Variations in cotton micronaire levels within and between bales, inconsistent mixing of bales per lot, and introducing new cotton states or merchants into an ongoing mix can cause barriness or dye variations in knitted fabrics. Machine-related factors like uneven yarn tension during knitting, worn knitting needles, or issues with knitting cams can also produce barriness. Maintaining first-in-first-out practices, consistent noil percentages, and avoiding mixing conditioned and unconditioned yarns helps prevent barriness effects.
Variations in cotton micronaire levels within and between bales, inconsistent mixing of bales per lot, and introducing new cotton states or merchants into an ongoing mix can cause barriness or dye variations in knitted fabrics. Machine-related factors like uneven yarn tension during knitting, worn knitting needles, or issues with knitting cams can also produce barriness. Maintaining first-in-first-out practices, consistent noil percentages, and avoiding mixing conditioned and unconditioned yarns helps prevent barriness effects.
Variations in cotton micronaire levels within and between bales, inconsistent mixing of bales per lot, and introducing new cotton states or merchants into an ongoing mix can cause barriness or dye variations in knitted fabrics. Machine-related factors like uneven yarn tension during knitting, worn knitting needles, or issues with knitting cams can also produce barriness. Maintaining first-in-first-out practices, consistent noil percentages, and avoiding mixing conditioned and unconditioned yarns helps prevent barriness effects.
Barrie effect , ( Dye variation in knitted fabric)
1. Consistency in mic variation within and between bales, should be below 0.4 - 0.5 2. From the mixing itself we have to decide no of bales / lot, it is also play a important roll. If mixing starts with 3 bales / lot , then you have to continue the same, in case if you increase more than 3 bales to 6 in many lots, then also barriness can occur. 3. Any introduction if new state in middle of mixing from 4% to 9 %,,,then sure barriness will appear 4. Introduction of any Merchant / traders cotton in middle of running mixing. ( Generally we are buying cotton from Ginners directly ). As we are not aware cotton cultivated from which station. 5. FiFo in all stage from carding to simplex bobbin 6. If any UN conditioned yarn Vs steam conditioned yarn mix up, also can cause patta 7. If lot to lot yarn mixed at Garment manufacturing side also , barriness will appear. Though it is same continuous lot production. 8. If varying noil % from 0.5% to 2%, also can cause patta 9. Barrines can be created by knitting machine also, if more yarn tension variation. 10. Eccentricity in knitting cam also can cause patta...its knitting machine to machine variations 11. Mix up of too much life exceeds needles ( exceed 70 - 80 Mt) vs brand new needles also can cause patta 12. Also we can eliminate it temporarily during knitting process , if you creel the 96 cones in Horizontal I/O vertical creeling in knitting machine.