2.ANNEXURE

IndianOil Petronas Pvt. Ltd.
Detailed Feasibility Report

DFR for setting up Air Heating Train for Rev 1
Propane and Butane Application
Haldia Terminal, West Bengal
ANNEXURES
RDSI, Kolkata List of Annexures: Page 1 of 2

IndianOil Petronas Pvt. Ltd. Detailed Feasibility Report
LIST OF ANNEXURES
ANNEXURE-I Equipment Data Sheets
ANNEXURE-II Adequacy Calculation - Mercaptan Dosing Pump
ANNEXURE-III Hydraulic Calculation – Air Heating Train
ANNEXURE-IV Equipment List
ANNEXURE-V Datasheet for Manual Chain Pulley Hoist
ANNEXURE-VI ETAP Study Report
ANNEXURE-VII I O Count
ANNEXURE-VIII Piping Material Specification
ANNEXURE-IX Valve Material Specification
RDSI, Kolkata List of Annexures: Page 2 of 2

ANNEXURE-I_EQUIPMENT DATA SHEETS
COVER SHEET
PREPARED CHECKED APPROVED

REV. BY BY BY
DATE DESCRIPTION
NO.
INTLS. INTLS. INTLS.
0 24th Aug, 2021 Issued with DFR AR / JG / SM GG SS
1 15-Sep-21 Issued with Final DFR AR / JG / SM GG SS
OWNER:
INDIANOIL PETRONAS PRIVATE LIMITED
HALDIA TERMINAL, WEST BENGAL
PREPARED AR / JG / SM CONSULTANT:
BY: RICHARD DESIGN SERVICES INDIA
CHECKED GG KOLKATA
BY:
Air Heating Train for

APPROVED SS PROJECT:
BY:
DATE: 15-Sep-21
THIS DOCUMENT IS PROPERTY OF
IPPL AND MUST NOT BE USED DOC. TITLE: Datasheet - Propane Air Heater
EXCEPT IN CONNECTION WITH
WORK OF IPPL, REPRODUCTION.
NO. OF
USE OR DISCLOSURE OF THE IPPL W.O. NO. 17011197 RDSI JOB NO. RD/I059C01 3
CONTENTS OF THIS DRAWING /
DOCUMENT TO THIRD PARTY/IES
SHEETS
WITHOUT EXPRESS / WRITTEN REV.
PERMISSION OF IPPL IS STRICTLY RDSI DOCUMENT NO. RD-I059C01-P-DSH-01 1
PROHIBITTED. NO.
DOCUMENT NO.:
PROPANE AIR HEATER

RD-I059C01-P-DSH-01-R-0
REV. 1 RDS JOB NO. RD/I059C01 ITEM NO. PAH-01 A/B/C/D
2 PROCESS DATASHEET DOC NO. RD-I059C01-P-DSH-01 CUSTOMER IPPL
3 SERVICE LIQUID PROPANE PROJECT AIR HEATING TRAIN FOR PROPANE & BUTANE APPLICATION
4 LOCATION HALDIA, WEST BENGAL, INDIA TYPE FORCED DRAFT
5 BUNDLE SIZE 12.5 m x 3.9 m BUNDLE/SECTION : 2 NO. OF BAYS 2W+2S

6 BUNDLES/UNIT 2 SECTION SIZE m x m
2
7 SURFACE/BUNDLE FINNED BARE TUBE M SECTION/UNIT
8 SURFACE/UNIT FINNED BARE TUBE M2 PLOT AREA/UNIT
9 PERFORMANCE DATA
10 HEAT EXCHANGED (MMKcal/hr) MTD (CORRECTED) °C
2
11 TRANSFER RATE (Kcal/hr m °C) (FINNED SURFACE) (BARE SURFACE)
12 TUBE SIDE
13 FLUID CIRCULATED PROPANE INLET OUTLET
14 TOTAL FLUID ENTERING Kq/hr 280000 DENSITY LIQ/VAP Kg/m3 583 527.0
15 INLET OUTLET VISCOSITY LIQ/VAP cP 0.20 0.124
16 VAPOUR Kq/hr SPECIFIC HEAT LIQ/VAP KCal/Kg.°C
17 LIQUID Kq/hr 280000 280000 THER. CONDUT. LIQ/VAP KCal/hr.m .°C 0.116 0.093
18 STEAM Kq/hr MOL. WT. g/mol 44.100
19 WATER Kq/hr LATENT HEAT LIQ/VAP KCal/Kg

20 NONCONDENSABLES Kq/hr m/sec
0
21 OPERATING TEMPERATURE C -44.0 10.0 PRESSURE DROP Kg/cm2 ALW : 0.7 CALC : 0.6
22 OPERATING PRESSURE Kq/cm2g 16 - 18 PASSES / BUNDLE
23 FOULING RESISTANCE hrm2°C/kcal 0.0002

24 AIR SIDE
25 TEMPERATURE °C IN : 23 OUT : 12 ALTITUDE m 8
26 TOTAL FLOW /UNIT kg/hr 3,300,000 STATIC PR. kgf / cm2
27 QUANTITY / FAN kg/hr 825,000 POWER/FAN kW

28 FACE VELOCITY m/sec 3.94 POWER/UNIT kW
29 CONSTRUCTION OF EACH BUNDLE

30 DESIGN PRESSURE 30 Kg/cm2g TEST PRESSURE AS PER CODE Kg/cm2g DESIGN TEMP. -50 / +45 °C
31 CODE REQUIREMENT : API 661
32 TYPE OF TUBING TUBE MATERIAL LTCS FIN MATERIAL ALUMINIUM
33 BARE TUBES NO. 224 NO. OF ROWS 4 OD : 25.4 MM ID : 21.180 MM LENGTH: 12500 M PITCH : 69 MM
34 FIN SPACING MM OD : MM ROOT DIA: MM STOCK THICKNESS MM
HEADER
35 TUBE TYPE (PLUG/COVER) NO. OF SPLITS MATERIAL CORROSION ALLOWANCE MM
36 PLUG .'GASKETS SIDE FRAME :
37 IN : VENT :
NOZZLES COUPLINGS
38 OUT : DRAIN :
39 CONSTRUCTON OF EACH SECTION
40 STRUCTURE SEC. GR. NO. DESIGN WIND LOAD Kgf/m
41 PLENUM CHAMBER TYPE :
42 FANS NO.: 4 DIAMETER M RPM: MFR :
43 BLADES MATERIAL : NO./FAN: PITCH ANGLE (DESIGNS) :
44 HUB MATERIAL : PITCH ADJUSTABLE / AUTOVARIABLE:
45 DRIVERS NO.: TYPE : Induction Motor operated by Variable Frequency Drive (VFD) MOTOR WINDING: Copper TEFC. MOTORS MFR :
46 OTHER DETAILS STANDARD: IEC60034, IEC- 529, IS/IEC60079 DESIGN AMBIENT TEMPARATURE: 50 Deg C, EFFICIENCY CLASS: IE2 (Minimum)
47 DRIVED SELECTION MARGIN: 15% Over BkW, COOLING:TEFC INSULATION CLASS : Class F but Temparature rise limited to Class B
48 H.P: INPUT VOLTS: 415 V (+/-10%) SYSTEM FREQUENCY: 50 Hz (+/-5%) PHASE : 3 Phase, DUTY: Continuous (S1) RATED TORQUE:
49 FULL LOAD CURRENT: LOCKED ROTOR AMPS: CABLE: FRLS, XLPE, Armoured Aluminium Cable BEARING: Insulated Type
50 ENCLOSURE: Flameproof Type (Ex'd') suitable for Zone-1, Gas Group -IIA/B, Temparature class T4 INGRESS PROTECTION: IPW65
TERMINAL BOX: Detachable type shall be capable of being turned 360 degree in step of 90 degree
51 FAULT LEVEL OF TERMINAL BOX: 50kA for 0.25 sec (min)
52 GROUNDING: Two Separate and Distinct Grounding pads SPACE HEATER: 30 KW and above with separate terminal BOX
53 H.P. VOLTS: CYCLES: PHASE :
54 COUPLINGS NO.: TYPE : MFR:
55 SPEED REDUCERS NO.: TYPE : MFR :
56 REDUCTION RATIO : SERVICE RATING:
57 LOUVRES MATERIAL : TYPE: MFR:
58 WEIGHTS Kg EACH SECTION : DRY FULL OF WATER

59 EACH BUNDLE : DRY FULL OF WATER
60 NOTES:
61
62 1. Design margin of 10% to be considered on duty and flow.
63 2. Air Heater should be designed for continuous operation at turndown of 40% of rated capacity.
64 3. Design/Operating life of equipment should be min 20 years.
65 4. Cold/Hot Insulation to be provided wherever applicable for Air Heater.

66 5.Noise Level shall be as per OHSA guideline (Max 60 dBA @1M for one equipment, Max 72 dBA @1M for entire installation)
67
68
69
70
71
0 24th Aug, 2021 ISSUED WITH DFR AR / JG / SM GG SS
REV DATE DESCRIPTION BY CHECK APPROVAL
RDSI, kOLKATA Page: 1 of 3

DOCUMENT NO.:
PROPANE AIR HEATER

RD-I059C01-P-DSH-01-R-0
CONSTRUCTION FEATURES (CONTINUED) REV.
1 MISCELLANEOUS :
2 COMMON BASEPLATE (FAN DRIVER) | SILENCER (INLET) (OUTLET) BIRD SCREEN
3 BEARING PEDESTALS / SOLEPLATES EVASE HOUSING DRAIN CONNECTION
4 PERFORMANCE CURVES VIBRATION ISOLATION SPARK RESISTANT COUPLING GUARD
5 SECTIONAL DRAWING TYPE INSULATION CLIPS
6 OUTLINE DRAWING SPECIAL COATINGS INSPECTION ACCESS
7 INLET BOXES CONTROL PANEL HEAT SHIELDS
8 NOISE ATTENUATION : WEIGHTS, kg

9 MAXIMUM ALLOWABLE SOUND PRESSURE LEVEL DBA @ m distance FAN DRIVER BASE
10 PREDICTED SOUND PRESSURE LEVEL DBA @ m distance
11 ATTENUATION METHOD EVASE
12 FURNISHED BY TOTAL SHIPPING WEIGHT
13 PAINTING : CONNECTIONS :
14 MANUFACTURERS STANDARD SIZE RATING ORIENTATION
15 INLET
16 SHIPMENT : OUTLET
17 | | DOMESTIC | | EXPORT I I BOXING REQUIRED DRAINS

18
19 ERECTION :
20 ASSEMBLED TESTS :
21 PARTLY ASSEMBLED MECHANICAL RUN IN (NO LOAD)
22 OUTDOOR STORAGE OVER 6 MONTHS WITNESSED PERFORMANCE
23 APPLICABLE SPECIFICATIONS : ROTOR BALANCE

24 SHOP INSPECTION
25 ASSEMBLY AND FIT-UP CHECK
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
RDSI, Kolkata Page: 2 of 3

DOCUMENT NO.:
PROPANE AIR HEATER

RD-I059C01-P-DSH-01-R-0
ANNEXURE - I : METEROLOGICAL DATA

REV.
2 Climatic Conditions at Haldia, West Bengal

3
4 1) Site Ambient Temperature

5
6 Season Parameter Unit Value

7 Max °C 40
8 DBT Min °C 26
9 Avg °C 33
10 Max °C 32
Summer
11 WBT Min °C 21
12 Avg °C 28
13 Max % 76
RH
14 Avg % 67
15 Max °C 34
16 DBT Min °C 27
17 Avg °C 31
18 Max °C 30
Monsoon
19 WBT Min °C 24
20 Avg °C 27
21 Max % 0.0002 *
RH
22 Avg % 77
23 Max °C 32
24 DBT Min °C 8
25 Avg °C 23
26 Max °C 22
Winter
27 WBT Min °C 5
28 Avg °C 15
29 Max % 60
RH
30 Avg % 46
31
32 DBT : Dry Bulb Temperature

33 WBT: Wet Bulb Temperature
34 RH: Relative Humidity
35
36
37
39 2) Rainfall
40
41 a) Average Annual Rainfall : 1580 mm

42 b) Maximum Monthly Rainfall : 574 mm
43
44 3) Wind Speed
45
46 Mean speed – 5.5 to 9.9 km per hour

47
48
49
50
51
52
53

COVER SHEET

REV. BY BY BY
DATE DESCRIPTION
NO.
0 24th Aug, 2021 Issued with DFR AR / JG / SM GG SS
1 15-Sep-21 Issued with Final DFR AR / JG / SM GG SS
OWNER:
PREPARED AR / JG / SM CONSULTANT:
CHECKED GG KOLKATA
BY:

BY:
DATE: 15-Sep-21
IPPL AND MUST NOT BE USED DOC. TITLE: Datasheet - Butane Air Heater
NO. OF
SHEETS
PROHIBITTED. NO.
DOCUMENT NO.:
BUTANE AIR HEATER

RD-I059C01-P-DSH-02-R-0
REV. 1 RDS JOB NO. RD/I059C01 ITEM NO. BAH-02A
2 PROCESS DATASHEET DOC NO. RD-I059C01-P-DSH-02 CUSTOMER IPPL
3 SERVICE LIQUID BUTANE PROJECT AIR HEATING TRAIN FOR PROPANE & BUTANE APPLICATION
4 LOCATION HALDIA, WEST BENGAL, INDIA TYPE FORCED DRAFT
5 BUNDLE SIZE 10.5 m x 3 m BUNDLE/SECTION : 2 NO. OF UNITS 1W+0S

6 BUNDLES/UNIT SECTION SIZE m x m
2
7 SURFACE/BUNDLE FINNED BARE TUBE M SECTION/UNIT
8 SURFACE/UNIT FINNED BARE TUBE M2 PLOT AREA,/UNIT
9 PERFORMANCE DATA
10 HEAT EXCHANGED (MMKcal/hr) MTD (CORRECTED) °C
2
11 TRANSFER RATE (Kcal/hr m °C) (FINNED SURFACE) (BARE SURFACE)
12 TUBE SIDE
13 FLUID CIRCULATED BUTANE INLET OUTLET
14 TOTAL FLUID ENTERING Kq/hr 280000 DENSITY LIQ/VAP Kg/m3 609 600.0
15 INLET OUTLET VISCOSITY LIQ/VAP CP 0.22 0.201
16 VAPOUR Kq/hr SPECIFIC HEAT LIQ/VAP KCal/Kg.°C
17 LIQUID Kq/hr 280000 280000 THER. CONDUT. LIQ/VAP KCal/hr.m .°C 0.089 0.087
18 STEAM Kq/hr MOL. WT.

19 WATER Kq/hr LATENT HEAT LIQ/VAP KCal/Kg
20 NONCONDENSABLES Kq/hr m/sec
0
21 OPERATING TEMPERATURE C -5.0 10.0 PRESSURE DROP Kg/cm2 ALW : 0.7 CALC : 0.4
22 OPERATING PRESSURE Kq/cm2g 16 - 18 PASSES / BUNDLE
23 FOULING RESISTANCE hrm2°C/kcal 0.0002

24 AIR SIDE
25 TEMPERATURE °C IN : 23 OUT : 12 ALTITUDE m 8
26 TOTAL FLOW /UNIT kg/hr 1,017,500 STATIC PR. kgf / cm2
27 QUANTITY / FAN kg/hr 508,750 POWER/FAN HP

28 FACE VELOCITY m/sec 3.73 POWER/UNIT HP
29 CONSTRUCTION OF EACH BUNDLE

30 DESIGN PRESSURE 30 Kg/cm2g TEST PRESSURE AS PER CODE Kg/cm2g DESIGN TEMP. -10 / +45 °C
31 CODE REQUIREMENT : API 661
32 TYPE OF TUBING TUBE MATERIAL LTCS FIN MATERIAL ALUMINIUM
33 BARE TUBES NO. 188 NO. OF ROWS 4 OD : 25.400 MM ID : 21.180 MM LENGTH: 10.5 M PITCH : 63.5 MM
34 FIN SPACING MM OD : MM ROOT DIA: MM STOCK THICKNESS MM
HEADER
35 TUBE TYPE (PLUG/COVER) NO. OF SPLITS MATERIAL CORROSION ALLOWANCE MM
36 PLUG .'GASKETS SIDE FRAME :
37 IN : VENT :
NOZZLES COUPLINGS
38 OUT : DRAIN :
39 CONSTRUCTON OF EACH SECTION
40 STRUCTURE SEC. GR. NO. DESIGN WIND LOAD Kgf/m
41 PLENUM CHAMBER TYPE :
42 FANS NO.: 2 DIAMETER M RPM: MFR :
43 BLADES MATERIAL : NO./FAN: PITCH ANGLE (DESIGNS) :
44 HUB MATERIAL : PITCH ADJUSTABLE / AUTOVARIABLE:
45 DRIVERS NO.: TYPE : Induction Motor operated by Variable Frequency Drive (VFD) MOTOR WINDING: Copper TEFC. MOTORS MFR :
46 OTHER DETAILS STANDARD: IEC60034, IEC- 529, IS/IEC60079 DESIGN AMBIENT TEMPARATURE: 50 Deg C, EFFICIENCY CLASS: IE2 (Minimum)
47 DRIVED SELECTION MARGIN: 15% Over BkW, COOLING:TEFC INSULATION CLASS : Class F but Temparature rise limited to Class B
48 H.P: INPUT VOLTS: 415 V (+/-10%) SYSTEM FREQUENCY: 50 Hz (+/-5%) PHASE : 3 Phase, DUTY: Continuous (S1) RATED TORQUE:
49 FULL LOAD CURRENT: LOCKED ROTOR AMPS: CABLE: FRLS, XLPE, Armoured Aluminium Cable BEARING: Insulated Type
50 ENCLOSURE: Flameproof Type (Ex'd') suitable for Zone-1, Gas Group -IIA/B, Temparature class T4 INGRESS PROTECTION: IPW65
TERMINAL BOX: Detachable type shall be capable of being turned 360 degree in step of 90 degree
51 FAULT LEVEL OF TERMINAL BOX: 50kA for 0.25 sec (min)
52 GROUNDING: Two Separate and Distinct Grounding pads SPACE HEATER: 30 KW and above with separate terminal BOX
53 H.P. VOLTS: CYCLES: PHASE :
54 COUPLINGS NO.: TYPE : MFR:
55 SPEED REDUCERS NO.: TYPE : MFR :
56 REDUCTION RATIO : SERVICE RATING:
57 LOUVRES MATERIAL : TYPE: MFR:
58 WEIGHTS Kg EACH SECTION : DRY FULL OF WATER

59 EACH BUNDLE : DRY FULL OF WATER
60 NOTES:
61
63 2. Air Heater should be designed for continuous operation at turndown of 40% of rated capacity.
65 4. Cold/Hot Insulation to be provided wherever applicable for Air Heater.

66 5.Noise Level shall be as per OHSA guideline (Max 60 dBA @1M for one equipment, Max 72 dBA @1M for entire installation)
67
68
69
70
71
A 30th June 2021 ISSUED WITH DFR AR / JG / SM GG SS

DOCUMENT NO.:
BUTANE AIR HEATER

RD-I059C01-P-DSH-02-R-0
CONSTRUCTION FEATURES (CONTINUED) REV.
1 MISCELLANEOUS :
2 COMMON BASEPLATE (FAN DRIVER) | SILENCER (INLET) (OUTLET) BIRD SCREEN
3 BEARING PEDESTALS / SOLEPLATES EVASE HOUSING DRAIN CONNECTION
4 PERFORMANCE CURVES VIBRATION ISOLATION SPARK RESISTANT COUPLING GUARD
5 SECTIONAL DRAWING TYPE INSULATION CLIPS
6 OUTLINE DRAWING SPECIAL COATINGS INSPECTION ACCESS
7 INLET BOXES CONTROL PANEL HEAT SHIELDS
8 NOISE ATTENUATION : WEIGHTS, kg

9 MAXIMUM ALLOWABLE SOUND PRESSURE LEVEL DBA @ m distance FAN DRIVER BASE
10 PREDICTED SOUND PRESSURE LEVEL DBA @ m distance
11 ATTENUATION METHOD EVASE
12 FURNISHED BY TOTAL SHIPPING WEIGHT
13 PAINTING : CONNECTIONS :
14 MANUFACTURERS STANDARD SIZE RATING ORIENTATION
15 INLET
16 SHIPMENT : OUTLET
17 | | DOMESTIC | | EXPORT I I BOXING REQUIRED DRAINS

18
19 ERECTION :
20 ASSEMBLED TESTS :
21 PARTLY ASSEMBLED MECHANICAL RUN IN (NO LOAD)
22 OUTDOOR STORAGE OVER 6 MONTHS WITNESSED PERFORMANCE
23 APPLICABLE SPECIFICATIONS : ROTOR BALANCE

24 SHOP INSPECTION
25 ASSEMBLY AND FIT-UP CHECK
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

DOCUMENT NO.:
BUTANE AIR HEATER

RD-I059C01-P-DSH-02-R-0
ANNEXURE - I : METEROLOGICAL DATA

REV.
2 Climatic Conditions at Haldia, West Bengal

3
4 1) Site Ambient Temperature

5
6 Season Parameter Unit Value

7 Max °C 40
8 DBT Min °C 26
9 Avg °C 33
10 Max °C 32
Summer
11 WBT Min °C 21
12 Avg °C 28
13 Max % 76
RH
14 Avg % 67
15 Max °C 34
16 DBT Min °C 27
17 Avg °C 31
18 Max °C 30
Monsoon
19 WBT Min °C 24
20 Avg °C 27
21 Max % 84
RH
22 Avg % 77
23 Max °C 32
24 DBT Min °C 8
25 Avg °C 23
26 Max °C 22
Winter
27 WBT Min °C 5
28 Avg °C 15
29 Max % 60
RH
30 Avg % 46
31
32 DBT : Dry Bulb Temperature

33 WBT: Wet Bulb Temperature
34 RH: Relative Humidity
35
36
37
39 2) Rainfall
40
41 a) Average Annual Rainfall : 1580 mm

42 b) Maximum Monthly Rainfall : 574 mm
43
44 3) Wind Speed
45
46 Mean speed – 5.5 to 9.9 km per hour

47
48
49
50
51
52
53

COVER SHEET

REV. BY BY BY
DATE DESCRIPTION
NO.
0 24th Aug, 2021 Issued with DFR SM AR GG
1 15-Sep-21 Issued with Final DFR SM AR GG
OWNER:
PREPARED SM CONSULTANT:
CHECKED AR KOLKATA
BY:

APPROVED GG PROJECT:
BY:
DATE: 15-Sep-21
IPPL AND MUST NOT BE USED DOC. TITLE: Datasheet - Propane Water Heater
NO. OF
SHEETS
PROHIBITTED. NO.
DOCUMENT NO.:
PROPANE WATER HEATER

RD-I059C01-P-DSH-03-R-0
REV. 1
2
HEAT EXCHANGER RATING DATA SHEET MKH Units
3
5 Service of Unit PROPANE / COOLING WATER Item No. PWH -01

6 Type Shell & Tube Orientation Horizontal Connected In 1 Parallel 1 Series
7 Surf/Unit (Gross/Eff) 402.89 / 391.38 m2 Shell/Unit 1 Surf/Unit (Gross/Eff) 402.89 / 391.38 m2
8 PERFORMANCE OF ONE UNIT
9 Fluid Allocation Shell Side Tube Side
10 Fluid Name LIQUID PROPANE COOLING WATER
11 Fluid Quantity, Total 1000-kg/hr 280.00 280.00 174.00 174.00
12 Vapor (In/Out) wt% 0.0 0.0 0.0 0.0
13 Liquid wt% 100.0 100.0 100.0 100.0
14 Temperature (In/Out) C 10.0 15.0 (min) 20.0 15.0
15 Density kg/m3 V/L 515.1 V/L 510.2 998.0 999.5
16 Viscosity cP V/L 0.1154 V/L 0.110 1.0014 1.1373
17 Specific Heat kcal/kg-C V/L 0.6313 V/L 0.646 1.009 1.010
18 Thermal Conductivity kcal/hr-m-C V/L 0.089 V/L 0.086 0.516 0.509
19 Critical Pressure kgf/cm2g
20 Inlet Pressure kgf/cm2g 15.5 - 17.5 4
21 Velocity m/s 0.95 0.95 1.37 1.37
22 Pressure Drop, Allow/Calc kgf/cm2 0.30 0.295 0.70 0.692
23 Average Film Coefficient kcal/m2-hr-C
24 0.0002 0.0004
Fouling Resistance (min) m2-hr-C/kcal
25 Heat Exchanged 886221 kcal/hr MTD (Corrected) 4 C Overdesign %
26 Transfer Rate, Service 568.36 kcal/m2-hr-C Calculated 640.21 kcal/m2-hr-C Clean 1138.8 kcal/m2-hr-C
27 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
28 Shell Side Tube Side
29 Design Pressure kgf/cm2G 30 / FV 30
30 Design Temperature C -20 / 190 190
31 No Passes per Shell 1 6
32 Corrosion Allowance mm 3.175 3.175
33 Connections In mm 387.35 205
34 Size & Out mm 387.35 205
35 Rating Liq. Out mm
36 Tube No. 1122 OD 19.050 mm Thk(Avg) 1.651 mm Length 6000 mm Pitch 25.400 mm Layout
37 Tube Type Plain Material SS-304 (Incl. Tubesheet)
38 Shell Carbon Steel ID 985.00 mm OD 1013.60 mm Shell Cover
39 Channel or Bonnet Channel Cover
40 Tubesheet-Stationary Tubesheet-Floating
41 Floating Head Cover Impingement Plate None
42 Baffles-Cross Type Single-Seg. %Cut (Diam) 30.5 Spacing(c/c) 501.57 Inlet 657.23 mm
43 Baffles-Long Seal Type None
44 Supports-Tube U-Bend Type
45 Bypass Seal Arrangement pairs seal strips Tube-Tubesheet Joint Expanded (2 grooves)
46 Expansion Joint Type None
47 Rho-V2-Inlet Nozzle 846.04 kg/m-s2 Bundle Entrance 2076.60 kg/m-s2 Bundle Exit 2297.70 kg/m-s2
48 Gaskets-Shell Side Tube Side
49 -Floating Head
50 Code Requirements TEMA Class R
51 Weight/Shell 12440 kg Filled with Water 17304 kg Bundle 5884 kg
52
53 NOTES:
55 2. Exchanger should be designed for continuous operation at turndown of 40% of rated capacity.
56 3. Cold / Hot Insulation to be provided wherever applicable for Exchanger.
58
59
60
61
62
63
64
65
66
0 24th Aug 2021 ISSUED WITH DFR SM AR GG


COVER SHEET

REV. BY BY BY
DATE DESCRIPTION
NO.
OWNER:
CHECKED AR KOLKATA
BY:

BY:
DATE: 15-Sep-21
IPPL AND MUST NOT BE USED DOC. TITLE: Datasheet - Butane Water Heater
NO. OF
SHEETS
PROHIBITTED. NO.
DOCUMENT NO.:
BUTANE WATER HEATER

RD-I059C01-P-DSH-04-R-0
REV. 1
2
3
5 Service of Unit BUTANE / COOLING WATER Item No. BWH -02

7 Surf/Unit (Gross/Eff) 382.78 / 372.05 m2 Shell/Unit 1 Surf/Unit (Gross/Eff) 382.78 / 372.05 m2
10 Fluid Name LIQUID BUTANE COOLING WATER
11 Fluid Quantity, Total 1000-kg/hr 280.00 280.00
12 Vapor (In/Out) wt% 0.0 0.0 151.0 151.0
13 Liquid wt% 100.0 100.0 100.0 100.0
14 Temperature (In/Out) C 10.0 15.0 (min) 20.1 15.0
15 Density kg/m3 V/L 591.9 V/L 587.3 998.2 999.5
16 Viscosity cP V/L 0.1873 V/L 0.179 0.9991 1.1373
17 Specific Heat kcal/kg-C V/L 0.5504 V/L 0.559 1.009 1.0096
18 Thermal Conductivity kcal/hr-m-C V/L 0.084 V/L 0.083 0.516 0.509
20 Inlet Pressure kgf/cm2g 15.5 - 17.5 4.0
21 Velocity m/s
24
Fouling Resistance (min) m2-hr-C/kcal 0.0002 0.0004
25 Heat Exchanged 776707 kcal/hr MTD (Corrected) 4 C Overdesign %
30 Design Temperature C -20 / 190 190
33 Connections In mm 298.45 193.68
34 Size & Out mm 298.45 193.68
36 Tube No. 1066 OD 19.050 mm Thk(Avg) 1.651 mm Length 6000 mm Pitch 25.400 mm Layout
37 Tube Type Plain Material SS-304 (Incl. Tubesheet)
38 Shell Carbon steel ID 965.00 mm OD 993.58 mm Shell Cover
41 Floating Head Cover Impingement Plate Rectangular plate
42 Baffles-Cross Type Single-Seg. %Cut (Diam) 32.38 Spacing(c/c) 530.16 Inlet 530.16 mm
44 Supports-Tube U-Bend Type None
45 Bypass Seal Arrangement pairs seal strips Tube-Tubesheet Joint Expanded (2 grooves)
49 -Floating Head
50 Code Requirements TEMA Class R
51 Weight/Shell 11596 kg Filled with Water 16218 kg Bundle 5501.10 kg
52
53 NOTES:
58
59
60
61
62
63
64
65
66


COVER SHEET
PREPARED BY CHECKED BY APPROVED BY

REV.
NO. DATE DESCRIPTION
0 24-Aug-2021 Issued with DFR SM AR GG
OWNER:
PREPARED CONSULTANT:
BY:
SM
RICHARD DESIGN SERVICES INDIA
CHECKED
AR KOLKATA
BY:
APPROVED PROJECT:
DFR for setting up Air Heating Train for
BY:
GG
DATE: 15-Sep-2021 Propane and Butane Application
DOC. TITLE: Datasheet for Mercaptan Dosing Pumps

THIS DOCUMENT IS PROPERTY OF IPPL
AND MUST NOT BE USED EXCEPT IN IPPL W.O. RDSI JOB NO. OF
CONNECTION WITH WORK OF IPPL. 17011197 RD/I059C01 2
REPRODUCTION, USE OR DISCLOSURE
NO. NO. SHEETS
OF THE CONTENTS OF THIS DRAWING /
DOCUMENT TO THIRD PARTY/IES REV.
WITHOUT EXPRESS / WRITTEN RDSI DOCUMENT NO. RD-I059C01-P-DSH-005 1
PERMISSION OF IPPL IS STRICTLY NO.
PROHIBITTED.
IndianOil Petronas Pvt. Ltd. Datasheet for Mercaptan
DFR for setting up Air Heating Train for Dosing Pumps
Propane and Butane Application Rev 0
DATASHEET FOR MERCAPTAN DOSING PUMPS
DATA SHEET FOR MERCAPTAN DOSING PUMP

GENERAL
Tag No. PA 10A/B & PA 11A/B
Quantity (W + S) 4 Nos. (2W + 2S)
Make of pump Vendor to Furnish
Type Simplex Diaphragm Pump with manual stroke length control &
manual/ automatic speed control
Location LPG heating train area
Pump Stroke speed per minute Vendor to Furnish
Stroke Length Vendor to Furnish
Plunger Diameter Vendor to Furnish
Volumetric Efficiency Vendor to Furnish
Built in Worm Gear Ratio Vendor to Furnish
End Connections Vendor to Furnish
Model No. Vendor to Furnish
Weight of Pump set Vendor to Furnish
OPERATING CONDITIONS
Rated Capacity 20 LPH at 90% stroke
Range of Operation 10-100%
Discharge pressure 19.0 kg/cm2
Fluid handled Mercaptan (Ethanethiol)
Design Temperature 50oC

Duty Continuous
MATERIAL OF CONSTRUCTION
Liquid End Plate SS 316
Piston SS 316
Suction/ Discharge Valve Seat SS 316
Seal type Glandless
Pressure Relief Valve to be provided? Yes
Relief Valve Set Pressure Vendor to Furnish
Pulsation Dampener to be provided? Yes
TESTING REQUIREMENT
Material test Required Pump Head & Piston
Hydro test Pressure & Duration Two times the operating pressure for 30 min.
Performance test For capacity, volumetric efficiency & power consumption
RDSI, Kolkata Page 1 of 2

IndianOil Petronas Pvt. Ltd. Datasheet for Mercaptan
DFR for setting up Air Heating Train for Dosing Pumps
Drive Details
a) Type Flameproof type, 3 phase squirrel cage induction motor
b) Design Ambient Temperature 50 Degree C
c) Standard IEC60034, IEC- 529, IS/IEC6007, IS-12615
d) Efficiency Class IE2 (Minimum)
e) Margin on shaft power At least 15% margin for over the input power requirement
f) Power Supply 415V±10%, 3 ph, 50Hz±5%, Combined Variation +/-10%
g) Duty Continuous
h) Insulation Class F with temperature rise limited to Class B
i) Starting Current Not more than 6 times full load current plus IS tolerance
j) Method of starting DOL start
k) Enclosure Flameproof Type (Ex'd') suitable for Zone-1, Gas Group -IIA/B,
Temperature class T4
l) Terminal Box Detachable type shall be capable of being turned 360 degree in
step of 90 degree,
m) Grounding Two Separate and Distinct Grounding pads,
n) Ingress Protection IPW65
o) 240V AC, 1 ph, 50 Hz Space Heater Continuous For motors > 30kW
Notes:
1. Other documents to be submitted with the offer :
a. Pump set Data Sheet

b. G.A. Drawing along with mounting details & foundation requirement with loading data.
2. Volumetric Efficiency to be not less than 90%.
3. Hydrotest to be done for Cylinder and Discharge Pulsation Dampener.
4. Noise level for Pump & Motor Assembly to be below 85 dB at a distance of 1 m.
5. API 675 to be followed as Design Standard.
6. Vendor to provide Diaphragm Rupture Detection System (DRDS).
7. Inspection to be as per approved QAP.

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DOC. TITLE: Datasheet for Cooling Water Pumps

NO. NO. SHEETS
PROHIBITTED.
IndianOil Petronas Pvt. Ltd. Datasheet for PWH/BWH
DFR for setting up Air Heating Train for Cooling Water Pumps
DATASHEET FOR COOLING WATER PUMPS
Sl.
Description Cooling Water Pumps
No.
1. Tag No. PA 04A/B/C
2. Duty Continuous
3. Location Outdoor
4. Number of Pumps required Three (3)
5. Number of pumps working Two (2)
6. Number of pumps standby One (1)
7. Number of pumps working in parallel One (1)
8. Liquid handled Cooling Water
9. Operating Temperature 20 degC
10. Design Temperature 50 degC
11. Available Suction Lift/ Head (MLC) Flooded suction
12. Performance Parameters
a) Rated Capacity (Cu.m /hr) 180 m³/hr
b) TDH at Rated Capacity 15 mwc
c) Pump shut off head Max 125% of rated head
d) Speed of pump 1500 rpm
e) Noise Level 85 dBA at a distance of 1.5 m from the pump centerline
f) Permissible Tolerance in Rated Capacity As per IS: 5120
g) Range of Operations Preferably 30% to 130% of Rated Capacity
13. Design Standard Hydraulic Institute Standard/IS-5120/ ISO 2858/Equivalent
14. Flange Drilling Standard ANSI B16.5 Class 150
15. Impeller Type Closed
16. Type of Sealing Mechanical seal
17. Pump-motor Connection Direct coupled
18. Type of Coupling Flexible coupling
19. Mode of Pump Starting Discharge Valve Fully Closed

20. Material of Construction
a) Casing 2% Ni CI as per IS 210 FG260/ ASTM A 216 WCB
b) Impeller SS 316
c) Shaft SS410
d) Base Plate IS-2062
21. Inspection & Testing
a) Testing standard HIS
b) Material test Required for casing, impeller and shaft
c) Hydrostatic test Required
d) Dynamic balancing test Required

IndianOil Petronas Pvt. Ltd. Datasheet for PWH/BWH
DFR for setting up Air Heating Train for Cooling Water Pumps
Sl.
Description Cooling Water Pumps
No.
e) NDT Dye penetration /Magnetic Particle (for Impeller / Wearing
Ring / Shaft Sleeve / Casing / Diffuser)
Dye penetration/Ultrasonic (for Shaft / Couplings/Other
active components)
Dye penetration test on welds (for Fabricated Pump
Components)
f) Vibration & noise measurement test Required
g) Performance Test Required for Capacity Vs. Head; Capacity Vs. BHP; Capacity
Vs. Efficiency; Capacity Vs. NPSH
22. Drive Details
a) Type Flameproof type, 3 ph squirrel cage induction motor
c) Standard IEC60034, IEC- 529, IS/IEC6007, IS-12615
e) Margin on shaft power At least 15% margin for over the input power requirement
f) Power Supply 415V±10%, 3 ph, 50Hz±5%, Combined Variation +/-10%
g) Duty Continuous
h) Insulation Class F with temperature rise limited to Class B
i) Starting Current Not more than 6 times full load current plus IS tolerance
k) Enclosure Flameproof Type (Ex'd') suitable for Zone-1, Gas Group -
IIA/B, Temperature class T4
l) Terminal Box Detachable type shall be capable of being turned 360 degree
in step of 90 degree,
m) Grounding Two Separate and Distinct Grounding pads,

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DOC. TITLE: Datasheet for Sump Pumps

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PROHIBITTED.
IndianOil Petronas Pvt. Ltd. Datasheet for Sump Pumps
DATASHEET FOR SUMP PUMPS
Sl. No Description
1. Service Condensed Atmospheric Water

2. Type Vertical Submersible Centrifugal with Inlet Bell Mouth
3. Duty Intermittent
4. Location Outdoor
5. No. of Pumps required Four (4)
6. No. of Pumps working Two (2)
7. No. of Pumps standby Two (2)
8. No. of Pumps working parallel Not Applicable
9. Condensed Atmospheric Water
Liquid handled Impurity in Water: Solid Dust Particles, Max 5%, Max
size; 5mm
10. Temperature 4-40C

16. Pump performance requirement
a) Performance standard IS-1710
b) Rated capacity (m3/h) ** 20
c) Total dynamic head at rated
20
capacity (MLC)
d) Permissible tolerance in
+2.5 percent at rated head; no negative tolerance
rated capacity (%)
e) Permissible tolerance in
No negative tolerance
efficiency at rated capacity
Bidder to indicate; preferably between 70% to 130% of rated
f) Range of operation
capacity
17. Design and constructional
features
a) Design Standard IS-1710/ Equivalent standard
b) Pump type As mentioned above
c) Impeller type Closed
d) Reverse flow through pump
to be considered for pump Yes
design
e) Head at reverse flow Not applicable
f) Type of gland lubrication
By self water
and sealing
g) Location of thrust bearing At the pump & motor body
h) Thrust bearing to be
designed for pump shut off Yes
operation

i) Type of coupling Flexible

j) Gland lubrication and
By Self water
sealing
k) Bearing cooling By Self water
18. Material of construction

a) Discharge Casing 2% Ni-Cl to IS 210 FG 260
b) Bowl CI, IS 210 FG 260
b) Column pipe IS-2062 (Epoxy Painted)
c) Discharge elbow IS-2062
d) Impeller ASTM A 351 Gr. CF8M
e) Shaft sleeve ASTM A 276 Gr. 410 (Hardened)
f) Shaft bearing Cutless rubber in SS shell (self water lubricated)
g) Base plate IS-2062
h) Stuffing box C.I. (IS 210 FG 260)
i) Line shaft ASTM A 276 Gr. 410
j) Impeller shaft ASTM A 276 Gr. 410
k) Shaft coupling ASTM A 276 Gr. 410 heat treated and hardened
l) Fasteners SS-304 (all submerged fasteners)
n) Basket Strainer MS Galvanized
19. Supply of accessories and

services
a) Sole plate YES
b) Foundations bolts, nuts,
YES
sleeves etc.
c) Discharge flanges with nuts,
bolts and gaskets & YES
companion flanges.
d) Gland sealing/ cooling and
bearing cooling/ lubrication
system complete with YES
pipes, valves, fittings and
instruments as required
e) Suction strainer screens to be in

YES
double screen arrangement.
f) Pre lubrication tank and accessories Yes, if applicable
g) Thrust block Yes, if applicable
h) Pump motor coupling and guard YES
i) Eye bolts, lifting tackle etc. YES
j) Discharge pressure gauge with
YES
isolating cock
k) Instrument connections YES
l) Vent with isolating cock YES
m) All other accessories & services YES
20. Inspection and Testing

a) Material testing of casing, impeller

YES
and shafts
b) Hydrostatic testing YES
c) Dynamic balancing test Required
d) Sump model test at shop Required
Yes, Radiography/ UT Test for above 50 mm dia.
e) Tests on casing/shaft
DP test/ MPI for below 50 mm dia.
f) Test on impeller Dye penetration & UT Test
g) Vibration and noise measurement YES
h) Performance Tests YES
i) Performance test to be done on Prototype at full speed
j) Performance test required for Head Vs. capacity, BHP Vs. capacity, Efficiency Vs.
determining capacity, Submergence Vs. capacity curves
k) Field performance test required YES
Drive Details
a) Type Flameproof type, 3 phase squirrel cage
induction motor
c) Standard IEC60034, IEC- 529, IS/IEC6007, IS-
12615
e) Margin on shaft power At least 15% margin for over the input
power requirement
f) Power Supply 415V±10%, 3 ph, 50Hz±5%, Combined
Variation +/-10%
g) Duty Continuous
h) Insulation Class F with temperature rise limited to
Class B
i) Starting Current Not more than 6 times full load current plus
IS tolerance
k) Enclosure Flameproof Type (Ex'd') suitable for Zone-
1, Gas Group -IIA/B, Temperature class T4
l) Terminal Box Detachable type shall be capable of being
turned 360 degree in step of 90 degree,
m) Grounding Two Separate and Distinct Grounding
pads,
Note 1 : The sumps shall be located in in Hazardous area with Hydro Carbon vapor.
Note 2 : Submersible Vertical Pump with life lubricated vertical Shaft and Flange mounted Vertical Motor
above sump, suspended from Mounting Plate.

Note 3 : 2 Pumps installed (1 Working + 1 Standby) in a Sump of size 3M long x 2M wide X 2 M depth.
Note 4 : Operation: Automatic Start & Stop depending on Water level in sump.
Note 5 : Accessories: Pump-Motor assembly should be complete in all respect including Vertical Shaft,
Bearing & Housing, Mounting Plate, Discharge Pipe at ground level including Flange (150# rating).
High & Low Level Sensors (Capacitance /Alternative type), Local Control JB with Micro-processor,
internal wiring for Pump Start/Stop.

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REV. BY BY BY
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NO.
OWNER:
CHECKED AR KOLKATA
BY:

BY:
DATE: 15-Sep-21
IPPL AND MUST NOT BE USED DOC. TITLE: Datasheet - Cooling Water Heater
NO. OF
SHEETS
PROHIBITTED. NO.
DOCUMENT NO.:
COOLING WATER HEATER

RD-I059C01-P-DSH-08-R-0
REV. 1
2
3
5 Service of Unit STEAM / COOLING WATER Item No. CWH -01

7 Surf/Unit (Gross/Eff) 53.563 / 52.339 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 53.563 / 52.339 m2
10 Fluid Name LP STEAM COOLING WATER
11 Fluid Quantity, Total 1000-kg/hr 8.39 8.39 325.00 325.00
12 Vapor (In/Out) wt% 100.0 0.0 0.0 0.0
13 Liquid wt% 0.0 100.0 100.0 100.0
14 Temperature (In/Out) C 165.0 127.0 20.0 34.0
15 Density kg/m3 1.5 V/L V/L 938.8 998.2 993.8
16 Viscosity cP 0.0147 V/L V/L 0.218 1.0014 0.7341
17 Specific Heat kcal/kg-C 0.47 V/L V/L 1.0487 0.999 0.998
18 Thermal Conductivity kcal/hr-m-C 0.0264 V/L V/L 0.5887 0.516 0.534
20 Inlet Pressure kgf/cm2g 2.033 4.033
21 Velocity m/s 10.18 10.18 1.3 1.3
24 0.0001 0.0004
Fouling Resistance (min) m2-hr-C/kcal
25 Heat Exchanged 4.589158 MM kcal/hr MTD (Corrected) 106.4 C Overdesign %
30 Design Temperature C 190 190
33 Connections In mm 247.65 247.65
34 Size & Out mm 92.05 247.65
36 Tube No. 358 OD 19.050 mm Thk(Avg) 1.651 mm Length 2500 mm Pitch 23.813 mm Layout 30
37 Tube Type Plain Material SA-213 TP304L Tube (S) S30403
38 Shell ID 525.00 mm OD 544.05 mm Shell Cover
41 Floating Head Cover Impingement Plate Rectangular plate
42 Baffles-Cross Type Double-Seg. %Cut (Diam) 22.5 Spacing(c/c) 222 Inlet 447.68 mm
44 Supports-Tube U-Bend Type None
45 Bypass Seal Arrangement 2 Tube-Tubesheet Joint Expanded (2 grooves)
49 -Floating Head
50 Code Requirements TEMA Class
51 Weight/Shell 1808.8 kg Filled with Water 2507 kg Bundle 727.32 kg
52
53 NOTES:
58
59
60
61
62
63
64
65
66
67
68


ANNEXURE-II ADEQUACY CALCULATION - MERCAPATAN DOSING PUMP
COVER SHEET

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OWNER:
CHECKED AR KOLKATA
BY:
DFR for setting up Air Heating Train for Propane

BY:
DATE: 15-Sep-21
and Butane Application
IPPL AND MUST NOT BE USED DOC. TITLE: Adequacy Calculation - Mercapatan Dosing Pump
EXCEPT IN CONNECTION WITH WORK
OF IPPL, REPRODUCTION. USE OR
NO. OF
DISCLOSURE OF THE CONTENTS OF IPPL W.O. NO. 17011197 RDSI JOB NO. RD/I059C01 3
THIS DRAWING / DOCUMENT TO
THIRD PARTY/IES WITHOUT EXPRESS
SHEETS
/ WRITTEN PERMISSION OF IPPL IS REV.
STRICTLY PROHIBITTED. RDSI DOCUMENT NO. RD-I059C01-P-DCA-01 1
NO.
IndianOil Petronas Pvt. Ltd. Mercapatan Dosing Pump Capacity Calculation
Cumulative LPG (Propane + Butane)Flow at MX-01 : 420 TPH

Required Dose of Mercaptan to maintain 20 ppm concentration : 20 LPH (calculated & rounded off) 0B
Existing Mass Flow Rate of

= 375 TPH
LPG
Density of LPG = 560 kg/m3 As per MSDS @15°C
Existing Volumetric Flow Rate 3

= 670 m /h
of LPG
= 6 LPH
Existing Mercaptan Dosing
0B As per IPPL email dated 27.07.2021
Pump Capacity = 0.006 m3/h
Density of Mercaptan = 861.70 kg/m3 Ethanethiol Density from Internet @15°C

= 5.17 kg/h
Mercaptan
= 7.72 mg/l Taking 1 hour basis

Concentration of Mercaptan
= 7.72 ppm Existing parameter
Required Concentration of
= 20.00 ppm IPPL requirement
Mercaptan
New Mass Flow Rate of LPG = 420 TPH 0B As per IPPL email dated 27.07.2021
3
Density of LPG = 560 kg/m As per MSDS @15°C
New Volumetric Flow Rate of = 750 m3/h

LPG
= 750000 LPH
Required Mercaptan
Volumetric Flow Rate
= 0.01741 m3/h 15.00 kg/h 17.41 LPH 0B
Mercaptan Dosing Pump Flow 3

= 0.006 m /h 0B As per IPPL email dated 27.07.2021
@ 100% Stroke Length
= 20.00 LPH
Selected Pump Capacity 3 0B
Rated Capacity @100% stroke length
= 0.02 m /h
Adequacy Check = Additional Pumps Required
Sparing Philosophy = 1W+1S
RDSI, Kolkata
Cumulative LPG (Propane + Butane)Flow at MX-91 : 420 TPH

Required Preset Dose of Mercaptan to maintain 20 ppm concentration : 20 LPH (calculated & rounded off) 0B

= 375 TPH
LPG
Density of LPG = 560 kg/m3 As per MSDS @15°C
Existing Volumetric Flow Rate 3

= 670 m /h
of LPG
= 5 LPH
0B As per IPPL email dated 27.07.2021
Pump Capacity = 0.005 m3/h
Density of Mercaptan = 861.70 kg/m3 Ethanethiol Density from Internet @15°C

= 4.31 kg/h
Mercaptan
= 6.43 mg/l Taking 1 hour basis

Concentration of Mercaptan
= 6.43 ppm Existing parameter
= 20.00 ppm IPPL requirement
Mercaptan
New Mass Flow Rate of LPG = 420 TPH 0B As per IPPL email dated 27.07.2021
3
Density of LPG = 560 kg/m As per MSDS @15°C
New Volumetric Flow Rate of = 750 m3/h

LPG
= 750000 LPH
Required Mercaptan
= 0.01741 m3/h 15.00 kg/h 17.41 LPH
Mercaptan Dosing Pump Flow 3

= 0.005 m /h 0B As per IPPL email dated 27.07.2021
@ 100% Stroke Length
= 20.00 LPH
Selected Pump Capacity 3 Rated Capacity @100% stroke length
0.020 m /h 0B
Adequacy Check = Additional Pumps Required
RDSI, Kolkata
SUMMARY & RECOMMENDATIONS

= 6 LPH
Pump Capacity (PA 03A/B)

= 5 LPH
Pump Capacity (PA 93A/B)
Considered Propane/Butane
= 420 TPH As per IPPL email dated 27.07.2021
Flow Rate to MX-01
Considered Propane/Butane
= 420 TPH As per IPPL email dated 27.07.2021
Flow Rate to MX-91
= 20 ppm IPPL requirement
Mercaptan
Required Mercaptan
= 17.41 LPH For MX-01
Required Mercaptan
= 17.41 LPH For MX-91
Selected Mercaptan Dosing

= 20.00 LPH
Pump Capacity
For MX-01
Selected Mercaptan Dosing

= 20.00 LPH
Pump Capacity
For MX-91
Note : Existing Mercaptan Dosing Pumps PA 03A/B & PA 93 A/B to be discarded as they are inadequate in
capacity as well as they are over 20 years old.
RDSI, Kolkata
ANNEXURE-III : HYDRAULIC CALCULATION - AIR HEATING TRAIN
COVER SHEET

REV. BY BY BY
DATE DESCRIPTION
NO.
0 24-Aug-21 Issued with DFR AR GG SS
1 15-Sep-21 Issued with Final DFR AR GG SS
OWNER:
PREPARED AR CONSULTANT:
CHECKED GG
KOLKATA
BY:
BY:
15-Sep-21
DATE:
IPPL AND MUST NOT BE USED DOC. TITLE: Hydraulic Calculation – Air Heating Train
WORK OF IPPL, REPRODUCTION. NO. OF
CONTENTS OF THIS DRAWING / SHEETS
PERMISSION OF IPPL IS STRICTLY RDSI DOCUMENT NO. RD-I059C01-P-DCA-002 1
NO.
DOCUMENT NO.:
HYDRAULIC CALCULATION – AIR HEATING TRAIN

RD-I059C01-P-DCA-002
BY AR DATE 24-08-2021 SUBJECT Guidelines for 'HYDRAULICS' spreadsheet SHEET NO 1 OF 9

CHKD.BY GG DATE JOB NO
REV 0
Guidelines for 'HYDRAULICS' spreadsheet

Revision
Current revision is: 1.16
Instructions
1.- Input cells are denoted by blue font.
2.- Press the 'INSERT SEGMENTS' button to add segments.
3.- Segment numbers should be sequential, and should match the corrsponding segment tab. The program's macro assigns
sequential numbers. Recommendation is to leave them as they are, and use the 'Description' field to customize designation.
4.- Maximum number of segments is 260.
5.- Maximum pipe size is 48 inches.
Basis
1.- Darcy Friction Factor is calculated by iterating the Colebrook Implicit Equation.
Crane Technical Paper No. 410, 2010, Eq. 6-5, & 6-6
2.- Default value for pipe roughness is 0.0018 in for Commercial Steel; for other materials see Table: ROUGHNESS OF PIPE MATERIAL
3.- DP/100ft is calculated using Darcy's equation for pressure drop of incompressible flow in straight pipes. Crane Technical
Paper No.410, 2010, Eq. 6-8.
4.- The Darcy equation may be used for gases & vapors with the following restrictions:
a) When DP is less than ~10% of P1, use rho or velocity based on either up- or downstream conditions.
b) When DP is greater than ~10% of P1, but less than ~40% of P1, use the average density or velocity, based on the
upstream and downstream conditions.
c) When DP is greater than ~40% of P1, use compressible flow equations (or divide length in small increments)
5.- All equations are referenced in Excel comments on the corresponding headers.
Future improvements
1.- Implement two-phase vertical flow pattern chart(s), downward flow.
2.- Implement 2-K method for extremely viscous materials (laminar flow)
3.- Only the first 16 rows get plotted on the 2-phase flow charts. Consider expansion to admit more rows.
ANNXURE-III Page 2 of 10
FLOW REGIMES for TWO PHASE FLOW in HORIZONTAL PIPE
(MODIFIED BAKER CHART)
1,000,000
C1
C2
DISPERSED
C3
C4
100,000
C5(1)-(2)-(3)
BUBBLE OF FROTH C6
C7-C5(4)
ANNULAR 1
WAVE
2
By
10,000 3
5
SLUG
#REF!
0
STRATIFIED
1,000 0
PLUG 0
0
100
0.1 1 10 100 1000 10000 0
0
Bx
0
FLOW REGIMES for TWO PHASE UPWARDS FLOW in VERTICAL PIPE
(HEWITT & ROBERTS CHART)
100000
10000
C1
C2
ANNULAR C3
1000
WISPY ANNULAR C4
C5
C6
C7
1
mV (kg/m.s2)
2
100
3
4
5
#REF!
CHURN
10 BUBBLE
SLUG
0.1
1 10 100 1000 10000 100000 1000000
mL (kg/m.s2)
DOCUMNT NO.:
BY AR DATE 24-Aug-21 SUBJECT PROPANE / BUTANE CIRCUIT SHEET NO OF DATE AR SUBJECT PROPANE / BUTANE CIRCUIT SHEET NO 4 OF 9
RD/I059C01
CHKD.BY GG DATE IPPL Haldia JOB NO DATE GG IPPL Haldia JOB NO RD/I059C01
REV 0 REV 0A
HYDRAULIC CALCULATION (v1.16) HYDRAULIC CALCULATION (v1.16)

PROPANE / BUTANE CIRCUIT [IPPL Haldia] PROPANE / BUTANE CIRCUIT [IPPL Haldia]
Pipe Material: Commercial Steel Blue font denotes input data. Commercial Steel Blue font denotes input data.
Pipe Roughness: 0.0018 inches 0.0018 inches Link from "Segment" tabs.
Atm. Pressure: 14.7 psia 14.7 psia Results
Include Kinetic Energy Term: YES YES
Include Static Height: YES YES
PIPE LIQUID GAS GEOMETRY AND FITTINGS RESULTS CALCULATED PARAMETERS

Segment Type of NOM (N) or Phase Safety Liquid Liquid Liquid / Mixed Liquid Gas Gas Density Compress. System Factor Fitting Equiv. K straight Darcy Friction Pressure Drop Frictional Kinetic Static Pressure Total Pressure Max. Velocity Min. Velocity Momentum Gas or Liq or Gas Density @
Number Description Line INT (I) Diameter Schedule Pipe Diameter (L, G or M) Factor Flowrate Density Phase Viscosity Surface Flowrate Pressure Temp. MW (X to calc) Gas Viscosity Factor, Z k (Cp/Cv) Formal Process Data Analysis Formal Pipe Data Analysis Geom. Length (Fc) Factor Length pipe K fittings K total Total Length Reynolds Flow Type factor (fD) per Length Pressure Drop Pressure Drop Drop Drop Pressure Velocity CRITERIA CHECK (2-phase) Vol. Flow Vol. Flow Sonic Velocity Mach No. Froude No. Rho*V2 Gas Density Mix Phase Std Cond
[in] [in] [lb/hr] [lb/ft3] [cP] [dynes/cm] [lb/hr] [psig] [F] [lb/ft3] [cP] [ft] [ft] [ft] [psi/100 ft] [psi] [psi] [psi] [psi] [psig] [ft/s] [ft/s] [ft/s] [ft3/hr] [GPM] [ft/s] [lb/ft.s2] [lb/ft3] [lb/ft3] [lb/ft3]
270.20
1 Tie-In Point on 12" HDR to PAH-01 Inlet 3 N 12 STD 12 L 1.0 617,294 36.21 0.200 LIQUID OK DIAM. OK SCHED. OK 566.0 0.00 1.0 566.00 7.76 5.43 13.19 961.73 1,624,255 Turbulent 0.014 0.195 1.87 0.00 5.78 7.65 262.55 6.03 O.K. - - 17,048 2,125.4 - - 1.06 1,316 - 36.210 -
2 PAH-01 / BAH-02 + PWH-01/BWH-02 (if reqd) 3 N 12 STD 12 L 1.0 617,294 36.21 0.200 LIQUID OK DIAM. OK SCHED. OK 0.0 0.00 1.0 0.00 0.00 99.96 99.96 7289.13 1,624,255 Turbulent 0.014 0.195 14.20 0.00 0.00 14.20 248.35 6.03 O.K. - - 17,048 2,125.4 - - 1.06 1,316 - 36.210 -
3 PAH-01 Outlet to MX-91 / MX-01 Split up Point 3 N 12 STD 12 L 1.0 617,294 31.80 0.200 LIQUID OK DIAM. OK SCHED. OK 813.0 0.00 1.0 813.00 11.15 6.15 17.30 1261.66 1,624,255 Turbulent 0.014 0.222 2.80 0.00 -2.87 -0.07 248.42 6.87 O.K. - - 19,412 2,420.2 - - 1.21 1,499 - 31.800 -
4 Split-up Point to Propane/Butane Mixing Hdr via FCV 3 N 10 STD 10 L 1.0 308,647 31.80 0.200 LIQUID OK DIAM. OK SCHED. OK 38.0 0.00 1.0 38.00 0.66 8.39 9.05 521.67 972,608 Turbulent 0.014 0.144 0.75 0.00 -1.10 -0.35 248.77 4.92 O.K. - - 9,706 1,210.1 - - 0.95 771 - 31.800 -
5 Propane/Butane Mixing Hdr to MX-91 Outlet 3 N 12 STD 12 L 1.0 617,294 34.20 0.204 LIQUID OK DIAM. OK SCHED. OK 10.0 0.00 1.0 10.00 0.14 47.06 47.20 3438.65 1,592,407 Turbulent 0.014 0.206 7.10 -0.05 0.00 7.05 241.72 6.38 O.K. - - 18,050 2,250.3 - - 1.13 1,394 - 34.200 -
DOCUMENT NO.:
BY AR DATE 24-Aug-21 SUBJECT PROPANE / BUTANE CIRCUIT SHEET NO 5 OF 9

CHKD.BY GG DATE IPPL Haldia JOB NO RD/I059C01
REV 0
SEGMENT
1
Tie-In Point on 12" HDR to PAH-01 Inlet
P&ID Number: RD-I059C01-P-PID-001 /002

Line Number: XXXXXX Elevation Pipe Elevation
Piping Isometric No: (Up or Down) Feet Inches Ft in
Calculation Segment No.: 1 180
Include kinetic energy: YES U 26 U 26 0
65
Pipe size (nominal, in.) = 12 D 26 D -26 0
Pipe size (ID, in.) = 12 246
Fully Turb. Friction factor (fT) = 0.013 U 23 U 23 0
Kinetic
FITTINGS QTY K (each) K (Total) DP DP Net DP
[psi] [psi] [psi]
90 deg Elbow (1.5=r/d) 12 0.18 2.18 0.309 0.309
45 deg Elbow (1.5=r/d) 0.11 0.00 0.000 0.000
90 deg Elbow (threaded) 0.39 0.00 0.000 0.000
Branch Tee (welded) 1 0.19 0.19 0.028 0.028
Head on Tee (welded) 0.65 0.00 0.000 0.000
Straight Run Tee (welded) 0.13 0.00 0.000 0.000
Branch Tee (threaded) 0.78 0.00 0.000 0.000
Head on Tee (threaded) 1.30 0.00 0.000 0.000
Straight Run Tee (threaded) 0.26 0.00 0.000 0.000
Globe Valve 4.41 0.00 0.000 0.000
Globe Valve (y-type) 0.71 0.00 0.000 0.000
Gate Valve 0.10 0.00 0.000 0.000
Ball Valve 0.04 0.00 0.000 0.000
Butterfly Valve (centric) 2 0.45 0.91 0.129 0.129
Pipe Entrance (r/d=0) 1 0.50 0.50 0.071 0.071
Pipe Entrance (proj.in.) 0.78 0.00 0.000 0.000
Pipe Exit 1 1.00 1.00 0.142 0.142
Swing Check Valve 1 0.65 0.65 0.092 0.092
Tilting Disc Check Valve (α=15º) 1.17 0.00 0.000 0.000
Transflow Valve (KTM) 1.16 0.00 0.000 0.000
Rupture Disc 0.00 0.000 0.000 Beta Length A B H Y Theta (Deg)
Reduction to (Gradual) inch 0.000 0.000 0.000 0.00 8 #N/A #N/A #N/A 6.00 #N/A
Enlargement to (Gradual) inch 0.000 0.000 0.000 #DIV/0! 0 #N/A #N/A #N/A -6.00 #N/A Special Up / Down not
Reduction to (Sudden) inch 0.000 0.000 0.000 0.00 included in lengths
Enlargement to (Sudden) inch 0.000 0.000 0.000 #DIV/0!

Other (i.e. HX, valve, etc.) 0.00 0.00 STRAIGHT PIPE LENGTH 566.00 feet
ELEVATION (+UP, -DN) 23.00 feet
TOTALS 5.43 0.771 0.000 0.771
DOCUMENT NO.:

REV 0
SEGMENT
2
PAH-01 / BAH-02 + PWH-01/BWH-02 (if reqd)

Calculation Segment No.: 2
Include kinetic energy: YES
Pipe size (nominal, in.) = 12

Pipe size (ID, in.) = 12
Fully Turb. Friction factor (fT) = 0.013
Kinetic
[psi] [psi] [psi]
90 deg Elbow (1.5=r/d) 0.18 0.00 0.000 0.000
45 deg Elbow (1.5=r/d) 0.11 0.00 0.000 0.000
Branch Tee (welded) 0.19 0.00 0.000 0.000
Globe Valve 4.41 0.00 0.000 0.000
Gate Valve 0.10 0.00 0.000 0.000
Ball Valve 0.04 0.00 0.000 0.000
Butterfly Valve (centric) 0.45 0.00 0.000 0.000
Pipe Entrance (r/d=0) 0.50 0.00 0.000 0.000
Pipe Exit 1.00 0.00 0.000 0.000
Swing Check Valve 0.65 0.00 0.000 0.000

Other (i.e. HX, valve, etc.) 1 99.96 99.96 14.2 14.200 STRAIGHT PIPE LENGTH 0.00 feet
TOTALS 99.96 14.200 0.000 14.200
0
DOCUMENT NO.:

REV 0
SEGMENT
3
PAH-01 Outlet to MX-91 / MX-01 Split up Point

Calculation Segment No.: 3 D 23 D -23 0
Include kinetic energy: YES 246
U 26 U 26 0
Pipe size (nominal, in.) = 12 65
Pipe size (ID, in.) = 12 D 26 D -26 0
Fully Turb. Friction factor (fT) = 0.013 164
Kinetic
FITTINGS QTY K (each) K (Total) DP DP Net DP U 10 U 10 0
[psi] [psi] [psi] 253
90 deg Elbow (1.5=r/d) 16 0.18 2.90 0.470 0.470
45 deg Elbow (1.5=r/d) 0.11 0.00 0.000 0.000
Globe Valve 4.41 0.00 0.000 0.000
Gate Valve 0.10 0.00 0.000 0.000
Ball Valve 0.04 0.00 0.000 0.000
Pipe Entrance (r/d=0) 1 0.50 0.50 0.081 0.081
Pipe Exit 1 1.00 1.00 0.162 0.162

Other (i.e. HX, valve, etc.) 0.00 0.00 STRAIGHT PIPE LENGTH 813.00 feet
ELEVATION (+UP, -DN) -13.00 feet
TOTALS 6.15 0.995 0.000 0.995
DOCUMENT NO.:

REV 0
SEGMENT
4
Split-up Point to Propane/Butane Mixing Hdr via FCV

Include kinetic energy: YES D 5 D -5 0

Pipe size (ID, in.) = 10.02
Kinetic
[psi] [psi] [psi]
90 deg Elbow (1.5=r/d) 3 0.19 0.56 0.047 0.047
45 deg Elbow (1.5=r/d) 0.11 0.00 0.000 0.000
Globe Valve 4.57 0.00 0.000 0.000
Gate Valve 0.11 0.00 0.000 0.000
Ball Valve 0.04 0.00 0.000 0.000
Pipe Entrance (r/d=0) 0.50 0.00 0.000 0.000
Pipe Exit 1.00 0.00 0.000 0.000

Other (i.e. HX, valve, etc.) 1 6.01 6.01 0.5 STRAIGHT PIPE LENGTH 38.00 feet
ELEVATION (+UP, -DN) -5.00 feet
TOTALS 8.39 0.698 0.000 0.198
0
DOCUMENT NO.:

REV 0
SEGMENT
5
Propane/Butane Mixing Hdr to MX-91 Outlet

Include kinetic energy: YES

Pipe size (ID, in.) = 12
Kinetic
[psi] [psi] [psi]
90 deg Elbow (1.5=r/d) 0.18 0.00 0.000 0.000
45 deg Elbow (1.5=r/d) 0.11 0.00 0.000 0.000
Branch Tee (welded) 0.19 0.00 0.000 0.000
Globe Valve 4.41 0.00 0.000 0.000
Gate Valve 0.10 0.00 0.000 0.000
Ball Valve 0.04 0.00 0.000 0.000
Pipe Entrance (r/d=0) 0.50 0.00 0.000 0.000
Pipe Exit 1.00 0.00 0.000 0.000
Swing Check Valve 0.65 0.00 0.000 0.000
Enlargement to (Sudden) 14 inch 0.07 0.011 -0.049 -0.039 0.86

Other (i.e. HX, valve, etc.) 1 46.54 46.54 7 STRAIGHT PIPE LENGTH 10.00 feet
TOTALS 47.06 7.079 -0.049 0.030
-0.0491533
WARNINGS:
2. Sudden enlargement is predicting pressure recovery when including kinetic energy term. Suggest using zero pressure drop for this fitting.
ANNEXURE-IV_EQUIPMENT LIST
COVER SHEET

REV. BY BY BY
DATE DESCRIPTION
NO.
OWNER:
CHECKED AR KOLKATA
BY:

BY:
DATE: 15-Sep-21
IPPL AND MUST NOT BE USED DOC. TITLE: Equipment List
NO. OF
SHEETS
PERMISSION OF IPPL IS STRICTLY RDSI DOCUMENT NO. RD-I059C01-P-SCH-01 1
PROHIBITTED. NO.
OWNER OWNER'S CONSULTANT
Air Heating Train for Propane and Butane Application
EQUIPMENT LIST
Process Design
Operating Process Design Pressure Insulation Working (W) / Rev.
Equipment Temperature MOC Quantity Remarks
Sl. No. Description Technical Details Stand By (S) No.
Tag No Pressure Temp. Vacuum Max. Min. Max. Hot Cold
2 2 2
(kg/cm g) ( °C ) (kg/cm g) (kg/cm g) ( °C ) ( °C ) (mm) (mm) R-0
Capacity : 280 MTPH

Number of bays : 2 (2W+2S)
Tubes : ASTM A179 As per Vendor data received from Paharpur Cooling Towers.
PAH Number of Tube Bundles (per bay) : 2 Tube Side Tube Side
1 Propane Air Heater - 30 -50 55 Tubesheet : SA-516 Gr No No 4 2W+2S 0
01A/B/C/D Number of Fans per bay : 2 (Inlet/Outlet) : 19/18.5 (Inlet/Outlet) : -44/10
60/70 Operating Conditions as per 23°C Design Case.
Accessories : None
Capacity : 280 MTPH

Number of bays : 1 (1W+0S)
Tubes : ASTM A179 As per Vendor data received from Paharpur Cooling Towers.
Number of Tube Bundles : 2 Tube Side Tube Side
2 BAH 01A Butane Air Heater - 30 -50 55 Tubesheet : SA-516 Gr No No 1 1W+0S 0
Number of Fans per bay : 2 (Inlet/Outlet) : 20/19.7 (Inlet/Outlet) : -5/10
60/70 Operating Conditions as per 23°C Design Case.
Accessories : None
Shell Side : Inlet

Capacity : 280 MTPH Shell Side : 16-18 (10)/Outlet 15) 190 (Shell)
30 (Shell) / 30 Shell : SA 516 Gr.70
3 PWH-01 Propane Water Heater FV (Shell) -20 (Shell) No No 1 1W+0S Operating Conditions as per 23°C Design Case. 0
(Tube) Tubes : SA 213 TP304
Type : Shell & Tube Tube Side : 4 Tube Side : Inlet 190 (Tube)
(20)/Outlet(15)
Shell Side : Inlet

Capacity : 280 MTPH (10)/Outlet 15) 190 (Shell)
Shell Side : 16-18 30 (Shell) / 30 Shell : SA 516 Gr.70
4 BWH-01 Butane Water Heater FV (Shell) -20 (Shell) No No 1 1W+0S Operating Conditions as per 23°C Design Case. 0
Tube Side : 4 (Tube) Tubes : SA 213 TP304
Type : Shell & Tube Tube Side : Inlet 190 (Tube)
(20)/Outlet(15)
Shell Side : (Inlet)

Capacity : 325 MTPH
Shell Side : 2 165/(Outlet) 127 190 (Shell)
Heat Duty : 4.6 MM kcal/hr 3 (Shell) / 6 Shell : SA 516 Gr.70
5 CWH-01 Cooling Water Heater FV(Shell) - No No 1 1W+0S Operating Conditions as per 8°Cextreme winter Case. 0
(Tube) Tubes : SA 213 TP304
Tube Side : 4 Tube Side : (Inlet) 190 (Tube)
Type : Shell & Tube
20/(Outlet)34
Capacity : 20 LPH Wetted Parts : SS 316

6 PA 10A/B Mercaptan Dosing Pumps 19 35 - 25 - 80 No No 2 1W+1S Rated Power as per vendor input 0
Discharge Head : 19 kg/cm2 g Diaphragm : PTFE
Capacity : 20 LPH Wetted Parts : SS 316

7 PA 11A/B Mercaptan Dosing Pumps 19 35 - 25 - 80 No No 2 1W+1S Rated Power as per vendor input 0
Discharge Pressure : 19 kg/cm2 g Diaphragm : PTFE
Discharge Casing : ASTM

3 A351 Gr. CF8M Rated Power as per vendor input
Capacity : 20 m /h
8 PA 08A/B Sump Pumps 2 20-40 - 10 - 65 Impeller : ASTM A351 Gr. No No 2 1W+1S 0
Discharge Head : 20 MWC
CF8M Discharge casing MOC from vendor datasheet.
Discharge Casing : ASTM

3 A351 Gr. CF8M Rated Power as per vendor input
Capacity : 20 m /h
9 PA 09A/B Sump Pumps 2 20-40 - 10 - 65 Impeller : ASTM A351 Gr. No No 2 1W+1S 0
CF8M Discharge casing MOC from vendor datasheet.
Volute Casing : ASTM A216

Gr. WCB
Capacity : 180 m3/h
10 PA 04A/B/C Cooling Water Pumps 1.5 20-40 - 25 - 65 No No 3 2W+1S Rated Power as per vendor input 0
Impeller : ASTM A351 Gr.
CF8M
Plate : IS 2062
Capacity : 2 MT
Height of Lift : 12 m from Ground
11 - Manual Hoist - - - - - - Wheel : Phosphor Bronze 2 0
Geared Trolley Travel (LT) length : 30 m (Hand
(Non-Spark type)
Operated)
Plate : IS 2062
Capacity : 2 MT
Height of Lift : 12 m from Ground
12 - Manual Hoist - - - - - - Wheel : Phosphor Bronze 2 0
Geared Trolley Travel (LT) length : 20 m (Hand
(Non-Spark type)
Operated)
Capacity : 4 TR
12 - Air Conditioning Unit for Electrical Room - - - - - - 4 4W+0S Rated power is as per Internal assumption 0
Type : Ceiling Mounted Casette Type
0
ANNEXURE – V: DATASHEET FOR MANUAL CHAIN PULLEY HOIST
COVER SHEET

REV.
0 24-Aug-2021 Issued with DFR SM GG SS
1 15-Sep-2021 Issued with Final DFR SM GG SS
OWNER:
PREPARE CONSULTANT:
D BY:
SM
CHECKED
GG KOLKATA
BY:
APPROVE PROJECT:
D BY:
SS
DATE: 24-Aug-2021 Propane and Butane Application
DOC. TITLE: Datasheet for Manual Chain Pulley Hoist

NO. NO. SHEETS
WITHOUT EXPRESS / WRITTEN RDSI DOCUMENT NO. RD-I059C01-M-DSH-01 1
PROHIBITTED.
IndianOil Petronas Pvt. Ltd. Datasheet for Manual Chain
DFR for setting up Air Heating Train for Pulley Hoist
DATASHEET FOR MANUAL CHAIN PULLEY HOIST
. No. Item Description

1 Tag No./ Quantity Four (4) Assembly reqd.
2 Type Manual Hoist with Geared Trolley
3 Application/ Location Propane/Butane Air Heater Area
4 Area Classification Hazardous
5 Standards Followed IS : 3832 / IS 3177
6 Travel Path Straight
7 Hoist Capacity 2 MT
8 Duty Classification CLASS II, AS PER IS:3832-1986
9 Lift 12 m from Ground
10 Geared Trolley Travel (LT) length 30 m (Hand Operated)
11 Hoist Speed (m/min) Not Applicable
12 Creep speed of Hoist required No
13 Method of Operation Manual
14 Type of Power Feeding Not applicable
15 Hoist Brake Not Required
Rope drum & Sheaves / Load
16 As per IS 3938
Chain wheel
a Material of construction IS: 304 (HTB-2)
17 Wire Rope / Load Chain As per IS 6216
a Construction As per IS 3938
b No. of falls Vendor to furnish
c Size Vendor to furnish
d Factor of safety As per IS 3938
18 Gear Spur/Helical Type - 16MnCr5
19 Motor Not Applicable
Lifting Hook (Type and MOC) Hook Single Shank, Forged Copper/Bronze
20
coated As per IS:15560
21 Type of bearings Spherical Roller/Ball Bearing/thrust Bearing
Trolley Speed with safe working
22 Hand Operated
load
a Wheels Phosphor- Bronze (Single Flanged Forged)
b Numbers Vendor to furnish
c Diameter Vendor to furnish
d Max. wheel load Vendor to furnish
e Wheel base Vendor to furnish
23 Shaft Not Required

IndianOil Petronas Pvt. Ltd. Datasheet for Manual Chain
DFR for setting up Air Heating Train for Pulley Hoist
. No. Item Description

a Material of construction Not Applicable
24 Lubrication Splash type of Grease
Clearance diagram indicating the
25 basic Vendor to furnish
dimensions
Note 1: Operating Platform of Geared Trolley & Chain Pulley Block : 7 m from Ground.
Note 2 : As the application is in area having hydro carbon vapor, the same needs to be spark-proof.
Note 3: Max. Allowed Chain Pull: 30 kg

One-Line Diagram - OLV3 (Load Flow Analysis)
WBSEDCL SUPPLY
800 MVAsc ANNEXURE-VI : ETAP STUDY REPORT
33 KV SWITCHGEAR
TR-4
3500 kVA TR-7
5000 kVA
Bus15
6.6 kV SWITCHGEAR
TR-13
630 kVA
LUMP LOAD BUS A LUMP LOAD BUS B
2600 kVA 3700 kVA
New Drive Panel
VFD2
Cable20
Cable16
LUMP LOAD AIR HEATING Force Draft Fan1 Force Draft Fan3
400 kVA 45 kW 45 kW
page 1 16:43:14 Sep 09, 2021 Project File: Air Heating-Rev-1

Project: New Air Heating Train ETAP Page: 1
Location: haldia 16.1.0C Date: 18-08-2021
Contract: SN: RICHDENLAN
Engineer: RDSI Revision: Base

Study Case: LF
Filename: Air Heating Config.: Normal
LOAD FLOW REPORT
Bus Voltage Generation Load Load Flow XFMR

ID kV % Mag. Ang. MW Mvar MW Mvar ID MW Mvar Amp %PF %Tap
6.6 kV SWITCHGEAR 6.600 101.032 -1.9 0 0 2.232 1.384 33 KV SWITCHGEAR -2.720 -1.550 271.1 86.9
New Drive Panel 0.488 0.167 44.6 94.6
* 33 KV SWITCHGEAR 33.000 100.000 0.0 6.023 3.836 0 0 6.6 kV SWITCHGEAR 2.762 1.694 56.7 85.2
Bus15 3.261 2.142 68.3 83.6
* Bus12 0.415 100.000 0.0 0.057 0.026 0 0 Bus41 0.057 0.026 86.9 90.7
Bus15 6.600 101.491 -1.5 0 0 3.220 1.995 33 KV SWITCHGEAR -3.220 -1.995 326.5 85.0
Bus41 0.415 98.735 -0.2 0 0 0.056 0.026 Bus12 -0.056 -0.026 86.9 90.8
Bus46 0.415 98.777 -3.8 0 0 0 0 Bus47 0.050 0.023 77.9 90.7
New Drive Panel -0.050 -0.023 77.9 90.7
Bus47 0.415 97.645 -4.0 0 0 0.050 0.023 Bus46 -0.050 -0.023 77.9 90.8
New Drive Panel 0.415 98.777 -3.8 0 0 0.432 0.123 6.6 kV SWITCHGEAR -0.482 -0.147 709.8 95.7
Bus46 0.050 0.023 77.9 90.7
VFD2 0.057 0.000 79.8 100.0
VFD2 0.415 100.000 0.0 0.057 0.026 0 0 Bus12 0.057 0.026 86.9 90.7
* Indicates a voltage regulated bus ( voltage controlled or swing type machine connected to it)
# Indicates a bus with a load mismatch of more than 0.1 MVA
One-Line Diagram - OLV3 (Short-Circuit Analysis)
WBSEDCL SUPPLY
800 MVAsc
33 KV SWITCHGEAR
33 kV 13.996
.17 .093
TR-4
3500 kVA TR-7
5000 kVA
Bus15
6.6 kV SWITCHGEAR 6.6 kV
6.6 kV 5.553 7.659
.13 .766 .449
TR-13
630 kVA
LUMP LOAD BUS A LUMP LOAD BUS B
2600 kVA 3700 kVA
New Drive Panel

0.415 kV 15.845
1.753 .45
17.586
VFD2
.123
Cable20
Cable16
.541
.479
LUMP LOAD AIR HEATING Force Draft Fan1 Force Draft Fan3
400 kVA 45 kW 45 kW
page 1 16:48:01 Sep 09, 2021 Project File: Air Heating-Rev-1

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ETAP
Project: New Air Heating Train 16.1.0C Date: 08-18-2021
Location: haldia SN: RICHDENLAN
Contract: Revision: Base
Engineer: RDSI Study Case: MS Config.: Normal
Project File: I:\RDSI\Domestic\RD-I059C01_IPPL_Haldia_DFR\Working Area\Electrical\ETAP Study\Air Heating

Output Report: Untitled
MOTOR STARTING ANALYSIS

Motor Terminal Voltage (Motor Base)
Force Draft Fan3
120
100
80
Vt (% of Motor Rated kV)
60
40
20
0
0 0.5 1.0 1.5 2.0 2.5 3.0
Time (Sec.)
ANNEXURE-VII : IO COUNT
DFR for setting up Air Heating Train for Propane and Butane Application
Owner: IndianOil Petronas Pvt. Ltd. (IPPL), Haldia Terminal, West Bengal Consultant: Richard Design Services India, Kolkata.
Document Title: I O Count Rev 1
Honeywell Gas
DCS ESD PLC
Detection PLC
AI AO DI DO DI DO Modbus input
Propane Air heater inlet & outlet temperature TT 5

Butane Air heater inlet & outlet temperature TT 2
Downstream Temperature of PWH & BWH TT 2
Steam pressure after PCV PT 1
Mercaptan Dosing discharge pressure PT 1
Cooling Water Pump Station inlet & outlet pressure PT 2
Flow Transmitter in Cooling Water Pump Recirculation Line FT 1
Vibration Transducer (X & Y Axis) for 10 Fans VT 20
Open & Close Limit Switches for Manual Valves ZS 12
Flow Control valve (FCV) inlet of Propane Air Heater FCV 1 1
Flow Control valve (FCV) inlet of Butane Air Heater FCV 1 1
Flow Control valve (FCV) for Precooling FCV 1 1 1
Flow Control valve (FCV) in Cooling Water Pump Recirculation Line FCV 1 1
Pressure Control valve (PCV) in steam line header PCV 1 1 1
Temperature control valve in CWH to Propane Water Heater(PWH) TCV 1 1 1
Temperature control valve in CWH to Butane Water Heater(BWH) TCV 1 1 1
ESD valve inlet to Butane Air Heater ROV 2 1
ESD valve inlet to PAH-01A/B ROV 2 1
ESD valve inlet to PAH-01C/D ROV 2 1
ESD valve outlet of PAH-01A/B ROV 2 1
ESD valve outlet of PAH-01C/D ROV 2 1
ESD valve at PAH outlet header to MX-01 ROV 2 1
ESD valve at PAH outlet header to PWH-01 ROV 2 1
ESD valve at BAH outlet to MX-01 & MX-91 ROV 2 1
ESD valve at BAH outlet to BWH-01 ROV 2 1
Solenoid operated valve in steam inlet to Cooling Water Heater SOV 2 1
Solenoid operated valve in Cooling Water line to CWH SOV 2 1
Solenoid operated valve in Cooling Water Bypass line of CWH SOV 2 1
Gas Detector modbus input for a loop of 6 to 8 detectors XCD 1
ESD push buttons at Air Heaters ESD 2
Cooling Water Pumps (3 Nos.) CWP 9 3
VFDs for air heater fans (5 Nos.) VFD 5 5 5
Air heater fans normal motor (5 nos.) FAN 5 5
TOTAL 41 12 55 13 2 17 1
I/O s considered I/O s considered

I/O s considered for a typical control valve: I/O s considered for a VFD operated FAN :
for a normal fan: for CW pumps:
Control Signal 1 AO On/Off command 1 DO 1 DO 1 DO

Position Feedback 1 AI On/Off feedback 1 DI 1 DI 1 DI
SOV for Control Valve (TCV & PCV only) 1 DO Control Signal 1 AO
Local/Remote Selection 1 DI
Trip/Fault feedback 1 DI
ANNEXURE-VIII: PIPING MATERIAL SPECIFICATION
COVER SHEET

REV. BY BY BY
DATE DESCRIPTION
NO.
0 24-Aug-21 Issued with DFR AM GG SS
1 15-Sep-21 Revised as per IPPL Comments SM GG SS
OWNER:
PREPARED AM CONSULTANT:
CHECKED GG KOLKATA
BY:
BY:
24-Aug-21
DATE:
IPPL AND MUST NOT BE USED DOC. TITLE: PIPING MATERIAL SPECIFICATION
NO. OF
SHEETS
PERMISSION OF IPPL IS STRICTLY RDSI DOCUMENT NO. RD-I059C01-M-SPC-001 1
PROHIBITTED. NO.
IndianOil Petronas Pvt. Ltd
LPG Import/Export Terminal, Kasberia, Haldia
PROJECT: DFR For Setting Up of Alternative Air Heating Train For
Propane And Butane Application RICHARD DESIGN SERVICES INDIA PVT. LTD.
DISCIPLINE: PIPING MATERIAL SPECIFICATION: B4A

PIPING
DOC NO : RD-I059C01-M-SPC-001 REV NO. : 0
SERVICE LOW TEMPERATURE SERVICE CORROSION ALLOWANCE: 1.5 mm

SERVICE CODE LTS BASE MATERIAL : CARBON STEEL
DESIGN TEMPERATURE (°C) -45 38 93 120 149 204 SPECIAL REQUIREMENT :
DESIGN PRESSURE (kg/cm²g) 48.86 48.86 46.4 45.72 44.99 43.23 RATING : 300#
SIZE 1 SIZE 2 SCH. / THK. ENDS/ DIMENSIONAL
TYPE MATERIAL NOTES REMARKS
(Inch) (Inch) RATING DESCRIPTION STANDARD
PIPES
PIPE 1/2" 3/4" 160S ASTM A 333 GR.6 PE, SEAMLESS ASME B-36.10
PIPE 1" 1 1/2" XS ASTM A 333 GR.6 PE, SEAMLESS ASME B-36.10
PIPE 2" 2" XS ASTM A 333 GR.6 BE, SEAMLESS ASME B-36.10
PIPE 3" 14" STD ASTM A 333 GR.6 BE, SEAMLESS ASME B-36.10
NIPPLE 1/2" 3/4" M ASTM A 333 GR.6 BE, E.FS.W ASME B-36.10
NIPPLE 1" 1 ½" M ASTM A 333 GR.6 PBE, SEAMLESS ASME B-36.10
FITTINGS
ELBOW-90 DEG 1/2" 3/4" 6000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
ELBOW-90 DEG 1" 1 ½" 3000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
ELBOW-90 DEG 2" 14" M ASTM A 420 GR.WPL6 BW ASME B16.9 R = 1.5D
ELBOW-45 DEG 1/2" 3/4" 6000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
ELBOW-45 DEG 1" 1 ½" 3000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
ELBOW-45 DEG 2" 14" M ASTM A 420 GR.WPL6 BW ASME B16.9 R = 1.5D
TEE-EQUAL 1/2" 3/4" 6000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
TEE-EQUAL 1" 1 ½" 3000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
TEE-EQUAL 2" 14" M ASTM A 420 GR.WPL6 BW ASME B16.9
TEE-REDUCING 1/2" 3/4" 6000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
TEE-REDUCING 1" 1 ½" 3000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
TEE-REDUCING 2" 14" M ASTM A 420 GR.WPL6 BW ASME B16.9
CONC. REDUCER 2" 14" M ASTM A 420 GR.WPL6 BW ASME B16.9
ECC. REDUCER 2" 14" M ASTM A 420 GR.WPL6 BW ASME B16.9
CONC. SWAGE 1/2" 3" M ASTM A 350 GR.LF2 CL.1 PBE BS-3799
ECC. SWAGE 1/2" 3" M ASTM A 350 GR.LF2 CL.1 PBE BS-3799
COUPLING-FULL 1/2" 3/4" 6000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
COUPLING-FULL 1" 1 ½" 3000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
COUPLING-HALF 1/2" 3/4" 6000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
COUPLING-HALF 1" 1 ½" 3000# ASTM A 350 GR.LF2 CL.1 SW ASME B16.11
CAP 2" 14" M ASTM A 420 GR.WPL6 BW ASME B16.9
RDSI, Kolkata
(ANNEXURE-VIII_PMS.xlsx) 2 of 17

PIPING

FLANGES
FLANGE-SW 1/2" 1 ½" 300# ASTM A 350 GR.LF2 CL.1 RF/125 AARH ASME B16.5
FLANGE WN 2" 14" 300# ASTM A 350 GR.LF2 CL.1 RF/125 AARH ASME B16.5
FLANGE-BLIND 1/2" 14" 300# ASTM A 350 GR.LF2 CL.1 RF/125 AARH ASME B16.5
FLANGE-FIG8 1/2" 8" 300# ASTM A 350 GR.LF2 CL.1 RF/125 AARH ASME B16.48
SPACER & BLIND 10" 14" 300# ASTM A 350 GR.LF2 CL.1 RF/125 AARH ASME B16.48
GASKETS
B-16.20-
GASKET 1/2" 14" 300# SP.WND SS316+GRAFIL SPRIAL
ANSI B16.5
FASTENERS
BOLT:A320 GR.L7,
BOLT-STUD 1/2" 14" - ASME B18.2
NUT:A194 GR.4
VALVES
BODY-ASTM A 350 GR.LF2
API-602 / ISO
VALVE-GATE 1/2" 1 ½" 800#, 3000# CL.1,TRIM-STELLITED, SW, B16.11
15761
STEM-SS 304
BODY-ASTM A 352GR.LCB,
FLGD, B-16.5, API 600 / ISO
VALVE-GATE 2" 14" 300# TRIM-STELLITED,
RF/125 AARH 10434
STEM-SS304
BODY-ASTM A 350 GR.LF2
BS EN ISO
VALVE-GLOBE 1/2" 1 ½" 800#, 3000# CL.1, TRIM-STELLITED, SW, B16.11
15761
STEM-SS304
BODY-ASTM A 352 GR.LCB,
FLGD, B-16.5,
VALVE-GLOBE 2" 12" 300# TRIM-STELLITED, BS-1873
RF/125 AARH
STEM-SS304
BODY-ASTM A 350 GR.LF2 BS EN ISO

VALVE-CHECK 1/2" 1 ½" 800#, 3000# SW, B16.11
CL.1,TRIM-STELLITED 15761
BODY-ASTM A 352 GR.LCB, FLGD, B-16.5,

VALVE-CHECK 2" 14" 300# BS 1868
TRIM-STELLITED RF/125 AARH
BODY-ASTM A 352 WAFL, B-16.5,

VALVE-BUTTERFLY 1 1/2" 14" 300# BS EN 593
GR.LCB,TRIM-SS 304 RF/125 AARH
BODY-ASTM A352 GR.LCB /

FLGD, B-16.5, BS EN ISO
VALVE-BALL 1/2" 14" 300# ASTM A350 GR.LF2 CL.1,
RF/125 AARH 17292
TRIM-BODY SEAT-RPTFE
TRAP/STRAINER
B:A516GR.70(NOR CONETYPE,
STRAINER-TEMP 1 ½" 14" 300# MNF'STD
M); INT:SS304 RF/125 AARH
B:A350GR.LF2 CL.1;
STRAINER-PERM 1/2" 1 ½" 800# SW, Y-TYPE MNF'STD
INT:SS304
B:A420GR.WPL6;IN
STRAINER-PERM 2" 14" M BW, T-TYPE MNF'STD
T:SS304
RDSI, Kolkata

PIPING

NOTES:
NOTE-1
BRANCHING TABLE
LEGEND
BRANCH PIPE ( SIZE IN INCHES)
T TEES
H HALF COUPLING
P PIPE TO PIPE
R REINFORCED
S SOCKOLET
W WELDOLETS
I INSTRUMENT TEE
RUN PIPE (SIZE IN INCHES)
RDSI, Kolkata
DISCIPLINE: PIPING MATERIAL SPECIFICATION: A3A

PIPING
SERVICE COOLING WATER CORROSION ALLOWANCE: 1.5 mm
SERVICE CODE CW BASE MATERIAL : CARBON STEEL
DESIGN TEMPERATURE (°C) 0 38 50 65 100 150 186 SPECIAL REQUIREMENT :
DESIGN PRESSURE (kg/cm²g) 10.55 10.55 10.55 10.55 10.55 10.55 10.55 RATING : 150#

PIPES
PIPE 1/2" 1 1/2" HVY IS-1239 (BLACK) PE, C.WELDED IS-1239-I
PIPE 2" 6 HVY IS-1239 (BLACK) BE, C.WELDED IS-1239-I
PIPE 8" 14" 6.0 IS-3589 GR. 330 BE, WELDED IS-3589
NIPPLE 1/2" 1 ½" M IS-1239 (BLACK) PBE, C.WELDED IS-1239-I
FITTINGS
ELBOW-90 DEG 1/2" 1 ½" 3000# ASTM A 105 SW ASME B16.11
ELBOW-90 DEG 2" 6" M ASTM A 234 GR.WPB BW ASME B16.9 R = 1.5D
ELBOW-90 DEG 8" 14" M ASTM A 234 GR.WPB-W BW ASME B16.9 R = 1.5D
ELBOW-45 DEG 1/2" 1 ½" 3000# ASTM A 105 SW ASME B16.11
TEE-EQUAL 1/2" 1 ½" 3000# ASTM A 105 SW ASME B16.11
TEE-EQUAL 2" 6" M ASTM A 234 GR.WPB BW ASME B16.9
TEE-EQUAL 8" 14" M ASTM A 234 GR.WPB-W BW ASME B16.9
TEE-REDUCING 1/2" 1 ½" 3000# ASTM A 105 SW ASME B16.11
TEE-REDUCING 2" 6" M, M ASTM A 234 GR.WPB BW ASME B16.9
TEE-REDUCING 8" 14" M, M ASTM A 234 GR.WPB-W BW ASME B16.9
CONC. REDUCER 2" 6" M, M ASTM A 234 GR.WPB BW ASME B16.9
CONC. REDUCER 8" 14" M, M ASTM A 234 GR.WPB-W BW ASME B16.9
ECC. REDUCER 2" 6" M, M ASTM A 234 GR.WPB BW ASME B16.9
ECC. REDUCER 8" 14" M, M ASTM A 234 GR.WPB-W BW ASME B16.9
CONC. SWAGE 1/2" 3" STD, STD ASTM A 105 PBE BS-3799
ECC. SWAGE 1/2" 3" STD, STD ASTM A 105 PBE BS-3799
COUPLING-FULL 1/2" 1 ½" 3000# ASTM A 105 SW ASME B16.11
COUPLING-HALF 1/2" 1 ½" 3000# ASTM A 105 SW ASME B16.11
CAP 2" 14" M ASTM A 234 GR.WPB BW ASME B16.9
RDSI, Kolkata

PIPING

FLANGES
FLANGE-SW 1/2" 1 ½" 150# ASTM A 105 RF/125 AARH ASME B16.5
FLANGE WN 2" 14" 150# ASTM A 105 RF/125 AARH ASME B16.5
FLANGE-BLIND 1/2" 14" 150# ASTM A 105 RF/125 AARH ASME B16.5
FLANGE-FIG8 1/2" 8" 150# ASTM A 105 RF/125 AARH ASME B16.48
SPACER & BLIND 10" 14" 150# ASTM A 105 RF/125 AARH ASME B16.48
GASKETS
B-16.21-
GASKET 1/2" 14" 150# NONASBESTOS BS7531 GR X RING, 2 MM
ANSI B16.5
FASTENERS
BOLT:A193 GR.B7,
NUT:A194 GR.2H
VALVES
BODY-ASTM A105 ,TRIM-
API-602 / ISO
VALVE-GATE 1/2" 1 ½" 800#, 3000# STELLITED, STEM-13%CR. SW, B16.11
15761
STEEL
BODY-ASTM A 216 GR. WCB, FLGD, B-16.5, API 600 / ISO

VALVE-GATE 2" 14" 150#
TRIM-13% CR. STEEL RF/125 AARH 10434
BODY-ASTM A105, TRIM-

BS EN ISO
VALVE-GLOBE 1/2" 1 ½" 800#, 3000# STELLITED, STEM-13% CR SW, B16.11
15761
STEEL
BODY-ASTM A 216GR. WCB, FLGD, B-16.5,

VALVE-GLOBE 2" 12" 150# BS-1873
TRIM-13% CR. STEEL RF/125 AARH
BODY-ASTM A 105, TRIM- BS EN ISO

VALVE-CHECK 1/2" 1 ½" 800#, 3000# SW, B16.11
STELLITED 15761
BODY-ASTM A 216 GR. WCB, FLGD, B-16.5,

VALVE-CHECK 2" 14" 150# BS 1868
BODY-ASTM A 216 GR. WCB, WAFL, B-16.5,

VALVE-BUTTERFLY 3" 14" 150# BS EN 593
BODY-ASTM A 105/ A 216 GR.

VALVE-BALL 1/2" 14" 150# WCB,TRIM-BODY SEAT-
RF/125 AARH 17292
RPTFE
TRAP/STRAINER
FLGD,CONETYPE,
STRAINER-TEMP 1 ½" 14" 150# B: A285 GR.C; INT: SS304 MNF'STD
RF/125 AARH
STRAINER-PERM 1/2" 1 ½" 800# B: A105; INT :SS304 SW, Y-TYPE MNF'STD
STRAINER-PERM 2" 6" M B: A234 GR.WPB; INT: SS304 BW, T-TYPE MNF'STD
B: A234 GR. WPB-W;

STRAINER-PERM 8" 14" M BW, T-TYPE MNF'STD
INT: SS304
NOTES:
RDSI, Kolkata

PIPING

BRANCHING TABLE
LEGEND
T TEES
H HALF COUPLING
P PIPE TO PIPE
R REINFORCED
S SOCKOLET
W WELDOLETS
I INSTRUMENT TEE
RDSI, Kolkata

PIPING
SERVICE STEAM (IBR), CONDENSATE (IBR) CORROSION ALLOWANCE : 1.5 mm
SERVICE CODE ST, CS BASE MATERIAL : CARBON STEEL
DESIGN TEMPERATURE (°C) 0 38 93 149 204 260 280 300 SPECIAL REQUIREMENT : IBR
DESIGN PRESSURE (kg/cm²g) 20.03 20.03 18.28 16.17 14.06 11.95 11.19 10.44 RATING : 150#

PIPES
PIPE 1/2" 3/4" S160 ASTM A 106 GR.B PE, SEAMLESS B-36.10
PIPE 1" 1 1/2" XS ASTM A 106 GR.B PE, SEAMLESS B-36.10
PIPE 2" 2" XS ASTM A 106 GR.B BE, SEAMLESS B-36.10
PIPE 3" 14" STD ASTM A 106 GR.B BE, SEAMLESS B-36.10
NIPPLE 1/2" 3/4" M ASTM A 106 GR.B PBE, C.WELDED B-36.10
NIPPLE 1" 1 ½" M ASTM A 106 GR.B PBE, C.WELDED B-36.10
FITTINGS
ELBOW-90 DEG 1/2" 3/4" 6000# ASTM A 105 SW ASME B16.11
ELBOW-90 DEG 1" 1 ½" 3000# ASTM A 105 SW ASME B16.11
ELBOW-45 DEG 1/2" 3/4" 6000# ASTM A 105 SW ASME B16.11
ELBOW-45 DEG 1" 1 ½" 3000# ASTM A 105 SW ASME B16.11
TEE-EQUAL 1/2" 3/4" 6000# ASTM A 105 SW ASME B16.11
TEE-EQUAL 1" 1 ½" 3000# ASTM A 105 SW ASME B16.11
TEE-EQUAL 2" 6" M ASTM A 234 GR.WPB BW ASME B16.9
TEE-EQUAL 8" 14" M ASTM A 234 GR.WPB-W BW ASME B16.9
TEE-REDUCING 1/2" 3/4" 6000# ASTM A 105 SW ASME B16.11
TEE-REDUCING 1" 1 ½" 3000# ASTM A 105 SW ASME B16.11
TEE-REDUCING 2" 6" M, M ASTM A 234 GR.WPB BW ASME B16.9
TEE-REDUCING 8" 14" M, M ASTM A 234 GR.WPB-W BW ASME B16.9
CONC. REDUCER 2" 6" M, M ASTM A 234 GR.WPB BW ASME B16.9
CONC. REDUCER 8" 14" M, M ASTM A 234 GR.WPB-W BW ASME B16.9
ECC. REDUCER 2" 6" M, M ASTM A 234 GR.WPB BW ASME B16.9
ECC. REDUCER 8" 14" M, M ASTM A 234 GR.WPB-W BW ASME B16.9
CONC. SWAGE 1/2" 3" STD, STD ASTM A 105 PBE BS-3799
ECC. SWAGE 1/2" 3" STD, STD ASTM A 105 PBE BS-3799
COUPLING-FULL 1/2" 3/4" 3000# ASTM A 105 SW ASME B16.11
COUPLING-FULL 1" 1 ½" 3000# ASTM A 105 SW ASME B16.11
COUPLING-HALF 1/2" 3/4" 3000# ASTM A 105 SW ASME B16.11
RDSI, Kolkata

PIPING

COUPLING-HALF 1" 1 ½" 3000# ASTM A 105 SW ASME B16.11
CAP 2" 14" M ASTM A 234 GR.WPB BW ASME B16.9
RDSI, Kolkata

PIPING

FLANGES
FLANGE-WN 1/2" 14" 150# ASTM A 105 RF/125 AARH ASME B16.5
FLANGE-BLIND 1/2" 14" 150# ASTM A 105 RF/125 AARH ASME B16.5
FLANGE-FIG8 1/2" 8" 150# ASTM A 105 RF/125 AARH ASME B16.48
SPACER & BLIND 10" 14" 150# ASTM A 105 RF/125 AARH ASME B16.48
GASKETS
B-16.21-
GASKET 1/2" 14" 150# SP.WND SS316+GRAFIL SPIRAL, 2 MM
ANSI B16.5
FASTENERS
BOLT:A193 GR.B7,
NUT:A194 GR.2H
VALVES
API-602 / ISO
VALVE-GATE 1/2" 1 ½" 800#, 3000# STELLITED, STEM- SW, B16.11
15761
13% CR STEEL
BODY-ASTM A 216 GR. WCB, FLGD, B-16.5, API 600 / ISO

VALVE-GATE 2" 14" 150#
TRIM-13% CR STEEL RF/125 AARH 10434

BS EN ISO
VALVE-GLOBE 1/2" 1 ½" 800#, 3000# STELLITED, STEM-13%CR. SW, B16.11
15761
STEEL
BODY-ASTM A 216 GR.WCB, FLGD, B-16.5,

VALVE-GLOBE 2" 14" 150# BS-1873
TRIM-13% CR STEEL RF/125 AARH
BODY-ASTM A105, TRIM- BS EN ISO

VALVE-CHECK 1/2" 1 ½" 800#, 3000# SW, B16.11
STELLITED 15761
BODY-ASTM A 216 GR.WCB, FLGD, B-16.5,

VALVE-CHECK 2" 14" 150# BS 1868
TRIM-13% CR STEEL RF/125 AARH
BODY-ASTM A 105 / A 216GR.

VALVE-BALL 1/2" 1 ½" 150# WCB, TRIM-BODY SEAT-
RF/125 AARH 17292
PEEK
TRAP/STRAINER
FLDG,
STEAM TRAP-TRP 1/2" 1 ½" 150# B:A105;T:13%CR; S:SS304 THRMDNMC, MNF'STD
RF/125AARH
FLGD CONETYPE,
STRAINER-PERM 1 ½" 14" 150# B: A516GR.70; INT:SS304 MNF'STD
FF/125AARH
STRAINER-PERM 1/2" 1 ½" M B:A105; INT:SS304 SW, Y-TYPE MNF'STD
FLGD, Y-TYPE,
STRAINER-PERM 2" 14" M B: A216GR.WCB; INT:SS304 MNF'STD
RF/1225AARH
RDSI, Kolkata

PIPING

NOTES:
BRANCHING TABLE
LEGEND
T TEES
H HALF COUPLING
P PIPE TO PIPE
R REINFORCED
S SOCKOLET
W WELDOLETS
I INSTRUMENT TEE
RDSI, Kolkata

PIPING

RDSI, Kolkata
DISCIPLINE: PIPING MATERIAL SPECIFICATION: A1N

PIPING
SERVICE MILD TO MODERATE CORROSIVE PROCESS SERVICES CORROSION ALLOWANCE : 0 mm
SERVICE CODE MR BASE MATERIAL : SS 316L
DESIGN TEMPERATURE (°C) -29 38 93 149 204 260 316 343 371 SPECIAL REQUIREMENT :
DESIGN PRESSURE (kg/cm²g) 16.17 16.17 13.71 12.3 11.24 10.54 9.84 8.78 7.73 RATING : 150#

PIPES
PIPE 1/2" 3/4" 80S ASTM A 312 TP316L PE, SEAMLESS B-36.19
PIPE 1" 1 1/2" 40S ASTM A 312 TP316L PE, SEAMLESS B-36.19
NIPPLE 1/2" 3/4" M ASTM A 312 TP316L PBE, SEAMLESS B-36.19
NIPPLE 1" 1 ½" M ASTM A 312 TP316L PBE, SEAMLESS B-36.19
FITTINGS
ELBOW-90 DEG 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
TEE-EQUAL 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
TEE-REDUCING 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
CONC. SWAGE 1/2" 1 ½" STD, STD ASTM A 182 GR.F316L PBE BS-3799
ECC. SWAGE 1/2" 1 ½" STD, STD ASTM A 182 GR.F316L PBE BS-3799
COUPLING-FULL 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
COUPLING-HALF 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
FLANGES
FLANGE-SW 1/2" 1 ½" 150# ASTM A 182 GR.F316L RF/125 AARH ASME B16.5
FLANGE-BLIND 1/2" 1 ½" 150# ASTM A 182 GR.F316L RF/125 AARH ASME B16.5
FLANGE-FIG8 1/2" 1 ½" 150# ASTM A 182 GR.F316L RF/125 AARH ASME B16.48
GASKETS
SP. WND SS316L+GRAFIL+ I B-16.21-
GASKET 1/2" 1 ½" 150# SPIRAL, 2 MM
RING ANSI B16.5
FASTENERS
BOLT:A193 GR.B7,
BOLT-STUD 1/2" 1 ½" - ASME B18.2
NUT:A194 GR.2H
VALVES
BODY-ASTM A 182 GR.F316L, BS EN ISO

VALVE-CHECK 1/2" 1 ½" 800#, 3000# SW, B16.11
TRIM-STELLITED 15761
BODY-ASTM A 351 GR.CF3M /

VALVE-BALL 1/2" 1 ½" 150# ASTM A 182 GR.F316L,TRIM
RF/125 AARH 17292
SEAT-RPTFE
TRAP/STRAINER
B: A182 GR. F316L; INT:
STRAINER-PERM 1/2" 1 ½" M SW, Y-TYPE MNF'STD
S316L
RDSI, Kolkata

PIPING

NOTES:
BRANCHING TABLE
LEGEND
T TEES
H HALF COUPLING
P PIPE TO PIPE
R REINFORCED
S SOCKOLET
W WELDOLETS
I INSTRUMENT TEE
RDSI, Kolkata

PIPING

RDSI, Kolkata
DISCIPLINE: PIPING MATERIAL SPECIFICATION: B1N

PIPING
SERVICE MILD TO MODERATE CORROSIVE PROCESS SERVICES CORROSION ALLOWANCE: 0 mm
DESIGN TEMPERATURE (°C) -29 38 93 149 204 260 316 343 371 399 SPECIAL REQUIREMENT :
DESIGN PRESSURE (kg/cm²g) 42.1 42.1 35.85 31.99 29.52 27.76 26.01 25.65 25.3 24.95 RATING : 300#

PIPES
PIPE 1/2" 3/4" 80S ASTM A 312 TP316L PE, SEAMLESS B-36.19
PIPE 1" 1 1/2" 40S ASTM A 312 TP316L PE, SEAMLESS B-36.19
PIPE 2" 2" 40S ASTM A 312 TP316L BE, SEAMLESS B-36.19
NIPPLE 1/2" 3/4" M ASTM A 312 TP316L PBE, SEAMLESS B-36.19
NIPPLE 1" 1 ½" M ASTM A 312 TP316L PBE, SEAMLESS B-36.19
FITTINGS
TEE-EQUAL 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
TEE-REDUCING 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
CONC. SWAGE 1/2" 1 ½" STD, STD ASTM A 182 GR.F316L PBE BS-3799
ECC. SWAGE 1/2" 1 ½" STD, STD ASTM A 182 GR.F316L PBE BS-3799
COUPLING-FULL 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
COUPLING-HALF 1/2" 1 ½" 3000# ASTM A 182 GR.F316L SW ASME B16.11
FLANGES
FLANGE-SW 1/2" 1 ½" 300# ASTM A 182 GR.F316L RF/125 AARH ASME B16.5
FLANGE-BLIND 1/2" 1 ½" 300# ASTM A 182 GR.F316L RF/125 AARH ASME B16.5
FLANGE-FIG8 1/2" 1 ½" 300# ASTM A 182 GR.F316L RF/125 AARH ASME B16.48
GASKETS
SP. WND SS316L+GRAFIL+ I B-16.21-
GASKET 1/2" 1 ½" 300# SPIRAL, 2 MM
RING ANSI B16.5
FASTENERS
BOLT:A193 GR.B7,
BOLT-STUD 1/2" 1 ½" - ASME B18.2
NUT:A194 GR.2H
VALVES
BODY-ASTM A 182 GR.F316L, BS EN ISO
VALVE-CHECK 1/2" 1 ½" 800#, 3000# SW, B16.11
TRIM-STELLITED 15761
BODY-ASTM A 351 GR.CF3M /
VALVE-BALL 1/2" 1 ½" 300# ASTM A 182 GR.F316L,TRIM
RF/125 AARH 17292
SEAT-RPTFE
TRAP/STRAINER
B: A182 GR. F316L; INT:
STRAINER-PERM 1/2" 1 ½" M SW, Y-TYPE MNF'STD
S316L
RDSI, Kolkata
DISCIPLINE: PIPING MATERIAL SPECIFICATION: B1N

PIPING
SERVICE MILD TO MODERATE CORROSIVE PROCESS SERVICES CORROSION ALLOWANCE: 0 mm
DESIGN TEMPERATURE (°C) -29 38 93 149 204 260 316 343 371 399 SPECIAL REQUIREMENT :
DESIGN PRESSURE (kg/cm²g) 42.1 42.1 35.85 31.99 29.52 27.76 26.01 25.65 25.3 24.95 RATING : 300#

NOTES:
BRANCHING TABLE
LEGEND
T TEES
H HALF COUPLING
P PIPE TO PIPE
R REINFORCED
S SOCKOLET
W WELDOLETS
I INSTRUMENT TEE
RDSI, Kolkata
ANNEXURE-IX: VALVE MATERIAL SPECIFICATION
COVER SHEET

REV.
0 24-Aug-2021 Issued with DFR AM GG SS
1 15-Sep-2021 Revised as per IPPL Comments SM GG SS
OWNER:
PREPARED CONSULTANT:
AM
CHECKED
GG KOLKATA
BY:
APPROVED
SS PROJECT:
BY: DFR for setting up Air Heating Train for
DATE:
24-Aug- Propane and Butane Application
2021
DOC. TITLE: VALVE MATERIAL SPECIFICATION

17011197 RD/I059C01 12
CONNECTION WITH WORK OF IPPL.
NO. NO. SHEETS
WITHOUT EXPRESS / WRITTEN RDSI DOCUMENT NO. RD-I059C01-M-SPC-02 1
PROHIBITTED.
IndianOil Petronas Pvt. Ltd. Valve Material Specification
VALVE MATERIAL SPECIFICATION

GATE VALVE SPECIFICATION
RATING : 150# VALVE CODE : GAV
SIZE RANGE : 50NB TO 300NB DESIGN STANDARD : API 600/ ISO 10434
PIPING CLASS : A2A, A3A ENDS : FLGD TO ANSI B16.5 RF
DESCRIPTION CONSTRUCTION MATERIAL
BODY CAST ASTM A 216 GR.WCB
BONNET BOLTED ASTM A 216 GR.WCB
STEM RISING 13% CR STEEL (NO CASTING)
WEDGE DISC SOLID / FLEXIBLE 13% CR STEEL FACING /13% CR. STEEL
RENEWABLE/NON
BODY SEAT RING 13% CR STEEL FACING /13% CR. STEEL
RENEWABLE
RENEWABLE WITH GRAPHITED ASBESTOS WITH SACRIFICIAL
STEM PACKING VALVE OPEN ON CORR. INHIB.& INCONEL WIRE
STREAM REINFORCEMENT
MALLEABLE IRON /DUCTILE IRON/CAST
HAND WHEEL NON RISING
STEEL
BONNET BOLTS ASTM A193 GR B7
BONNET NUTS ASTM A194 GR 2H
SP WND SS316 – CA FILLER/
BONNET GASKET
CORRUGATED SS 316
BACK SEAT & SHOULDER 13% CR STEEL
OTHERS O.S. & Y
HYDROSTATIC TEST
BODY : 450 PSIG SEAT : 325 PSIG
PRESSURE
TESTING STANDARD API 598


PIPING CLASS : B4A ENDS : FLGD TO ANSI B16.5 RF
BODY CAST ASTM A 352 GR.LCB
BONNET BOLTED ASTM A 216 GR.WCB
STEM RISING SS304 / SS316 (NO CASTING)
WEDGE DISC FLEXIBLE STELLITED
RENEWABLE/NON
BODY SEAT RING STELLITED
RENEWABLE
RENEWABLE WITH
STEM PACKING VALVE OPEN ON ASBESTOS IMPREGNATED WITH PTFE
STREAM
MALLEABLE IRON/CAST
HAND WHEEL NON RISING ST/FAB.ST/DUCT.
IRON
BONNET BOLTS ASTM A320 GR L7
BONNET NUTS ASTM A194 GR 4/GR 7
BONNET GASKET SP WND SS316 – CA FILLER
SPECIAL SERVICE
LT MIN TEMP -45 DEG.C
CONDITION
BACK SEAT & SHOULDER SS304 / SS316
OTHERS O.S. & Y
HYDROSTATIC TEST
PRESSURE

GLOBE VALVE SPECIFICATION

RATING : 150# VALVE CODE : GLV
SIZE RANGE : 50NB TO 300NB DESIGN STANDARD : BS 1873
PIPING CLASS : A2A ENDS : FLGD TO ANSI B 16.5 RF / 125 AARH

BODY CAST ASTM A 216 WCB
BONNET BOLTED ASTM A 216 WCB
STEM RISING 13% CR STEEL (NO CASTING)
LOOSE PLUG TYPE/
DISC 13% CR STEEL FACING/ 13% CR STEEL
BALL TYPE
RENEWABLE/NON
BODY SEAT RING 13% CR STEEL FACING/ 13% CR STEEL
RENEWABLE
RENEWABLE WITH CORR. INHIB. DIE FORMED FLEXIBLE
STEM PACKING VALVE OPEN ON GRAPHITE WITH BRAIDED ANTI
STREAM EXTRUSION RINGS
HAND WHEEL RISING MALLEABLE IRON / DUCTILE IRON
BONNET NUTS ASTM A194 GR 2H
SP WND SS316 WITH GRAFOIL FILLER /
BONNET GASKET
CORRUGATED SOFT IRON
BACK SEAT & SHOULDER 13% CR STEEL
OTHERS O.S. & Y

HYDROSTATIC TEST
PRESSURE
TESTING STANDARD BS 6755 (PART-I)


PIPING CLASS : B4A ENDS : FLGD TO ANSI B 16.5 RF / 125 AARH

BONNET BOLTED ASTM A 352 GR.LCB
STEM RISING SS 304 / SS316 (NO CASTING)
LOOSE PLUG TYPE/
DISC STELLITED
BALL TYPE
RENEWABLE/NON
RENEWABLE
RENEWABLE WITH
STEM PACKING VALVE OPEN ON ASBESTOS IMPREGNATED WITH PTFE
STREAM
MALLEABLE IRON/CAST ST/FAB.ST/DUCT.
HAND WHEEL RISING
IRON
BONNET BOLTS ASTM A320 GR L7
BONNET NUTS ASTM A194 GR 4 / GR.7
BONNET GASKET SP WND SS316-CA FILLER
BACK SEAT & SHOULDER SS 304 / SS316
OTHERS O.S. & Y
SPECIAL SERVICE
LT MIN TEMP -45 DEG. C.
CONDITION
HYDROSTATIC TEST
PRESSURE

CHECK VALVE SPECIFICATION

RATING : 150# VALVE CODE : NRV
PIPING CLASS : A3A ENDS : FLGD TO ANSI B16.5 RF / 125 AARH

BODY CAST ASTM A 216 GR.WCB
COVER BOLTED ASTM A 216 GR.WCB
DISC FACED WITH 13% CR STEEL/13% CR. STEEL

RENEWABLE/NON
BODY SEAT RING 13% CR STEEL FACING /13% CR. STEEL
RENEWABLE
13% CR STEEL / ASTM A 216 GR.WCB/ A515
DISC HINGE
GR. 70
HINGE PIN 13% CR STEEL (NO CASTING)
COVER STUD BOLT ASTM A193 GR B7
COVER NUT ASTM A194 GR 2H
SP WND SS316 - GRAFOIL FILLER/

COVER GASKET
CORRUGATED SOFT IRON
TYPE SWING CHECK TYPE
OTHERS
HYDROSTATIC TEST
PRESSURE


PIPING CLASS : B4A ENDS : FLGD TO ANSI B16.5 RF / 125 AARH

COVER BOLTED ASTM A 352 GR.LCB
DISC STELLITED
RENEWABLE/NON
RENEWABLE
HINGE PIN SS304 / SS316 (NO CASTING)
DISC HINGE SS 304/SS 316/A352 GR LCB
COVER STUD BOLTS ASTM A320 GR L7
COVER NUTS ASTM A194 GR 4/GR 7
COVER GASKET SP WND SS316-CA FILLER
TYPE SWING CHECK TYPE
OTHERS
HYDROSTATIC TEST
PRESSURE

BALL VALVE SPECIFICATION

RATING : 300# VALVE CODE : BLV
SIZE RANGE : 20NB TO 300NB DESIGN STANDARD : BS EN ISO 17292
PIPING CLASS : B4A ENDS : FLGD TO ANSI B16.5 RF / 125 AARH

BODY CAST / FORGED ASTM A352 GR.LCB / ASTM A350 GR.LF2
STEM ANTI BLOWOUT SS304/SS316; (NO CASTING)
BALL SOLID SS304/SS316

RPTFE WITH SECONDARY METAL TO
BODY SEAT
METAL
BOLTED/ RETAINED
GLAND SS 316/SS 304
BY NUT & WASHER
RENEWABLE WITH
STEM SEAL VALVE OPEN ON GRAFOIL/PTFE V-RINGS + GRAFOIL
STREAM
BODY SEAL GRAFOIL/PTFE
BODY STUD ASTM A320 GR.L7
BODY NUT ASTM A194 GR 4/ GR 7
SPECIAL SERVICE
LT MIN TEMP -45 DEG C.
CONDITIONS
SPRING
OTHERS
HYDROSTATIC TEST
PRESSURE
BS 6364 & BS 6755
TESTING STANDARD
(PART-I)

BUTTERFLY VALVE SPECIFICATION

VALVE CODE : BFV
RATING : 300#
DESIGN STANDARD : API 609 CATEGORY B
SIZE RANGE : 80NB TO 300NB
ENDS : WAFL TO ANSI B16.5 WAF / 125
PIPING CLASS : B4A
AARH
BODY CAST ASTM A352 GR.LCB
CAST,TRIPLE
DISC ASTM A352 Gr. LCB
OFFSET
ASTM A564 TP.
SHAFT
630 (H1150+H1150) SS 410
UNS S31806+ Gr. UNS S31803 +
SEALING RING
Graphite
BODY SEATS STELLITED
PACKING GRAPHITE
BODY SCREWS/ PIN SS 304/SS 316
SPECIAL SERVICE
CRYO MIN TEMP. (-) 50 DEG.C.
CONDITIONS
OTHERS GEAR OPERATED
LEAKAGE CLASS VI/ZERO LEAKAGE

HYDROSTATIC TEST
PRESSURE
TESTING STANDARD API 598 FIRE SAFE: API 607


PIPING CLASS : A3K ENDS : SW 3000 TO B-16.11
BODY FORGED ASTM A 182 GR.F304
BONNET BOLTED ASTM A 182 GR.F304
STEM RISING SS 304/ SS 316; (NO CASTING)
WEDGE DISC SOLID STELLITED
BODY SEAT RING RENEWABLE STELLITED
STEM PACKING RENEWABLE WITH CORROSION INHIBITED DIE FORMED

VALVE OPEN ON FLEXIBLE GRAPHITE WITH BRAIDED
STREAM ANTI EXTRUSION RINGS
HAND WHEEL NON RISING MALLEABLE IRON/CAST
ST/FAB.ST/DUCT. IRON
BONNET NUTS ASTM A194 GR.2H
BONNET GASKET SP WND SS316-GRAFOIL FILLER
SPECIAL SERVICE
CONDITIONS
BACK SEAT & INTEGRAL
SHOULDER
OTHERS O.S & Y.
HYDROSTATIC TEST BODY : 2900 PSIG SEAT : 2125 PSIG

PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR


BONNET BOLTED ASTM A 182 GR.F304
STEM RISING SS 304/ SS 316; (NO CASTING)
DISC LOOSE PLUG TYPE STELLITED
BODY SEAT RING RENEWABLE/NON STELLITED
RENEWABLE
STEM PACKING RENEWABLE WITH CORROSION INHIBITED DIE FORMED
VALVE OPEN ON FLEXIBLE GRAPHITE WITH BRAIDED
STREAM ANTI EXTRUSION RINGS
HAND WHEEL RISING MALLEABLE IRON/CAST
ST/FAB.ST/DUCT. IRON
BONNET NUTS ASTM A194 GR.2H
BONNET GASKET SP WND SS316-GRAFOIL FILLER
OTHERS OS&Y
SPECIAL SERVICE
CONDITION
BACK SEAT & INTEGRAL
SHOULDER

PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
TESTING STANDARD BS 6755(PART-I)


COVER BOLTED ASTM A 182 GR.F304
DISC/PISTON STELLITED
BODY SEAT RING RENEWABLE/NON- STELLITED
RENEWABLE
DISC HINGE/HINGE PIN
COVER STUD BOLT ASTM A193 GR B7
COVER NUT ASTM A194 GR 2H
COVER GASKET SP WND SS316-GRAFOIL FILLER

TYPE LIFT CHECK TYPE
OTHERS
SPECIAL SERVICE
CONDITIONS
WASHER,NUT,PIN

PRESSURE
TEST PRESSURE
WITH AIR
TESTING STANDARD BS 6755(PART-I)

2.ANNEXURE

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2.ANNEXURE

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IndianOil Petronas Pvt. Ltd.

Detailed Feasibility Report

RDSI, Kolkata List of Annexures: Page 1 of 2

ANNEXURE-I Equipment Data Sheets

ANNEXURE-II Adequacy Calculation - Mercaptan Dosing Pump

ANNEXURE-III Hydraulic Calculation – Air Heating Train

ANNEXURE-IV Equipment List

ANNEXURE-V Datasheet for Manual Chain Pulley Hoist

ANNEXURE-VI ETAP Study Report

ANNEXURE-VIII Piping Material Specification

ANNEXURE-IX Valve Material Specification

RDSI, Kolkata List of Annexures: Page 2 of 2

PREPARED CHECKED APPROVED

0 24th Aug, 2021 Issued with DFR AR / JG / SM GG SS

1 15-Sep-21 Issued with Final DFR AR / JG / SM GG SS

Air Heating Train for

PROPANE AIR HEATER

REV. 1 RDS JOB NO. RD/I059C01 ITEM NO. PAH-01 A/B/C/D

2 PROCESS DATASHEET DOC NO. RD-I059C01-P-DSH-01 CUSTOMER IPPL

4 LOCATION HALDIA, WEST BENGAL, INDIA TYPE FORCED DRAFT

5 BUNDLE SIZE 12.5 m x 3.9 m BUNDLE/SECTION : 2 NO. OF BAYS 2W+2S

8 SURFACE/UNIT FINNED BARE TUBE M2 PLOT AREA/UNIT

15 INLET OUTLET VISCOSITY LIQ/VAP cP 0.20 0.124

16 VAPOUR Kq/hr SPECIFIC HEAT LIQ/VAP KCal/Kg.°C

18 STEAM Kq/hr MOL. WT. g/mol 44.100

19 WATER Kq/hr LATENT HEAT LIQ/VAP KCal/Kg

23 FOULING RESISTANCE hrm2°C/kcal 0.0002

27 QUANTITY / FAN kg/hr 825,000 POWER/FAN kW

29 CONSTRUCTION OF EACH BUNDLE

58 WEIGHTS Kg EACH SECTION : DRY FULL OF WATER

62 1. Design margin of 10% to be considered on duty and flow.

64 3. Design/Operating life of equipment should be min 20 years.

65 4. Cold/Hot Insulation to be provided wherever applicable for Air Heater.

0 24th Aug, 2021 ISSUED WITH DFR AR / JG / SM GG SS

REV DATE DESCRIPTION BY CHECK APPROVAL

RDSI, kOLKATA Page: 1 of 3

PROPANE AIR HEATER

CONSTRUCTION FEATURES (CONTINUED) REV.

3 BEARING PEDESTALS / SOLEPLATES EVASE HOUSING DRAIN CONNECTION

4 PERFORMANCE CURVES VIBRATION ISOLATION SPARK RESISTANT COUPLING GUARD

5 SECTIONAL DRAWING TYPE INSULATION CLIPS

6 OUTLINE DRAWING SPECIAL COATINGS INSPECTION ACCESS

7 INLET BOXES CONTROL PANEL HEAT SHIELDS

8 NOISE ATTENUATION : WEIGHTS, kg

11 ATTENUATION METHOD EVASE

12 FURNISHED BY TOTAL SHIPPING WEIGHT

17 | | DOMESTIC | | EXPORT I I BOXING REQUIRED DRAINS

22 OUTDOOR STORAGE OVER 6 MONTHS WITNESSED PERFORMANCE

23 APPLICABLE SPECIFICATIONS : ROTOR BALANCE

0 24th Aug, 2021 ISSUED WITH DFR AR / JG / SM GG SS

REV DATE DESCRIPTION BY CHECK APPROVAL

RDSI, Kolkata Page: 2 of 3

PROPANE AIR HEATER

ANNEXURE - I : METEROLOGICAL DATA

2 Climatic Conditions at Haldia, West Bengal

4 1) Site Ambient Temperature

6 Season Parameter Unit Value

32 DBT : Dry Bulb Temperature

41 a) Average Annual Rainfall : 1580 mm

46 Mean speed – 5.5 to 9.9 km per hour

0 24th Aug, 2021 ISSUED WITH DFR AR / JG / SM GG SS

REV DATE DESCRIPTION BY CHECK APPROVAL

RDSI, Kolkata Page: 3 of 3