MEGAROYAL SERIES

PROCESS PUMP TRAINING

---
MILTON ROY SINGAPORE
ASIA PACIFIC

July 16th 2020

 MEGAROYAL / CO-PRESENTATION

Jorge Guevara Jerry Ling Liem Chau

Picture

Technical Services Leader Assistant Sales Manager Global Product Manager

Americas Asia Pacific Industrial Process pumps
Milton Roy Milton Roy - PST Milton Roy

JG 2
 MEGAROYAL

Agenda
• Introduction
• Design
• Advantages
• Competition
• Specifications
• Completed projects
• Applications
• Pricing / Marketing Materials

JG 3
 MEGAROYAL - PRESENTATION
Triplex Monoblock Pump

Launch date : September 2015

(almost 5 years of return of experience)
• Thrust 6 tons
• Stroke length 120 mm (Fixed stroke)
1 2
4
• Max flow rate : 48 m3/h (213 GPM) 3
1-Mechanical drive
• Max discharge pressure : 252 bar (3655 psi) 2-Catchall
• Performances Q/P similar to PrimeRoyal X Triplex 3-Displacement chamber
4-Liquid ends 3
• Max Stroke speed = 146 spm (50Hz) 4
2
1

Standard Liquid end HX series

• Benefit of 6 years of return of experience on Primeroyal X)
• 3 HX sizes
 HX268 : 252 bar (3655 psi)
 HX308 : 119 bar (1725 psi)
 HX368 : 63 bar (913 psi)
LC 4
 MEGAROYAL - OFFERINGS
5.8 foots

HX268
11,9 m3/h (49 GPM / 2940 GPH)
252 bar (3655 psi)
Plunger Ø HX308
55, 60, 63, 65, 70, 78 mm
22,2 m3/h (110 GPM / 6600 GPH)
119 bar (1725 psi)
Plunger Ø HX368
80, 85, 90, 95, 100, 105 mm
48 m3/h (216 GPM /12,900 GPH)
63 bar (913 psi)
Plunger Ø
110, 115, 129, 125,
130, 135, 140, 145 mm

LC
 MEGAROYAL – ADVANTAGES

• Max flow rate : 48 m3/h (213 GPM)

• Compact / Footprint (Triplex monoblock)
• Megaroyal vs Competition = -26% to -35%
• Megaroyal vs Modular triplex pump = - 43%
• Double diaphragm (Rupture Detection available)
• Low Pulsations – Laminar Flow (due to Triplex design)
• Accurate flow adjustment by using VFD motor
• Used for Injection or transfer of lethal/toxic fluids
• High suction capability (up to 70 bar /1015 psi)
• Can handle Viscous Media up to 10,000 cps
• Safety with integrated relief valve
• ROI versus other technologies
• Simple preventive maintenance
• Competitive Pricing vs. Competition (Lewa / B&L)
• API 675* (*) Consult Milton Roy for minor deviations

LC 6
 MEGAROYAL – API 675

API STANDARD 675 – THIRD EDITION, NOVEMBER 2012

Minor deviations, which commonly discussed
6.13.3 Integral pump devices used to vary capacity either manually or
automatically shall be provided with visual indication of capacity setting shown
as a percentage of the maximum stroke length

Milton Roy comment:

Since Megaroyal is a fixed stroke length and flowrate adjustment is realized by
SPM variation, there is no stroke length and flowrate adjustment mechanism.
So there is no visual indication of capacity setting.

Megaroyal complies with  Fixed Stroke Process Pump to be used in

• Turn down ratio 10:1
• Linearity ±3%
conjunction with a VFD for applications that
• Repeatability ±3% require varying flow rates.
• Accuracy ±1%
LC 7
 MEGAROYAL – COMPETITION

NOVAPLEX
LEWA Tripower Integral
triplex monoblock

• Flow max : ~ 792 GPM - 180 m3/h
• Pressure max : 5076 psi /350 bar (M500 /PTFE)
7251 spi/500 bar (M900 /PTFE)
14500 psi/1000 bar (M800 /PTFE)
15954 psi/1100 bar (M400 /metal)
• Flow max : 167 GPM - 38 m3/h • Flow max : 274 GPM - 62,3 m3/h
• Pressure max : 6019 psi / 415 bar (PTFE) • Pressure max : 5800 psi / 400 bar (PTFE)
• 5 Models

• 7 Models Offered
NOVAPLEX
• Megaroyal vs Lewa G3G = -26% Vector
Zen triplex

• Flow max : 308 GPM - 70m3/h

• Flow max : 35 GPM - 8 m3/h • Pressure max : 5800 psi / 400 bar (PTFE)
• Pressure max : 5322 psi / 367 bar (PTFE) 14500 psi / 1000 bar (metal)

• 5 Models Offered
• Megaroyal vs B+L N-080-3D = -35%

LC 8
MegaRoyal vs Low-Flow / High Head Centrifugal

MEGAROYAL COMPARISON

CONS PROS

• Larger Footprint • Sealess/Leak-proof

• More Expensive • Low cost of ownership
(most cases) • PTFE chemical compatibilities
• Lesser known in • No external Seal Flush plans
certain applications
• No high speed gearbox
• More efficient

LC 9
MegaRoyal vs Low-Flow / High Head Centrifugal

MEGAROYAL COMPARISON

CONS PROS

• Larger Footprint • Sealess/Leak-proof

• More Expensive • Low cost of ownership
(most cases) • PTFE chemical compatibilities
• Lesser known in • No external Seal Flush plans
certain applications
• No laser alignment of Shaft

LC 10
MegaRoyal vs Packed Plunger/API 674

MEGAROYAL COMPARISON

CONS PROS

• Larger Footprint • Sealess/Leak-proof

• More Expensive • Low cost of ownership
• Lesser known in • PTFE chemical compatibilities
certain applications

LC 11
MEGAROYAL – REMINDER
MEGAROYAL
Not to be confused with
POWEROYAL

- API 675 with minor deviations - API 674

- TRIPLEX without stroke adjustment (VFD) - TRIPLEX without stroke adjustment (VFD)
- Liquid ends with double PTFE diaphragm - Packed plunger with high stroke speeds (up to 405 spm)
- 1 size of mechanical drive - Many sizes of mechanical drive (PTA, PTB, PTC, PTX…)

- 2 manufacturing locations : MR France - The Poweroyal is manufactured at MR China

MR China - The Poweroyal is not fully globalized yet
LC 12
 MEGAROYAL - DESIGN

• Crankshaft (forged steel) = strong and more durable

1 2
4
3
1-Mechanical drive
• Compact and long life worm gear 2-Catchall
3-Displacement chamber
4-Liquid ends 3
4
2
1

4 Gears = 4 stroking speeds

73, 93, 117, 146 spm (50Hz)

LC 13
 MEGAROYAL - DESIGN
• Durable connecting rods (cast iron)

1 2
4
• Crossheads, worm/worm gears, & bearings are all lubricated in oil 3
bath 1-Mechanical drive
2-Catchall
• Reasonable stroke speed 146spm at 50Hz 3-Displacement chamber
• Separate crosshead oil seals and compartment eliminate cross 4-Liquid ends 3
4
contamination 2
1
• Double sealing on the crosshead for efficient oil tightness

LC 14
 MEGAROYAL - DESIGN
• Monoblock displacement chamber
(robust for high pressure)

• Pilot valve : patented MARS oil refill

valve

• Internal safety pressure relief valve

LC 15
 MEGAROYAL - DESIGN

• 3 HX liquid ends : 316L

1 2
4
3
1-Mechanical drive
2-Catchall
• PTFE double diaphragm 3-Displacement chamber
• Rupture detection system 4-Liquid ends 3
4
2
1

LC 16
 MEGAROYAL – LOW/HIGH TEMPERATURE

 Fluid temperature
• Fluid temperature : -10°C up to +95°C, in standard
• High temperature option, with Viton O-ring, -17°C up to +120°C
• Very high temperature , over +120°C, with special remote check valves

 Ambient temperature : -10°C to +50°C

 Low ambient temperature : -40°C to +50°C (Available at Q4)
• Integration of the cooling system, in Standard, whatever the ambient
temperature, the discharge pressure, the duty condition

To avoid any risks of unpredictable temperature rise, All Megaroyal configurations

have the cooling system, in standard

Milton Roy offers the most reliable pump to our

customer, working even at severe running conditions
(high ambient temperature, high thrust, high speed,
duty,…)

We offers a safety solution to prevent extreme cases

LC 17
MEGAROYAL – DIMENSIONS

HX268 HX308 HX368

Footprint comparison between Megaroyal vs PX Triplex

Megaroyal
Primeroyal PX Triplex
HX268 HX308 HX368
Height (mm) H 2530 2530 2530 1747

Length (mm) L 2015 2715 2930 3246

Width (mm) W 1750 1910 2130 1921

Footprint (m2) 3,53 5,19 6,24 6,24

Footprint : Megaroyal vs PX Triplex -43% -17% same footprint

LC 18
MEGAROYAL – MAINTENANCE

• Preventive maintenance
Replacement Frequency(1)
Plunger and plunger connection (2) 20000 h
Diaphragm (2) 8500 h
Check valves (3) 8500 h
Oil (3) 8500 h
(1) Approximate number of hours when operating at Maximum performance in normal operating conditions.
(2) Replacement of these components requires dismantling/assembly in a dedicated workshop.
(3) These components can be replaced on site, taking all customary safety precautions

• Periodic maintenance
Part/component name Frequency (hours)
Rolling bearing 50000
Worm and gear 20000
Big and small bushings of connecting rod 15000
Worm oil seal 15000
Crosshead oil seal 8000
Coupling elastomer 8000
* The above data is the approximate number of hours in case of maximum performance and normal use.

LC 19
 MEGAROYAL – SPECIFICATIONS
• Max Flow rate: 48 m3/h (213 GPM)
• Max Discharge Pressure: 252 bar (3,655 psi)
• 316L LE / PTFE double Diaphragm (HX liquid end)

• Fluid temperature range: -10°C to +95°C (14°F to 203°F) in standard

• Low temperature : - 40°C (- 40°F) in option – available Q4-2020

• Max Motor Power: 75kW-100 HP

• Flow Adjustment: VFD (Variable Frequency Motor)
• API 675*

 Special corrosion-resistant material 252 bar

 Special designed suction and discharge valves
160 bar
 Special design in low-temperature application
 Special design in high-temperature application
 Temperature regulating jacket
 Viscous fluids or slurries
 Remote pumphead

(*) Consult Milton Roy for minor deviations 11,970 L/h

LC 20
 MEGAROYAL – PERFORMANCES / SIZING
Liquid end: HX 268 Stroke speed Motor Flow (l/H) Flow (l/H) Pmax Suction Max service pressure
HX 268
Connection : Inlet 4"-HH3, Outlet 3"-HH3 spm rpm @ 10 bar @ Pmax bar
Plunger Ø Check valve : Φ50-NS bar Motor (kW)
55, 60, Plunger (mm) / Swept vol (cm3) 18,5 22 30 37 45 55 75
63, 65, 285,1
55 73 1440 3 484 2 791 70 121 146 202 252
70, 78
55 93 1440 4 438 3 556 70 95 114 159 198 242 252
mm 5 584 4 473 70
55 117 1440 75 91 126 157 193 237 252
55 146 1440 6 968 5 582 70 60 73 101 126 154 190 252

Liquid end: HX 308 Stroke speed Motor Flow (l/H) Flow (l/H) Pmax Suction Max service pressure
HX 308 Connection : Inlet 5"-HH3, Outlet 4"-HH3 spm rpm @ 10 bar @ Pmax bar
Plunger Ø Check valve : Φ70-NS bar Motor (kW)
Plunger (mm) / Swept vol (cm3) 18,5 22 30 37 45 55 75
80, 85,
1039,1
90, 95, 105 73 1440 12 971 12 083 23 33 40 56 69
100, 105 105 93 1440 16 525 15 394 23 26 31 44 54 67 69
mm 105 117 1440 20 789 19 367 23 20 25 35 43 53 65 69
105 146 1440 25 942 24 167 23 15 19 28 35 42 52 69

Liquid end: HX 368 Stroke speed Motor Flow (l/H) Flow (l/H) Pmax Suction Max service pressure
HX 368 Connection : Inlet 6"-HH3, Outlet 5"-HH3 spm rpm @ 10 bar @ Pmax Price book bar
Plunger Check valve : Φ110-NS pric e book bar Motor (kW)
Ø 110, Plunger (mm) / Swept vol (cm3) 18,5 22 30 37 45 55 75
115, 129, 1981,6
145 73 1440 24 736 23 694 12 16 20 29 36
125, 130, 31 513 30 186 12
145 93 1440 12 15 23 28 35 36
135, 140, 145 117 1440 39 645 37 976 12 8 11 17 23 28 34 36
145 mm 145 146 1440 49 472 47 389 12 6 8 13 17 22 27 36
LC 21
MEGAROYAL – Flow / Pressure POSITIONING

1029 psi
1029 bar / 15 kpsi

300 bar / 4351 psi

300 bar
252 bar
160 bar

55 GPM 213 GPM

LC 12,5 m3/h 48,4 m3/h 22

MEGAROYAL – COMPLETED PROJECTS

HX268 - Chemicals HX308 – Oil & Gas HX368 - Chemicals

Fluid: PH=2~5 Acid water

Temp: 140°F / 60℃
Fluid: Heavy Oil Fluid: Condensate Capacity: 32 m³/h / 141 GPM
Temp: 130°C / 166°F Temp: 98°F / 36.5℃ Pressure: 48 barg / 696 psig
Capacity: 39.6 & 50.6 GPM / 9 m³/h & 11.5 m³/h Capacity: 3.78-18 m³/h / 6.6 to 79.5 GPM Motor Power: 75kW
Pressure: 101 barg / 1465 psig Pressure: 667 psig / 46 barg Qty: 2
Motor Power: 55kW/75kW Motor Power: 45kW MGB.146.AE.125.H.48/9.C5.NS.H1.H3.Z
Qty: 2 Qty: 3 Customer: Zhejiang Longsheng Chemicals Co. Ltd
MRB.146.AD.070.H.95/C5.C8.NS.H1.H5.Z MRB.146.AC.100.H.46/C5.NS.H1.H3.Z
Customer: Shaanxi YanChang Yulin Customer: CNOOC WenChang
Energy and Chemicals Co. Ltd
JL 23
 MEGAROYAL – Polymer Application

Megaroyal / Polymer Solution

Customer:
OEM of Polymer Extrusion Systems & Solutions (USA)

End user:
Shandong Province, China

JL Confidential and Proprietary 24

 MEGAROYAL – Polymer application
Megaroyal MGR-E
with HX268 liquid end, plunger diameter 75 mm
Fluid: Polyolefin Polymer solution in monomer

Viscosity: 10000 cps Duty : Continuous Operation

Temp: 90℃ / 194°F • Four reactors are feeding the finishing line
Capacity: 26,5 m³/h (31 GPM) • One Megaroyal pump / per reactor
Discharge pressure: 70 bar / 1015 psi
Suction pressure: 25 bar / 362 psi
Stroke speed: 117 spm
Motor Power: 75kW-100HP ABB suitable for VFD

Qty: 4

Confidential and Proprietary

JL Confidential and Proprietary 25
 MEGAROYAL – Polymer application

Comissioning on site Oct 2019 : 1h30 running test per pump

JL Confidential and Proprietary 26

 MEGAROYAL – DINP Pressurized Pump

Customer / End User :

UPC Technology Corp Taiwan

Liquid:
Diisononyl Phthalate (DINP)
6.5m3/hr @ 104 barg
MRB with HX268 diaphragm head

DINP is used as plasticizer in various plastic consumer

products including automobile inferiors, wire cable,
gloves, tubing etc.

Sold in August 2017. First Megaroyal Sold

For Milton Roy

JL Confidential and Proprietary 27

 MEGAROYAL – Slurry Handling Application

Customer:
Teikoku Electric

End user:
Mitsubishi Shoji Lifescience

Liquid:
Glucose with 15% Nickel Powder
7.8m3/hr @ 150 barg with 200 cp
MRB with HX268 diaphragm head

Sold in Feb 2020

JL Confidential and Proprietary 28

 MEGAROYAL – APPLICATIONS

 Oil & Gas Applications

• EOR
• CO2 Injection
• Glycol (MEG/TEG)
• Methanol Injection

 Chemicals injection
• LDPE Process
• UREA Process
• Spent Caustic

 Condensates transfer
 Close Drain pump
 Solvant injection
 Wash Water (traces of H2S)
JL 29
 MEGAROYAL – APPLICATIONS

Enhanced Oil Recovery

 Injection of CO2 (carbon dioxide) into the underground

• for storage
• for production (EOR)

JL Sources: International Energy Agency / Clean Air Task Force 30

MEGAROYAL – APPLICATIONS

Low-density polyethylene (LDPE) process / Petrochemical plant

Medium ：Vinyl Acetate Monomer (VAM)

Vinyl acetate ester
• Operating temperature：normal temperature
• Operating pressure：350 bar Max (5076 psi)
• Max –Flow ： according to the device size
2~10m3/h (8.8 – 44 GPM)

JL 31
 MEGAROYAL – APPLICATIONS

Cyanurtriamide process / Fertilizer plant

Medium ：Urea
Media characteristics ：molten state, need heat preservation
• Operating temperature ：155℃ / 311°F
• Operating pressure ：230 bar max / 3335 psi max
• Flow：according to the device

JL 32
 MEGAROYAL – APPLICATIONS

Glycol (TEG/MEG)

• The purpose of a glycol dehydration

unit is to remove water from natural gas
and natural gas liquids. When produced
from a reservoir, natural gas usually
contains a large amount of water and is
typically completely saturated or at the
water dew point.
• Water can cause several problems for
downstream processes and equipment.
At low temperatures the water can
either freeze in piping or
form hydrates with CO2 and
hydrocarbons (mainly methane
hydrates).
• Glycol dehydration units depress the
hydrate formation point of the gas
through water removal

JL 33
 MEGAROYAL – APPLICATIONS

Methanol Injection

• Methanol is a commonly used chemical in the oil

and gas industry, mainly in offshore applications. It
is injected continuously or intermittently,
depending on the process, to prevent hydrate
formation.
• While commonly used, methanol can be volatile
and dangerous to both people and the
environment. In order to effectively deliver
methanol, high-pressures are required to
overcome the friction losses, but its toxic nature
also demands efficient delivery with minimal
leakage.
• “Recips” or Packed Plunger Pumps are typically
used in Methanol Injection applications. Issues
with premature packing failure, and the need for
zero leakage, offers opportunities for the
Megaroyal.
JL Hydrates build-up 34
 MEGAROYAL – PRICING
Option 1 :

Megaroyal Megaroyal
(Made in France) (Made in China)

Same production process

Same testing process
Same high quality level
Same performances
Option 2 :
Same reliability level

Drive End from China Complete Megaroyal from China

Displacement chamber / China
Liquid End from Europe
Assemble + Test
Full Documentation Package
Lead time ex-work MR
France = 26 weeks
GAD available
Full documentation not available
Lead time ex-work MR
China = 20 weeks

Quote with CPQ

Pricing : 2 options
Pricing MR China
-25% (vs list price MR France)

Order placed directy to Order placed directy to

MRE MR China
LC 35
 MEGAROYAL – MARKETING TOOLS

Polymer application
OEM of Polymer
Extrusion Systems &
Solutions

LC 36
 MEGAROYAL – MARKETING TOOLS

Presentation Available
Video 3D animation Available
References list Available
Applications Available
Brochure Available
Performances data sheet Available
GAD Available
IOM Available
API 675 deviation list Available
Price list Available
E-Banner Available
SICA Available
CPQ Available

https://www.youtube.com/watch?v=Nc3j34ZGOnE 37
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Thank you for your participation

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