Professional Documents
Culture Documents
8-Pin PFC and PWM Controller Combo: Features General Description
8-Pin PFC and PWM Controller Combo: Features General Description
com
FAN4803
8-Pin PFC and PWM Controller Combo
Block Diagram
7
PFC OFF VCC REF VREF
VEAO 7V +
4 COMP VCC OVP
+
– 17.5V COMP GND
16.2V – 2
35µA
–1 M3
M4
M1 M2 PFC PFC OUT
R1 C1 CONTROL 1
30pF LOGIC
M7
LEADING
EDGE PFC
ONE PIN ERROR AMPLIFIER
ISENSE + TRAILING
3 –4 COMP SOFT START EDGE PWM
PFC ILIMIT –
+
–1V –
VCC PFC/PWM UVLO
VREF OSCILLATOR
PFC – 67kHz DUTY CYCLE
26k PWM – 134kHz LIMIT
VDC
5 PWM COMPARATOR
–
COMP
40k +
PWM PWM OUT
1.2V – CONTROL 8
COMP LOGIC
ILIMIT +
6
M6
DC ILIMIT
1.5V –
+
Pin Configuration
FAN4803
8-Pin PDIP (P08)
8-Pin SOIC (S08)
GND 2 7 VCC
ISENSE 3 6 ILIMIT
VEAO 4 5 VDC
TOP VIEW
Pin Description
Pin Name Function
1 PFC OUT PFC driver output
2 GND Ground
3 ISENSE Current sense input to the PFC current limit comparator
4 VEAO PFC one-pin error amplifier input
5 VDC PWM voltage feedback input
6 ILIMIT PWM current limit comparator input
7 VCC Positive supply (may require an external shunt regulator)
8 PWM OUT PWM driver output
Operating Conditions
Temperature Range
FAN4803CS-X 0°C to 70°C
FAN4803CP-X 0°C to 70°C
Electrical Characteristics
Unless otherwise specified, VCC = 15V, TA = Operating Temperature Range (Note 1)
Symbol Parameter Conditions Min TYP MAX UNITS
One-pin Error Amplifier
VEAO Output Current TA = 25°C, VEAO = 6V 34.0 36.5 39.0 µA
Line Regulation 10V < VCC < 15V, VEAO = 6V 0.1 0.3 µA
VCC OVP Comparator
Threshold Voltage 15.5 16.3 16.8 V
PFC ILIMIT Comparator
Threshold Voltage -0.9 -1 -1.15 V
Delay to Output 150 300 ns
DC ILIMIT Comparator
Threshold Voltage 1.4 1.5 1.6 V
Delay to Output 150 300 ns
Oscillator
Initial Accuracy TA = 25°C 60 67 74 kHz
Voltage Stability 10V < VCC < 15V 1 %
Temperature Stability 2 %
Total Variation Over Line and Temp 60 67 74.5 kHz
Dead Time PFC Only 0.3 0.45 0.65 µs
PFC
Minimum Duty Cycle VEAO > 7.0V,ISENSE = -0.2V 0 %
Maximum Duty Cycle VEAO < 4.0V,ISENSE = 0V 90 95 %
Output Low Impedance 8 15 Ω
Output Low Voltage IOUT = –100mA 0.8 1.5 V
IOUT = –10mA, VCC = 8V 0.7 1.5 V
Output High Impedance 8 15 Ω
Output High Voltage IOUT = 100mA, VCC = 15V 13.5 14.2 V
Rise/Fall Time CL = 1000pF 50 ns
PWM
Duty Cycle Range FAN4803-2 0-41 0-47 0-50 %
FAN4803-1 0-49.5 0-50 %
Output Low Impedance 8 15 Ω
Output Low Voltage IOUT = –100mA 0.8 1.5 V
IOUT = –10mA, VCC = 8V 0.7 1.5 V
Output High Impedance 8 15 Ω
Output High Voltage IOUT = 100mA, VCC = 15V 13.5 14.2 V
Rise/Fall Time CL = 1000pF 50 ns
Supply
VCC Clamp Voltage (VCCZ) ICC = 10mA 16.7 17.5 18.3 V
Start-up Current VCC = 11V, CL = 0 0.2 0.4 mA
Operating Current VCC = 15V, CL = 0 2.5 4 mA
Undervoltage Lockout Threshold 11.5 12 12.5 V
Undervoltage Lockout Hysteresis 2.4 2.9 3.4 V
Note:
1. Limits are guaranteed by 100% testing, sampling, or correlation with worst case test conditions.
Functional Description control of the PWM stage. The current ramp is offset inter-
nally by 1.2V and then compared against the opto feedback
The FAN4803 consists of an average current mode boost voltage to set the PWM duty cycle.
Power Factor Corrector (PFC) front end followed by a syn-
chronized Pulse Width Modulation (PWM) controller. It is PFC OUT and PWM OUT
distinguished from earlier combo controllers by its low pin
count, innovative input current shaping technique, and very PFC OUT and PWM OUT are the high-current power driv-
low start-up and operating currents. The PWM section is ers capable of directly driving the gate of a power MOSFET
dedicated to peak current mode operation. It uses conven- with peak currents up to ±1A. Both outputs are actively held
tional trailing-edge modulation, while the PFC uses leading- low when VCC is below the UVLO threshold level.
edge modulation. This proprietary Leading Edge/Trailing
Edge (LETE) modulation technique helps to minimize ripple VCC
current in the PFC DC buss capacitor. VCC is the power input connection to the IC. The VCC start-
up current is 150µA . The no-load I CC current is 2mA. VCC
The FAN4803 is offered in two versions. The FAN4803-1 quiescent current will include both the IC biasing currents
operates both PFC and PWM sections at 67kHz, while the and the PFC and PWM output currents. Given the operating
FAN4803-2 operates the PWM section at twice the fre- frequency and the MOSFET gate charge (Qg), average
quency (134kHz) of the PFC. This allows the use of smaller PFC and PWM output currents can be calculated as IOUT =
PWM magnetics and output filter components, while mini- Qg x F. The average magnetizing current required for any
mizing switching losses in the PFC stage. gate drive transformers must also be included. The VCC pin
is also assumed to be proportional to the PFC output voltage.
In addition to power factor correction, several protection fea- Internally it is tied to the VCCOVP comparator (16.2V)
tures have been built into the FAN4803. These include soft providing redundant high-speed over-voltage protection
start, redundant PFC over-voltage protection, peak current (OVP) of the PFC stage. VCC also ties internally to the
limiting, duty cycle limit, and under voltage lockout UVLO circuitry, enabling the IC at 12V and disabling it at
(UVLO). See Figure 12 for a typical application. 9.1V. VCC must be bypassed with a high quality ceramic
bypass capacitor placed as close as possible to the IC.
Detailed Pin Descriptions Good bypassing is critical to the proper operation of the
FAN4803.
VEAO
VCC is typically produced by an additional winding off the
This pin provides the feedback path which forces the PFC boost inductor or PFC Choke, providing a voltage that is pro-
output to regulate at the programmed value. It connects to portional to the PFC output voltage. Since the VCCOVP max
programming resistors tied to the PFC output voltage and is voltage is 16.2V, an internal shunt limits VCC overvoltage to
shunted by the feedback compensation network. an acceptable value. An external clamp, such as shown in
Figure 1, is desirable but not necessary.
ISENSE
This pin ties to a resistor or current sense transformer which VCC
senses the PFC input current. This signal should be negative
with respect to the IC ground. It internally feeds the pulse-
by-pulse current limit comparator and the current sense feed- 1N4148
back signal. The ILIMIT trip level is –1V. The ISENSE feed-
back is internally multiplied by a gain of four and compared
1N4148
against the internal programmed ramp to set the PFC duty
cycle. The intersection of the boost inductor current
downslope with the internal programming ramp determines 1N5246B
the boost off-time.
GND
VDC
This pin is typically tied to the feedback opto-collector. It is Figure 1. Optional VCC Clamp
tied to the internal 5V reference through a 26kΩ resistor and
to GND through a 40kΩ resistor. VCC is internally clamped to 16.7V minimum, 18.3V maxi-
mum. This limits the maximum VCC that can be applied to
ILIMIT the IC while allowing a VCC which is high enough to trip the
This pin is tied to the primary side PWM current sense resis- VCCOVP. The max current through this zener is 10mA.
tor or transformer. It provides the internal pulse-by-pulse External series resistance is required in order to limit the
current limit for the PWM stage (which occurs at 1.5V) and current through this Zener in the case where the VCC voltage
the peak current mode feedback path for the current mode exceeds the zener clamp level.
L1 SW2 I2 I3
I1
+ I4
VIN
DC SW1 RL
C1
RAMP
VEAO
REF U3
+
–EA
DFF TIME
+ VSW1
RAMP – R Q
OSC U1 D U2
CLK
Q
U4 CLK
TIME
In the case of leading edge modulation, the switch is turned Programming Resistor Value
OFF right at the leading edge of the system clock. When the Equation 1 calculates the required programming resistor
modulating ramp reaches the level of the error amplifier value.
output voltage, the switch will be turned ON. The effective
duty-cycle of the leading edge modulation is determined VBOOST − VEAO 400V − 50V
.
during the OFF time of the switch. Figure 3 shows a leading Rp = = = 113
. MΩ (1)
IPGM 35µA
edge control scheme.
One of the advantages of this control technique is that it PFC Voltage Loop Compensation
requires only one system clock. Switch 1 (SW1) turns OFF
The voltage-loop bandwidth must be set to less than 120Hz
and Switch 2 (SW2) turns ON at the same instant to mini-
to limit the amount of line current harmonic distortion.
mize the momentary “no-load” period, thus lowering ripple
A typical crossover frequency is 30Hz. Equation 1, for
voltage generated by the switching action. With such
simplicity, assumes that the pole capacitor dominates
synchronized switching, the ripple voltage of the first stage
the error amplifier gain at the loop unity-gain frequency.
is reduced. Calculation and evaluation have shown that the
Equation 2 places a pole at the crossover frequency,
120Hz component of the PFC’s output ripple voltage can be
providing 45 degrees of phase margin. Equation 3 places a
reduced by as much as 30% using this method, substantially
zero one decade prior to the pole. Bode plots showing the
reducing dissipation in the high-voltage PFC capacitor.
overall gain and phase are shown in Figures 5 and 6. Figure 4
displays a simplified model of the voltage loop.
Typical Applications
Pin
One Pin Error Amp CCOMP = 2 (2)
R p × V BOOST × ∆VEAO × COUT × (2 × π × f)
The FAN4803 utilizes a one pin voltage error amplifier in the
300W
PFC section (VEAO). The error amplifier is in reality a cur- CCOMP =
rent sink which forces 35µA through the output program- 11.3MΩ × 400V × 0.5V × 220µF × (2 × π × 30Hz)2
ming resistor. The nominal voltage at the VEAO pin is 5V. CCOMP = 16nF
The VEAO voltage range is 4 to 6V. For a 11.3MΩ resistor
chain to the boost output voltage and 5V steady state at the
VEAO, the boost output voltage would be 400V.
L1 SW2 I2 I3
I1
+ I4
VIN
DC SW1 RL
C1
RAMP
VEAO
U3
+
REF –EA
VEAO TIME
DFF
CMP
+ VSW1
RAMP – R Q
OSC U1 D U2
CLK
Q
U4 CLK
TIME
VO 60
Power Stage
Overall Gain
40 Compensation
11.3MΩ Network Gain
FAN4803 IOUT VEAO FAN4803
RLOAD 20
667Ω
GAIN (dB)
220µF 330kΩ IVEAO
∆VEAO +
34µA 0
15nF
–
0.15µF –20
POWER COMPENSATION
STAGE –40
50
0
Power Stage FF @ –55ºC
Overall
Compensation TYP @ –55ºC
40
Network
50 TYP @ ROOM TEMP
30 TYP @ 155ºC
IRAMP (µA)
PHASE (º)
SS @ 155ºC
100
20
150 10
0
200 0 1 2 3 4 5 6 7
0.1 1 10 100 1000
VEAO (V)
FREQUENCY (Hz)
Figure 6. Voltage Loop Phase Figure 7. Internal Ramp Current vs. VEAO
Subsequently the PFC gate drive is initiated, eliminating the sequence. Once disabled, the VEAO pin charges HIGH by
necessary dead time needed for the DCM mode. This forces way of the external components until the PFC duty cycle
the output to run away until the VCC OVP shuts down the goes to zero, disabling the PFC. The VCC OVP resets once
PFC. This situation is corrected by adding an offset voltage the VCC discharges below 16.2V, enabling the VEAO current
to the current sense signal, which forces the duty cycle to sink and discharging the VEAO compensation components
zero at light loads. This offset prevents the PFC from operat- until the steady state operating point is reached. It should be
ing in the DCM and forces pulse-skipping from CCM to no- noted that, as shown in Figure 8, once the VEAO pin exceeds
duty, avoiding DMC operation. External filtering to the cur- 6.5V, the internal ramp is defeated. Because of this, an exter-
rent sense signal helps to smooth out the sense signal, nal Zener can be installed to reduce the maximum voltage to
expanding the operating range slightly into the DCM range, which the VEAO pin may rise in a shutdown condition.
but this should be done carefully, as this filtering also Clamping the VEAO pin externally to 7.4V will reduce the
reduces the bandwidth of the signal feeding the pulse-by- time required for the VEAO pin to recover to its steady state
pulse current limit signal. Figure 9 displays a typical circuit value.
for adding offset to ISENSE at light loads.
UVLO
PFC Start-Up and Soft Start Once VCC reaches 12V both the PFC and PWM are enabled.
During steady state operation VEAO draws 35µA. At start-up The UVLO threshold is 9.1V providing 2.9V of hysteresis.
the internal current mirror which sinks this current is defeated
until VCC reaches 12V. This forces the PFC error voltage to Generating VCC
VCC at the time that the IC is enabled. With leading edge An internal clamp limits overvoltage to VCC. This clamp
modulation VCC on the VEAO pin forces zero duty on the circuit ensures that the VCC OVP circuitry of the FAN4803
PFC output. When selecting external compensation compo- will function properly over tolerance and temperature while
nents and VCC supply circuits VEAO must not be prevented protecting the part from voltage transients. This circuit
from reaching 6V prior to VCC reaching 12V in the turn-on allows the FAN4803 to deliver 15V nominal gate drive at
sequence. This will guarantee that the PFC stage will enter PWM OUT and PFC OUT, sufficient to drive low-cost
soft-start. Once VCC reaches 12V the 35µA VEAO current IGBTs.
sink is enabled. VEAO compensation components are then
discharged by way of the 35µA current sink until the steady It is important to limit the current through the Zener to avoid
state operating point is reached. See Figure 8. overheating or destroying it. This can be done with a single
resistor in series with the VCC pin, returned to a bias supply
PFC Soft Recovery Following VCC OVP of typically 14V to 18V. The resistor value must be chosen
The FAN4803 assumes that VCC is generated from a source to meet the operating current requirement of the FAN4803
that is proportional to the PFC output voltage. Once that itself (4.0mA max) plus the current required by the two gate
source reaches 16.2V the internal current sink tied to the driver outputs.
VEAO pin is disabled just as in the soft start turn-on
200ms/Div.
Figure 8. PFC Soft Start Figure 9. ISENSE Offset for Light Load Conditions
VISENSE
VC1 RAMP
GATE
DRIVE
OUTPUT
VOUT = 400V
RP
VC1
GATE
VEAO
OUTPUT
4 +
COMP
C1 –
30pF
RCOMP CCOMP 35µA 5V
CZERO R1
ISENSE
3 –4
VI SENSE
102T RURP860
C19 L2 CR1 8A, 600V
TH1
4.7nF
250VAC 10Ω 1000µH
LINE F1 5A 250V FQP9N50
5A
C4 GBU4J Q5
J1-1 R1
R24 0.47µF
470kΩ 250VAC BR1
600V 36Ω
0.5W 4A
FQP9N50
NEUTRAL Q2
R2 C16
L3 C1
J1-2 0.01µF
C20 220µF
4.7nF 36Ω 450V
250VAC R22 1N5246B
10kΩ CR5
16V 0.5W
R3 0.15Ω 3W
FQP9N50
P6KE51CA
Q4
1N5818 CR7 R8 36Ω CR18 51V
MBR3060PT J2-1
CR2
CR2 C3 R14
R27 30A, 60V
30A 1µF 150Ω
C7 20kΩ
60V C2 2W
R13 0.1µF 3W
2200µF
5.8MΩ 12VRET
R7
R26 L1 25µH J2-2
10Ω
20kΩ
3W 1N4148 C26
C23 0.01µF
CR8
0.01µF R29 20kΩ 500V
C11 L2
1000µF
C22 C9
CR16 R19 1µF 1µF 4T
IN4148 10kΩ
R31
10Ω C21 1N4148
R6 1.2kΩ
1µF CR15
R28 C14
R12 FQP9N50
20kΩ 1N5818 4.7µF
5.8MΩ FAN4803 CR10
Q3 R9
1 8 R5 36Ω 1.5kΩ
PFC PWM 5
2 7 U3 R37
GND 1
VCC 330Ω
R4 1kΩ R11 150Ω C17
3 6 0.1µF R15
ISENSE ILIMIT
1N5818 CR12 R32 100Ω 2 9.09kΩ
4 5 4
VEAO VDC
C13 1nF
R25 C5 C10 R10
390kΩ 8.2nF 2.2nF 0.75Ω
R21 3W R20 R17 3.3kΩ
7.0V C15 C28
10kΩ CR4 510Ω
0.015µF C6 1µF 3
C8 C27 UF4005 C12 0.1µF R18 1kΩ
1µF 0.01µF U2 1
0.15µF
2 RC431A
CR11 CR9 R16
1N5818 1N52468 2.37kΩ
Figure 12. Typical Application Circuit. Universal Input 240W 12V DC Output
Mechanical Dimensions
Package: S08
8 Pin SOIC
0.189 - 0.199
(4.80 - 5.06)
8
1
0.017 - 0.027 0.050 BSC
(0.43 - 0.69) (1.27 BSC)
(4 PLACES)
0.059 - 0.069
(1.49 - 1.75)
0°–8°
Package: P08
8-Pin PDIP
0.365 - 0.385
(9.27 - 9.77)
0.055 - 0.065
(1.39 - 1.65)
1
0.020 MIN
(0.51 MIN)
(4 PLACES) 0.100 BSC
(2.54 BSC)
0.015 MIN
(0.38 MIN)
0.170 MAX
(4.32 MAX)
Ordering Information
Part Number PFC/PWM Frequency Temperature Range Package
FAN4803CS-1 67kHz / 67kHz 0°C to 70°C 8-Pin SOIC (S08)
FAN4803CS-2 67kHz / 134kHz 0°C to 70°C 8-Pin SOIC (S08)
FAN4803CP-1 67kHz / 67kHz 0°C to 70°C 8-Pin PDIP (P08)
FAN4803CP-2 67kHz / 134kHz 0°C to 70°C 8-Pin PDIP (P08)
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO
ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME
ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN;
NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
www.fairchildsemi.com