3/17/2017 EGR Valve |Service and Repair, Removal and Replacement: Exhaust Gas Recirculation Valve, Pipe and

Valve, Pipe and Cooler

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Valve, Pipe and Cooler

2005 Mitsubishi Fuso FE120 L4-4.9L DSL Turbo Save Article Select Print Option

EXHAUST GAS RECIRCULATION VALVE, PIPE AND COOLER

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3/17/2017 EGR Valve |Service and Repair, Removal and Replacement: Exhaust Gas Recirculation Valve, Pipe and Cooler

NOTE: Even when all coolant in the crankcase has been drained out, approximately 1L {1.1qt.} of coolant remains in the
exhaustNew
gas recirculation
Vehicle | cooler.
NewBefore
TSBsremoving the exhaust
| Toolbox gas recirculation
| Quotes cooler, Request
| Library make ready |a container to catch
the coolant.
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Tightening torque (Unit: N.m {ft.lbs, kgf.m})

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Lubricants and sealants

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Inspection procedures

Inspection: Exhaust gas recirculation cooler

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3/17/2017 EGR Valve |Service and Repair, Removal and Replacement: Exhaust Gas Recirculation Valve, Pipe and Cooler

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1. Exhaust gas passage side

- Fit a cover over the exhaust gas outlet of the exhaust gas recirculation cooler, and connect a hose to the exhaust
gas inlet. Then, submerge the exhaust gas recirculation cooler in a container of water. Make sure the coolant passage is
full of water.
- Apply air pressure of 294 kPa {43 psi, 3 kgf/cm2} through the hose. Check that air does not leak from any part of the
exhaust gas recirculation cooler.
- If there is any abnormality, replace the exhaust gas recirculation cooler.

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2. Coolant passage side

- Fit covers over the exhaust gas recirculation cooler's exhaust gas inlet, exhaust gas outlet, and coolant outlet, and
connect a hose to the coolant inlet. Then, submerge the exhaust gas recirculation cooler in a container of water.
- Apply air pressure of 196 kPa {28 psi, 2 kgf/cm2} through the hose. Check that air does not leak from any part of the
exhaust gas recirculation cooler.
- If there is any abnormality, replace the exhaust gas recirculation cooler.
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3/17/2017 EGR Valve |Service and Repair, Removal and Replacement: Exhaust Gas Recirculation Valve, Pipe and Cooler

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