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Fibers by Alkalization
Department of Engineering and Applied Science, University of Bath, Bath BA2 7AY, United Kingdom
ABSTRACT: Plant fibers are rich in cellulose and they are a cheap, easily renewable
source of fibers with the potential for polymer reinforcement. The presence of surface
impurities and the large amount of hydroxyl groups make plant fibers less attractive for
reinforcement of polymeric materials. Hemp, sisal, jute, and kapok fibers were sub-
jected to alkalization by using sodium hydroxide. The thermal characteristics, crystal-
linity index, reactivity, and surface morphology of untreated and chemically modified
fibers have been studied using differential scanning calorimetry (DSC), X-ray diffrac-
tion (WAXRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron
microscopy (SEM), respectively. Following alkalization the DSC showed a rapid deg-
radation of the cellulose between 0.8 and 8% NaOH, beyond which degradation was
found to be marginal. There was a marginal drop in the crystallinity index of hemp fiber
while sisal, jute, and kapok fibers showed a slight increase in crystallinity at caustic
soda concentration of 0.8 –30%. FTIR showed that kapok fiber was found to be the most
reactive followed by jute, sisal, and then hemp fiber. SEM showed a relatively smooth
surface for all the untreated fibers; however, after alkalization, all the fibers showed
uneven surfaces. These results show that alkalization modifies plant fibers promoting
the development of fiber–resin adhesion, which then will result in increased interfacial
energy and, hence, improvement in the mechanical and thermal stability of the
composites. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2222–2234, 2002
Table I Annual Production of Some of the Commercially Important Fiber Sources and Their
Chemical Composition
World Annual
Production
Fiber Type (103 Tonnes) Cellulose Hemicellulose Lignin Pectin
Cotton 18,450 92 6 — ⬍1
Jute 2,850 72 13 13
Flax 830 81 14 3 4
Sisal 378 73 13 11 2
Hemp 214 74 18 4 1
Coir 650 43 ⬍1 45 4
Ramie 170 76 15 1 2
Straw — 40 28 17 8
Kapok 123 13
clean fibers with rough surfaces and increased chemical composition, including moisture con-
crystallinity index.5,6 tent, can help to determine properties and end
uses of the fibers. For instance, lignin facilitates
Plant Fibers for Reinforcement of Polymers reactivity, thus allowing better response to chem-
ical modifications such as acetylation. Higher cel-
The past 20 years have witnessed a high demand lulose content leads to higher stiffness and, there-
for plant fibers for reinforcement of polymeric ma- fore, will be most suitable for resin reinforcement.
trix materials; this is reflected by the increased The most important of the chemical components
research and publications.4,7–9 The polymer ma- of plant fibers, especially in the manufacture of
trix materials used are divided into two main composites, is the cellulose.1,4,7,9 The chemical
groups, namely thermosets and thermoplastics. structure of cellulose contains three hydroxyl
The most widely used of the thermosets are the groups, which in the macromolecular cellulose
unsaturated polyesters, epoxies, and phenols. structure form hydrogen bonds. Two of these hy-
Polypropylenes, polyethylenes, and elastomers droxyl groups form intermolecular bonds, while
are the most common thermoplastic matrices. the third one forms intramolecular hydrogen
The thermosets are mostly polar while thermo- bonds.10
plastics are generally nonpolar. Plant fibers, on In this article, the literature on alkalization for
the other hand, are highly polar due to the pres- chemical modification of natural fibers is re-
ence of the hydroxyl groups, which are readily viewed. Four characterization techniques,
available for the formation of hydrogen bonds namely DSC, WAXRD, FTIR, and SEM, have
with interacting, resin matrices. However, plant been used to elucidate the effect of chemical treat-
fibers are covered with pectin and waxy sub- ment on hemp, sisal, jute, and kapok fibers.
stances, thus hindering the hydroxyl groups from
reacting with polar matrices, and forming me- Plant Fibers Surface and Fine Structure
chanical interlocking adhesion with nonpolar ma-
trices. To produce the reactive hydroxyl groups To understand the physical and chemical proper-
and the rough surface for adhesion with poly- ties of materials and ultimately their end use,
meric materials, plant fibers need to undergo systematic characterization processes must be es-
physical and/or chemical treatment to modify the tablished and performed. For instance, the
surface and structure.7,9 strength of materials is largely dependent on the
chemical bond energy such as the COC bond. In
the natural fibers this also depends on the fine-
Chemical Composition of Plant Fibers
ness or linear density of the fiber.11 Similar char-
Plant fibers are composed of cellulose, hemicellu- acteristics such as the compatibility of fiber sur-
lose, and lignin. Other components, usually re- face with the interacting chemicals such as resin,
garded as surface impurities, are the pectin and depends on the smoothness or roughness of the
wax substances shown in Table I. Eventually fiber. Rough surfaces increase the number of an-
2224 MWAIKAMBO AND ANSELL
Cell ⫺ OH ⫹ NaOH 3 Cell ⫺ O⫺NA⫹ ⫹ H2O allows a much more thorough investigation of the
effect of chemical treatment on cellulose-based
⫹ [surface impurities] (1)
fibers. In this study, therefore, four characteriza-
tion methods were employed. Wide-angle X-ray
It is worth pointing out that alkalization depoly- analysis (WAXS), differential scanning calorime-
merizes the native cellulose I molecular structure
try (DSC), Fourier transform infrared spectros-
producing short length crystallites [Fig. 2(b)].
copy (FTIR), and scanning electron microscopy
(SEM) have been used to analyze the effect of
Aims and Objectives
alkalization on the crystallinity and thermal
To properly assess changes at the fiber surface characteristics of four types of natural fibers
and fine structure due to chemical treatment by namely hemp, sisal, jute, and kapok. These fibers
alkalization it is necessary to employ appropriate are from three fiber origin; hemp and jute are bast
analytical characterization methods. A combina- fibers, sisal is a leaf fiber, while kapok represents
tion of two or more characterization techniques seed fibers.
Table III WAXRD Counts of Untreated and Akalized Hemp, Sisal, Jute, and Kapok Fibers Obtained
Close to 2 Angles of 18.5° and 22.5°
Hemp 18.5° 653.7 487.3 670.9 713.1 664.6 534.8 488.7 481.5
22.5° 5391.7 4348.1 5966.2 5755.3 4936.7 4348.1 4778.5 2579.8
Sisal 18.5° 831.2 729.1 241.9 647.2 136.7 596.0 729.1 512.0
22.5° 2856.5 3174.6 955.7 2047.5 639.5 2362.9 3243.1 1932.5
Jute 18.5° 607.75 734.2 636.3 717.7 200.2 787.6 278.5 84.1
22.5° 2822.8 3160.3 2570.1 3231.7 1288.1 4866.4 1444.1 387.9
Kapok 18.5° 282.0 216.5 198.0 334.2 198.0 375.5 221.1 207.0
22.5° 519.8 403.2 392.1 651.8 380.9 903.0 588.2 447.5
2226 MWAIKAMBO AND ANSELL
Figure 4 DSC thermograms of alkalized Kapok, jute, sisal, and hemp at a selected
caustic soda concentration of 8%.
HEMP, SISAL, JUTE, AND KAPOK FIBERS 2227
共I 共002兲 ⫺ I 共am兲兲
Ic ⫽ ⫻ 100 (2)
I 共002兲
Figure 5 The effect of caustic soda concentration on
the temperature of the first exothermic peak for hemp,
sisal, jute, and kapok as observed by the DSC method. The use of WAXRD counts offers a simple and
quick method of determining the crystallinity in-
dex and the minimum between 101 and 002 peaks
Differential Scanning Calorimetry of Fibers (Fig. 6, Table III) is an indication of the reflection
A Du-Pont DSC 2910 equipped with TA modules intensity of the amorphous material (Iam).
was operated in a dynamic mode with a heating
scheme of 30 to 500°C and heating rate of 10°C/ Infrared Spectroscopy of Natural Fibers
min. in a nitrogen environment purged at 25 mL/
min. The DSC elucidates the effect of alkali treat- Infrared spectra were obtained using a Perkin-
ment on hemp, sisal, jute, and kapok fibers. The Elmer FTIR Spectrometer model PARAGON
first exothermic peak is identified, and the tem- 1000. About 2 mg of fiber was crushed into small
perature of this peak is used as a measure of the particles in liquid nitrogen. The fiber particles
extent of fiber damage to the cellulose structure. were then mixed with KBr and pressed into a
The peak temperature is plotted vs. caustic soda small disc about 1-mm thick.
concentration.
Scanning Electron Microscopy (SEM)
Wide-Angle X-ray Diffraction (WAXRD)
SEM micrographs of fiber surface and cross sec-
Untreated and treated fibers were mixed with a tions of untreated and treated fibers were taken
very small amount of an adhesive material Tra- using a scanning electron microscope Model
gacanth BP, soaked in a drop of distilled water, JEOL 6310. Prior to SEM evaluation, the samples
and compressed into thin sheets and dried. A were coated with gold by means of a plasma sput-
wide-angle diffractometer equipped with a scin- tering apparatus.
Table IV The Crystallinity Index of Untreated and Alkalized Hemp, Sisal, Jute, and Kapok Fibers
obtained from Table IV
Figure 10 Infrared spectra of sisal fiber (— — —) 2% Figure 12 Infrared spectra of kapok fiber: (— 䡠 — 䡠 —)
NaOH, (— 䡠 — 䡠 —) 4% NaOH, and (—) 6%NaOH. untreated, (— — —) 6% NaOH, and (—) 30%NaOH.
2230 MWAIKAMBO AND ANSELL
Table V Infrared Transmittance Peaks (cmⴚ1) of Untreated Hemp, Sisal, Jute, and Kapok Fibers
cm⫺1 (CAC) disappears in alkali-treated kapok treatment (Figs. 13–16). SEM spectrographs of
fiber (Fig. 12). This may be due to the removal of hemp, sisal, and jute shown in Figures 13–15,
unsaturation present in the traces of oils. The respectively, comprise bundles of individual cells
observed peak at 1384 cm⫺1 and between 1245– that have been bound together by lignin-rich,
1259 cm⫺1 (Fig. 8, Tables V and VI) indicates weak intermolecular bonds. The individual cells
the presence of lignin and hemicellulose, respec- of sisal fibers are discontinuous, comprising short
tively.9,24 The peak at 1384 cm⫺1 shows diminish- lengths joined together end to end, whereas hemp
ing intensity as the fibers are subjected to higher and jute fibers have continuous cells. Individual
concentration of caustic soda (Figs. 9 –12). cellular elements can be seen on the surface of
The disappearance of the peak between 1245– clean jute fiber after alkali treatment. Hemp fiber
1259 cm⫺1 after alkalization indicates the com- shows partly separated individual cells before al-
plete removal of hemicellulose materials rather kalization. Alkali-treated hemp fiber looks
than lignin. This implies that hemicelluloses are cleaner, and fiber bundles are more separated,
easily removed by alkalization compared to lig- with a highly serrated surface. The surface of
nin. The peak observed at 898 – cm⫺1 indicates kapok fibers appears to be unaffected by alkaliza-
the presence of the -glycosidic linkages between tion [Fig. 16(a) and (b)] except at the highest
the monosaccharides. The COOH bending peak is concentrations [Fig. 16(c)].
observed between 610 – 668 cm⫺1. From these re-
sults it is clear that several reactions take place
during alkalization. CONCLUSIONS
Scanning Electron Microscopy
Alkalization of plant fibers changes the surface
Following alkalization the surface topography of topography of the fibers and their crystallo-
hemp, sisal, and jute fibers is rougher than before graphic structure. The removal of surface impu-
Table VI Infrared Transmittance Peaks (cmⴚ1) of Alkalized Hemp, Sisal, Jute, and Kapok Fibers
Figure 13 SEM of hemp fiber (a) untreated and (b) 8% NaOH treated.
rities on plant fibers is advantageous in fiber– as resins and dyes. However, care must be exer-
matrix adhesion, as it facilitates both mechanical cised in selecting the concentration of caustic soda
interlocking and the bonding reaction due to the for alkalization as results show that some fibers
exposure of the hydroxyl groups to chemicals such at certain NaOH concentration have reduced
Figure 15 SEM of jute fiber (a) untreated and (b) 8% NaOH treated.
thermal resistance as elucidated by the DSC the WAXRD method alone. It is believed that the
method. The application of the DSC technique as increase in the crystallinity index obtained by
well as the WAXRD method gives a better analy- WAXRD is, in fact, an increase in the order of the
sis of the fine structure of the plant fibers than crystallite packing rather than an increase in the
Figure 16 SEM of kapok fiber (a) untreated, (b) 6% NaOH, and (c) 400% NaOH
treated.
HEMP, SISAL, JUTE, AND KAPOK FIBERS 2233
Table VII Property Ranking of Hemp, Sisal, Jute, and Kapok Fibers
intrinsic crystallinity. A high crystallinity index However, although Table VII does not give any
is likely to result in stiff, strong fibers of interest general trend, hemp appears to have the highest
in the formation of plant fiber composites. It is crystallinity index, and thermal stability follow-
essential, therefore, to use several complemen- ing alkalization kapok fiber has the highest reac-
tary techniques when studying the fine structure tion affinity to chemicals followed by jute, sisal,
of natural fibers to confirm trends. and hemp fibers. Therefore, fibers with highest
Fourier Transform Infrared (FTIR) spectros- ranking in thermal stability and crystallinity in-
copy has provided additional information on the dex will offer better thermal-mechanical proper-
reactivity of fibers following treatment by alkal- ties either alone or in a combination with other
ization. This technique has also enabled to iden- fibers when applied as reinforcements. For in-
tify and confirm the effective removal of chemical stance, a blend of fiber rank 4 with a lower ranked
groups upon alkalization. The high reactivity of fiber will generate specific properties not attain-
kapok fiber to alkalization is due to the high con- able by one fiber alone.
tent of amorphous materials such as hemicellu-
lose and lignin and the presence of the reactive
hydroxyl groups on the fiber surface and in the
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