Service Training

Vibration
Hydraulic pumps
Hydraulic motors
Frequency adjustment on HT
HT-- machines
Data sheet frequency adjustment
Service Training
Vibration
Hydraulic pumps
Scheme of variable displacement pump
Variable displacement pump 34xx / ..HT
Variable displacement pump 35xx / ..HT
Variable displacement pump 3625 HT
Service Training
Vibration
Hydraulic motors
Scheme of fixed displacement motor
Fixed displacement motor 3412 – 3516 HT
Fixed displacement motor 3518 – 3520 HT
Fixed displacement motor 3625 HT
Vibration
Scheme of variable displacement pump 3412-3625HT

Hydraulic circuit diagram

Charge pressure supply via steering pump

Orifices for
drive control
pressure

Hochdruck Niederdruck Lecköldruck Steuerdruck Stelldruck

High pressure Return line pressure Case drain pressure Pilot pressure Control pressure
Vibration
Scheme of variable displacement pump 3412-3625HT

System of the variable displacement pump with electrical control modul

Information!
No charge pump
installed!
Charge pressure
supply via
steering pump

Hochdruck Niederdruck Lecköldruck Steuerdruck Stelldruck

High pressure Return line pressure Case drain pressure Pilot pressure Control pressure
Vibration
Scheme of variable displacement pump 3412-3625HT

System of the electrical control modul

Hochdruck Niederdruck Saugdruck Lecköldruck Steuerdruck Stelldruck

High pressure Return line pressure Suction pressure Case drain pressure Pilot pressure Control pressure
Vibration
Scheme of variable displacement pump 3412-3520HT

Charge and high pressure valve

With bypass

Bypass

Valve moving of charging

Valve moving of
high pressure

Hochdruck Niederdruck Saugdruck Lecköldruck Steuerdruck Stelldruck

High pressure Return line pressure Suction pressure Case drain pressure Pilot pressure Control pressure
Vibration
Scheme of variable displacement pump 3625HT

Charge and high pressure valve

With bypass

Bypass

Valve moving of
high pressure

Valve moving of charging

Hochdruck Niederdruck Saugdruck Lecköldruck Steuerdruck Stelldruck

High pressure Return line pressure Suction pressure Case drain pressure Pilot pressure Control pressure
Vibration
Variable displacement pump 34xx /..HT
Part No. 01 256 629 Test ports
Air bleed R Control pressure
Variable M 12x1.5 X1 = small amplitude
displacement X2 = big amplitude
pump / drive 5 – 22 bar
M 12x1.5
(in front of orifice)
Test port
PS = control pressure
M 14x1.5
(after orifice)

Test port
G = charge pressure
max. 22 bar
M 12x1.5
Charge pressure valve
is not installed !!!
Charge pressure is controlled
by drive pump
Test ports
MB = big amplitude
MA = small amplitude
Centring Frequency adjustment Case drain port T2 max. 423 bar
mechanic high frequency (from drive pump) Pressure cut-off
neutral position small amplitude M 22x1.5 max. 420 bar
M 12x1.5
Vibration
Variable displacement pump 34xx /..HT
Part No. 01 256 629 Variable displacement
Centring pump / drive
Proportional solenoid hydraulic neutral position
b = big amplitude
a = small amplitude

Pressure cut- off

max. 420 bar

High pressure port

B = small amplitude
SAE ¾“

Charge and high

pressure valves
small amplitude
big amplitude
max. 420 bar

Frequency adjustment
low frequency
Test ports big amplitude
Charge pressure High pressure port Charge pressure supply Fa Case drain port T1
M 18x1.5 A = big amplitude (from drive pump port Fa1) (oil connector block)
SAE ¾“ M 18x1.5 M 22x1.5
Vibration
Variable displacement pump 35xx /..HT
Part No. 01 255 665 Test ports
Air bleed R Control pressure
Variable M 12x1.5 X1 = small amplitude
displacement X2 = big amplitude
pump / drive 5 – 22 bar
M 12x1.5
(in front of orifice)
Test port
PS = control pressure
M 14x1.5
(after orifice)

Test port
G = charge pressure
max. 22 bar
M 12x1.5
Charge pressure valve
is not installed !!!
Charge pressure is controlled
by drive pump
Test ports
MB = big amplitude
MA = small amplitude
Centring Frequency adjustment Case drain port T2 max. 423 bar
mechanic high frequency (from drive pump) Pressure cut-off
neutral position small amplitude M 22x1.5 max. 420 bar
M 12x1.5
Vibration
Variable displacement pump 35xx /..HT
Part No. 01 255 665 Variable displacement
Centring pump / drive
Proportional solenoid hydraulic neutral position
b = big amplitude
a = small amplitude

Pressure cut- off

max. 420 bar

High pressure port

B = small amplitude
SAE ¾“

Charge and high

pressure valves
small amplitude
big amplitude
max. 420 bar

Frequency adjustment
low frequency
big amplitude

Test ports
Charge pressure Charge pressure supply Fa Case drain port T1
High pressure port
M 18x1.5 (from drive pump port Fa1) (oil connector block)
A = big amplitude
M 18x1.5 M 22x1.5
SAE ¾“
Vibration
Variable displacement pump 3625 HT
Part No. 01 259 636 Test ports
Control pressure
Variable X1 = small amplitude
displacement Air bleed R X2 = big amplitude
pump / drive M 12x1.5 5 – 22 bar
M 12x1.5
(in front of orifice)
Test port
PS = control pressure
M 14x1.5
(after orifice)
Test ports
MB = big amplitude
MA = small amplitude
max. 423 bar
Pressure cut-off
max. 420 bar
M 12x1.5

Charge pressure valve

is not installed !!!
Charge pressure is controlled
by drive pump

Frequency adjustment Centring Charge and high Test port

Case drain port T2 pressure valves
high frequency mechanic
(from drive pump) G = charge pressure
small amplitude neutral big amplitude max. 22 bar
M 26x1.5
position max. 420 bar M 18x1.5
Vibration
Variable displacement pump 3625 HT
Part No. 01 259 636 Variable displacement
Centring pump / drive
Proportional solenoid hydraulic neutral position
b = big amplitude
a = small amplitude

Pressure cut- off

max. 420 bar

Charge and high

pressure valves
small amplitude
max. 420 bar

High pressure port

B = big amplitude
SAE 1“

Test ports
Charge pressure
M 22x1.5 Frequency adjustment
low frequency
big Amplitude
High pressure port Case drain port T1
Charge pressure supply Fa
A = small amplitude (from drive pump port Fa1) (oil connector block)
SAE ¾“ M 16x1.5 M 22x1.5
Vibration
Scheme of fixed displacement motor
Diagrammatic view:
Fixed displacement motor without scavenge block

Hochdruck Niederdruck Lecköldruck

High pressure Return line pressure Case drain pressure
Vibration
Scheme of fixed displacement motor
Diagrammatic view:
Fixed displacement motor with scavenge block

B A

T A

Hochdruck Niederdruck Lecköldruck

High pressure Return line pressure Case drain pressure
Vibration
Scheme of fixed displacement motor
Diagrammatic view:
Fixed displacement motor with scavenge block

(T)

Hochdruck Niederdruck Lecköldruck

High pressure Return line pressure Case drain pressure
Vibration
Fixed displ. motor 3412 - 3516 HT
Part No. 01 254 766
High pressure port A
big amplitude
Attention ! M 27x2

After fitting check the

direction of rotation
High pressure port B
of vibrator. small amplitude
M 27x2

Scavenge system
integrated
(controlled by orifice)

Scavenge valve

Port T1
M 16x1.5
(closed)
Case drain port T2
M 16x1.5
Vibration
Fixed displ. motor 3518 – 3520 HT
Part No. 01 256 939
Test port
small amplitude High pressure port B
Attention ! small amplitude
SAE ¾“
After fitting check the
direction of rotation High pressure port A
of vibrator. big amplitude
SAE ¾“

Scavenge orifice
(in front of the
scavenge block)

Scavenge block

Test port
big amplitude

Port T1
M 18x1.5
Case drain port T2 (closed) Shuttle
M 18x1.5
Vibration
Fixed displacement motor 3625 HT
Part No. 01 259 644
High pressure port B
Attention ! small amplitude
SAE 1“

After fitting check the Test port

direction of rotation small amplitude
of vibrator.
Test port
big amplitude

Scavenge valve
(below the scavenge
block)

Scavenge block

Shuttle

Port T1 High pressure port A

M 18x1.5 big amplitude
(closed) SAE 1“
Case drain port T2
M 18x1.5
Vibration
Checking direction of rotation of vibrator

Attention!
When switching on the big amplitude, the vibrator
must turn clockwise.
Danger of bearing damage !

View of machine from the left

Vibration
• Big amplitude
• Small amplitude

Direction of rotation
vibrator
„clockwise“
Vibration
Frequency adjustment Hammtronic

1. Engine speed adjustment

1. Adjust the operating temperatur
2. Park the machine in horizontal position on surface suitable for vibraton tests.
3. Start the engine.
4. Lock the drive lever in 0- position.
5. Put 12 volt on to the corresponding solenoid ( item 6 or 7)
on the vibration pump.
6. Pre – select „manual“ on the engine management (see item 1, display)
7. Pre – select engine speed on the pre – selection switch (see item 1, display)
8. Set the engine speed to reduced engine speed (see data sheet)
via the rocker switch +/- (see item 2, display)
9. Check the engine speed via the engine speed display (see item 3, display)

Attention ! Observe safety instruktions in the operating manual !

Vibration
Display Hammtronic

1 5

Preselection
Engine management
• Final speed
• manual
• Engine speed
• automatic
• Vibrator frequency

2 3

Engine speed
display
+/- rpm x 100
Vibration
Frequency adjustment Hammtronic
8
Adjusting screw
6 2. Pump adjustment
low frequency
Proportional solenoid
small amplitude
10. Adjust the corresponding frequency (low or high)
(see data sheet) by screwing in the
adjusting screw (item 8 or 9).

The pumps are delivered completely open

only screw in the adjusting screw (item 8 or 9).

11. Check the frequency directly on the roller drum

with the sirometer (frequency meter)

Check the connections

(big/small amplitude)

7
9 Proportional solenoid The machine has to move forward with the
Adjusting screw big amplitude big amplitude switched on and released
high frequency brakes.
Vibration
Data sheet frequency adjustment
Nominal v alues Adjusting values

T yp Engine speed Frequency Frequency adjusting adjusting adjusting

w ith vibration big am plitude sm all am plitude engine speed frequency frequency
sw itched on (Hz) (Hz) (U/m in.) big Am plitude sm all Am plitude
(U/m in.) (Hz) (Hz)
3307 HT 2800 30 42 2080 +100 30 42 (compl. open)
3307 HTP

3307 HT VIO 2800 36 (Vibr) 36 (Oszi) 2080 +100 36 (compl. open) 35 (compl. open)

3412 HT 2300 30 40 1700 +100 30 36

3414 HT (compl. open)
3412 HTP
3414 HTP

3414 HT VIO 2300 33 (Vibro) 33 (Oszi) 1700 +100 33 33

3412 HT VIO,

3516 HT 2300 30 40 1700 +100 30 36

3516 HTP (compl. open)

3518 HT 2300 27 30 1700 +100 27 28

3520 HT (compl. open)
3518 HTP
3520 HTP

3625 HT 2300 27 30 1700 +100 25 25

(compl. open) (compl. open)