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Corus Bausysteme

Construction details
Kalzip® roof systems
Preface

Planning Guidance

Kalzip® aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life
but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating
to fire/acoustic protection and the EnEV energy-saving directives is exemplary.

These construction recommendations are based on state-of-the-art technology. They are provided to the best of our
knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise
to any claims for compensation.
We reserve the right to make any changes to the construction or product range which seem technically sensible in view
of our high demands for quality and progress.

The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical service
which he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented
without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement
of the trade mark rights (protection rights/industrial property rights?) of a third party.

The constructional details represent suggestions for roof structures designs which have two shells and must be adapted
to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning,
calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular those
relating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements,
are not possible.

Kalzip® plastic compound clip


Kalzip® compound clips are not available in all sizes.
All details are also applicable to the use of aluminium clips.

Standards/instructions
The current applicable standards and manufacturer’s instructions should be observed.

Air tightness
All room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives.

Fixed points/ fasteners


Fixed points and featured fasteners should be used in accordance with the static calculations.

May 2004
This construction guide replaces all previous construction details.
Contents

Construction details truss roof/purlin roof


Construction 101 Kalzip® deck roof system - rafter roof
102 Kalzip® deck roof system - purlin roof
Ridge 121 Duo-pitch ridge purlin roof
122 Duo-pitch ridge truss roof
123 Mono-pitch ridge truss roof
124 Abutment ridge to parapet truss roof
125 Mono-pitch ridge overhang (with clip bar) truss roof
126 Mono-pitch ridge overhang (without clip bar) truss roof
Eaves 141 Eaves detail with gutter purlin roof
142 Eaves detail with gutter truss roof
143 Parapet eaves gutter detail truss roof
144 Overhanging eaves (with clip bar) truss roof
145 Overhanging eaves (without clip bar) truss roof
146 Valley gutter detail truss roof
Ridge 161 Verge purlin roof
162 Verge truss roof
163 Abutment to parapet truss roof
164 Verge with Kalzip® transition sheet truss roof
165 Cantilevered verge truss roof
166 Cantilevered verge with steel plate bracket purlin roof
167 Curved verge truss roof
168 Curved verge with Kalzip® transition sheet truss roof

Construction details rafter roof


Construction 201 Roof construction with rafter insulation rafter roof
202 Roof construction Kalzip® AF with intermediate rafter insulation rafter roof
Ridge 221 Ridge with fixed point rafter roof
222 Abutment ridge to parapet rafter roof
223 Cantilevered ridge with clip bar rafter roof
224 Overhanging ridge with cantilever rafter rafter roof
Eaves 241 Dripping eaves rafter roof
242 Cantilevered dripping eaves with clip bar rafter roof
243 Overhanging ridge with cantilever rafter rafter roof
244 Dripping eaves Kalzip® AF rafter roof
245 Dripping eaves Kalzip® AF/ventilated masonry rafter roof
Ridge 261 Overhanging verge rafter roof
262 Overhanging verge with Kalzip® transition sheet rafter roof
263 Overhanging verge with Kalzip® AF rafter roof
264 Overhanging round verge rafter roof

Supplementary construction details


Hip 301 Hip with ridge closure purlin roof
302 Welded hip with Kalzip® transition sheet purlin roof
Groove 303 Groove with gutter rafter roof
304 Groove with Kalzip® AF rafter roof
305 Groove on building unit with expansion member
Contents

Roof-light 311 Domed roof-light roofing frame


312 Cross-section roof-light with flat flange - roofing frame truss roof
313 Cross-section roof-light with flat flange truss roof
314 Cross-section roof-light with Kalzip® roofing frame truss roof
315 Longitudinal roof-light with Kalzip® roofing frame truss roof
Roof lights 321 Lighting row connection, below gable end truss roof
322 Lighting row connection, below gable end truss roof
323 Lighting row connection, below gable end truss roof
324 Lighting row joint - lateral truss roof
Joints 331 Curved roof with welded ridge jolt truss roof
332 Curved roof with sealed lateral jolt truss roof
Stepped roofs 341 Lowered dripping eaves rafter roof
342 Lowered verge rafter roof
Expansion joint 351 Expansion joint Kalzip® truss roof
Ridge 361 Ridge flashing - cantilevered
362 Sliding ridge - Duo-pitch roof truss roof
363 Ventilated ridge rafter roof

Construction details Kalzip NatureRoof®


Ridge 401 Duo-pitch ridge purlin roof
402 Mono-pitch ridge truss roof
403 Mono-pitch roof with attic truss roof
Eaves 411 Dripping eaves detail with gutter purlin roof
412 Dripping eaves with parapet truss roof
Verge 421 Verge purlin roof
422 Verge with parapet truss roof
423 Verge with Kalzip® transition sheet truss roof
Additions 431 Installation and shearing protection truss roof
432 Domed rooflight truss roof
433 Internal box gutter thermally insulated truss roof
434 Curved roof with welded ridge jolt truss roof

Construction details Kalzip Duo® and Kalzip DuoPlus®


Construction 501 Roof construction with trapezoidal steel deck truss roof
502 Roof construction with aerated concrete roof slaps truss roof
503 Roof construction purlin roof
504 Roof construction with upper insulation rafter roof
505 Roof construction intermediate rafter insulation rafter roof
506 Roof construction with trapezoidal steel profile (structural deck) truss roof
Additions 511 Duo-pitch ridge purlin roof
521 Dripping eaves truss roof
531 Verge truss roof
Construction detail
101 Kalzip® deck roof system - rafter roof

Cross-section

Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier

Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer

Structural deck
Rafter

Horizontal section

Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier

Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer

Structural deck

Rafter

* Compound clips are not


available in all sizes.

Detail 01.02.04
101 scale 1:10
Construction detail
102 Kalzip® deck roof system - purlin roof

Cross-section
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer

Structural deck
Purlin
Rafter

Horizontal section
Compound clip*
Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer

Structural deck
Purlin
Rafter
* Compound clips are not
available in all sizes.

01.02.04 Detail
scale 1:10 102
Construction detail - Kalzip® liner-deck roof system - purlin roof
121 Duo-pitch ridge

Type of fixed point to be


determined by calculation

Alternative: Fixed point clip Ridge flashing Fixed point clip


Al-clip with thermal barrier Compound clip*
Spacer profile
Fixing of Filler block
ridge flashing: Ridge turn up
max. distance ≥ 70 Ridge closure
≥ 100
400 mm, only into
ridge closure Kalzip®

Ridge flashing Liner deck

Insulation - rigid** Top-hat sub-purlin

Kalzip® vapour control layer Purlin

Kalzip rock wool insulation


®
Rafter

Inner skin flashing

* Compound clips are not available in all sizes.


** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

Detail 01.02.04
121 scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
122 Duo-pitch ridge

Type of fixed point to be


determined by calculation

Ridge flashing Fixed point clip


Alternative: Fixed point clip Compound clip*
Al-clip with thermal barrier Spacer profile

Ridge turn up Filler block


Fixing of
ridge flashing: Ridge closure
max. distance
400 mm, only into ≥ 100 ≥ 70
Kalzip®
ridge closure

Kalzip® rock wool insulation

Insulation - rigid** Structural deck

Kalzip® vapour control layer Rafter

* Compound clips are not available in all sizes.


** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

01.02.04 Detail
scale 1:5 122
Construction detail - Kalzip® deck roof system - rafter roof
123 Mono-pitch ridge

Type of fixed point to be


determined by calculation

Al-Fixed point clip with Filler block Spacer profile


thermal barrier
Alternative: Compound clip* Fixing of ridge Ridge turn up
flashing:
max. distance Ridge flashing
400 mm, only into
Kalzip® Ridge closure Retainer

Kalzip® Ridge closure


rock wool insulation

Kalzip® vapour control layer

Insulation - rigid**

Slosure profile to
structural liner tray

Sealing strip 2x

Structural deck Kalbau® trapezoidal deck

Internal closure Structural liner tray


flashing

Insulation

Sealing strip

Thermal isolation strip

* Compound clips are not available in all sizes.


** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

Detail 01.02.04
123 scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
124 Abutment ridge to parapet

Ridge flashing
Spacer profile Coping system
Ridge turn up
Timber bearer
Fixed point clip
Compound clip* Coping bracket
Alternative:
Al-clip with thermal barrier

Filler block

Fixing of
ridge flashing:
max. distance 400 mm;
not into standing seam

≥ 100 ≥ 70
Ridge closure

Kalzip®

Kalzip®
rock wool insulation
Structural deck
Insulation - rigid** Internal closure
flashing
Kalzip vapour control
®

layer
Sealing strip

* Compound clips are not available in all sizes.


** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

01.02.04 Detail
scale 1:5 124
Fixed point to be determined by calculation

125
Fixing of ridge flashing: max. distance Filler block

Detail
400 mm, not into standing seam
Kalzip® Flashing

Al-clip bar Spacer profile

Kalzip® Ridge turn up


Ridge closure
rock wool insulation
)
on (max. 1500
by calculati
determined
on
by calculati
determined

Kalbau®

Closure profile to
structural liner tray
125 Mono-pitch ridge overhang (with clip bar)

Thermal isolation strip


Construction detail - Kalzip® deck roof system - rafter roof

Sealing strip 2x

Timber spacer Structural deck


Kalbau®
Structural top Internal closure
hat supports flashing
Structural liner tray
Kalzip®
vapour control layer

Insulation

scale 1:5
01.02.04
AL-fixed point clip ‘Eaves’ filler block
length to be determined by calculation
Drip angle

01.02.04
scale 1:5
Timber ridge bearer

Kalzip®: Length min. 5,0 m

Kalzip® rock wool insulation ‘Eaves’ filler block


)
on (max. 1000
Timber supports by calculati
determined

Kalzip® vapour control


layer

Angle with sealing strip

Closure profile to structural liner tray

Thermal isolation strip


126 Mono-pitch ridge overhang (without clip bar)
Construction detail - Kalzip® deck roof system - rafter roof

Sealing strip 2x

Structural deck
Kalbau® trapezoidal profile
Internal closure
flashing
Structural liner tray

Insulation

126
Detail
Construction detail - Kalzip® liner-deck roof system - purlin roof
141 Eaves detail with gutter

Compound clip*

Alternative

Filler block

Drip angle

Closure flashing

Timber
eaves bearer
Timber
spacer

Kalzip®
Kalzip® rock wool insulation
Sealing strip
Kalzip® vapour control layer
Al-clip
Insulation - rigid

Gutter

Gutter brackets

Closure flashing

Liner-deck

Purlin

Rafter

* Compound clips are not


available in all sizes.

Detail 01.02.04
141 scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
142 Eaves detail with gutter

Kalzip® Gutter

Insulation rigid Filler block

Drip angle
Timber spacer

Kalzip® Closure flashing


vapour control layer
Gutter brackets
Kalzip®

rock wool insulation Timber eaves bearer

Al-clip

Thermal isolation strip

Closure profile to
structural liner tray

Structural liner tray


Structural deck Internal closure
flashing
Rafter
Insulation
Sealing strip 2x

Kalbau® SN 18/76

01.02.04 Detail
scale 1:5 142
Coping

143
system

Detail
Coping bracket
Kalzip®
Timber
Insulation - rigid

Kalzip® vapour control

available in all sizes.


layer Insulation retainer

* Compound clips are not


Compound clip*
Alternative: Al-clip with thermal barrier Drip angle

Kalbau®
Kalzip® rock wool insulation Filler block trpezoidal profile

Z-Profile
143 Parapet eaves gutter detail

Closure flashing

Sealing strip
Emergency overflow
Construction detail - deck roof system - rafter roof

Gutter

Insulation - rigid
Gutter liner
(fully sealed)
Structural deck

Rafter

Circular sealing strip

Gutter outlet

Gutter liner outlet

Rainwater pipe

scale 1:5
01.02.04
Kalzip® Gutter

Al-clip bar Filler block

01.02.04
scale 1:5
Kalzip® Drip angle
rock wool insulation

Gutter
determined by brackets
calculation
determined by
calculation (m
ax. 1500)
144 Overhanging eaves (with clip bar)

Kalbau® SN 18/76
Construction detail - deck roof system - rafter roof

Thermal isolation strip

Closure profile to structural


liner tray
Spacer profile

Structural deck Structural liner tray


Top-hat sub-purlin
Internal closure
Kalzip® vapour flashing Insulation
control layer
Sealing strip 2x
Kalbau® SN 18/76
Rafter

144
Detail
Al-clip Gutter

145
length determined by calculation

Detail
Filler block
Timber eaves bearer
Drip angle
Kalzip®: Lenght min. 5,0m

Kalzip® rock wool insulation Al-clip: length 200 mm


2 rivets on the small rib
Timber spacer
Gutter brackets
Kalzip® vapour control
layer
145 Overhanging eaves (without clip bar)

Thermal isolation
strip

Closure profile to
Construction detail - Kalzip® deck roof system - rafter roof

structural liner tray

Structural liner tray


Structural deck

Internal closure Insulation


flashing

Kalbau® trapezoidal
Sealing strip 2x
profile
Rafter

scale 1:5
01.02.04
Kalzip® Filler block Al-clip
Insulation - rigid
Timber eaves bearer
Compound clip* Drip angle
Timber spacer

01.02.04
scale 1:5
Kalzip® vapour control
layer Closure Closure flashing
flashing
146 Valley gutter detail

Emergency overflow

Kalzip® rock wool insulation


Circular sealing strip
Construction detail - Kalzip® deck roof system - rafter roof

Gutter outlet Structural deck

Gutter liner outlet Rafter

Rainwater pipe

Gutter
Alternative Insulation - rigid
Alternative

available in all sizes.


without timber eaves bearer with timber eaves bearer
Gutter liner (fully sealed)

* Compound clips are not

146
Detail
Construction detail - Kalzip® liner-deck roof system - purlin roof
161 Verge

Al-clip

Tolerance profile Sealing strip

Gable end channel Timber verge bearer

Gable end clip Kalzip®

Verge flashing Kalzip® rock wool insulation

Retainer flashing
Compound clip*
Closure flashing Alternative: Al-clip with
thermal barrier
Tolerance
Top-hat sub-purlin
Kalzip® vapour
control layer

Kalzip ® TF 800 R

Liner deck
Interal closure flashing

Purlin

Rafter

* Compound clips are not


available in all sizes.

Detail 01.02.04
161 scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
162 Verge

Verge profile Alternative


Tolerance

Al-clip Timber verge bearer


Tolerance profile Kalzip®
Gable end channel Kalzip® rock wool insulation

Gable end clip Compound clip*


Alternative: Al-clip with
Verge flashing thermal barrier
Tolerance
Flashing retainer
support
Kalzip® vapour control layer

Structural deck

Sealing strip

Rafter

* Compound clips are not


available in all sizes.

05.05.04 Detail
scale 1:5 162
Construction detail - Kalzip® deck roof system - rafter roof
163 Abutment to parapet

Coping system Alternative


Coping bracket
min. 150
Timber bearer

Z-Profil

Kalbau® trapezoidal profile

Retainer flashing
Kalzip® transition sheet
Verge flashing

Gable end clip Insulation - rigid


Gable end channel

Tolerance Kalzip®

Compound clip*
Alternative: Al-clip with
thermal barrier
Tolerance profile

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Insulation - rigid

Sealing strip

* Compound clips are not


available in all sizes.

Detail 01.02.04
163 scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof
164 Verge with Kalzip® transition sheet

Closure flashing

Flashing retainer/support

Kalzip® transition sheet

Compound clip*
Alternative: Al-clip with thermal barrier

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Internal closure
flashing

Sealing strip

Kalzip® TF 800 R

* Compound clips are not


available in all sizes.

01.02.04 Detail
scale 1:5 164
165
Detail
Kalzip®

Al-clip with thermal barrier

Rectangular hollow section

Flashing retainer/support Kalzip® rock wool insulation


165 Cantilevered verge

Kalzip® transition sheet Kalzip® vapour control layer

Top-hat support Thermal isolation determined by calculation


strip
Construction detail - Kalzip® deck roof system - rafter roof

Kalbau® Sealing strip


SN 18/76

Closure profile to Structural deck


structural liner tray
Top-hat support profile
Structural liner tray
Thermal isolation

Insulation

Kalbau® SN 18/76

scale 1:5
01.02.04
01.02.04
scale 1:5
Kalzip®

Kalzip® rock wool insulation


Gable end clip
Kalzip® vapour control layer
Omega profile
Top-hat sub-purlin
Al-clip
Compound clip*
Alternative: Al-clip
with thermal barrier
166 Cantilevered verge with steel plate bracket
Construction detail - Kalzip® liner-deck roof system - purlin roof

Steel plate bracket

Vapour control
layer clamped sealed Liner-deck

Thermal isulation Purlin

Rafter

available in all sizes.


®
Kalbau SN 18/76

* Compound clips are not


Internal closure flashing

166
Detail
Construction detail - Kalzip® deck roof system - rafter roof
167 Curved verge

Curved verge flashing

Perforated closure flashing

Flashing retainer/support

Gable end clip

Gable end channel (curved by slotting)

Tolerance profile (in short lenghts)

Convex Kalzip®

Kalzip® rock wool insulation

Compound clip*
Alternative: Al - clip
with thermal barrier

Ri

Vapour control
layer clamped
and sealed Kalzip® vapour control layer

Structural deck

Kalbau® Closure flashing


SN 18/76

* Compound clips are not


available in all sizes.

Detail 01.02.04
167 scale 1:5
Construction detail - rafter roof
168 Curved verge with Kalzip® - transition sheet

Kalzip® transition sheet Compound clip*


- curved Alternative: Al-clip
with thermal barrier
Perforated closure flashing
Kalzip®
Flashing retainer/support rock wool insulation

Convex Kalzip®

Ri

Vapour control
layer clamped
and sealed Kalzip® vapour control layer

Structural deck
Kalbau®
SN 18/76 Closure flashing

* Compound clips are not


available in all sizes.

01.02.04 Detail
scale 1:5 168
Construction detail rafter roof
201 Roof construction with rafter insulation

Cross-section

Compound clip*
Alternative: Al-clip with thermal barrier

Timber (min. 10/6)

Kalzip®

Timber rater
Timber shuttering
Kalzip® vapour control layer H
Kalzip® rock wool insulation

Longitudinal section

Timber (min. 10/6)

Compound clip*
Alternative: Al-clip with thermal barrier

Kalzip®

Timber rater
Timber shuttering
Kalzip® vapour control layer H
* Compound clips are not
Kalzip® rock wool insulation available in all sizes.

Detail 01.02.04
201 scale 1:10
Construction detail rafter roof
202 Roof construction Kalzip® AF with intermediate rafter insulation

Cross-section

Compound clip E10


(diagonally installed)
Alternative: Al-clip L10

Precovering (open for diffusion)


Kalzip® AF
Timber shuttering

Timber rater

Kalzip® rock wool insulation

Kalzip® vapour control layer

Timber lathing

Interior lining layer

Longitudinal section
Kalzip® AF
Compound clip E10
(distributed installed)
Alternative: Al-clip L10

Precovering (open for diffusion)

Timber rater

Timber shuttering

Kalzip® rock wool insulation

Kalzip® vapour control layer

Timber lathing

Interior lining layer

01.02.04 Detail
scale 1:10 202
Spacer profile Kalzip®

221
Detail
Ridge turn out Ridge flashing

Fixed point clip determined ≥ 70 Timber


by calculation; Al-clip 0
≥ 10 Fixed point clip determined by calculation
Filler block Compound clip*

Ridge closure
Fixing of ridge flashing:
max. distance 400 mm,
into ridge closure
221 Ridge with fixed point
Construction detail - rafter roof

Timber rafter

Thermal insulation - rigid Timber shuttering

Kalzip® rock wool insulation Kalzip® vapour control layer H

scale 1:5
01.02.04
Type of fixed point to be determined by calculation
* Compound clips are not available in all sizes.
Construction detail - rafter roof
222 Abutment ridge to parapet

Type of fixed point to be Coping system


determined by calculation
Timber eaves bearer

Coping bracket

Ridge flashing

Spacer profile

Ridge turn up

Kalzip® rock wool insulation

Timber

Fixed point clip determined by


calculation; Compound clip*
≥ 70
Filler block ≥ 100

Ridge closure

Kalzip®

Clip track with sealing strip

Timber rafter

Timber shuttering

Kalzip® vapour control layer H


* Compound clips are not
Thermal insulation - rigid available in all sizes.

01.02.04 Detail
scale 1:5 222
223
Detail
0 )
. 150
(max
Filler block u l a tion
by calc
Timber supports rm ined
dete
Kalzip® rock wool insulation

Kalzip®

Al-clip bar
on
ulati
calc Ridge closure
i n e d by
rm
dete
Construction detail - rafter roof

Filler block

Closure flashing
223 Cantilevered ridge with clip bar

Spacer profile

Kalbau® SN 18/76

Stripping felt

Clipping track with sealing strip

Alternative

Insulation

Panel
Kalzip® vapour control layer H
Filler block
Timber shuttering
Drip angle with sealing strip
Timber rafter

scale 1:5
01.02.04
01.02.04
scale 1:5
Kalzip®

Timber spacer

Kalzip® rock wool insulation

Kalzip® vapour control layer H

Timber shuttering
Construction detail - rafter roof

Timber rafter
224 Overhanging ridge with cantilever rafter

Fixed point clip


Al-clip

Timber bearer

Flashing

Filler block

Drip angle

Insulation

Timber shuttering

Cantilever rafter

Ridge closure

Clipping track with sealing strip

224
Detail
Construction detail - rafter roof
241 Dripping eaves

Gutter

Filler block

Drip angle

Closure flashing

Gutter brackets

Closure flashing

Flashing retainer

Timber eaves bearer

Timber spacer

Al-clip

Kalzip®
20

Timber rafter

Timber shuttering

Kalzip® vapour control layer H

Thermal insulation - rigid

Kalzip® rock wool insulation

Detail 01.02.04
241 scale 1:5
Kalzip® rock wool insulation

01.02.04
scale 1:5
Timber spacer

Timber

Al-clip bar on
alc ulati
® by c
Kalzip r m i ned
dete
Filler block

Drip angle
Construction detail - rafter roof

500)
(max. 1
lation
y calcu
ed b
rmin
242 Cantilevered eaves with clip bar

dete

Kalbau®
SN 18/76

Connecting angle

Clipping track
with sealing strip

Gutter brackets

Gutter

Timber supports

Kalzip®
vapour control layer H

Timber shuttering

Timber rafter

242
Detail
243
Detail
Gutter

Filler block

Drip angle

Closure flashing

Timber eaves bearer

Al-clip

Kalzip®
Construction proposal rafter roof
243 Overhanging dripping eaves with cantilever rafter

Cantilever rafter

Closure profile

Sealing strip Timber spacer

Kalzip®
rock wool insulation

Kalzip® vapour control layer H

Timber shuttering

Timber rafter

scale 1:5
01.02.04
Alternative

Kalzip®

01.02.04
scale 1:5
Al-clip Kalzip® vapour control layer

Interior lining layer


Exposed shuttering
Embeding gutter brackets Timber lathing

Coping rafter Kalzip® rock wool insulation

Timber rafter

Timber shuttering

Precovering
Construction detail - rafter roof

Kalzip® AF
(open for diffusion)
244 Dripping eaves Kalzip® AF

Exposed shuttering

Compound clip E10

Clipping track
with sealing strip
Closure flashing

Drip angle

Filler block

Gutter

244
Detail
245
Detail
Kalzip® vapour control layer

Interior lining layer

Timber lathing

Kalzip® rock wool insulation

Timber rafter

Timber shuttering
Perforatet metal sheet
Precovering
(open for diffusion)
Exposed shuttering
Construction detail - rafter roof

Kalzip® AF

Compound clip E10


245 Dripping eaves Kalzip® AF/ventilated masonry

Clipping track
with sealing strip

Closure flashing

Drip angle

Filler block

scale 1:5
01.02.04
Gutter
01.02.04
scale 1:5
Purlin Gable end clip

Kalzip® rock wool insulation Gable end channel

Kalzip® Tolerance profile

Al-clip Verge flashing


261 Overhanging verge
Construction detail - rafter roof

determined by calculation

Timber shuttering

Cantilever purlin

Flashing retainer - two-part

Clipping track with sealing strip

Kalzip® vapour control layer H

Timber shuttering

Timber rafter

261
Detail
Timber spacer
262
Detail
Kalzip® rock wool insulation Flashing retainer

Kalzip® Kalzip® transition sheet

Al-clip Timber shuttering

Cantilever purlin
Construction detail - rafter roof

determined by calculation
262 Overhanging verge with Kalzip® transition sheet

Clipping track with sealing strip

Kalzip® vapour control layer H

Timber shuttering

Timber rafter

scale 1:5
01.02.04
Timber spacer
01.02.04
scale 1:5
Kalzip® AF profile sheet Flashing retainer

Compound clip E10 Kalzip® AF transition sheet


Alternative: Al-clip
Exposed shuttering
Precovering
(open for diffusion)
Construction detail - rafter roof

Timber shuttering
263 Overhanging verge Kalzip® AF

Exterior rafter lower

Clipping track with sealing strip

Interior lining layer

Timber lathing

Kalzip® vapour control layer H

263
Detail
Kalzip® rock wool insulation
264
Detail
Cantilever purlin Kalzip® transition sheet

Al-clip

Kalzip® Flashing retainer


Construction detail - rafter roof
264 Overhanging round verge

determined by calculation

Alternative
Curved verge flashing
Tolerance profile (in short lenghts)
Gable end clip
Curved gable end channel

Timber rafter
Clipping track with sealing strip
Timber spacer
Kalzip® vapour control layer H
Timber shuttering
Kalzip® rock wool insulation

scale 1:5
01.02.04
Construction detail - purlin roof
301 Hip with ridge closure

Type of fixed point to be determined by calculation

Ridge turn up Spacer profile

Fixed point clip Ridge flashing


Compound clip*
Filler block
≥ 100 ≥ 70
Ridge closure

Kalzip®

Insulation - rigid Hip purlin


Kalzip vapour control layer
®
Top-hat sub-purlin
Kalzip rock wool insulation
®
Structural liner-deck

Fixing of
ridge flashing:
max. distance
400 mm, not into
standing seam

Ridge flashing

Spacer profile

Filler block

Ridge closure

Kalzip®

* Compound clips are not


available in all sizes.

01.02.04 Detail
scale 1:5 301
Construction detail - purlin roof
302 Welded hip with Kalzip® transition sheet

Fixed point clip


Compound clip*

Kalzip®

Welding seam

Kalzip® welding basis

Kalzip® transition sheet

Insulation - rigid Hip purlin


(not inflammable)
Structural deck
Kalzip® vapour control layer Top-hat sub-purlin
Kalzip® rock wool insulation

Type of fixed point to be determined by calculation

Kalzip® transition sheet

Welding seam

Kalzip®

* Compound clips are not


available in all sizes.

Detail 01.02.04
302 scale 1:5
01.02.04
scale 1:5
Flashing Kalzip®
303 Groove with gutter

Filler block Timber eaves bearer

Drip angle Compound clip E10


Construction detail - rafter roof

Thermal insulation - rigid


Timber rafter
Kalzip® rock wool insulation
Timber shuttering
Timber spacer

303
Detail
Kalzip® vapour control layer H
304
Detail
Gutter metal sheet Kalzip® AF
Construction detail

Filler block Precovering


(open for diffusion)
Drip angle
Timber shuttering
Compound E10
304 Groove with gutter Kalzip® AF

Kalzip® rock wool insulation

Coping timber rafter

Kalzip® vapour control layer

Timber lathing

scale 1:5
01.02.04
Internal lining layer
Construction detail
305 Groove on building unit with expansion member

Wall connection profile


sealed
Cantilever
metal sheet
Flashing

Expansion member (1-head)

Insulation - compressible

Welding joint

approx. 500

Kalzip®

Kalzip® transition sheet

01.02.04 Detail
scale 1:5 305
Construction detail
311 Domed roof-light roofing frame

Domed roof-light
Flat flange-roofing frame
(to weld)

Light cupola-skylight

Attaching frame

Flat flange-roofing frame

Upper conecting frame

Domed roof-light
Kalzip® roofing frame
(standing seam)

Flashing

Attaching frame

Kalzip® roofing frame

Upper conecting frame

Light cupola-skylight

Detail 01.02.04
311 scale 1:5
l = distance fixed point - domed roof-light [mm]
x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm

01.02.04
scale 1:5
Compound clip*
Domed roof-light**

Upper connecting frame Kalzip®


Welding seam
Construction detail

Flat flange roofing frame


Insulation
Kalzip® welding basis
x x
min. 200

Height
x

min. 200

100
Order size
312 Cross-section roof-light with flat flange - roofing frame

Insulation - rigid
Structural deck (not inflammable)
Longitudinal beam Kalzip® vapour control layer
determined by calculation
Flashing profile Kalzip® rock wool insulation

Roofing frame

Rafter

* Compound clips are not available in all sizes.


** Domed rooflight: complete with curb, light dome,

312
Detail
cantilever metal sheet and frame
Construction detail
313 Cross-section roof-light with flat flange

Domed roof-light**

Upper connecting frame

Flat flange - roofing frame

Welding seam

Kalzip® welding basis

Cut Kalzip® sheet

Compound clip*
Height

Kalzip®
100

Ordering size

Kalzip® rock wool insulation

Kalzip® vapour control layer

Cross beam determined by calculation

Insulation - rigid (not inflammable)

Structural deck

Framing profile

Roofing frame

* Compound clips are not available in all sizes.


** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame

Detail 01.02.04
313 scale 1:5
l = distance fixed point - domed roof-light [mm]
x = sliding path = l/1000 + min. 5 mm
Domed roof-light** x min. = 20 mm

01.02.04
Upper connecting frame

scale 1:5
Compound clip*
Spacer profile

Ridge turn up Kalzip®


Construction detail

Welding seam
Ridge flashing
Kalzip®
Ridge closure + filler block roofing frame
x x
Fixed point clip min. 200

Height

100
Ordering size
314 Cross-section roof-light with Kalzip® roofing frame

Kalzip®
welding basis

Insulation - rigid
Structural deck (not inflammable)
Longitudinal profile Kalzip® vapour control layer
determined by calculation
Roofing frame Kalzip® rock wool insulation
Roofing frame

Rafter

* Compound clips are not available in all sizes.


** Domed rooflight: complete with curb, light dome,

314
Detail
cantilever metal sheet and frame
Construction detail
315 Longitudinal roof-light with Kalzip® roofing frame

Domed roof-light**

Upper connecting frame

Kalzip® roofing frame

Compound clip*
Height

Kalzip®
100

Ordering size

Kalzip® rock wool insulation

Profile determined by calculation

Kalzip® vapour control layer

Structural deck

Insulation - rigid (not inflammable)

Flashing profile

Roofing frame

* Compound clips are not available in all sizes.


** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame

Detail 01.02.04
315 scale 1:5
Construction detail
321 Lighting row connection, below gable end · truss roof

l = distance fixed point - domed roof-light [mm]


x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm

Cantilever metal sheet

Flashing

Kalzip® welding basis

Welding seam

Compound clip*

Kalzip®

x x
min. 200

Insulation
compressible

Insulation

Lighting row frame

Sealing strip

Structural deck Kalzip®


rock wool insulation
Trimmer beam
Kalzip® vapour control layer
Rafter
Insulation - rigid
(not inflamable)

* Compound clips are not available in all sizes.

01.02.04 Detail
scale 1:5 321
Construction detail
322 Lighting row connection, below gable end · truss roof

Spacer profile

Ridge flashing

Ridge closure + filler block

Fixing of ridge flashing:


max. distance 400 mm,
not into standing seam

Kalzip®
Fixed point clip
Compound clip*

Insulation

Lighting row frame

Sealing strip

Kalzip® Structural deck


rock wool insulation
Trimmer beam
Insulation - rigid
Rafter
Kalzip vapour control
®

layer

* Compound clips are not available in all sizes.

Detail 01.02.04
322 scale 1:5
Construction detail
323 Lighting row connection, below gable end · truss roof

l = distance fixed point - domed roof-light [mm]


x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm

Cantilever metal sheet

Ridge flashing

Kalzip® welding basis

Welding seam

Kalzip®

Compound clip*
Insulation
x x compressible

min. 200

Insulation

Lighting row frame

Sealing strip

Kalzip® Structural deck


rock wool insulation
Trimmer beam
insulation - rigid
(not inflammable) Rafter

Kalzip® vapour control


layer

* Compound clips are not available in all sizes.

01.02.04 Detail
scale 1:5 323
Alternative

324
Detail
Kalzip®
Verge flashing
Compound clip*
Gable end clip

Gable end channel


Construction detail - rafter roof
324 Lighting row joint - lateral

Tolerance Cantilever metal sheet


Kalzip® transition sheet
min. 150

Tolerance profile

Insulation

Lighting row frame

Sealing strip

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Insulation - rigid
* Compound clips are not
Trimmer beam

scale 1:5
01.02.04
available in all sizes.
Type of fixed point to be determined by calculation

Kalzip® welding basis

01.02.04
scale 1:5
Kalzip®
Insulation - rigid (not inflammable)

Kalzip® vapour control layer Fixed point clip


Compound clip*
Kalzip® rock wool insulation
Alternative: Fixed point clip
Al-clip with thermal barrier

®
Kalzip
Construction detail - trussed roof

Welded joint 100


Kalzip ®
331 Curved roof with welded ridge jolt

Ri

* Compound clips are not


Structural deck available in all sizes.

331
Detail
Rafter
332
Incl
inat

Detail
uppe
Kalzip® r Ka
lzip ®
ion:
min
®
c ours . 2,
Kalzip rock wool insulation e 9°
Kalzip® vapour control Ove
layer rlap
ping

200
Silic
one
100 low
er
Ka
lzip ®
co
urs
e
Construction detail - rafter roof

Compound clip*
332 Curved roof with sealed lateral jolt

Structural deck

Ri Rafter
200

Approved aluminium-
seal rivet Ø 4,8 mm with
stainless steel bolt

Silicone

Seal scheme * Compound clips are not

scale 1:5
01.02.04
for Kalzip® with two beads available in all sizes.
Kalzip®

01.02.04
scale 1:5
rock wool insulation
Insulation - rigid

Compound clip*

Filler block Flashing


retainer
Drip angle

Flashing
341 Lowered dripping eaves
Construction detail - rafter roof

Ridge closure + filler block


Kalzip®
vapour control layer H

Kalzip®
rock wool insulation
Al-clip
Kalzip®

Plank (min. 10/6)

Timber rafter

Visible shuttering

Timber shuttering

Closure flashing
* Compound clips are not

341
Detail
Gutter available in all sizes.
342
Supporting profile

Detail
Kalzip® transition sheet

Compound clip*

Kalzip® rock wool insulation

Kalzip® Flashing retainer


342 Lowered verge

Insulation - rigid

Kalzip® transition sheet


Construction detail - rafter roof

Timber shuttering

Visible shuttering
Al-clip

External rafter lower

Timber rafter

Timber
* Compound clips are not

scale 1:5
01.02.04
Kalzip® vapour control layer H available in all sizes.
Construction detail -rafter roof
351 Expansion joint Kalzip®

Section A-A Flashing * Compound clips are not


available in all sizes.
Holder
Flashing retainer

Gable end clip


Flashing Gable end channel
Holder Compound clip*
Flashing
retainer A
Strain

A
Kalzip®

Strain

Structural deck
Kalzip® rock wool insulation
Rafter

Kalzip® vapour control layer Flat metal strip


(fixed on one side)

01.02.04 Detail
scale 1:2,5 351
361
Detail
Construction detail

Fixing of ridge flashing Fixing within the overlapping


in ridge closure: only for the lower ridge flashing
max. distance 400 mm;
not into standing seam
2 rows sealing matter
361 Ridge flashing - cantilevered

Ridge flashing
L = max. 6,0 m

Filler block

Spacer profile

Ridge closure

Ridge turn up

Kalzip®

scale 1:5
02.07.03
Construction detail - rafter roof
362 Sliding ridge - Duo-Pitch roof

Cross-section
scale 1:1

Ridge flashing

Sliding member
Fixing of ridge
flashing on sliding Kalzip®
member: max.
Clip
distance 400 mm;
not into standing
Sliding potential between
seam
Kalzip® and sliding unit

Reinforcing profile
l = distance ridge to fixed point [mm]
x = sliding path = l/1000 + min. 5 mm Ridge turn up
x min. = 20 mm
Ridge flashing

Compound clip*
Fixing of ridge flashing
on sliding member: Sliding member
max. distance 400 mm;
≥ 70 Filler block
not into standing seam ≥ 100+x
Ridge closure
Kalzip®

Kalzip® rock wool insulation


Insulation - rigid Structural deck

Kalzip® vapour control layer Rafter

* Compound clips are not available in all sizes.

01.02.04 Detail
scale 1:10 362
Construction detail - Rafter Roof
363 Ventilated ridge

Ridge turn up Ridge flashing

Kalbau® structural deck* Spacer profile

Perforated sheet angle 50/50 Filler block

Fixed point clip Ridge closure


Al-clip ≥100
Fixing of ridge flashing:
max. distance 400 mm
Kalzip®

Rafter

Purlin

* Kalbau® structural deck (trapezoidal profile 50/167)


l = 150 mm/construction width = 833 mm

Detail 01.02.04
363 scale 1:5
01.02.04
scale 1:5
Planting Ridge turn up

Spacer profile
401 Duo-Pitch ridge

NDS 60 plant substrate


Ridge flashing
KD 33 linear drainage system
Fixed point
Ridge terminal Compound clip*
Construction detail - purlin roof

Al-beam claw (joint) Filler block


Ridge closure
≥100 ≥100 ≥70
Kalzip® 65/333

Insulation - rigid Purlin


®
Kalzip vapour control layer Top-hat sub-purlin
®
* Compound clips are not
Kalzip rock wool insulation Structural deck

401
Detail
available in all sizes.
Construction detail - rafter roof
402 Mono-Pitch ridge

NDS 60 Ridge termination


plant substrate
Al-beam claw (joint)
KD 33 linear
drainage system Kalzip® 65/333

Ridge closure
Kalzip®
rock wool insulation
Filler block
Kalzip® vapour control layer
Ridge flashing
Planting
Spacer profile
≥100
10 Ridge turn up

Insulation - rigid

Closure profile to
structural liner tray

Sealing strip 2x

Al-fixed point clip


with thermal barrier
Alternative:
Compound clip*
Kalbau®
Structural deck structural deck

Internal closure flashing Structural liner tray

Insulation
Rafter

Sealing strip

Thermal isolation
strip

* Compound clips are not


available in all sizes.

Detail 01.02.04
402 scale 1:5
Construction suggestions Kalzip NatureRoof®
403 Monopitch roof with attic · truss roof

* Compound clips are not


available in all sizes. Kalzip® 65/333

Ridge turn up

Spacer profile

Ridge flashing
Planting
Coping system
NDS 60 plant substrate
Timber
KD 33 linear
drainage system Coping
bracket
Ridge termination flashing

Al-beam claw (joint)

Filler block

Ridge closure

≥100 ≥70

≥100
10

Kalzip® Fixed point clip


rock wool insulation compound clip*

Structural deck
Insulation - rigid
Internal closure
Kalzip® vapour control layer flashing
Rafter
Sealing strip

01.02.04 Detail
scale 1:5 403
Construction detail - purlin roof
411 Dripping eaves detail with gutter

Filler block

Drip angle
Planting

NDS 60 plant substrate Closure flashing

KD 33 linear drainage system Timber eaves bearer

Timber spacer
Eaves termination
flashing
Al-beam claw
joint
Kalzip® 65/333

≥100
Sealing strip
Clip

Kalzip®
rock wool insulation

Kalzip® vapour Gutter


control layer
Gutter brackets

Flashing
Insulation
rigid

Purlin

Structural deck

Rafter

Detail 01.02.04
411 scale 1:5
Coping
Insulation - rigid system
Kalzip® vapour control layer Kalzip® 65/333 Coping bracket

01.02.04
scale 1:5
Eaves termination flashing Flashing Timber bearer
Al-beam claw (joint) Drip angle
NDS 60 plant substrate
≥100 Filler block

Kalbau®
structural deck
Construction detail - rafter roof

Z-profile
412 Dripping eaves with parapet

10
Closure profile

Sealing strip
Emergency owerflow

Gutter

Insulation - rigid
Inferior steel gutter
Kalzip®
rock wool insulation Structural deck
Compound Rafter
clip*
Circular sealing strip
KD 33 linear Gutter outlet
drainage system

Planting Gutter liner outlet

Rainwater
pipe * Compound clips are not
available in all sizes.

412
Detail
Construction detail - purlin roof
421 Verge

Sealing strip
Timber verge bearer

Al-clip
Kalzip®
Tolerance profile Kalzip® rock wool insulation
Gable end channel Top-hat sub-purlin
Verge termination flashing
Gable end clip
Al-beam claw (joint)
Verge flashing
Compound clip*
Retainer flashing
Planting
Perforated
closure flashing

Tolerance

Kalzip® TF 800 R

NDS 60
plant substrate
KD 33 linear
drainage system
Kalzip®
vapour control layer
Structural deck
Internal closure
flashing
Purlin
* Compound clips are not
available in all sizes. Rafter

Detail 01.02.04
421 scale 1:5
Construction detail - rafter roof
422 Verge with parapet

Coping system

Coping bracket

Timber bearer

Planting

NDS 60 plant
Z-profile substrate

Kalbau® structural deck KD 33 linear


drainage system

Al-beam claw (joint)


Flashing retainer
Verge termination flashing
Verge flashing

Gable end clip Kalzip® 65/333

Gable end channel

Tolerance

Tolerance profile 10

Compound clip*

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

Insulation - rigid

Sealing strip
* Compound clips are not
available in all sizes.

01.02.04 Detail
scale 1:5 422
Construction detail - rafter roof
423 Verge with Kalzip® transition sheet

Perforated closure flashing

Retainer flashing

Kalzip® - transition sheet

Compound clip*
Alternative: Al-clip with thermal barrier

Kalzip® 65/333

Kalzip® rock wool insulation

Kalzip® vapour control layer

Structural deck

10

Internal closure
flashing

Sealing strip Al-beam claw (joint)

Verge termination
flashing
Kalzip® TF 800 R KD 33 linear
drainage system

NDS 60
plant substrate

Planting

* Compound clips are not


available in all sizes.

Detail 01.02.04
423 scale 1:5
Construction suggestions Kalzip NatureRoof®
Additions
431 Installation and shearing protection· truss roof

NDS 60 Plant substrate


DN ≤ 5° Compound clip*

Planting KD 33 linear
drainage system
Kalzip® 65/333
Mounting lock

Rafter
Structural deck
Thermal insulation Kalzip® vapour control layer

DN > 5° NDS 60 Plant substrate KD 33 linear


drainage system
Compound clip*
Mounting lock
Planting
Kalzip® 65/333
Shearing lock
Al-beam claw
(joint)

ge
Draina

Rafter

Structural deck

Thermal insulation Kalzip® vapour control layer


* Compound clips are not available in all sizes.

01.02.04 Detail
scale 1:5 431
Construction suggestions Kalzip NatureRoof®
Additions
432 Domed rooflight · truss roof

I = distance fixed point - domed rooflight (mm)


x = sliding path = I/1000 + min. 5 mm
x min. = 20 mm

KD 33 linear
drainage system
Domed rooflight**
NDS 60 plant substrate
Cantilever metal sheet
Planting
Flat flange-framing
Ridge terminal
Kalzip®
Al-beam claw welding basis
(joint)
Kalzip®
welded

the flange
Height of
≥100
x x

min. 200
10

100
Order size

Structural deck
Compound clip*
Longitudinal beam
determined by calculation
Kalzip® vapour control layer Flashing profile

Kalzip® rock wool insulation Roofing frame

Insulation - rigid Rafter


(not inflammable)

* Compound clips are not available in all sizes.


** Roof light: complete with curb, roof-light, flange sheet and framing

Detail 01.02.04
432 scale 1:5
Kalzip® 65/333 Planting
Insulation - rigid Filler block

01.02.04
scale 1:5
NDS 60 plant substrate
Compound clip*
Drip angle KD 33 linear drainage system
Framing metal Al-beam claw (joint)
Kalzip® vapour
control layer ≥100 Eaves termination flashing
Al-clip
Closure flashing
Construction detail - rafter roof

Emergency overflow
433 Internal box gutter thermally insulated

Structural deck
Kalzip® rock wool insulation
Timber eaves bearer
Circular sealing strip
Timber spacer
Gutter outlet
Gutter liner outlet
Rainwater pipe
Rafter

Alternative Alternative
without timber eaves bearer with timber eaves bearer
Gutter
Insulation - rigid
* Compound clips are not
Lower steel gutter

433
Detail
available in all sizes.
(with sealing lateral jolt)
Type of fixed point to be determined by calculation

434
Detail
Kalzip® welding basis KD 33 linear Compound clip*
drainage system
Insulation - rigid (not inflammable) Kalzip® rock wool insulation
NDS 60 plant
Kalzip® vapour substrate
Kalzip®
control layer Planting
Alternative: fixed point clip
Al-clip with thermal barrier ®
Kalzip

Weleded joint 100


Kalzip ®
Construction detail - rafter roof
434 Curved roof with welded ridge joint

Structural deck
Rafter
Ri

* Compound clips are not

scale 1:5
01.02.04
available in all sizes.
Construction detail - rafter roof Kalzip DuoPlus®
501 Roof construction with trapezoidal steel deck

Kalzip®

Kalzip® rock wool insulation

DuoPlus clip

DuoPlus track
45° direction of span TRP

Insulation - rigid
h = 100 mm

Kalzip® vapour control layer

Structural deck

Rafter

01.02.04 Detail
501
Construction detail - rafter roof Kalzip DuoPlus®
502 Roof construction with aerated concrete roof slabs

Kalzip®

Kalzip® rock wool insulation

DuoPlus clip

DuoPlus track
45° direction of span of roof slabs

Insulation - rigid
h = 100 mm

Kalzip® vapour control layer

Aerated concrete roof slabs

Rafter

Detail 01.02.04
502
Construction detail - purlin roof Kalzip DuoPlus®
503 Roof construction

Kalzip® DuoPlus Clip

Kalzip® rock wool insulation DuoPlus track


90° to direction of span

Insulation - rigid
h = 100 mm

Purlin

Kalzip® vapour control layer

Structural deck

01.02.04 Detail
503
Construction detail - rafter roof Kalzip DuoPlus®
504 Roof construction with upper insulation

Kalzip® DuoPlus Clip


Kalzip rock wool insulation
®
DuoPlus track
90° to the rafter,
fixing into rafter

Insulation - rigid
h = 100 mm

e≤
0,8
0 m

Kalzip® vapour control layer H

Timber shuttering

Timber rafter

* When exceeding the maximum rafter distance e ≤ 0,80m,


place DuoPlus track 45° to the rafter and fix it in the shuttering.
(length of span according to statics)

Detail 01.02.04
504
Construction detail - rafter roof Kalzip DuoPlus®
505 Roof construction intermediate rafter insulation

Kalzip® DuoPlus Clip


Kalzip rock wool insulation
®
DuoPlus track
90° to the rafter,
fixing into rafter

e≤
0,8
0 m

Timber rafter

Kalzip® vapour control layer

Timber lathing

Interior lining layer

01.02.04 Detail
505
Construction proposal rafter roof Kalzip Duo®
506 Roof construction with trapezoidal steel profile (structural deck)

Kalzip®

Kalzip® rock wool insulation

DuoPlus Clip

DuoPlus track
45° to direction of span

Strip insulation - rigid


h = 100 mm, b = 240 mm

Kalzip® vapour control layer

Structural deck

Rafter

Detail 05.05.04
506
Construction detail - purlin roof Kalzip DuoPlus®
511 Duo-pitch ridge

Ridge turn up

Spacer profile

Fixing of ridge Ridge flashing


flashing:
max. distance Fixed point clip
400 mm, not into
standing seam Thermal barrier

Filler block
Insulation ≥ 100 ≥ 70
Ridge closure
rigid
Kalzip®

Timber bearer Structural deck

Kalzip vapour control layer


® Top-hat sub-purlin
Insulation - rigid Purlin
Kalzip rock wool insulation
®
Rafter
Ridge flashing furring
Ridge flashing

Alternative Alternative
with timber ridge bearer with top-hat sub-purlin

01.02.04 Detail
scale 1:5 511
Construction detail - rafter roof Kalzip DuoPlus®
521 Dripping eaves

DuoPlus Clip Gutter

Kalzip® Filler block

Insulation - rigid Drip angle

Timber spacer
Closure flashing
Kalzip®
rock wool insulation Gutter brackets

Treated
timber

Thermal isolation strip

Closure profile to structural


liner tray

Kalzip® Internal closure Structural liner tray


vapour control layer flashing

Structural layer Sealing strip 2x Insulation

Rafter
Kalbau® SN 18/76

Detail 01.02.04
521 scale 1:5
Construction detail - rafter roof Kalzip DuoPlus®
531 Verge

Angel Kalzip®
Kalzip® transition sheet DuoPlus Clip

Closure profile to DuoPlus track 45°


structural liner tray
Kalzip® rock wool insulation
Retainer flashing
Insulation - rigid

Sealing strip

Structural
liner tray

Insulation Kalzip® vapour control layer

Structural deck
Kalbau® SN
18/76

Sealing strip

Thermal
isolation strip

01.02.04 Detail
scale 1:5 531
Notes
www.kalzip.com

Europe: Italy Sweden Overseas: Far East


Corus S.C. Milano SpA Corus ByggSystem AB
Austria Via Treves 21/23 Sliparegatan 5 · Box 4003 China/Guangzhou
Corus Bausysteme I-20090 Trezzano sul Naviglio (Milano) S-300 04 Halmstad · Sweden Corus Building Systems
Bruckner Büro Center Italy T +46 - 3510 0110 Suite 1208, West Tower
Honauerstraße 2 F +46 - 3515 9200 Yang Cheng International
A-4020 Linz · Austria Ufficio Milano se@cbsnordic.com Commercial Centre
T +43 - 7 32 78 61 14 Dott. Ing. Giacomo Magnifico Tian He Ti Yu Dong Road
F +43 - 7 32 78 61 15 Via Merano 13 Switzerland Guangzhou, PR China 510620
kalzip.austria@corusgroup.com I-20060 Gessate (MI) · Italy Büro Dach & Wand T +86 - 20 38 87 01 90/91
T +39 - 02 95 38 13 07 Jürg Senteler F +86 - 20 38 87 02 65
Belgium F +39 - 02 95 38 03 97 P.O. Box 247 sales@corus.com.cn
Corus Building Systems NV giacomo.magnifico@corusgroup.com CH-7302 Landquart · Switzerland www.kalzip.com.cn
A. Stocletlaan 87 T +41 (0) 81 3 22 38 38
B-2570 Duffel · Belgium Ufficio Verona F +41 (0) 81 3 22 38 39 China/Beijing
T +32 - 15 30 29 22 Dott. Ing. Nicola Finato info@kalzip.ch Corus Building Systems
F +32 - 15 30 29 20 Vicolo Crocioni n.4 Suite 610, Jing Guang Centre
cbsbe@corusgroup.com I-37122 Verona · Italy Turkey Office Building, Hujialou
T +39 - 045 800 35 49 Tür Group Chao Yang District
Cyprus F +39 - 045 59 33 77 Architectural Materials Beijing, PR China 100020
Phanos N. Epiphaniou Ltd. nicola.finato@corusgroup.com Mahmut Sk. No: 8 T +86 - 10 65 97 42 25/41 45
21 Markou Drakou Avenue TR-81200 Kosuyolo-Istanbul · Turkey F +86 - 10 65 97 42 26
Pallouriotissa The Netherlands T +90 - 216 327 4720 beijing@corus.com.cn
P.O. Box 9078 HAFKON BV F +90 - 216 327 4724
CY-1621 Nicosia Postbus 46 sahikakutsal@tur-group.com China/Shanghai
Cyprus NL-3140 AA Maassluis Corus Building Systems
T +35 - 722 79 35 20 The Netherlands United Kingdom Suite 3002, Lt Chengdu North Road
F +35 - 722 43 15 34 T +31 - 105 91 53 00 and Ireland Shanghai, PR China 200003
phanos@epiphaniou.com F +31 - 105 91 51 25 Corus Building Systems T +86 - 21 63 52 61 22
info@hafkon.nl Haydock Lane, Haydock F +86 - 21 63 60 33 99
Czech Republic and Slovakia GB-St. Helens · Merseyside shanghai@corus.com.cn
Engineering Office Norway WA11 9TY
Eva Sanovcová Corus Bygg Systemer AS United Kingdom Hong Kong
Cejl 20 Røraskogen 2 T +44 - 19 42 29 55 00 Corus Building Systems
CZ-60200 Brno N-3739 Skien · Norway F +44 - 19 42 27 21 36 Room 1903, Asia Orient Tower
Czech Republic T +47 - 3591 5200 kalzip-uk@corusgroup.com 33 Lockhart Road, Wan Chai
T +42 - 05 45 11 74 40 F +47 - 3591 5201 Hong Kong
F +42 - 05 45 11 74 55 norge@cbsnordic.com T +852 - 28 87 53 41
kalzip@ok.cz Overseas: Near East F +852 - 22 34 67 39
Poland louielau@kalzip.biz.com.hk
Denmark A-B Space Lebanon
Corus ByggeSystemer A/S Lukasz Lomozik Naggiar Agencies SCS Singapore
Kaarsbergsvej 2 Ul. Stawowa 31 B P.O. Box 175415 Beirut Corus Building Systems Pte Ltd
Box 136 PL-43-250 Pawlowice SI. · Poland Negib Hobeika Street 41 Gul Circle
DK-8400 Ebeltoft T +48 - 32 47 25 110 LB-Saifi-Beirut 20296406 Singapore 629576
Denmark F +48 - 32 47 57 010 Lebanon T +65 - 67 68 90 81
T +45 - 8953 2000 kalzip@wp.pl T +961 - 1 56 26 52 F +65 - 68 98 93 74
F +45 - 8953 2001 F +961 - 1 44 83 91 sales@corus.com.sg
dk@cbsnordic.com Portugal roy.naggiar@naggiar.com.lb www.corus.com.sg
Corus Sistemas www.naggiar.com.lb
France Constructivos Lda.
Corus Building Systems SAS Av. dos Combatentes 76 Overseas: Australia
8, Avenue Desclers · B.P. 20 Abrunheira Overseas: Middle East
F-77515 Faremoutiers P-2710-034 Sintra · Portugal Australia
France T +35 - 12 19 15 88 00 Dubai Corus Building Systems
T +33 - 1 64 65 30 56 F +35 - 12 19 15 88 09 Corus Building Systems 80/82 Hallam South Road
F +33 - 1 64 03 98 55 info@corusportugal.com P.O. Box 18294 Hallam
cbsfr@corusgroup.com Jebel Ali Victoria · Australia
Spain UAE-Dubai · United Arab Emirates T +61 - 387 95 78 33
Greece Corus Sistemas T +971 - 48 87 32 32 F +61 - 387 95 78 44
Phanos N. Epiphaniou Ltd. Constructivos S.L.U. F +971 - 48 87 39 77
82 Grammou Str. Calle Guatemala, 1 azad@corusmiddleeast.com
GR-18345 Moschato Bajos 3 y 4
Greece E-28016 Madrid · Spain Kuwait
T +30 - 21 09 40 59 41 T +34 - 9 13 43 03 43 Ali Alghanim & Sons
F +30 - 21 09 41 24 65 F +34 - 9 13 59 94 73 Trading & Contracting
fanos@otenet.gr kalzip.spain@corusgroup.com Group Co. W.L.L. · P.O. Box 21540
KT-Safat 13076 · Kuwait
adhoc media gmbh:909:GB:04/2005

T +965 - 4 84 22 23
F +965 - 4 84 18 12

Corus Bausysteme GmbH The product information and technical details contained in this brochure are
August-Horch-Str. 20-22 · D-56070 Koblenz accurate, according to our research and technical programme, at the point of
going to press. They do not refer to any specific application and cannot give
P.O. Box 10 03 16 · D-56033 Koblenz rise to claims for compensation. We reserve the right to make any changes to
the construction or product range which seem technically appropriate, in view
T +49 (0) 2 61 - 98 34-0 of our high standards for product advancement and development.
F +49 (0) 2 61 - 98 34-100
kalzip@corusgroup.com Copyright 2004

English Corus Bausysteme GmbH · Part of Corus Group plc

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