STRUCTURE AND OPERATION

3. Electronic Control Unit Connection Diagram

13E-18
13E

13E-19
STRUCTURE AND OPERATION
1.3 Electronic control unit connection diagram

17-6
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8. Installed Locations of Parts

17-15
EXHAUST GAS RECIRCULATION SYSTEM

17-16
17

17-17
EXHAUST GAS RECIRCULATION SYSTEM

17-18
17

17-19
EXHAUST GAS RECIRCULATION SYSTEM
9. Electric Circuit Diagram

17-20
17

17-21
EXHAUST GAS RECIRCULATION SYSTEM

17-22
17

17-23
MITSUBISHI 4M50 EXHAUST GAS RECIRCULATION VALVE, PIPE AND COOLER

Removal sequence
1 Exhaust gas recirculation 7 Exhaust gas recirculation 14 Exhaust gas recirculation
bracket cooler adapter A cooler
2 Exhaust gas recirculation 8 Exhaust gas recirculation 15 Connector
valve gasket 16 O-ring
3 Exhaust gas recirculation 9 Exhaust gas recirculation pipe 17 Exhaust gas recirculation
valve gasket B 10 Exhaust gas recirculation pipe cooler bracket A
4 Exhaust gas recirculation gasket 18 O-ring
valve gasket A 11 Exhaust gas recirculation
5 Exhaust gas recirculation gasket
cooler adapter B 12 Exhaust gas recirculation
*a:: Water hose
Non-reusable parts
6 Exhaust gas recirculation cooler bracket B
gasket 13 Exhaust gas recirculation
gasket

NOTE
• Even when all coolant in the crankcase has been drained out, approximately 1L {1.1qt.} of coolant re-
mains in the exhaust gas recirculation cooler. Before removing the exhaust gas recirculation cooler,
make ready a container to catch the coolant.

Installation sequence
Perform installation by following the removal sequence in reverse.

17-24
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Tightening torque (Unit: N·m {lbf·ft, kgf·m})
Mark Parts to be tightened Tightening torque Remarks
Bolt (mounting of exhaust gas recirculation bracket)
Bolt (mounting of exhaust gas recirculation cooler adapter A)
Bolt (mounting of exhaust gas recirculation cooler adapter B)
23.2 {17, 2.4} –
Nut (mounting of exhaust gas recirculation pipe)
M8 bolt (mounting of exhaust gas recirculation cooler bracket
A)
Bolt (mounting of exhaust gas recirculation valve)
Bolt (mounting of exhaust gas recirculation cooler)
M10 bolt (mounting of exhaust gas recirculation cooler bracket 44.5 {33, 4.5} –
A)
Bolt (mounting of exhaust gas recirculation cooler bracket B)
Nut (mounting of exhaust gas recirculation pipe) 20.6 {15, 2.1} –
Bolt (mounting of exhaust gas recirculation valve) 57.5 {42, 5.9} –
Bolt (mounting of connector) 8 {5.9, 0.82} –
Nut (mounting of exhaust gas recirculation valve) 57.5 {42, 5.9} –

Lubricant and/or sealant

Mark Points of application Specified lubricant and/or sealant Quantity
O-ring Soapy water As required

Inspection procedures
Inspection: Exhaust gas recirculation cooler
(1) Exhaust gas passage side
• Fit a cover over the exhaust gas outlet of the exhaust gas recir-
culation cooler, and connect a hose to the exhaust gas inlet.
Then, submerge the exhaust gas recirculation cooler in a con-
tainer of water. Make sure the coolant passage is full of water.
• Apply air pressure of 294 kPa {43 psi, 3 kgf/cm2} through the
hose. Check that air does not leak from any part of the exhaust
gas recirculation cooler.
• If there is any abnormality, replace the exhaust gas recirculation
cooler.

(2) Coolant passage side

• Fit covers over the exhaust gas recirculation cooler's exhaust
gas inlet, exhaust gas outlet, and coolant outlet, and connect a
hose to the coolant inlet. Then, submerge the exhaust gas recir-
culation cooler in a container of water.
• Apply air pressure of 196 kPa {28 psi, 2 kgf/cm2} through the
hose. Check that air does not leak from any part of the exhaust
gas recirculation cooler.
• If there is any abnormality, replace the exhaust gas recirculation
cooler.

17-25
MITSUBISHI 4M50 CRANKCASE EMISSION CONTROL SYSTEM

Removal sequence
1 Spacer 4 Breather gasket
*a: PCV pipe
2 Breather cover 5 PCV hose
(See later section.) 6 PCV valve
*b::Front case
Non-reusable parts
3 Gasket 7 O-ring PCV: Positive crankcase ventilation

Installation sequence
Perform installation by following the removal sequence in reverse.

Tightening torque (Unit: N·m {lbf·ft, kgf·m})

Mark Parts to be tightened Tightening torque Remarks
Bolt (mounting of breather cover)
23.2 {17, 2.4} –
Bolt (mounting of PCV valve)
Bolt (mounting of breather cover) 9.8 {7.2, 1.0} –

Lubricant and/or sealant

Mark Points of application Specified lubricant and/or sealant Quantity
O-ring Engine oil –

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Breather cover
Removal sequence
1 Breather cover A
2 Separator plate
3 Gasket
4 Element
5 Breather cover B

:Non-reusable parts

Tightening torque (Unit: N·m {lbf·ft, kgf·m})

Mark Parts to be tightened Tightening torque Remarks
Screw (mounting of breather cover) 7.8 to 11.8 {5.8 to 8.7, 0.8 to 1.2} –

Mitsubishi 4M50 Engine Parts contact:

email: EngineParts@HeavyEquipmentRestorationParts.com
Phone: 269 673 1638