Professional Documents
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Installation Manual
Middle Static Pressure Duct Type
0RGHO
46094609
46094609
46094609
46094609
46094609
IMPORTANT NOTE:
Read this manual carefully before
installing or operating your new air
conditioning unit. Make sure to save
this manual for future reference.
Table of Contents
Installation Manual
1 Accessories .................................................... 05
4 Indoor Unit
Indoor Unit Installation
Installation ...........................
...........................
08 07
L N
8 Wiring................................................. 23
Page 3
Accessories
1
The air conditioning system comes with the following accessories. Use all of the installation parts
and accessories to install the air conditioner. Improper installation may result in water leakage,
electrical shock and fire, or equipment failure.
1$0( 6+$3( 48$17,7<
Owner‘s manual 1
Installation manual 1
Transfer connector(Φ12.7-Φ15.9)/
( Φ0.5in-Φ0.63in)(Packed with the indoor unit )
NOTE: Pipe size may differ from appliance to 1
appliance. To meet different pipe size requirements, (on some models)
sometimes the pipe connections need a transfer
connector installed on the outdoor unit .
Transfer connector(Φ6.35-Φ9.52)/
( Φ0.25in-Φ0.375in )(Packed with the indoor unit)
NOTE: Pipe size may differ from appliance to
Others appliance. To meet different pipe size requirements, 1
sometimes the pipe connections need a transfer (on some models)
connector installed on the outdoor unit .
Transfer connector(Φ9.52-Φ12.7)/
( Φ0.375in-Φ0.5in ) (Packed with the indoor unit,
used for multi-type models only )
NOTE: Pipe size may differ from appliance to 1
appliance. To meet different pipe size requirements, (on some models)
sometimes the pipe connections need a transfer
connector installed on the outdoor unit .
Connecting wire for display (2m) 1(on some models)
Optional accessories
• There are two types of remote controls: wired and wireless.
Select a remote controller based on customer preferences and requirements and install in an
appropriate place.
Refer to catalogues and technical literature for guidance on selecting a suitable remote controller.
Page 5
Safety Precautions
2
Read Safety Precautions Before Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury.
The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.
Failure to observe a warning may result in death. The product must be installed by
installers or contractors who are licensed HVAC professionals and in compliance with
WARNING all local, state and provincial laws.
WARNING
• Carefully read the Safety Precautions before installation.
• In certain functional environments, such as kitchens, server rooms, etc., the use of specially
designed air-conditioning units is highly recommended.
• Only trained and certified technicians should install, repair and service this air
conditioning unit.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to
the equipment and personal property.
• Strictly follow the installation instructions set forth in this manual.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to
the equipment.
• Before you install the unit, consider strong winds, typhoons and earthquakes that might affect
your unit and locate it accordingly. Failure to do so could cause the equipment to fail.
• After installation, ensure there are no refrigerant leaks and that the unit is operating properly.
Refrigerant is both toxic and flammable and poses a serious health and safety risk.
Page 6
Unit Installation
Overview
Installation Overview
3
INSTALLATION ORDER
1 2 3
Install the indoor unit Install the outdoor unit Install the drainpipe
(Page 8) (Page 13) (Page 15)
6 5 4
L N
MC MC
Evacuate the refrigeration system Connect the wires Connect the refrigerant pipes
(Page 28) (Page 23) (Page 18)
Page 7
Indoor Unit Installation
4
Indoor Unit
Installation
Air inlet
(OHFWULFFRQWUROFDELQHW
$LUILOWHURQVHOHFWHGPRGHOV
5HIULJHUDQWFRQQHFWLQJSLSH
Fig. 4.1
Safety Precautions
WARNING CAUTION
• Securely install the indoor unit on a structure • Install the indoor and outdoor units, cables
that can sustain its weight. If the structure is and wires at least 1m (3.2’) from televisions
too weak, the unit may fall causing personal or radios to prevent static or image
injury, unit and property damage, or even distortion. Depending on the appliances, a
death 1m (3.2’) distance may not be sufficient.
• DO NOT install the indoor unit in a bathroom • If the indoor unit is installed on a metal
or laundry room as excessive moisture can part of the building, it must be grounded.
short the unit and corrode the wiring.
Page 8
Installation place
>11.8in(30cm)
Strong and durable ceiling
Indoor Unit
Installation
>0.8in(2cm)
Indoor unit
Left Right B
(When no ceiling)
side side
>0.8in(2cm)
> 8.2in(250cm)
>4in(10cm) >11.8in(30cm) Service access Ceiling
Floor
Maintenance space
Fig. 4.2
Page 9
Air inlet dimensions
Indoor Unit
Installation
Air filter
Air filter
Wood mounting
Steel bar
Embedding screw bolt
(Pipe hanging and embedding screw bolt) Supporting
Hanging
steel angle
bolts
Fig. 4.6
Fig. 4.7
Page 10
Screw nut
CAUTION Shockproof cushion
The unit body must be completely aligned with
the hole. Ensure that the unit and the hole are
Indoor Unit
Installation
the same size before moving on. Washer Overhang part
2. Install and fit pipes and wires after you have Hanging screw bolt Fig. 4.9
finished installing the main body.When
choosing where to start, determine the NOTE: Confirm the minimum drain tilt is 1/100
direction of the pipes to be drawn out. or more.
Especially in cases where there is a ceiling Step 3: Duct and accessories installation
involved, align the refrigerant pipes, drain 1. Install the filter (optional) according to the size
pipes, and indoor and outdoor lines with their of the air inlet.
connection points before mounting the unit. 2. Install the canvas tie-in between the body and
3. Install hanging screw bolts. the duct.
Cut off the roof beam. 3. The air inlet and air outlet duct should be far
Strengthen the point at which the cut enough apart enough to a avoid air passage
was made. Consolidate the roof beam. short-circuit.
4. After you select an installation location,align 4. Connect the duct according to the following
the refrigerant pipes, drain pipes, as well as diagram: Canvas tie-in Canvas tie-in
indoor and outdoor wires with their
connection points before mounting the unit.
Isolation booth
5. Drill 4 holes 10cm (4”) deep at the ceiling
hook positions in the internal ceiling. Be sure
to hold the drill at a 90° angle to the ceiling. Air outlet Air inlet
Isolation booth Air dust filter
6. Secure the bolt using the washers and nuts checking orifice
provided.
7. Install the four suspension bolts. Fig. 4.10
8. Mount the indoor unit with at least two 5. Refer to the following static pressure guidelines
people to lift and secure it. Insert suspension when installing the indoor unit.
bolts into the unit’s hanging holes. Fasten Table.4-2
them using the washers and nuts provided.
MODEL Static Pressure
(See Fig. 4.8).
(Btu/h) (Pa/in.wg)
9K 0~50/0~0.2
12K 0~50/0~0.2
18K 0~100/0~0.4
24K 0~160/0~0.64
30K~36K 0~160/0~0.64
42K~60K 0~160/0~0.64
Page 11
Step 4: Adjust the air inlet direction Step 5: Fresh air duct installation
(from rear side to under-side).
Dimension :
Duct joint for fresh air
1. Take off the ventilation panel and flange.
Indoor Unit
Installation
MODLE
18-60
Motor
Blower housing
Ventilated panel
Fig. 4.15
Pump
Fig. 4.16
Page 12
Outdoor Unit Installation
5
Outdoor Unit Installation Instructions
√
The area must be free of combustible gases
and chemicals.
√
The pipe length between the outdoor and
Step 1: Select installation location.
Outdoor Unit
indoor unit may not exceed the maximum
Installation
The outdoor unit should be installed in the allowable pipe length.
location that meets the following requirements: √
If possible, DO NOT install the unit where it
√ Place the outdoor unit as close to the indoor
is exposed to direct sunlight.
unit as possible. √
If possible, make sure the unit is located far
√ Ensure that there is enough room for
away from your neighbors’ property so that
installation and maintenance. the noise from the unit will not disturb them.
√ The air inlet and outlet must not be
√
If the location is exposed to strong winds (for
obstructed or exposed to strong wind. example: near a seaside), the unit must be
√ Ensure the location of the unit will not be
placed against the wall to shelter it from the
subject to snowdrifts, accumulation of leaves wind. If necessary, use an awning.
or other seasonal debris. If possible, provide (See Fig. 5.1 & 5.2)
an awning for the unit. Ensure the awning √
Install the indoor and outdoor units, cables
does not obstruct airflow. and wires at least 1 meter from televisions or
√ The installation area must be dry and well
radios to prevent static or image distortion.
ventilated. Depending on the radio waves, a 1 meter
√ There must be enough room to install the
distance may not be enough to eliminate all
connecting pipes and cables and to access interference.
them for maintenance.
Strong wind
Strong wind
Strong wind
>60cm / 23.6”
CAUTION
• Be sure to remove any obstacles that
Fix with bolts may block air circulation.
• Make sure you refer to Length
Specifications to ensure there is
enough room for installation and
maintenance.
Fig. 5.3
Page 13
Split Type Outdoor Unit Vertical Discharge Type Outdoor Unit
(Refer to Fig 5.4, 5.5, 5.6, 5.10 and Table 5.1) (Refer to Fig 5.7, 5.8, 5.9 and Table 5.2)
(Wall or obstacle)
Air Outlet
H
>152.4cm / 60”
Fig. 5.4
Outdoor Unit
Installation
W
W
Fig. 5.7 H
H W
Fig. 5.5
D
Fig. 5.8
(Wall or obstacle)
D B
Page 14
NOTE: The minimum distance between the 2. Insert the drain joint into the hole in the base
outdoor unit and walls described in the pan of the unit.
installation guide does not apply to airtight
3. Rotate the drain joint 90° until it clicks in place
rooms. Be sure to keep the unit unobstructed
facing the front of the unit.
in at least two of the three directions (M, N, P)
(See Fig. 5.10) 4. Connect a drain hose extension (not included)
to the drain joint to redirect water from the
60 cm / 23.6” above
unit during heating mode.
wa
ll If the drain joint doesn’t come with a rubber
ck
”f rom
ba
seal (see Fig. 5.12 - B ), do the following:
Outdoor Unit
1.8
Installation
/1
3 0c
m
1. Insert the drain joint into the hole in the base
30 cm
/ 11.8
” on le pan of the unit. The drain joint will click in
ft
M place.
2. Connect a drain hose extension (not included)
60 cm
/ 23.6
” on ri
ght
to the drain joint to redirect water from the
P unit during heating mode.
t
fron
in
8”
/7 N
20
0c
m
NOTE: Make sure the water drains to a safe
location where it will not cause water damage
Fig. 5.10 or a slipping hazard.
Drain joint
(A) (B)
Fig. 5.12
L
Notes On Drilling Hole In Wall
A
You must drill a hole in the wall for the
ore
/1
18
”o
rm
refrigerant piping, and the signal cable that will
25
c
or m /
mo 9.8
re ”
30
0c
m
connect the indoor and outdoor units.
25
c
or m / 9
mo .8 3.6
” 1. Determine the location of the wall hole
re ” /2
0 cm ore
6 rm
o based on the location of the outdoor unit.
H m
/5
9”
2. Using a 65-mm (2.5”) core drill, drill a hole
5 0 c more
1 r
o
Fig. 5.11 in the wall.
NOTE: When drilling the wall hole, make
Drain Joint Installation sure to avoid wires, plumbing, and other
sensitive components.
If the drain joint comes with a rubber seal
(see Fig. 5.12 - A ), do the following: 3. Place the protective wall cuff in the hole.
This protects the edges of the hole and will
1. Fit the rubber seal on the end of the drain joint help seal it when you finish the installation
that will connect to the outdoor unit. process.
Page 15
Drainpipe Installation
6
The drainpipe is used to drain water away from
NOTE ON DRAINPIPE INSTALLATION
the unit. Improper installation may cause unit
• When using an extended drainpipe, tighten
and property damage.
the indoor connection with an additional
protection tube. This prevents it from
CAUTION pulling loose.
• Insulate all piping to prevent condensation, • The drainpipe should slope downward at a
which could lead to water damage. gradient of at least 1/100 to prevent water
from flowing back into the air conditioner.
• If the drainpipe is bent or installed
• To prevent the pipe from sagging, space
incorrectly, water may leak and cause a hanging wires every 1-1.5m (39-59”).
Installation
Drainpipe
<55cm
(21.7”)
Install the drainpipe as illustrated in Figure 6.2.
1. Cover the drainpipe with heat insulation to
prevent condensation and leakage.
2. Attach the mouth of the drain hose to the
unit’s outlet pipe. Sheath the mouth of the
hose and clip it firmly with a pipe clasp. 0 - 75mm
(3”)
(See Fig 6.1)
Drain hose
Fig. 6.3
NOTE: When connecting multiple drainpipes,
install the pipes as illustrated in Fig 6.4.
Drainpipe
Pipe clasp Insulation
connecting port
Fig. 6.1 0-53cm
(20.8”)
Ceiling
1-1.5m
(39-59”)
≥10cm
(4”)
Lean over 1/50
Page 16
3. Using a 65-mm (2.5”) core drill, drill a hole in Units with a pump.
the wall. Make sure that the hole is drilled at 1. Remove the test cover.
a slight downward angle, so that the outdoor Fill the water pan with 2 liters of water.
end of the hole is lower than the indoor end
by about 12mm (0.5”). This will ensure proper
water drainage (See Fig. 6.5). Place the
protective wall cuff in the hole. This protects
the edges of the hole and will help seal it
once you finish installation.
Wall
Outdoor Indoor
Installation
Drainpipe
≈ 12mm / 0.5 inch
CLOSED OPEN
Fig. 6.5
CLOSED
OPE
N
NOTE: When drilling the hole, make sure to
avoid wires, plumbing, and other sensitive
components.
Test cap
4. Pass the drain hose through the wall hole. Fig.6.7
Make sure the water drains to a safe location
where it will not cause water damage or a
slipping hazard.
NOTE: The drainpipe outlet should be at least
5cm (1.9”) above the ground. If it touches the
ground, the unit may become blocked and
malfunction. If you discharge the water directly
into a sewer, make sure that the drain has a U
or S pipe to catch odors that might otherwise
come back into the house.
Stow tube
Drainage test
Check that the drainpipe is unhindered. Fig.6.8
This test should be performed on newly built
2. Turn on the unit in COOLING mode. You will
houses before the ceiling is paved.
hear the drain pump.Check whether the
Units without a pump. water is discharged properly (a 1-minute lag
is possible, depending on the length of the
drain pipe), Check whether water leaks from
the joints.
Outdoor unit
Fig. 7.1
Page 18
CAUTION CAUTION
• Oil traps If the outdoor unit is installed higher than the
If the indoor unit is installed higher than the indoor unit:
outdoor unit: -It is recommended that vertical suction risers
-If oil flows back into the outdoor unit’s not be upsized. Proper oil return to the
compressor, this might cause liquid compressor should be maintained with suction
compression or deterioration of oil return. gas velocity. If velocities drop below7.62m/s
Oil traps in the rising gas piping can prevent (1500fpm (feet per minute)), oil return will be
this. decreased. An oil trap should be installed every
An oil trap should be installed every 10m 6m(20ft) of vertical suction line riser.
(32.8ft) of vertical suction line riser. (See Fig. 7.3)
(See Fig. 7.2)
Refrigerant Piping
Connection
Fig. 7.2 Fig. 7.3
The indoor unit is installed higher than the The outdoor unit is installed higher than the
outdoor unit indoor unit
Page 19
Table 7.2 Step1: Cut pipes
Permitted length When preparing refrigerant pipes, take extra
Total piping length 18K+18K 30m/98’ L+Max care to cut and flare them properly. This will
(L1, L2)
24K+24K 50m/164’ ensure efficient operation and minimize the
30K+30K
need for future maintenance.
Piping (farthest distance from 15m/49’ L1, L2
length the line pipe branch) 1. Measure the distance between the indoor
(farthest distance from 10m/32.8’ L1-L2 and outdoor units.
the line pipe branch)
Drop height between 20m/65.6’ H1 2. Using a pipe cutter, cut the pipe a little
Drop indoor and outdoor unit
height longer than the measured distance.
Drop height between 0.5m/1.6’ H2
two indoor units
CAUTION
Size of joint pipes for indoor unit
DO NOT deform pipe while cutting. Be extra
Table 7.3 Size of joint pipes for 410A indoor unit careful not to damage, dent, or deform the pipe
while cutting. This will drastically reduce the
Capacity Size of main pipe(mm)
of indoor heating efficiency of the unit.
Available
unit (A) Gas side Liquid side branching pipe
18K Φ12.7(0.5”) Φ6.35(0.25”) CE-FQZHN-01C 1. Make sure that the pipe is cut at a perfect
24K Φ15.9(0.626”) Φ9.5(0.375”) CE-FQZHN-01C
90° angle. Refer to Fig. 7.4 for examples
of bad cuts
Refrigerant Piping
Fig. 7.5
Page 20
Step 3: Flare pipe ends Table 7.5: PIPING EXTENSION BEYOND FLARE FORM
Proper flaring is essential to achieve an Pipe
gauge
Tightening
torque
Flare dimension (A)
(Unit: mm/Inch)
Flare shape
2. Sheath the pipe with insulating material. Ø 12.7 35-36 N.m 16.2/0.64 16.5/0.65 R0.4~0.8
(357-367 kgf.cm)
3. Place flare nuts on both ends of pipe. Ø 15.9 45-47 N.m 19.2/0.76 19.7/0.78
Make sure they are facing in the right (459-480 kgf.cm)
Fig. 7.8
65-67 N.m
direction, because you can’t put them on Ø 19.1 (663-683 kgf.cm) 23.2/0.91 23.7/0.93
Flare nut
Refrigerant Piping
ready to perform flaring work. first connect the low-pressure pipe, then the high-
Connection
pressure pipe.
5. Clamp flare form on the end of the pipe.
The end of the pipe must extend beyond 1. When connecting the flare nuts, apply a thin
the flare form. coat of refrigeration oil to the flared ends of
the pipes.
Flare form
2. Align the center of the two pipes that you
will connect.
Pipe
Fig. 7.7 Indoor unit tubing Flare nut Pipe
Page 21
NOTE: Use both a spanner and a torque wrench NOTE: DO NOT intertwine signal cable with
when connecting or disconnecting pipes to/from other wires. While bundling these items
the unit. together, do not intertwine or cross the signal
cable with any other wiring.
CAUTION
Fig. 7.10
Check to make sure there is no refrigerant leak
after completing the installation work. If there is
CAUTION a refrigerant leak, ventilate the area immediately
• Ensure to wrap insulation around the piping. and evacuate the system (refer to the Air
Direct contact with the bare piping may result Evacuation section of this manual).
Refrigerant Piping
in burns or frostbite.
Connection
Page 22
Wiring
8
Safety Precautions To prevent distortion when the compressor starts
(you can find the unit’s power information on
WARNING the rating sticker):
• Disconnect the power supply before • The unit must be connected to the main
working on the unit. outlet. Normally, the power supply must
• All wiring must be performed according to have a impedance of 32 ohms.
local and national regulations. • No other equipment should be connected
• Wiring must be done by a qualified to the same power circuit.
technician. Improper connections may
cause electrical malfunction, injury, or fire. TAKE NOTE OF FUSE SPECIFICATIONS
• An independent circuit and single outlet The air conditioner’s printed circuit board (PCB)
must be used for this unit. is designed with a fuse that provides overcurrent
DO NOT plug another appliance or protection. The specifications of the fuse are
charger into the same outlet. If the cannot printed on the circuit board, examples of such
handle the load or there is a defect in the are T5A/250VAC and T10A/250VAC.
wiring, it can lead to shock, fire, and unit
and property damage.
• Connect the power cable to the terminals Outdoor Unit Wiring
and fasten it with a clamp. An insecure
connection may cause fire. WARNING
• Make sure that all wiring is done correctly
Before performing any electrical or wiring work,
and the control board cover is properly
installed. Failure to do so can cause turn off the main power to the system.
overheating at the connection points, fire, 1. Prepare the cable for connection
Wiring
and electrical shock. a. You must first choose the right cable size.
• Ensure that main power supply connection Be sure to use H07RN-F cables.
is made through a switch that disconnects
all poles, with contact gap of at least 3mm
(0.118”). Table 8.1: Minimum Cross-Sectional Area
• DO NOT modify the length of the power of Power and Signal Cables in North
cord or use an extension cord. America
Rated Current of
CAUTION Appliance (A)
AWG
• Connect the outdoor wires before
≤7 18
connecting the indoor wires.
• Make sure you ground the unit. The 7 - 13 16
grounding wire should be located away 13 - 18 14
from gas pipes, water pipes, lightning rods, 18 - 25 12
telephone wires or other grounding wires. 25 - 30 10
Improper grounding may cause electrical
shock.
• DO NOT connect the unit to the power
source until all wiring and piping is
completed.
• Make sure that you do not cross your
electrical wiring with your signal wiring.
This may cause distortion and interference.
Page 23
Table 8.2: Other World Regions Indoor Unit Wiring
Rated Current of Nominal Cross-Sectional 1. Prepare the cable for connection
Appliance (A) Area (mm²) a. Using wire strippers, strip the rubber jacket
≤6 0.75 from both ends of the signal cable to reveal
6 - 10 1 about 15cm (5.9”) of the wire.
10 - 16 1.5 b. Strip the insulation from the ends of the
16 - 25 2.5 wires.
c. Using a wire crimper, crimp the u-lugs to
25- 32 4
the ends of the wires.
32 - 45 6
2. Remove the cover of the electric control box
b. Using wire strippers, strip the rubber jacket on your indoor unit.
from both ends of the signal cable to reveal
approximately 15cm (5.9”) of wire. 3. Connect the u-lugs to the terminals.
c. Strip the insulation from the ends. Match the wire colors/labels with the labels
d. Using a wire crimper, crimp u-lugs on the on the terminal block, Firmly screw the u-lug
ends. of each wire to its corresponding terminal.
Refer to the Serial Number and Wiring
NOTE: When connecting the wires, strictly
Diagram located on the cover of the electric
follow the wiring diagram found inside the
electrical box cover. control box.
2. Remove the electric cover of the outdoor unit. Control box
If there is no cover on the outdoor unit, take
off the bolts from the maintenance board and
remove the protection board.
(See Fig. 8.1, 8.2)
Cover
Wiring
Screw
Fig. 8.1
Fig. 8.3
Protection Board
Fig. 8.2 1 2 3
4. Clamp down the cable with the cable clamp. ON will flash during when the
The cable must not be loose or pull on the fan is on during automatic
u-lugs. airflow adjustment.
Wiring
Check that any closing dampers are open. • If there is no change to ventilation paths
Check that the air filter is properly attached after airflow adjustment,contact your dealer,
to the air suction side passage of the unit. especially if this occurs after testing the
outdoor unit or if the unit has been moved
3. If there is more than one air inlet and outlet, to a different location.
adjust the dampers so that the airflow rate • Do not use automatic airflow adjustment
of each air inlet and outlet conforms with with remote control,if you are using booster
the designed airflow rate. Make sure the fans, outdoor air processing unit, or a HRV
unit is in FAN ONLY mode. Press and set via duct.
the airflow adjustment button on the
• If the ventilation paths have been changed,
remote control to change the airflow rate
reset airflow automatic adjustment as
from H or L.
described from step 3 onwards.
4. Set the parameters for automatic airflow
adjustment. When the air conditioning unit
is off, perform the follwoing steps:
- Press“COPY”.
- Press “+” or “-” to select the AF.
Page 25
Power Specifications
NOTE: Electric auxiliary heating type circuit breaker/fuse need to add more than 10 A.
Page 26
MODEL(Btu/h) ≤36K 37K~60K ≤36K 37K~60K
PHASE 1 Phase 1 Phase 1 Phase 1 Phase
POWER
(indoor) VOLT 208-240V 208-240V 208-240V 208-240V
Wiring
POWER
(indoor) VOLT 220-240V 220-240V 220-240V 220-240V
Page 27
Air Evacuation
9
Safety Precautions 4. Turn on the vacuum pump to evacuate the
system.
5. Run the vacuum for at least 15 minutes, or
until the Compound Meter reads -76cmHG
CAUTION (-1x105Pa).
• Use a vacuum pump with a gauge reading 6. Close the manifold gauge’s Low Pressure
lower than -0.1MPa and an air discharge valve and turn off the vacuum pump.
capacity above 40L/min. 7. Wait for 5 minutes, then check that there has
• The outdoor unit does not need to be been no change in system pressure.
vacuumed. DO NOT open the outdoor NOTE: If there is no change in system pressure,
unit’s gas and liquid stop valves. unscrew the cap from the packed valve (high
• Ensure that the Compound Meter reads pressure valve). If there is a change in system
-0.1MPa or below after 2 hours. If after pressure, there may be a gas leak.
three hours the gauge reading is still above
-0.1MPa, check if there is a gas leak or 8. Insert hexagonal wrench into the packed valve
water inside the pipe. If there is no leak, (high pressure valve) and open the valve by
perform another evacuation for 1 or 2 hours. turning the wrench 1/4 counterclockwise.
• DO NOT use refrigerant gas to evacuate the Listen for gas to exit the system, then close the
system. valve after 5 seconds.
Valve body
-76cmHg Valve stem
CAUTION
• Refrigerant charging must be performed after wiring, vacuuming, and the leak testing.
• DO NOT exceed the maximum allowable quantity of refrigerant or overcharge the system.
Doing so can damage the unit or impact it’s functioning.
• Charging with unsuitable substances may cause explosions or accidents. Ensure that the
appropriate refrigerant is used.
• Refrigerant containers must be opened slowly. Always use protective gear when charging the
system.
• DO NOT mix refrigerants types.
Some systems require additional charging depending on pipe lengths. The standard pipe length
varies according to local regulations. For example, in North America, the standard pipe length is
7.5m (25’) In other areas, the standard pipe length is 5m (16‘). The additional refrigerant to be
charged can be calculated using the following formula:
Liquid Side Diameter
R410A: (Total pipe length - (Total pipe length - (Total pipe length -
(orifice tube in the indoor unit): standard pipe length) standard pipe length) standard pipe length)
x30g(0.32oZ)/m(ft) x65g(0.69oZ)/m(ft) x115g(1.23oZ)/m(ft)
Air Evacuation
R410A: (Total pipe length - (Total pipe length - (Total pipe length -
(orifice tube in the outdoor unit): standard pipe length) standard pipe length) standard pipe length)
x15g(0.16oZ)/m(ft) x30g(0.32oZ)/m(ft) x65g(0.69oZ)/m(ft)
Page 29
Test Run
10
Before Test Run f. Check to see that the drainage system is
unimpeded and draining smoothly.
A test run must be performed after the entire g. Ensure there is no vibration or abnormal
system has been completely installed. Confirm noise during operation.
the following points before performing the test: 5. For the Outdoor Unit
a) Indoor and outdoor units are properly
a. Check to see if the refrigeration system is
installed.
leaking.
b) Piping and wiring are properly connected.
b. Make sure there is no vibration or
c) No obstacles near the inlet and outlet of abnormal noise during operation.
the unit that might cause poor performance c. Ensure the wind, noise, and water
or product malfunction. generated by the unit do not disturb your
d) Refrigeration system does not leak. neighbors or pose a safety hazard.
e) Drainage system is unimpeded and 6. Drainage Test
draining to a safe location. a. Ensure the drainpipe flows smoothly. New
f) Heating insulation is properly installed. buildings should perform this test before
g) Grounding wires are properly connected. finishing the ceiling.
h) Length of the piping and additional b. Remove the test cover. Add 2,000ml of
refrigerant stow capacity have been water to the tank through the attached
recorded. tube.
i) Power voltage is the correct voltage for the c. Turn on the main power switch and run
air conditioner. the air conditioner in COOL mode.
d. Listen to the sound of the drain pump to
CAUTION see if it makes any unusual noises.
Failure to perform the test run may result in unit e. Check to see that the water is discharged.
damage, property damage or personal injury. It may take up to one minute before the
unit begins to drain depending on the
Test Run Instructions drainpipe.
1. Open both the liquid and gas stop valves. f. Make sure that there are no leaks in any of
2. Turn on the main power switch and allow the the piping.
g. Stop the air conditioner. Turn off the main
unit to warm up.
3. Set the air conditioner to COOL mode. power switch and reinstall the test cover.
4. For the Indoor Unit NOTE: If the unit malfunctions or does not
Test Run
Information
Impedance
Page 31
Wiring Diagram
42QSM018V
3
FAN FOR THE
FRESH AIR
OR ANION Alarm Remote NOTE:
FAN1
16023000006521 M DC MOTOR
CON2
RED
GENERATOR Output Control 1.The parts with dotted line indicates
optional features.
DRIVER MODLE 2.Remove the short connector of J7
WIRING DIAGRAM RED
DC FAN CN1 CON1 when you use the "on-off" function.
(INDOOR UNIT) Reactor
4 3
CN18
EEPROM CN2
CODE 6 2 4 DEFAULT BLACK
MODE AUTO-RESTART NOT AUTO-RESTART
CN1 Y/G
FACTORY X Y E
FACTORY SETTING SETTING HB HA RED
4 Y/G
FOR SETTING NETADDRESS L N S
F01 ON F01 ON F01 ON F01 ON
CONTROLLER
CONTROLLER
23
23
23
B CDE
B CDE
B CDE
23
B CDE
S1+S2
4 56
4 56
4 56
4 56
A
A
WIRE
WIRE
7 9 7 9 9 7 7
1 2
9
8 1 2 8 1 2 8 8 1 2
38QSM018V
Y/G Y/G BLUE
BLACK
16022000020613 BLUE(BLACK)
BROWN RED
Blue 4-WAY
MAIN
PCB OPTIONAL
CN 16
RED CN 28
HEATER
RED BLACK
CN 27 OPTIONAL
CN 19
White PAN
HEATER
BLACK
CAPACITOR
OPTIONAL:
AC-FAN
U V W
COMPRESSOR Yellow
AC-FAN
CN 5
3
Y/G
Y/G CN 17 CN 414 CN 18
Notes:
This symbol indicates
CONDENSER TEMP. SENSOR
5/6
AMBIENT TEMP. SENSOR
3 Red
the actual shape shall
DC-FAN
ELECTRONIC be prevail.
Y/G OPTIONAL: EXPANSION VALVE
TP T3 T4 DC-FAN OPTIONAL
Wiring Diagram
42QSM024V
3
FAN FOR THE
FRESH AIR
OR ANION Alarm Remote NOTE:
FAN1
16023000006521 M DC MOTOR
CON2
RED
GENERATOR Output Control 1.The parts with dotted line indicates
optional features.
DRIVER MODLE 2.Remove the short connector of J7
WIRING DIAGRAM RED
DC FAN CN1 CON1 when you use the "on-off" function.
(INDOOR UNIT) Reactor
4 3
CN18
EEPROM CN2
CODE 6 2 4 DEFAULT BLACK
MODE AUTO-RESTART NOT AUTO-RESTART
CN1 Y/G
FACTORY X Y E
FACTORY SETTING SETTING HB HA RED
4 Y/G
FOR SETTING NETADDRESS L N S
F01 ON F01 ON F01 ON F01 ON
CONTROLLER
CONTROLLER
23
23
23
B CDE
B CDE
B CDE
23
B CDE
S1+S2
4 56
4 56
4 56
4 56
A
A
WIRE
WIRE
7 9 7 9 9 7 7
1 2
9
8 1 2 8 1 2 8 8 1 2
38QSM024V
Y/G Y/G BLUE
BLACK
16022000020613 BLUE(BLACK)
BROWN RED
Blue 4-WAY
MAIN
PCB OPTIONAL
CN 16
RED CN 28
HEATER
RED BLACK
CN 27 OPTIONAL
CN 19
White PAN
HEATER
BLACK
CAPACITOR
OPTIONAL:
AC-FAN
U V W
COMPRESSOR Yellow
AC-FAN
CN 5
3
Y/G
Y/G CN 17 CN 414 CN 18
Notes:
This symbol indicates
CONDENSER TEMP. SENSOR
5/6
AMBIENT TEMP. SENSOR
3 Red
the actual shape shall
DC-FAN
ELECTRONIC be prevail.
Y/G OPTIONAL: EXPANSION VALVE
TP T3 T4 DC-FAN OPTIONAL
Wiring Diagram
42QSM036V
3
FAN FOR THE
FRESH AIR
OR ANION Alarm Remote NOTE:
FAN1
16023000006521 M DC MOTOR
CON2
RED
GENERATOR Output Control 1.The parts with dotted line indicates
optional features.
DRIVER MODLE 2.Remove the short connector of J7
WIRING DIAGRAM RED
DC FAN CN1 when you use the "on-off" function.
(INDOOR UNIT) CON1 Reactor
4 3
CN18
EEPROM CN2
CODE 6 2 4 DEFAULT BLACK
MODE AUTO-RESTART NOT AUTO-RESTART
CN1 Y/G
FACTORY X Y E
FACTORY SETTING SETTING HB HA RED
4 Y/G
FOR SETTING NETADDRESS L N S
F01 ON F01 ON F01 ON F01 ON
CONTROLLER
CONTROLLER
23
23
23
B CDE
B CDE
B CDE
23
B CDE
S1+S2
4 56
4 56
4 56
4 56
A
A
WIRE
WIRE
7 9 7 9 9 7 7
1 2
9
8 1 2 8 1 2 8 8 1 2
38QSM036V
BLACK
W
RED Applicable to the units
COMP V adopting DC motor only
BLUE
Y/G U Y/G TS
FM1
OPTIONAL
OPTIONAL
OPTIONAL
7 NOTE:Four-way valve
CN55
CN19
W SV 4-WAY1
BLACK CN3
BLUE BLACK
V BLUE
RED YELLOW
CN4 S
U
DRIVER BOARD BLUE
OPTIONAL CN41
BLACK
RED CN10 CN2
CN54 HEAT1
The electric heating CN22 RED
belt of compressor CN1
BLUE
CN51 CN40
CN44
BLACK
OPTIONAL
BLUE
HEAT2 belt of chassis MAIN BOARD P-1
OPTIONAL
CN52 Y/G
T3
CN8
OPTIONAL
OPTIONAL
T4
H-PRO
CN9
OPTIONAL
OPTIONAL
BLACK BLUE
CN5
L-PRO
CN7
CN6 CN16
YELLOW YELLOW 7 RED RED
RED
BLACK
YELLOW
CODE PART NAME OPTIONAL
BLACK
COMP COMPRESSOR
RED
CAP1 FAN MOTOR CAPACITOR CN5 CN1
DR BOARD JXI 1(L) 2(N) S L N
ELECTRIC EXPANSIVE RJ45
EEV CN2
VALVE FOR USER
TO CONNECT
OPTIONAL
42QSM048V
3
FAN FOR THE
FRESH AIR
OR ANION Alarm Remote NOTE:
FAN1
16023000006521 M DC MOTOR
CON2
RED
GENERATOR Output Control 1.The parts with dotted line indicates
optional features.
DRIVER MODLE 2.Remove the short connector of J7
WIRING DIAGRAM RED
DC FAN CN1 CON1 when you use the "on-off" function.
(INDOOR UNIT) Reactor
4 3
CN18
EEPROM CN2
CODE 6 2 4 DEFAULT BLACK
MODE AUTO-RESTART NOT AUTO-RESTART
CN1 Y/G
FACTORY X Y E
FACTORY SETTING SETTING HB HA RED
4 Y/G
FOR SETTING NETADDRESS L N S
F01 ON F01 ON F01 ON F01 ON
CONTROLLER
CONTROLLER
23
23
23
B CDE
B CDE
B CDE
23
B CDE
S1+S2
4 56
4 56
4 56
4 56
A
A
WIRE
WIRE
7 9 7 9 9 7 7
1 2
9
8 1 2 8 1 2 8 8 1 2
38QSM048V
BLUE
5 RED RED
ORANGE
ORANGE
BLACK
RED
L
2
BROWN
CN505 POWER BOARD
CN904
WHITE
U V W CN509
BLUE MAIN BOARD
RED BLUE
BLACK 16022500003505
CN511
RED PART NAME
BLACK CN2 CODE
BLACK
CN25 COMP COMPRESSOR
CN703
V 4
CN702
CN704
CN301 CN13
U W S Earth CAP1,CAP2 FAN MOTOR CAPACITOR
N CN5
COMP CN402 CT1 AC CURRENT DETECTOR
Y/G CN6
D DIODE MODULE
RED
BLACK
WHITE
YELLOW
Blue(А)
BLUE
Orange( )
EMI VALVE
FILTER Purple(Ч) BLUE
Brown(Ч) 2 FM1,FM2 OUTDOOR DC FAN
3 2
WHITE FAN1,FAN2 OUTDOOR AC FAN
WHITE
Applicable to the units CN1 CON1
BLACK
HEAT_Y,HEAT_D CRANKCASE HEATING
BLACK
YELLOW
L1 L2 L3 N L N S RED RED
L PFC INDUCTOR
DC MOTOR Y/G
FAN1 Y/G
FAN2 L-PRO LOW PRESSURE SWITCH
DRIVER BOARD
~ ~
OPTIONAL
S1 S2
RED
Y/G
RED
42QSM060V
3
FAN FOR THE
FRESH AIR
OR ANION Alarm Remote NOTE:
FAN1
16023000006521 M DC MOTOR
CON2
RED
GENERATOR Output Control 1.The parts with dotted line indicates
optional features.
DRIVER MODLE 2.Remove the short connector of J7
WIRING DIAGRAM RED
DC FAN CN1 CON1 when you use the "on-off" function.
(INDOOR UNIT) Reactor
4 3
CN18
EEPROM CN2
CODE 6 2 4 DEFAULT BLACK
MODE AUTO-RESTART NOT AUTO-RESTART
CN1 Y/G
FACTORY X Y E
FACTORY SETTING SETTING HB HA RED
4 Y/G
FOR SETTING NETADDRESS L N S
F01 ON F01 ON F01 ON F01 ON
CONTROLLER
CONTROLLER
23
23
23
B CDE
B CDE
B CDE
23
B CDE
S1+S2
4 56
4 56
4 56
4 56
A
A
WIRE
WIRE
7 9 7 9 9 7 7
1 2
9
8 1 2 8 1 2 8 8 1 2
38QSM060V
WIRING DIAGRAM (OUTDOOR UNIT)
HEAT_Y HEAT_D OPTIONAL
L-PRO H-PRO
OPTIONAL
SV NOTE:Four-way valve
TP T3 T4 EEV 4-WAY1 is used in the
Cooling & Heating
RED
BLUE
5 RED RED
ORANGE
ORANGE
BLACK
RED
L
2
BROWN
CN505 POWER BOARD
CN904
WHITE
U V W CN509
BLUE MAIN BOARD
RED BLUE
BLACK 16022500003505
CN511
RED PART NAME
BLACK CN2 CODE
BLACK
CN25 COMP COMPRESSOR
CN703
V 4
CN702
CN704
CN301 CN13
U W S Earth CAP1,CAP2 FAN MOTOR CAPACITOR
N CN5
COMP CN402 CT1 AC CURRENT DETECTOR
Y/G CN6
D DIODE MODULE
RED
BLACK
WHITE
YELLOW
Blue(А)
BLUE
Orange( )
EMI VALVE
FILTER Purple(Ч) BLUE
Brown(Ч) 2 FM1,FM2 OUTDOOR DC FAN
3 2
WHITE FAN1,FAN2 OUTDOOR AC FAN
WHITE
Applicable to the units CN1 CON1
BLACK
HEAT_Y,HEAT_D CRANKCASE HEATING
BLACK
YELLOW
L1 L2 L3 N L N S RED RED
L PFC INDUCTOR
DC MOTOR Y/G
FAN1 Y/G
FAN2 L-PRO LOW PRESSURE SWITCH
DRIVER BOARD
~ ~
OPTIONAL
S1 S2
RED
Y/G
RED
QST2I-045AEN(I)
16123000000713
20171121
Page 32