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Critical Reviews in Solid State and Materials Sciences

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Synthesis of Graphene and Its Applications: A


Review

Wonbong Choi , Indranil Lahiri , Raghunandan Seelaboyina & Yong Soo Kang

To cite this article: Wonbong Choi , Indranil Lahiri , Raghunandan Seelaboyina & Yong Soo Kang
(2010) Synthesis of Graphene and Its Applications: A Review, Critical Reviews in Solid State and
Materials Sciences, 35:1, 52-71, DOI: 10.1080/10408430903505036

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Critical Reviews in Solid State and Materials Sciences, 35:52–71, 2010
Copyright c Taylor and Francis Group, LLC
ISSN: 1040-8436 print / 1547-6561 online
DOI: 10.1080/10408430903505036

Synthesis of Graphene and Its Applications: A Review

Wonbong Choi,1,∗ Indranil Lahiri,1 Raghunandan Seelaboyina,1


and Yong Soo Kang2
1
Nanomaterials and Devices Laboratory, Florida International University, Miami, Florida, USA
2
Department of Energy Engineering, Hanyang University, Seoul, Korea

Graphene, one-atom-thick planar sheet of carbon atoms densely packed in a honeycomb


crystal lattice, has grabbed appreciable attention due to its exceptional electronic and op-
toelectronic properties. The reported properties and applications of this two-dimensional
form of carbon structure have opened up new opportunities for the future devices and
systems. Although graphene is known as one of the best electronic materials, synthesiz-
ing single sheet of graphene has been less explored. This review article aims to present an
overview of the advancement of research in graphene, in the area of synthesis, properties
and applications, such as field emission, sensors, electronics, and energy. Wherever applica-
ble, the limitations of present knowledgebase and future research directions have also been
highlighted.

Keywords electronic properties, growth techniques, sensors, transistors, electrodes, rechargeable


battery

Table of Contents

1. INTRODUCTION ...................................................................................................................................................53

2. PROPERTIES OF GRAPHENE ..............................................................................................................................53


2.1. Properties of Single- and Bi-layer Graphene ........................................................................................................53
2.2. Properties of Few-Layer Graphene ......................................................................................................................55

3. GRAPHENE SYNTHESIS METHODS ...................................................................................................................56


3.1. Exfoliation and Cleavage ...................................................................................................................................56
3.2. Thermal Chemical Vapor Deposition Techniques ..................................................................................................57
3.3. Plasma Enhanced Chemical Vapor Deposition Techniques ....................................................................................58
3.4. Other Processing Routes ....................................................................................................................................58
3.4.1. Chemical Methods ..................................................................................................................................58
3.4.2. Thermal Decomposition of SiC ................................................................................................................59
3.4.3. Thermal Decomposition on Other Substrates .............................................................................................60
3.4.4. Un-zipping CNTs and Other Methods .......................................................................................................60

4. APPLICATIONS OF GRAPHENE ..........................................................................................................................61


4.1. Graphene Field Emission (FE) ............................................................................................................................61
4.2. Graphene Based Gas and Bio Sensors .................................................................................................................61
4.3. Field Effect Transistors (FET) ............................................................................................................................64
4.4. Transparent Electrodes .......................................................................................................................................65
4.5. Battery .............................................................................................................................................................66

5. SUMMARY .............................................................................................................................................................67

REFERENCES ............................................................................................................................................................67

E-mail: choiw@fiu.edu
52
SYNTHESIS OF GRAPHENE AND ITS APPLICATIONS 53

1. INTRODUCTION 2. PROPERTIES OF GRAPHENE


In recent years graphene, a one-atom-thick planar sheet of Keeping in view of the scientific interest generated by
sp2 -bonded carbon atoms densely packed in a honeycomb crys- graphene and its possible future involvement in electronics and
tal lattice, has grabbed appreciable attention to be used as a next sensing applications, lot of research effort are devoted in un-
generation electronic material, due to its exceptional proper- derstanding the structure and properties of graphene. Detailed
ties including high current density, ballistic transport, chemical discussion of properties of graphene is out of the scope of this
inertness, high thermal conductivity, optical transmittance and article, which may be found in some recent review articles.13,14
super hydrophobicity at nanometer scale.1,2 The first graphene This section aims to introduce the basic properties of graphene,
was extracted from graphite using a technique called microme- so that the applications are well understood. The following sub-
chanical cleavage.3 This approach allowed easy production of sections will discuss, in short, attractive properties of single-,
high-quality graphene crystallites and further led to enormous bi- and few-layer graphene.
experimental activities.4
Intrinsic graphene is characterized as a semi-metal or zero-
gap semiconductor and its unique electronic properties produce 2.1. Properties of Single- and Bi-layer Graphene
an unexpectedly high opacity for an atomic monolayer, with a Before introducing the properties of graphene, it is imperative
startlingly low absorption ratio of 2.3% of white light.5 Electri- to understand the structure of graphene. A single-layer graphene
cal characterization has shown a remarkably high electron mo- is defined as a single two-dimensional hexagonal sheet of car-
bility at room temperature, with experimentally reported values bon atoms (Figure 1a).15 Bi-layer and few-layer graphene has
in excess of 15,000 cm2 V−1 s−1 .3 The corresponding resistivity 2 and 3 to 10 layers of such two-dimensional sheets, respec-
of the graphene sheet would be 10−6 ohm–cm, less than the re- tively. Graphene structures consisting more than 10 such layers
sistivity of silver, the lowest resistivity substance known at room are considered as thick graphene sheet and are of less scien-
temperature.6 Graphene nano ribbons (GNRs), with zigzag or tific interest. In bi- and few-layer graphene, C atoms can be
armchair configuration, show different electrical property; the stacked in different ways, generating hexagonal or AA stack-
zigzag GNRs are metallic, while armchairs can be either metal- ing, Bernal or AB stacking and rhombohedral or ABC stack-
lic or semiconductor. The energy band gap of armchair GNRs ing (Figure 1b). Graphene has a hybridized sp2 bonding. It
are inversely proportional to the width.6 shows three in-plane σ bonds/atom and π orbitals perpendic-
Exceptional electrical properties of graphene have attracted ular to the plane (Figure 1c). While the strong σ bonds work
applications for future electronics such as ballistic transistors, as the rigid backbone of the hexagonal structure, the out-of-
field emitter, components of integrated circuits, transparent con- plane π bonds control interaction between different graphene
ducting electrodes and sensors. Graphene has a high electron (or layers.
hole) mobility as well as low Johnson noise (electronic noise The simplest way to differentiate between different thick-
generated by the thermal agitation of the charge carriers inside an nesses of graphene is through optical microscopy on Si substrate
electrical conductor at equilibrium, which happens regardless of with a 285 nm SiO2 capping layer, by using contrast spectra.16
any applied voltage), allowing it to be utilized as the channel in a The best way to understand the structure of graphene is by TEM.
field effect transistor (FET). Combination of excellent electrical However, TEM, being a destructive analytical tool, may not be
property and low noise make graphene an excellent sensor. Its suitable always. Careful investigation of local Raman spectra,
entire volume is exposed to the surrounding due to its 2D struc- obtained from different portions of graphene can give an idea
ture, making it very efficient to detect adsorbed molecules. The about the thickness of the graphene (Figure 2). Number of layers
high electrical conductivity and high optical transparency pro- in a graphene film can be estimated from the intensity, shape
mote graphene as a candidate for transparent conducting elec- and position of the G and 2D bands. While 2D-band changes
trodes, required for applications in touch-screens, liquid crystal its shape, width and position with increasing number of layers,
displays, organic photovoltaic cells and organic light-emitting G-band peak position shows a down-shift with number of layers
diodes (OLEDs).6 (Figure 2b).
Most of these interesting applications require growth of Single-layer graphene (SLG) is unique in electronic struc-
single-layer graphene on a suitable substrate, which is very ture, as it shows band-overlap in two conical points (K and
difficult to control and yet to be achieved. Many reports are K ) in the Brillouin zone (Figure 3). The charge carriers in
available on graphene synthesis and most of those are based this structure, known as mass-less Dirac fermions, are electrons
on mechanical exfoliation from graphite or thermal graphiti- losing their rest mass, m0 and can best be described by (2 +
zation of a SiC surface6,8−11 and recently, by chemical vapor 1)-dimensional Dirac equations.13,14,18 Thus, SLG is expected
deposition.12 This article begins with a brief overview of prop- to show some unusual properties, as compared with metals and
erties of graphene and then reviews synthesis technologies, to- semiconductors and typical of a semi-metal.
gether with a brief discussion of their feasibility and potential SLG shows room-temperature ambipolar characteristics,
applications including field emission, electronics, sensors and i.e., the charge carriers can be alternated between holes and
energy. electrons depending upon the nature of the gate voltage.3
54 W. CHOI ET AL.

FIG. 1. (a) Graphene structure of single two-dimensional hexagonal sheet of carbon atoms, (b) three most common structures and
stacking sequences of graphene and (c) Schematic of the in-plane σ bonds and the π orbitals perpendicular to the plane of the
graphene sheets (b and c reprinted with permission from Hass et al.15 Copyright 2008: IOP).

Anomalous (half-integer) quantum Hall effect (QHE), at low able interest, the most important is the gas sensing ability. It
temperature and room temperature has also been reported for was found that adsorbed gas molecules modify the local carrier
this structure.19,20 These unusual properties of SLG has made concentration and a subsequent change in the resistance. Us-
it suitable for applications in electronics, as well as one of the ing this property of SLG, Schedin and collegoues21 prepared
most suitable materials for studying basic quantum physics phe- micron-level gas sensors, which can detect adsorption and des-
nomena. Among other properties that have received consider- orption of single molecules of gases like CO, H2 O, NH3 and
NO2 . Molecular sensing capability could be achieved in this
material, as graphene is electronically a very good low-noise
material. Low-noise electronic structure also helped in prepara-
tion of truly two-dimensional nano electromechanical systems
(NEMS) from SLG.22
Single-layer graphene is also being credited as one of
the strongest materials. Strength of a defect-free, mono-layer
graphene was measured by using nano-indentation technique
and also modeled using atomistic simulation method.23,24

FIG. 2. (a) TEM images of graphene films with different thick-


nesses, (b) typical Raman spectra obtained from different thick-
ness regions of graphene film (with increasing number of lay- FIG. 3. Electronic band structure of single-layer graphene.
ers from bottom to top). (Reprinted with permission from the (Reprinted with permission from Rao et al.13 Copyright 2009:
Macmillan Publisher Ltd: Nature,17 Copyright 2009.) Royal Society of Chemistry.)
SYNTHESIS OF GRAPHENE AND ITS APPLICATIONS 55

Young’s modulus of this structure was predicted to be ∼1.0 TPa, to solubilize them in various solvents. Amide-functionalized
in both the methods. Using such mechanically strong graphene FLG was found to be soluble in organic solvents like carbon
sheets, Chen et al. have prepared graphene papers, which were tetrachloride (CCl4 ), dichloromethane (DCM) etc.35 FLG was
found to be bio-compatible also.25 Such exciting new properties found to become water-soluble, after reacting with concentrated
of graphene are expected to open up new frontiers in graphene H2 SO4 and HNO3 .36 However, all such kind of functionalization
application. through covalent modification was found to affect the electronic
Bi-layer graphene shows a gapless state with parabolic bands structure and thus, properties of FLG. Hence, functionaliza-
touching at K and K , in contrast to conical bands of single-layer tion through non-covalent modification was necessary, which
graphene. Thus, bi-layer graphene is considered as a gapless can be performed effectively by wrapping with polyethylene
semiconductor. In contrast to single-layer graphene, charge car- glycol (PLG), to make it water-soluble, without modifying its
riers in bi-layer graphene have finite mass and called massive electronic structure.36 Apart from functionalization, decoration
Dirac fermions. The structure also shows an anomalous QHE, with metallic nano-particles also become necessary to make
but different from that of single-layer graphene and as a result, it the structure more suitable for usage in electronics, optics and
remains metallic at the neutrality points.26 However, application biotechnology related applications. FLG was found to be easily
of a gate voltage can change the carrier concentration and intro- decorated with Pt, Ag, and Au nano-particles, in a single-step
duces asymmetry between the two layers. This results in forma- chemical process.13,37 Such decoration enhances its application
tion of a semiconducting gap and restoration of normal QHE.27 in opto-electronics.
However, Zhou et al. has shown that an energy band gap Chemical modification of graphene also leads to change
of ∼0.26 eV is produced in graphene, when it is epitaxially in magnetic properties of graphene, by changing the edge
grown on SiC substrate.28 Such a structure, with a finite band- characteristics.38 Edge-state of graphene has attracted consid-
gap, makes graphene more suitable for application in electronics erable attention in recent years, as it can lead to new mag-
industries. It was found that the band gap decreases with increas- netic properties of graphene, including ferromagnetism. It was
ing number of layers and approaches zero, as the structure has found that the edge-state of FLG can be modified in a num-
more than four layers. This substrate-induced band gap opening ber of ways, by varying the type of molecules adsorbed on
was proposed to be caused by graphene-substrate interaction graphene. Such structural modifications are expected to gener-
and breaking of sublattice symmetry. In a related study, it was ate new magnetism based applications of graphene; the most
claimed that graphene, epitaxially grown on C-terminated sur- important field being memory devices. The ease with which the
face of 4H-SiC, has a different stacking sequence.29 As a result, structure of graphene could be modified, by functionalization or
the structure, irrespective of its number of layers (up to ∼10 other chemical treatments, has prompted application in biotech-
layers thick), shows an electronic structure similar to that of nology related fields. Recently, Varghese et al. have conducted
single-layer graphene and behaves like SLG. Thus, synthesis a detailed study to understand the interaction of graphene with
methods play an important role in determining the structure and DNA nucleobases and nucleosides.39 The interaction energies
properties of graphene. were found to be almost similar to that of single wall carbon
In an interesting application of gaseous molecule adsorption nanotubes. However, more detailed research efforts need to be
on epitaxially grown graphene surface, it was shown that a concentrated in this area, before commenting on suitability of
controlled molecular treatment (by gases like H2 and NO2 ) can graphene in bio applications.
trigger a reversible metal-to-insulator transition in single- and FLG has also been used effectively as part of composite elec-
bi-layer graphene.30,31 Treatment of graphene sheets by atomic trodes in new generation Li-ion batteries due to its ability to take
hydrogen is known to produce insulating or semiconducting part in electrochemical reactions.40,41 Graphene showed similar
graphane, a two-dimensional hydrocarbon structure. Moreover, or better kinetics in many electrochemical systems than that of
single- and bi-layer graphene shows very high transparency for graphite or activated carbon (widely used in this type of appli-
light waves in the range of ultra-violet to infra-red, making it cations). Such composite electrodes were found to enhance the
suitable for applications as transparent electrode in solar cells.32 performance of the batteries. Application of graphene in energy
storage devices, such as batteries and supercapacitors, are very
2.2. Properties of Few-Layer Graphene recent; but the success of the reported studies are expected to
Analysis of the band structure of few-layer graphene (FLG) attract more research efforts in this field.
shows no gap. The structure becomes increasingly metallic with All varieties of graphene, single-, bi-, and few-layer, have
more number of layers in it.33 FLG shows very high surface area, found potential applications in fields of electronics, memory,
almost comparable to that of single-layer graphene. As a result, biotechnology, sensor, energy storage devices etc. As synthe-
it shows good gas adsorption property, which is verified for H2 sis methods control the structure and properties of graphene, a
and CO2 .34 At 300K and 100 bar, FLG samples were found to variety of processing techniques are used by researchers, espe-
uptake up to 3 wt% H2 , which is very high. cially for large scale production. The subsequent sections will
FLG has also shown good capability to be functionalized discuss different synthesis techniques of graphene and its main
by different covalent and non-covalent modifications, in order applications, reported so far.
56 W. CHOI ET AL.

3. GRAPHENE SYNTHESIS METHODS controlled exfoliation.49 In another approach, mm-sized single-


Synthesis of monolayer graphite was tried as early as in to few-layer graphene was produced by bonding bulk graphite
1975, when B. Lang et al.42 showed formation of mono- and to borosilicate glass followed by exfoliation, to leave single or
multi-layered graphite by thermal decomposition of carbon on few layer of graphene on the substrate.50 Both of these advance-
single crystal Pt substrates. However, due to lack of consis- ments stressed on modifying the bonding with the substrate to
tency between properties of such sheets, formed on different generate large-area graphene sheets. These methods show good
crystal planes of Pt and failure to identify the beneficial appli- promise to be scaled up to industrial level production for large-
cations of the product, the process was not studied extensively, size graphene based electronic devices.
at that period of time. After a long gap, scattered attempts to In a little different approach of exfoliation in liquid phase,
produce graphene were reported again from 1999.43,44 How- Stankovich et al. proposed to use hydrophobicity of graphite
ever, Novoselov et al. has been credited for the discovery of oxide (GO) and exfoliated GO nanosheets by ultrasonication
graphene in 2004.3,45 They have first shown repeatable synthe- in aqueous suspension and attempted reduction of the films in
sis of graphene through exfoliation. The technique has been and hydrazine hydrate at 100◦ C for 24 h.51,52 The product, how-
is being followed since then, along with efforts to develop new ever, was not fully reduced and found to have some amount
processing routes for efficient synthesis of large-scale graphene. of oxygen left in the structure. Hence, it can be called as par-
The synthesis routes of graphene can be broadly categorized into tially reduced exfoliated nano graphite oxide sheets. Acting on
different sections, as delineated below. the pros and cons of this liquid phase exfoliation process, Her-
nandez et al. came up with a new way of producing single- to
few-layer graphene sheets, through dispersion and exfoliation of
3.1. Exfoliation and Cleavage pure graphite in N-methyl-pyrrolidone.53 The monolayer yield
Graphite is stacked layers of many graphene sheets, bonded was 1 wt%, which could be improved up to 12 wt%, with fur-
together by week van der Waals force. Thus, in principle, it ther processing. The success of the process is dictated by the
is possible to produce graphene from a high purity graphite fact that the energy required to exfoliate graphite into single-
sheet, if these bonds can be broken. Exfoliation and cleavage layer graphene was countered by the solvent-graphene interac-
use mechanical or chemical energy to break these week bonds tion, with the solvent having similar surface energy as that of
and separate out individual graphene sheets. The first attempt graphene. This process of liquid based exfoliation of graphite
in this direction was by Viculis et al., who have used potassium in organic solvent has the promise of large-scale production of
metal to intercalate a pure graphite sheet and then exfoliate graphene. A similar kind of process was used by Lotya et al.
it with ethanol to form dispersion of C sheets.8 During soni- to produce single- to few-layer graphene, by making disper-
cation, the exfoliated nano-carbon sheets formed nanoscrolls. sion of graphite powder in sodium dodecylbenzene sulfonate
TEM analysis showed presence of 40 ± 15 layers in each sheet. (SDBS), followed by sonication, to exfoliate the graphite into
Though these carbon nanoscrolls were much thicker than few- graphene.54 Figure 4 presents images of graphene, produced
layer graphene, the process showed that, in practice too, it is by these methods. There were many such attempts to produce
possible to separate layers of graphene from graphite. The pro- graphene either from graphite or graphite oxide powder and
cess needed modification to finally produce FLG. It took almost using different solvents.55−58
20 more months to find a solution, when Novoselov et al. re- The process of exfoliation shows good promise to synthe-
ported FLG and even SLG formation by exfoliation.3 size large scale graphene and some of the recent modifica-
Exfoliation is basically a repeated peeling process. In the
study of Novoselov et al., a commercially available highly ori-
ented pyrolytic graphite (HOPG) sheet of 1 mm thickness was
subjected to dry etching in oxygen plasma to make many 5 µm
deep mesas (of area 0.4 to 4 mm2 ). This was then put on a pho-
toresist and baked, to stick the mesas to the photoresist. Then, a
scotch tape was used to peel off layers from the graphite sheet.
Thin flakes, attached to the photoresist, released in acetone and
transferred to a Si substrate, were found to have single- to few-
layer graphene sheets. The technique was later used to produce
two-dimensional atomic crystals of many other materials, in-
cluding BN, MoS2 also.45 This process of producing graphene
sheets was found to be very reliable and easy and thus, attracted FIG. 4. High resolution transmission electron microscopy
the immediate attention of the scientific community.46−48 In (HRTEM) images (bright field) of (A) single-layer53 and (B) bi-
slight variations of the original process, it was shown that large layer graphene.54 (Reproduced with permission from Macmil-
(∼10 µm) and flat graphene flakes can be produced by ma- lan Publishers Ltd: Nature Nanotechnol,53 Copyright 2008, and
nipulating the substrate bonding of HOPG on Si substrate and Lotya et al.54 Copyright 2009: American Chemical Society.)
SYNTHESIS OF GRAPHENE AND ITS APPLICATIONS 57

tions, through liquid phase exfoliation, have made it possible Having understood the mechanism of graphene growth, the
to produce large-size also. However, the liquid phase exfoli- next thrust was on growing graphene on a large scale and sev-
ated products suffer from the limitation that the structure has eral research groups concentrated their efforts on this issue.62
lot of defects, due to oxidation and reduction processes, leading Wang et al. proposed a new method of growing substrate-free
to much poor electrical properties of graphene. The future im- few-layered graphene.63 They used MgO-supported Co cata-
provisations need to concentrate on controlling the number of lysts to grow graphene in a ceramic boat, at 1000◦ C for 30 min,
layers and minimizing impurity levels to lead this process into under a gas envelope of CH4 and Ar (1:4 volume ratio, total
an industrial scale production level. 375 mL/min flow rate). Product of reaction was further washed
by concentrated HCl to remove MgO and Co, followed by sev-
3.2. Thermal Chemical Vapor Deposition Techniques eral distilled water wash and drying at 70◦ C. It was claimed
Synthesis of graphene through thermal chemical vapor de- that 500 mg of catalyst powder mixture can produce 50 mg
position (CVD) has been quite new. The first report on planar of graphene. SEM, HRTEM and Raman spectroscopic analysis
few layer graphene (PFLG), synthesized by CVD, was found of the structure confirmed presence of rippled graphene sheets,
in 2006.59 In this work, a natural, eco-friendly, low cost pre- having at least five layers. Though the mechanism of graphene
cursor, camphor, was used to synthesize graphene on Ni foils. formation by this route is still under investigation, the process
Camphor was first evaporated at 180◦ C and then pyrolyzed, in showed a new window for large scale production of graphene.
another chamber of the CVD furnace, at 700 to 850◦ C, using Another recent report has shown growth of single to few
argon as the carrier gas. Upon natural cooling to room temper- layer graphene on polycrystalline Ni film of 1-2 cm2 , by
ature, few-layer graphene sheets were observed on the Ni foils. thermal CVD.12 The Ni film (500 nm thick) was evaporated on
Graphene, thus produced, was found to have multiple folds (in a SiO2 /Si substrate and was annealed in Ar+H2 atmosphere,
HRTEM images) and estimated to have approximately 35 lay- at 900 to 1000◦ C, for 10 to 20 minutes. This annealing step
ers of graphene sheets. This study opened up a new processing created Ni grains of 5 to 20 µm in size. After CVD at 900
route for graphene synthesis, though several issues like control- to 1000◦ C for 5 to 10 minutes, using 5 to 25 sccm CH4 and
ling the number of layers, minimizing the folds etc, were yet to 1500 sccm H2 , graphene was found to form on the Ni — the
be solved. size of each graphene being restricted by the Ni grain size.
In another approach, 1 to 2 nm thick graphene sheet was The graphene was later transferred to any substrate, keeping
reported to be grown on Ni substrate by thermal CVD, while the its electrical properties unchanged, thus making them suitable
same treatment failed to synthesize graphene on Si.60 The pro- for various electronic applications. Graphene, thus synthesized
cess used a precursor gas mixture of H2 and CH4 (92:8 ratio), a and transferred onto a glass substrate, has shown ∼90% optical
total gas pressure of 80 Torr and was activated by DC discharge. transmittance. High transmittance and electrical properties,
Nanometer thick (confirmed by Auger Electron Spectroscopy) along with the capability to be synthesized on a large size
graphitic films were found to have atomically smooth microme- and even on a pre-patterned substrate, may find interesting
ter size regions, separated by ridges. While the ridge formation applications in next generation solar cells. An independent
was proposed to be due to difference in thermal expansion coeffi- study by de Arco et al. has also reported similar properties
cients of Ni and graphite, the nucleation process was attributed from graphene, following identical synthesis approach.64 In
to heteroepitaxial growth of graphene on Ni(111). Later, Yu an almost similar approach, Kim et al. have shown growth
et al. have reported three to four layer graphene formation on of graphene on Ni film (300 nm thick), deposited on SiO2 /Si
polycrystalline Ni foils (of 500 µm thickness), through ther- substrate.17 It was claimed that the thickness of the Ni film was
mal CVD process.61 A precursor gas mixture of CH4 , H2 and optimized for best quality of graphene. Graphene synthesis was
Ar (0.15:1:2 ratio), at a total flow rate of 315 sccm, was used performed in a CVD chamber, using a gas mixture of CH4 , H2
for the synthesis process, allowing 20 min at 1000◦ C for the and Ar (50:65:200 sccm), at a temperature of 1000◦ C, followed
synthesis process. HRTEM and Raman spectroscopic analyses by a rapid cooling (10◦ C s−1 ) in Ar envelope. It was found that
confirmed formation of graphene on Ni under moderate cooling the high cooling rate was important to minimize the number
rates only, while high and low cooling rates were found to be of layers and for efficient transfer of these layers onto other
detrimental to graphene synthesis process. This difference in substrates. This graphene was later successfully transferred
graphene formation was attributed to solubility of C in Ni and onto flexible, transparent substrate, made up of polydimethyl-
the kinetics of C segregation. Ni has a good solubility for carbon siloxane (PDMS) without affecting its properties and showing
atoms. At slow cooling rate, C atoms get sufficient time to dif- 80% transparency in visible spectrum. It was observed by the
fuse into bulk Ni and no segregation is found on the surface. At authors that application of an aqueous FeCl3 solution etches
a moderate cooling rate, C atoms segregate and forms graphene, the nickel layers in a mild pH value, without causing formation
while at a higher rate also C atoms segregate out of Ni, but form of gaseous products or precipitates. Gaseous products, as is
a less crystalline, defective graphitic structure. This study gave produced by HNO3 etching, damage the graphene structure.17
the necessary input about the growth mechanism of graphene in In a very recent development, highly crystalline few-layer
CVD process. graphene was grown directly on 1 cm2 area of polycrystalline
58 W. CHOI ET AL.

by PECVD was found in 2004.68,69 A radio frequency PECVD


system was used to synthesize graphene on a variety of sub-
strates (Si, W, Mo, Zr, Ti, Hf, Nb, Ta, Cr, 304 stainless steel,
SiO2 , Al2 O3 ), without any special surface preparation operation
or catalyst deposition. The graphene sheets, produced in a gas
mixture of 5–100% CH4 in H2 (total pressure 12 Pa), at 900W
power and 680◦ C substrate temperature, was found to have sub-
nanometer thickness and erected from the substrate surface.
Simplicity of the process immediately attracted attention of the
scientific community and the same kind of process was followed
FIG. 5. (a) SEM images of as-grown graphene films on thin by many research groups, worldwide.68−72 In one of these pub-
(300-nm) Ni layers and thick (1-mm) Ni foils (inset)17 ; (b) lications, Zhu et al. have proposed a growth mechanism for
HRTEM image of few layered graphene, showing individual the graphene in PECVD chamber.71 According to their scheme,
graphene sheets with the edges of the graphitized layers.63 atomically thin graphene sheets are synthesized by a balance be-
(Reprinted with permission from Macmillan Publishers Ltd: tween deposition through surface diffusion of C-bearing growth
Nature,17 Copyright 2009, and Wang et al.63 Copyright 2009: species from precursor gas and etching caused by atomic hydro-
Wiley-VCH Verlag GmbH & Co.) gen. The verticality of the graphene sheets, produced through
this method, is caused by the plasma electric field direction.
In a slightly modified process, Shang et al. have shown
Ni substrates, by carefully controlling the gas ratio, growth
synthesis of multilayer graphene nanoflake films (MGNF) on
time and temperature.65 Figure 5 shows some SEM images of
Si substrates, through microwave PECVD (MW-PECVD).73
the graphene synthesized through this route.
Graphene produced in this method had highly graphitized
In further development of the process, graphene was found
knife-edge structure, with 2 to 3 nm thickness at the sharp
to be synthesized on a 1 cm2 area of Cu foil by thermal CVD
edges. Graphene sheets were roughly vertical to the substrate
process.66 Graphene, thus produced, was of high quality and
(Si) and reported to show excellent bio-sensing capability (for
uniformity. Graphene was also transferred by two different and
dopamine). The report also claimed a very high growth rate of
simple techniques to different substrates, enabling their appli-
graphene, 1.6 µm min−1 , which was 10 times faster than other
cation in various fields. However, it was found that graphene
processes. In a very similar way, Yuan et al. have synthesized
growth on Cu substrate was self-limiting, probably due to lim-
high quality graphene sheets, 1 to 3 layers thick, on stainless
ited solubility of C in Cu. The process was claimed to be a
steel substrate at 500◦ C, by microwave PECVD.76 The process
surface-catalyzed process rather than a precipitation process, as
used a gas mixture of CH4 and H2 (1:9 ratio, at a total pressure
has been reported for Ni.61
of 30 Torr and 200 sccm flow rate) and microwave power of
The recent achievements in graphene growth by thermal
1200W. Graphene, produced in this method, was found to show
CVD has confirmed reproducibility of good quality graphene
better crystallinity, than any other method. Figure 6 and 7 show
on a centimeter scale substrate and successful transfer to many
SEM and HRTEM images of graphene sheets produced by
other substrates including Si, glass and PDMS. These devel-
PECVD technique.
opments create new pathways for application of graphene in
PECVD method has shown the versatility of synthesizing
photovoltaic and flexible electronics. However, in near future,
graphene on any substrate, thus expanding its field of appli-
issues like growth of graphene on wafer size substrates, con-
cations. Future developments of this method should bring out
trolling efficiently the number of layers should be solved, for
better control over the thickness of the graphene layers and large
creating more interest in actual applications.
scale production.

3.3. Plasma Enhanced Chemical Vapor Deposition


Techniques 3.4. Other Processing Routes
Interest in synthesizing graphene through plasma enhanced 3.4.1. Chemical Methods
chemical vapor deposition (PECVD) is contemporary to that of Apart from these main processing routes of exfoliation and
exfoliation. The earliest report, by Obraztsov et al., has proposed different CVD processes, there have been attempts to produce
a dc discharge PECVD method to produce so called nanostruc- graphene through many other techniques. One of them is chem-
tured graphite-like carbon (NG).67 The process used Si wafer ical based techniques, a part of which is already covered in sec-
and Ni, W, Mo and some other metal sheets as substrates and tion 3.2, as liquid phase exfoliation. Chemical methods have also
a gas mixture of CH4 and H2 (0% to 25% CH4 ), with a to- been used to chemically extract graphene films from graphite,
tal gas pressure of 10 to 150 Torr. The NG film produced by without the exfoliation step. Horiuchi et al. first showed the
this process looks thicker at most of the places, except at some possibility of this route to produce graphene, when they pro-
twisted portions. The first report on single-to few-layer graphene duced carbon nano films (CNF) from natural graphite.77 Nat-
SYNTHESIS OF GRAPHENE AND ITS APPLICATIONS 59

FIG. 6. Graphene sheets synthesized through radio frequency (RF) plasma enhanced chemical vapor deposition (PECVD) tech-
nique, (a) SEM image of graphene directly grown on the curved surface of a Ni wire of a TEM grid, (b) SEM of an enlarged
nanosheets edge with a thickness less than 1 nm, (c) HRTEM image of a single nanosheet with two graphene layers, as indicated
by the two parallel fringes. (Reprinted with permission from Zhu et al.71 Copyright 2004: Elsevier.)

ural graphite was subjected to a series of oxidation and purifi- graphene layers, which may have high impact in the electrical
cation processes, followed by dilution in methanol and several applications. Detailed information about the chemical methods
centrifugation steps to extract the thinnest sheets from the dis- to produce graphene sheets could be found in a recent review
persion. The thickness of the CNF was found to be directly by Park et al.81
related with the dilution factor and the product had 1 to 6 lay-
ers of graphene. In a different chemical method, sulphuric and 3.4.2. Thermal Decomposition of SiC
nitric acid were intercalated between the layers of graphite, fol- One of the highly popular techniques of graphene growth
lowed by rapid heating to 1000◦ C, so that explosive evaporation is thermal decomposition of Si on the (0001) surface plane of
of the acid molecules could produce thin graphitic sheets.76 single crystal of 6H-SiC.80 Graphene sheets were found to be
In a second step intercalation, oleum and tetrabutylammonium formed when H2 -etched surface of 6H-SiC was heated to tem-
hydroxide (TBA) were used to produce single- and few-layer peratures of 1250 to 1450◦ C, for a short time (1 to 20 minutes).
graphene, after sonication in a surfactant solution. The choice Graphene, epitaxially grown on this surface, typically had 1 to
of intercalants, in this study, ensured minimum damage of sp2 3 graphene layers; the number of layers being dependent on the
network in the graphene and thus, a higher quality graphene. decomposition temperature. In a similar process, Rollings et al.
In another attractive study, Choucair et al. have reacted sodium have produced graphene films, as low as one atom thickness.82
and ethanol (1:1 molar ratio) to form a graphene precursor, Continued success of this process has attracted attention of the
which was then rapidly pyrolyzed.79 Graphene was found in semiconductor industries, as this process may be a viable tech-
the suspended solid, giving a high production yield of 0.1 g nique in post-CMOS age9,15,82−84 (Figure 8b shows SEM image
graphene per 1 mol of ethanol (Figure 8a). The process shows of graphene grown epitaxially on SiC surface). J. Hass et al.
capability to synthesize graphene in large volume. In a totally have presented a comprehensive review on this topic, covering
different approach, ‘chemical exfoliation’ was used to produce the issues of graphene growth on different faces of SiC and
graphene.78 Graphite oxide was thermally expanded by rapidly their electronic properties.15 In a significant development to this
heating it at 1050◦ C, followed by a two-stage reduction, using technology, continuous films (mm scale) of graphene were syn-
hydrogen gas and N-methylpyrolidone. It was also claimed in thesized on a Ni thin film coated SiC substrate, at a quite lower
the study that the number of layers in the graphene is dictated
by the lateral size and crystallinity of the input graphite. The
study, thus, shows a possible way of controlling the number of

FIG. 8. (a) TEM image of agglomerated graphene sheets pro-


FIG. 7. Graphene sheets produced by microwave plasma en- duced by chemical route,79 (b), (c) SEM images of the graphene
hanced chemical vapor deposition technique, (a) SEM and (b) sheets epitaxially grown on SiC(0001) surface (annealed for 4 h
TEM image of graphene on Cu grid, (c) SAD pattern of the in vacuum at 1900◦ C); fracture surface in (c) shows that bright
sheet, showing sharp and clear diffraction, resembling graphene. lines in (b) are wrinkles in graphite.84 (Reprinted with permis-
(Reprinted with permission from Yuan et al.76 Copyright 2009: sion from Macmillan Publishers Ltd: Nature Nanotechnol,79
Elsevier.) Copyright 2009, and Cambaz et al.84 Copyright 2008: Elsevier.)
60 W. CHOI ET AL.

temperature (750◦ C).85 This process has the added advantage


of continuity of graphene film over the entire Ni-coated surface.
Large area production of graphene makes this route favorable
for industrial application. In a similar process, Emtsev et al.
have shown synthesis of large-size, monolayer graphene films
at atmospheric pressure.86 The method was predicted to produce
wafer-size graphene films.
The process of growing graphene on SiC looks attractive, es-
pecially for the semiconductor industries. However, issues like
controlling thickness of the graphene layers, repeated produc-
tion of large-area graphene have to be solved, before the process FIG. 9. (a) TEM image of partially unzipped MWCNT struc-
can be adopted at an industrial scale. Analysis of the available ture, opened by Li intercalation,90 (b) high magnification TEM
research works on epitaxial growth of graphene film on SiC sur- image of graphene sheet produced by multistep oxidation-
face has pointed out several other important issues. Graphene, reduction treatment; the inset is the SAED pattern, which con-
grown on SiC(0001) and SiC(0001̄) was found to have different firms the crystalline nature of the graphene sheet.93 (Reprinted
structures. Unusual rotational stacking observed in multilayer with permission from Cano-Márquez et al.90 Copyright 2009:
graphene (up to 60 layers thickness) grown on the SiC(0001) sur- American Chemical Society, and Kim et al.93 Copyright 2009:
face could probably explain their behavior like isolated graphene Elsevier.)
sheets. Such kind of unusual behavior could not be observed in
graphene grown on SiC(0001). Future research works need to be
directed to understand the mechanisms of both the growth pro- 3.4.4. Un-zipping CNTs and Other Methods
cesses and apply the knowledge in developing practical devices. A very recent method of graphene synthesis has used multi-
Another important issue is structure and electronic properties of wall carbon nanotubes (MWNT) as the starting material. The
the interface layer between graphene and substrate, since it is process is popularly known as ‘un-zipping of CNTs’. Three
known to affect the properties of graphene. Till now, the effect groups, working independently on this issue, reported their find-
of interface is not well understood and future research should be ings in almost same time period. In the earliest of them, it was
concentrated in understanding this issue. With the knowledge claimed that MWNTs can be opened up longitudinally by using
about growth mechanism and interface effects and the ability to intercalation of Li and ammonia, followed by exfoliation in acid
effectively control the number of layers, this method is set to be and abrupt heating90 (Figure 9a). The product, among nanorib-
used industrially to produce wafer scale graphene. bons and partially opened MWNTs, also contained graphene
flakes. In another study, graphene nanoribbons were produced
by plasma etching of MWNTs, partially embedded in a polymer
3.4.3. Thermal Decomposition on Other Substrates film.91 The etching treatment basically opened up the MWNTs
In a similar kind of approach, graphene monolayers were to form graphene. In a different approach, MWNTs were un-
grown on single crystal Ru(0001) surface at ultra-high vac- zipped by a multi-step chemical treatment, including exfoliation
uum condition (4 × 10−11 Torr).87 Before the synthesis pro- by concentrated H2 SO4 , KMnO4 and H2 O2 , stepwise oxidation
cess, Ru crystal was cleaned by repeated cycles of Ar+ sput- using KMnO4 and finally reduction in NH4 OH and hydrazine
tering/annealing and exposure to oxygen and heating to high monohydrate (N2 H4 .H2 O) solution.92 This new process route of
temperature. Graphene was found to be formed on the crys- unzipping MWNTs to produce graphene creates possibilities of
tal surface, either by thermal decomposition of ethylene (pre- synthesizing graphene in a substrate-free manner.
adsorbed on crystal surface at room temperature) at 1000K or In another recent approach of producing multi-layered
by controlled segregation of carbon from bulk of the substrate. graphene sheet, aluminum sulfide (Al2 S3 ) was calcined under
The single-layered graphene was of high purity, covered large a (CO+Ar) gaseous environment93 (Figure 9b). CO was found
space (more than several microns) and periodically rippled. A to be reduced by Al2 S3 to form gaseous carbon and α-alumina.
similar effort by Sutter et al., by thermal decomposition of pre- Graphene sheets were later crystallized on the alumina parti-
absorbed C atoms on Ru(0001) surface, lead to formation of cles. Though the mechanism of this transformation is not yet
macroscopic (more than 200 µm) single-crystalline domains well understood, the process seems to be very interesting due
of single- to few-layer graphene.88 The method was proposed to its simplicity. In future developments, if the process param-
for graphene synthesis on other transition metals also, enabling eters can be controlled efficiently to minimize and effectively
them for wide usage in electronics, catalysts or sensing applica- control the number of graphene layers, then bulk production of
tions. Following the trend, graphene was synthesized on many graphene can get a big jump.
other single crystal transition metal surfaces, including Ir, Ni, Highly oriented pyrolytic graphite (HOPG) has been cleaved
Co, Pt, etc. A comprehensive understanding of all such efforts by using a micro-cantilever (such as an AFM tip) to form very
can be obtained from a topical review by Wintterlin et al.89 thin graphitic sheets.94 The product was 10 to 100 nm thick
SYNTHESIS OF GRAPHENE AND ITS APPLICATIONS 61

and hence can not be treated as graphene. However, the effort demonstrated an Eto of 2.3 V/µm and a β of ∼3700. Although
has shown a new possibility of producing graphene sheets. In these research works98,99 have demonstrated methods to pre-
another recent approach, conducting nano carbon films (thick- pare graphene films for FE applications on flexible and other
ness ∼1 nm) and membranes were produced through a complex substrates, these methods may not be suitable to achieve high
processing route based on molecular self-assembly, electron FE currents, in the order of few mA-A, required for high current
irradiation and pyrolysis.95,96 Though these processes are not applications.
simple enough to be adopted industrially, future research efforts This issue may probably be addressed by MW-PECVD me-
should be aimed to understand the mechanism of thin carbon thod demonstrated by Malesevic et al.,97 to fabricate vertically
film growth through these techniques and proposing possible aligned few layer graphene (FLG) FE cathodes on titanium and
process modifications to synthesize graphene. silicon (Figure 10b). FLG was synthesized by MW-PECVD with
Most of the graphene synthesis methods, available to date, H2 and CH4 precursor gases, at 700◦ C. The quality of FLG films
have been discussed in this section. The techniques vary in a was observed to be dependent on the ratio of H2 /CH4 gases; best
wide range, from mechanical exfoliation and chemical exfo- quality was achieved when the ratio was 8:1. Graphene cathodes
liation to fully chemical based oxidation/reduction methods, prepared by this method demonstrated an Eto of 1 V/µm, β
epitaxial growth on SiC and on many transition metal single of ∼7500 and a current density of 14 mA/cm2 (Figure 10c).
crystals and CVD/PECVD. Since the discovery of graphene in The advantage of this method is direct synthesis of graphene
2004, the last few years have seen huge progress in terms of on metallic substrates creating ohmic contact, which is essential
graphene growth, controlling number of layers in the product, for FE applications. Moreover, no further processing is required.
synthesizing larger samples and producing in bulk volume. The The drawback of this method is the limited scope to control the
future research efforts on graphene synthesis should be directed FLG density, which can cause field-screening effect. Works by
towards wafer-scale graphene growth, with pre-determined con- Watcharotone et al.,100 Masaaki et al.101 and Babenko et al.102
trol over number of layers, to bring a new revolution in the have also theoretically addressed filed emission from graphene
electronics and semiconductor industries. films. The theoretical works describe the importance of field
enhancement factor100,102 and role of defects101 in graphene
field emission. In summary, the enthusiasm for FE of graphene is
4. APPLICATIONS OF GRAPHENE justified by its unique properties. However, it might take a while
4.1. Graphene Field Emission (FE) to demonstrate a real FE device, which can reach the market.
One of the potential applications of graphene is in field emis-
sion (FE) displays. FE is an electron emission process in which 4.2. Graphene Based Gas and Bio Sensors
electrons are emitted from a material under the application of One of the most promising applications of graphene is in
high electric field. The simplest way to create such a field is sensors, including gas and bio sensors. The operational prin-
by field enhancement at the tip of a sharp object. To take ad- ciple of graphene based gas or bio electronic sensors is based
vantage of high field enhancement, graphene sheets, i.e., sin- on the change of graphene’s electrical conductivity (σ ) due to
gle or few layers, need to be erected on the substrates. Except adsorption of molecules on graphene surface.23 The change in
for graphene synthesis by MW-PECVD method,97 almost all conductivity can be attributed to the change in carrier concen-
other methods results in flat graphene layers on substrates.2 tration of graphene due to the absorbed gas molecules acting as
Eda et al. have recently fabricated a graphene/polymer com- donors or acceptors. Furthermore, some interesting properties
posite thin film for achieving a field enhancing structure, re- of graphene aid to increase its sensitivity up to single atom or
quired for FE applications.98 The FE cathodes by Eda et al. molecular level detection. First, graphene is a two-dimensional
were prepared from graphene, synthesized from graphite oxide (2D) material and its whole volume i.e., all carbon atoms are
(GO) dissolved in polystyrene by spin coating it on to silicon exposed to the analyte of interest.21 Second, graphene is highly
substrates.98 The detailed process of graphene/polymer com- conductive with low Johnson noise (electronic noise generated
posite thin film synthesis could be found in Reference 98. The by the thermal agitation of the charge carriers inside an electri-
orientation of the graphene sheets in the composite thin films cal conductor at equilibrium, which happens regardless of any
was varied by controlling the spin coating speeds. Relatively applied voltage), therefore, a little change in carrier concentra-
better FE was observed from films prepared at spin coating tion can cause a notable variation of electrical conductivity.21
speed of 600 rpm; the turn-on electric field (Eto ) in such sam- Third, graphene has very few crystal defects[6,19,26,45,103] en-
ple was ∼4 V/µm and the field enhancement factor (β) was suring a low level of noise caused by thermal switching.20 Fi-
∼1200. In another work by Wu et al.99 single layer graphene nally, four-probe measurements can be made on single crys-
film was prepared by electrophoretic deposition (EPD) method. tal graphene device with ohmic electrical contacts having low
Graphene films, prepared by exfoliation of graphite, were dis- resistance.21,104
persed in isoprophyl alcohol and the resulting solution was de- Since the first report on graphene sensing by Schedin et al.21
posited onto indium tin oxide (ITO) coated glass substrates by in 2007, there have been several reports on graphene based sen-
EPD (Figure 10a). Graphene cathodes prepared by this method sors. In the work by Schedin et al.,21 graphene demonstrated
62 W. CHOI ET AL.

FIG. 10. (a) High-magnification SEM image of the graphene film deposited on the ITO-coated glass for I min at an applied field of
160 V by EPD, using a ∼0.1 mg mL−1 graphene suspension as electrolyte,99 (b) SEM image showing top view of FLG synthesized
by MW PECVD,97 (c) Current density as a function of applied electric field for FLG grown on silicon with gas ratio H2 /CH4 = 8/1.
The results are shown for five voltage cycles without exposure to air in between each cycle and maintaining a constant vacuum;
the inset shows the same data, plotted according to the Fowler-Nordheim relation.97 (Reprinted with permission from Malesevic
et al.97 Copyright 2008: American Institute of Physics, and Wu et al.99 Copyright 2009: Wiley-VCH Verlag GmbH & Co.) (d) Diode
schematic circuit with polymer-graphene composite film as cathode and metal plate as anode, d is the inter-electrode distance.

good sensing properties towards NO2 , NH3 , H2 O and CO.21 also demonstrated that chemical doping of graphene by both
Graphene sensing properties were fully recoverable after expo- holes and electrons, in high concentration, did not affect the
sure to the analyte of interest, by vacuum annealing at 150◦ C mobility of graphene.21 In another work by Fowler et al.104
or by illumination to UV for short time.21 Furthermore, it was in addition to NO2 and NH3 , dinitrotoulene (DNT), a volatile
SYNTHESIS OF GRAPHENE AND ITS APPLICATIONS 63

FIG. 11. (left) NO2 and (right) NH3 detection using a graphene film. Both the sensors have gold electrodes and measurement
used a four wire method with 500 µA driving current. The NO2 and NH3 concentration is 5 ppm in dry nitrogen. (Reprinted with
permission from Fowler et al.104 Copyright 2009: American Chemical Society.)

compound found in explosives, was also detected. Figure 11 electrodes exhibited a superior biosensing performance than
demonstrates the graphene sensors response to NO2 and NH3 . CNTs toward dopamine detection in the presence of common
The sensing mechanism of NO2 was attributed to hole induced interfering agents, such as ascorbic acid and serotonin.107 In
conduction, as it withdraws an electron from graphene and in another work by Li et al.,103 a nano composite film sensing
NH3 , to electron induced conduction, as it donates an electron to platform, based on the Nafion graphene, was used for deter-
graphene. By utilizing the four-point electrode system, Fowler mination of Cd2+ by anodic stripping voltammetry (ASV).104
et al. also proposed that the role of electrode electrical contacts The nano composite film has demonstrated advantages of
was minimum in the sensing mechanism of graphene. The sens- graphene and the cationic exchange capacity of Nafion, which
ing mechanism was primarily attributed to charge transfer at the enhanced the sensitivity of Cd2+ assay. Since exposure to cad-
graphene surface.104 DNT sensing mechanism was similar to mium, used in several industries, can cause renal dysfunction,
that of NO2 i.e., electron-withdrawing and the limit of detection bone degeneration, lung insufficiency, liver damage and hy-
of DNT was reported to be 28 ppb, which is well below the room pertension in humans with both acute and chronic toxicity,
temperature vapor pressure of DNT, i.e., 173 ppb.104 In another the authors have explored the use of graphene for sensing
related study by Sundaram et al.105 graphene surface was chem- cadmium.108
ically modified by electrodeposition of Pd nanoparticles. This Some researchers have recently observed that inclusion of
procedure may be advantageous, as the attached catalyst parti- lithographic (photo or e-beam) steps in preparation of graphene,
cles are expected to impart sensitivity toward certain analytes, can cause some negative effects on the sensing properties
which cannot be directly detected with unmodified material, of graphene, due to presence of residual polymers on the
due to insignificant response.105 The electrodeposition of Pd on graphene surface. In a work by Dan et al.,109 a cleaning pro-
graphene was observed to improve the response of graphene cess was demonstrated to remove the contamination on the sen-
sensors to H2 detection, as Pd has good affinity towards H2 sor device structure, allowing intrinsic chemical response of
detection.105 graphene based sensors. The contamination layer was removed
In addition to gas sensing, recently Shan et al.106 has demon- by a high temperature cleaning process in a reducing (H2 /Ar)
strated biosensing, i.e., glucose properties of graphene. With atmosphere.109 For most of the gas and bio electronic sensor ap-
glucose oxidase (GOD) as an enzyme model, Shan et al. and plications, graphene synthesized by various methods21,104−106
their group constructed a novel polyvinylpyrrolidone protected was deposited on Si or Si/SiO2 substrates and electrical con-
graphene/polyethylenimine-functionalized ionic liquid/ GOD tacts were prepared with Au/Ti or other metals, which provide
electrochemical biosensor. Through the sensor, they reported good adhesion and ohmic contact with graphene. In addition
direct electron transfer of GOD, demonstrating graphene’s po- to the experimental studies of graphene based sensors, there
tential application for fabrication of glucose sensors. A lin- have been numerous theoretical reports110−114 on the sensing
ear response up to 14 mM of glucose was observed in their properties of graphene. Most of the theoretical studies provide
work.106 In addition to biosensing application for glucose de- an understanding on the effect of absorption of the gas or bio-
tection, recently Alwarappan et al.107 has demonstrated that molecules and their influence on the mobility of graphene and
graphene based biosensors are more effective than carbon nan- the charge transfer between the molecules and the graphene sur-
otubes (CNT) to detect catecholamine neurotransmitters, such face. Furthermore, the theoretical reports also analyze the effect
as dopamine and serotonin. They demonstrated that graphene of doping graphene for sensing applications.109−114
64 W. CHOI ET AL.

FIG. 12. (a) SEM picture of GNR devices fabricated on a 200 nm SiO2 substrate. The widths of the GNRs from top to bottom
are 20 nm, 30 nm, 40 nm, 50 nm, 100 nm and 200 nm. (b) AFM image of a single layer graphene before lithographic process,
(c) Cross-section measurement of the AFM, which provides the thickness of the graphene. When accounting the background noise
and interaction between the graphene and substrate, we consider sheets thinner than 0.5 nm to be single layer graphene. (Reprinted
with permission from Chen et al.121 Copyright 2007: Elsevier.)

4.3. Field Effect Transistors (FET) While chemical routes have produced 10 to 15 nm width
One of the potential applications of graphene is in FET.3 GNRs.122 Figure 13 shows the fabrication process of GNRs
However, being a zero-gap semiconductor, graphene cannot be by nanowire etch mask technique. By utilizing this process,
directly utilized for FET applications. The observation of elec- GNRs with widths down to 6 nm were demonstrated.122 Chen
tric field effect in graphene was first reported by Novoselov et al.122 have investigated the FET properties of GNRs as a
et al. in 2004. In that report, the researchers observed that function of their widths. Their experiments have shown that
graphene based FETs demonstrated ambipolar characteristics resistivity of GNRs increased as their width decreased, which
with an electron and hole concentrations of 1013 sq-cm, with mo- could be attributed to the edge states. Furthermore, the electrical
bilites up to ∼10000 sq-cm/V-s at room temperature and ballistic current noise of GNR devices at low frequency was found to be
transport up to sub micrometer distances.3 For the transistor ap- dominated by 1/f noise.121
plications, graphene should be in the form of quasi-one dimen- Since the first experimental demonstration of graphene
sional (1D) structure, with narrow widths and atomically smooth based FETs, several theoretical studies have been reported
edges.115−121 Such structures, termed as graphene nanoribbons to predict the performance of GNR FETs as functions of
(GNRs), are predicted to exhibit band gaps useful for room tem- theirs edge roughness,128 chirality,129 chemical doping,130 car-
perature FET applications, with excellent switching speed and rier scattering,131 and contacts.132 In addition, various models
high carrier mobility.115−122 In addition to the 2D confinement have also been developed to predict the performance of GNR
due to its structure, electrons in graphene are further confined FETs.133−138 The theoretical studies provide a better understand-
by the formation of nanoribbons (for example quantizing in ky ing about the performance of GNR based FETs characteristics;
direction). The width confinement is expected to result in the furthermore, they can be valuable tools for designing efficient
split of original 2D energy dispersion of graphene into a num-
ber of 1D modes. Due to this splitting, some 1D modes may not
pass through the intersection point of the conduction and va-
lence bonds, depending on the boundary conditions. Thus, the
qausi-1D GNRs become semiconductors with finite energy band
gap. 115−121 Band gaps up to 400 meV have been introduced by
patterning graphene into GNRs. 120−122 Figure 12 demonstrates
GNR FETs fabricated on SiO2 /Si substrates.121
Although band gap have been demonstrated in GNRs, these
were observed to be quite different from those of graphene, in
terms of carrier mobility and fabrication challenges. 123 Band
gap has also been achieved through application of electric fields
to bilayer graphene structures.124−126 However, these gaps have
been observed to be less than 400 meV and lead to signifi-
cant tunneling between bands.124−126 For the FET application,
several researchers have demonstrated various methods to fabri- FIG. 13. (a–f) Schematic fabrication process to obtain GNRs
cate GNRs including chemical and lithographic methods. Litho- by oxygen plasma etch with a nanowire etch mask. (Reprinted
graphic patterning has led to fabrications of GNRs with widths with permission from Bai et al.127 Copyright 2009: American
of 20 to 30 nm.120,127 Chemical Society.)
SYNTHESIS OF GRAPHENE AND ITS APPLICATIONS 65

FIG. 15. (a) HRTEM image of graphene films with correspond-


FIG. 14. Transmittance of the graphene films on a quartz plate
ing SAED pattern (inset), (b) Transmittance of a ∼10 nm thick
(with increasing exposure time from bottom to top). The upper
graphene film (almost flat curve), in comparison with that of
inset shows the ultraviolet (UV)-induced thinning and the con-
ITO (top curve) and FTO (bottom curve), (c) schematic of dye-
sequent enhancement of transparency. The lower inset shows the
sensitized solar cell using graphene film as electrode, the four
changes in transmittance, Tr, and sheet resistance, Rs , as func-
layers from bottom to top are Au, dye-sensitized heterojunc-
tions of ultraviolet illumination time. (Reprinted with permis-
tion, compact TiO2 , and graphene film. (Reprinted with permis-
sion from Macmillan Publishers Ltd: Nature,17 Copyright 2009.)
sion from Wang et al.141 Copyright 2008: American Chemical
Society.)
FETs. Even though the potential of graphene FETs have been
demonstrated, it might take several years to fabricate commer-
cially viable logic devices from graphene, due to its various of graphene. However, sheet resistance increases with the ultra-
intrinsic difficulties. violet/ozone treatment time, in accordance with the decreasing
number of graphene layers.17
4.4. Transparent Electrodes Wang et al. have reported application of graphene based
ITO is widely used to make transparent conductive coatings transparent electrodes for dye-sensitized solar cell (DSSC).141
for liquid crystal displays (LCD), flat panel displays, touch pan- They presented a simple approach for fabrication of graphene
els, solar cells and EMI shielding. However, high cost, limited films from exfoliated graphite oxide, followed by thermal reduc-
supply and brittle nature of indium restricts its application in tion. The transparent electrodes demonstrated a transparency of
flexible substrate, motivating the search for highly transparent, 70% over 1000 to 3000 nm, with good conductivity of 550 S/cm.
high conductivity thin-film alternatives. Graphene is expected The characteristic of the DSSC, prepared by using graphene
to be one of the mostly sought materials for future optoelec- electrode, showed a short-circuit photocurrent density of 1.01
tronic devices, including transparent electrodes for solar cells mA/cm2 , open-circuit voltage of 0.7 V, calculated filling factor
and LCD displays.139−141 The extraordinary thermal, chemical of 0.36 and overall power conversion efficiency of 0.26%. The
and mechanical stability of graphene, combined with its high low efficiency of DSSC was claimed to be due to low quality of
transparency and atomic layer thickness, makes it an ideal can- graphene film.
didate for transparent conducting electrode applications. There- Figure 14 shows the structure of graphene films and
fore, graphene is considered as a next generation transparent their transmittance properties as a function of wavelength.
electrode material. The high hole transport mobility, large sur- Composites of graphene and poly(3,4-ethylenedioxythiophene)
face area and inertness against oxygen and water make graphene (PEDOT-PSS) were used as a counter electrode to show high
a promising candidate for photovoltaic applications. Monolayer transmittance (>80%) and high electrocatalytic activity, result-
graphene is highly conductive and highly transparent (absorb ing in 4.5% overall energy conversion efficiency.143 Transparent
only 2.3% of white light);142 Figures 14 and 15 demonstrate graphene film was also reported to be used for organic solar
the transmittance behavior of graphene transparent electrodes. cell.144 A graphene-based film was prepared by the thermal
Recently K. Kim et al. reported 80% transmittance from the reaction of synthetic nano-graphene molecules of giant poly-
graphene grown on a 300 nm thick nickel layer, corresponding cyclic aromatic hydrocarbons, which were cross-linked with
to 6 to 10 graphene layers.17 The transmittance was increased each other and further fused into larger graphene sheets. The
up to 93% by further reducing the growth time and nickel thick- film showed an ultra smooth surface and outstanding thermal
ness, resulting in formation of thinner graphene film. Ultravi- and chemical stability, but the power conversion efficiency was
olet/ozone etching was also suggested to reduce the thickness comparable with that of the ITO-based cell under low intensity
66 W. CHOI ET AL.

monochromic illumination and relatively lower efficiency under


simulated solar light.
Presently, graphene sheet synthesized on Ni substrates and
through other methods are being transferred on to conductive
substrates for transparent electrode applications.139−141 This
method might be suitable for smaller electrodes and scien-
tific exploration purposes; however, the challenge of large-area
graphene synthesis directly on transparent substrates still exists.
It is known that the energy band gap of armchair GNRs is
inversely proportional to the width. The energy gap of a 15 nm
wide GNR is around 0.2 eV, whereas an epitaxial graphene thin
film on a SiC substrate has a band gap of 0.26 eV.28 Therefore,
graphene were also used as a novel acceptor for bulk heterojunc-
tion polymer photovoltaic cells, showing remarkably reduced
photoluminescence and consequently efficient energy transfer
in P3OT/graphene interface.145
For microelectronic application, high mobility and excellent
mechanical properties of transparent graphene film are useful
to make flexible and stretchable electrodes. Kim et al. evaluated
the foldability of the graphene films, transferred to a polyethy-
lene terephthalate (PET) substrate (thickness, 100 µm) coated FIG. 17. Schematic illustration of synthesis and structure of
with a thin PDMS layer (thickness, 200 µm), by measuring re- SnO2 /GNS for battery application. (Reprinted with permission
sistance as a function of bending radii.17 The resistances show from Pack et al.40 Copyright 2009: American Chemical Society.)
little variation up to the bending radius of 2.3 mm (approximate
tensile strain of 6.5%) and are perfectly recovered after unbend-
ing, (Figure 16). Notably, the original resistance can be restored 4.5. Battery
even for the bending radius of 0.8 mm (approximate tensile Li-ion battery has been a key component of hand-held
strain of 18.7%), exhibiting extreme mechanical stability. devices, due to its renewable and clean nature. Graphite is
usually employed as anode material in Li-ion battery, due to
its reversibility and reasonable specific capacity. However, to
meet the increasing demand for Li-ion batteries with higher
energy density and durability, new electrode materials with
higher capacity and stability need to be developed. Among
the carbonaceous materials, graphene-based anode has been
proposed as one of the promising alternatives in Li-ion batteries,
as graphene has superior electrical conductivity than graphitic
carbon, high surface area and chemical tolerance.122,141,146−147
Paek et al. has prepared graphene nanosheets decorated with
SnO2 nanoparticles by dispersing reduced graphene nanosheets
in the ethylene glycol and reassembling in presence of SnO2
nanoparticles, as shown in Figure 17.40 The SnO2 /graphene
exhibits a reversible capacity of 810 mAh/g and its cycling
performance is drastically enhanced in comparison with
that of the bare SnO2 nanoparticle. Wang et al. have shown
self-assembled TiO2 -graphene hybrid nanostructure to enhance
high rate performance of electro-chemical active material.41
FIG. 16. Variation in resistance of a graphene film transferred They used anionic sulfate surfactants to assist the stabilization
to a 0.3 mm-thick PDMS/PET substrate for different distances of graphene in aqueous solutions and facilitate self-assembly of
between holding stages (that is, for different bending radii). in situ grown nanocrystalline TiO2 with graphene. The specific
The left inset shows the anisotropy in four-probe resistance, capacity was 87 mAh/g, which is more than double the high rate
measured as the ratio, Ry /Rx , of the resistances parallel and per- capacity (35 mAh/g) of the control rutile TiO2 . The specific ca-
pendicular to the bending direction, y. The right inset shows the pacity of the anatase TiO2 -functionalized graphene at the rate of
bending process.16 (Reprinted with permission from Macmillan 30C is as high as 96 mAh/g compare with 25 mAh/g of control
Publishers Ltd: Nature,17 Copyright 2009.) anatase TiO2 . Though few reports on application of graphene as
SYNTHESIS OF GRAPHENE AND ITS APPLICATIONS 67

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