYDROSTAT (TWO SPEED) RH
358-5005 (246D/262D)
358-5007 (246D/262D)
398-7485 (272D/272D2) TIER 4f
398-7486 (272D/272D2) TIER4f
258-2835 (272D/272D2) TIER 4i B X
258-2836 (272D/272D2) TIER4i WORK TOOL
PUMP
(16) PUMP GP
STANDARD FLOW
GR 1 BASIC IMPLEMENT PUMP
487-6181 (246D/262D/277D/279D/287D/
289D272D/277D2/299D/299D2)
H1 H1
(3) BREATHER
HYDRAULIC TANK STANDARD FLOW FOR 277D/279D/287D/289D/297D/299D
258-2829 (ALL MODELS) (30) VALVE GP
B1 IMPLEMENT CONTROL
(STANDARD FLOW)
C (24) TANK GP 479-0648 C
HYDRAULIC
345-4581(ALL MODELS)
TWO SPEED HYDROSTAT MOTOR (246D/262D/272D/272D2)
(23) STRAINER AS
MB MC HYDRAULIC TANK
262-5689 (ALL MODELS)
X7
M3
C
B
L2 L1
MB B A M3 X7 D C MC
WORK TOOL PUMP
TWO SPEED HYDROSTAT MOTOR
(277D/279D/287D/289D/297D/299D)
LINE PATTERNS
(27) VALVE GP
CHECK (E) Pressure Line
D1 C2 6E-4701
Pilot / Load Sensing Pressure
B1
B B1 Drain / Return Lines
(18) PUMP GP P
IMPLEMENT AND CHARGE (STANDARD FLOW) Component Group
(33) VALVE GP
341-7626 (272D/272D2/299D/299D2)
PILOT SHUTOFF (TWO SPEED) Do not operate or work on this product unless you have Air Line
B M 456-1839 A1
T
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
CALLOUTS B
tions or heed the warnings could result in injury or
WORK TOOL PUMP
death. Proper care is your responsibility.
YY Taps (Pressure, Sampling, Sensor - by letter)
S STANDARD FLOW IMPLEMENT PUMP
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
B1 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Component LocationsTable)
138-1234
STANDARD FLOW IMPLEMENT PUMP Part Number
PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
TILT CYLINDER CIRCUIT Tap Locations
CHARGE PUMP OUTPUT Pressure, Sampling, and Sensor
HYDRAULIC FAN CIRCUIT Tap Schematic
LOAD SENSE CIRCUIT Description
Number Location
E L3 SUPPLY LINE
L2 MA L1 MD AA Implement Pump Pressure D-5, H-5
(1) ACCUMULATOR GP QUICK COUPLER CIRCUIT
E1 (17) PUMP GP W1 B2 EE Charge Pressure A-14
DRAIN / RETURN LINE
HYDROSTAT CO 149-0686 MB Main System Pressure (Pump 2 Forward) C-14
CI STEERING CIRCUIT
(26) VALVE GP 398-7456 (246D/262D/297D/299D/ 45CC) (19) RADIATOR AND HYDRAULIC OIL COOLER GP CO MC Main System Pressure (Pump 1 Forward) C-13
EE 345-3473 (FOR 55KW AND 73KW ENGINE) TWO SPEED PILOT SHUTOFF
TRAVEL CONTROL CIRCUIT
SOS Oil Sampling E-10
CHECK (COOLER BYPASS) 378-2822 (277D/279D/287D/289D 45CC) LIFT CYLINDER CIRCUIT
345-3470 (FOR 82KW ENGINE) 246D/262D/272D/272D2
373-7039 (ALL MODELS) 378-2826 (272D/272D2 54CC)
THIS SCHEMATIC IS FOR THE 246D, 262D, 262D2, 272D, 272D XHP, 272D2 AND 272D2 XHP
SKID STEER LOADER
277D, 287D, 297D, 297D XHP, 297D2 AND 297D2 XHP MULTI-TERRAIN LOADER
A A
279D, 289D, 299D, 299D XHP, 299D2 AND 299D2 XHP COMPACT TRACK LOADER
HYDRAULIC SYSTEM
VOLUME 1 of 2: STANDARD IMPLEMENTS
MEDIA NUMBER: UENR8055-01
SCHEMATIC PART NUMBER: 345-5170, CHANGE: 10, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(16) SENSOR GP
PRESSURE
344-7391
H A B A B T0 Ls Pp A B H
(2) ACCUMULATOR GP
RIDE CONTROL
310-8460 (ALL MODELS)
G From Charge
Pump B2
(10) MANIFOLD GP
RIDE CONTROL G
437-2878 P
B2
LOC B-10
Pg P T
XHP HIGH FLOW FOR 272D/272D2/297D/297D2/299D/299D2 TIER 4f Pg P T
XHP HIGH FLOW FOR 272D/299D TIER 4i
H
(26) VALVE GP AA
IMPLEMENT CONTROL (26) VALVE GP AA
(HIGH FLOW) P C2 IMPLEMENT CONTROL
T R 456-1770 (TIER 4f) LOC E-3 LOC B-7 (HIGH FLOW) P C2
B2
345-5153 (272D/299D ONLY) TIER 4i LOC E-3 LOC B-7
LOC A-9
To Tank
P2 P1
AA
(11) MOTOR GP
HYDRAULIC FAN (DEMAND)
258-2577 (ALL MODELS)
2
1 40 BAR
4
DEMAND FAN RIDE CONTROL
1
3
(8) FILTER AS
HYDRAULIC AND 2 3
TRANSMISSION OIL P 2 1
479-0592 (ALL MODELS)
S2 C1
FO FI
C (19) TANK GP C
HYDRAULIC
345-4581(ALL MODELS)
(18) STRAINER AS
X B2 C2
MB MC B1 X HYDRAULIC TANK
262-5689 (ALL MODELS) LOC B-10 LOC B-7 LINE PATTERNS
From Charge Pump To Tank
Pressure Line
MB B A M3 X7 D C MC
Pilot / Load Sensing Pressure
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT VIEW
VIEW ALL CALLOUTS
30
3
1
32
33
27
17
24 18
16
21
12
5
6
REAR VIEW
VIEW ALL CALLOUTS
19 10 11
SOS
7
13 13
EE 26 22
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
MB AA MC
20
4
4
28 29
9
25
2
31
14
23
8
15
21
FRONT VIEW
VIEW ALL CALLOUTS
24
16
13
1
19
28
14
18 21
7 6
4
REAR VIEW
VIEW ALL CALLOUTS
15 11
SOS
8
12 12
EE
22 17
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
AA
26 29
5 5
23
20
25
27
10
MB
2
MC
9