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Ash HAndling System
Ash HAndling System
Bottom Ash
Ash
Ash
Air Preheater
Fly Ash
Ash
ESP Ash
Hydraulic Negative
Conveying Vacuum
Pressure
Hydro-Ejector, Slurry Pump, HCSD, etc.
Bottom Ash Handling System
Hydraulic(Water Impounded) Type Submerged Drag Chain Conveyor Dry Ash Extraction Conveyor
Schematic
- Bottom Ash produced in 8 hours (1 - Bottom ash is transported either - Bottom ash is transported either
Operator shift) is transported in 1.5 continuously or periodically and continuously or periodically and Ash
hours periodically Trough can store upto 4 hours bottom hopper can store upto 8 hours bottom
ash produced from boiler operation ash produced from boiler operation
Characteristics
- Seawater is continuously supplied to - Conveyor is operated at low speed - Conveyor is operated at low speed
cool down the water in the bottom ash around 6m/min around 0.03~0.15m/sec (1.8~9m/min)
storage hopper below 60℃
Wet Type Dry Type
Hydraulic(Water Impounded) Type Submerged Drag Chain Conveyor Dry Ash Extraction Conveyor
- Repair and maintenance can be done - Boiler Structure can be lower by 3 ~ - Boiler Structure can be lower by 2 ~
in between operation from periodic 5m compared to Hydraulic type 3m compared with Hydraulic type.
operation and large storage capacity. (Boiler bottom opening : about 5m (Boiler bottom opening : about 7m
(Boiler needs to be built high : about above floor level) above floor level)
Pros
- Power consumption and water - Slag from boiler can damage the - Transportation path has less flexibility
consumption is large. conveyor than the Hydraulic type
- Seawater needs to be supplied - Transportation path has less flexibility - Needs separate Pyrite handling
continuously. than the Hydraulic type system or manual process is required.
Cons
- Bottom ash cannot be recycled. - Smaller Ash storage capacity than - Initial operation and maintenance
Hydraulic type activities can be difficult since
- Needs big Ash Pond. Operators are not familiar with Dry
- For maintenance, Conveyor needs to Type.
- High Boiler structure, Foundation cost be removed from Boiler bottom. - For maintenance, Conveyor needs to
is high be removed from Boiler bottom.
Seal Trough
Bottom Ash Silo
Overflow Tank
BAC
Clinker Grinder Furnace
SDCC
Submerged Drag Chain Conveyor (SDCC)
Project : Dangjin Thermal Power Plant Unit No. 5 & 6 (500MW x 2), Korea
Project : Gheco Thermal Power Plant Unit No. 1 (700MW x 1), Thailand
• Fine-grained grinding provided, the possibility often exist to sell this bottom ash together
with the flight ash, e.g. as an additive, to the local building and cement industry.
Dry Ash Extraction Conveyor (DAC)
Secondary Crusher
Bottom
Ash Silo
Project : Boryeong Thermal Power Plant Unit No. 7 & 8 (500MW x 2), Korea
Project : Boryeong Thermal Power Plant Unit No. 7 & 8 (500MW x 2), Korea
Project : Boryeong Thermal Power Plant Unit No. 7 & 8 (500MW x 2), Korea
Project : Boryeong Thermal Power Plant Unit No. 7 & 8 (500MW x 2), Korea
Conditions
Type Transfer Pressure Transfer Velocity Pros / Cons
ELECTROSTATIC FAN
PRECIPITATOR VENT
or FILTER
BAG FILTER
AIR
LOCK
FEEDER
BLOWER
Dilute Phase System
Project : Dangjin Thermal Power Plant Unit No. 5 & 6 (500MW x 2), Korea
Project : Dangjin Thermal Power Plant Unit No. 5 & 6 (500MW x 2), Korea
Fly Ash Silo and Unloading Chute Fly Ash Transport Blower & EP Hopper Fluidizing Blower Room
• Volume : 2,880 m3 • T.A Blower : 5,040 m3/h, 1.1 kg/cm2
• Diameter x Height : 15m x 19.13m • Fluidizing Blower : 900m3/h, 0.6 kg/cm2
Dilute Phase System
Project : Gheco Thermal Power Plant Unit No. 1 (700MW x 1), Thailand
Fly Ash Transport Blower & EP Hopper Fluidizing Blower Room Fly Ash Silo and Unloading Chute
• T.A Blower : 4,800 m3/h, 0.9 kg/cm2 • Volume : 2,760 m3
• Fluidizing Blower : 900m3/h, 0.6 kg/cm2 • Diameter x Height : 14m x 28..8m
4.3 Dense Phase System
BOILER
EP
(600MW)
(# 1 UNIT)
I.D.Fan
Stack
Transporter
A/B
A/C R/T E/H
Dense Phase System
Project : Jeddah South Oil Thermal Power Plant (600MW x 4 Units), Saudi Arabia
Dense Phase System
Project : Jeddah South Oil Thermal Power Plant (600MW x 4 Units), Saudi Arabia
Dense Phase System
Bag Filter
Fan
Double
Damper
Vent
Vacuum Ash Intake Valve Air Intake Valve Heater
Filter
Pump
Ash Silo
Unloading Equipment
Vacuum System
Project : Jeju Thermal Power Plant Unit No. 2 (40MW x 1), Korea
Project : Dangjin Thermal Power Plant Unit No. 5 & 6 (500MW x 2), Korea
Project : Dangjin Thermal Power Plant Gheco Thermal Power Plant Unit
Unit No. 5 & 6 (500MW x 2), Korea No. 1 (700MW x 1), Thailand
Project : Dangjin Thermal Power Plant Unit No. 5 & 6 (500MW x 2), Korea
Sump Pump
Agitating
Nozzle Fly Ash Area Sump Pump
• Volume : 120 m3
• Pressure : 2.2 kg/cm2
• Pit Size : 2.1m x 2.1m x 2.7m
HCSD System (High Concentration Slurry Disposal)
Lodge Cottrell Ltd. (UK) KC Cottrell China Co., Ltd.
Nol-Tec System Inc. (USA)
KC Envirotech E&C (Fushun) Co., Ltd.
Clestra Ltd. KK
Beijing Office
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1. World Largest CFBC Boiler Application