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Case Study Contractor Project
MATERIAL PROPERTIES
rippable material
un-rippable material
FINANCIAL PARAMETER
Exchange Rate US$ (rupiah)
- Fuel price
- spareparts
DEPRECIATION PERIOD (years)
discount rate
ADDITIONAL COST
(tonnes/bcm) 1.30
1.30
(tonnes/lcm) 1.00
360 360
10 10
350 350
2 2
12 12
8400 8400
0.9 0.9
0.7 0.7
5292 5292
YEAR
2009 2010 2011 2012 2013
1 1 0.95 0.95 0.925
1 1 0.95 0.95 0.925
9200
8.00%
9.00%
7.50%
13.00%
0.7
0.3
6500
14365
10008
21356
0.15
40%
30%
25%
0.13
0.02
0
0.02
5
10%
0.05
0
0.5
0.1
0
1
1.25
0
0.5
2
5.4
4km
1,8km
MATERIAL SCHEDULE
ACTIVITY (unit) Year-1 Year-2 Year-3
A. Preparation
Landclearing ha 100 100 100
Topsoil removal bcm 10,000,000 10,000,000 10,000,000
Topsoil hauling distance m 1,500 1,500 1,500
B. OB removal
OB removal bcm 10,000,000 18,000,000 26,000,000
OB hauling distance m 1,000 1,000 1,000
Total waste bcm 20,000,000 28,000,000 36,000,000
C. Coal getting
Coal Removal ton 1,000,000 1,500,000 2,000,000
Coal hauling distance m 15,000 15,000 15,000
Stripping Ratio bcm/ton 10 12 13
D. Rippable OB
- Loading
PC1250 100% bcm 2,500,000 4,500,000 6,500,000
- Hauling
HD465 100% bcm 2,500,000 4,500,000 6,500,000
E. Blasted OB
- Loading
PC2000 70% bcm 5,250,000 9,450,000 13,650,000
PC1250 30% bcm 2,250,000 4,050,000 5,850,000
- Hauling
HD7855 60% bcm 4,500,000 8,100,000 11,700,000
HD465 40% bcm 3,000,000 5,400,000 7,800,000
- Spreading Disposal
D375 72% bcm 5,400,000 9,720,000 14,040,000
D155 28% bcm 2,100,000 3,780,000 5,460,000
F. Coal Mining
- Ripping
D375 100% ton 1,000,000 1,500,000 2,000,000
- Loading
PC750 100% ton 1,000,000 1,500,000 2,000,000
- Hauling
CWB-520 100% ton 1,000,000 1,500,000 2,000,000
Year-4 Year-5 TOTAL
B. Top soiling
- Point loading
D85SS 4,200.00 4,200.00 4,200.00
- Loading
PC750 32,407.41 32,407.41 32,407.41
- Hauling
BMA40 180,617.28 180,617.28 180,617.28
- Spreading
D85SS 4,200.00 4,200.00 4,200.00
C. OB removal rippable
- Ripping/Dozing
D375 5,555.56 10,000.00 14,444.44
- Loading
PC1250 4,795.40 8,631.71 12,468.03
- Hauling
HD465 19,881.57 35,786.82 51,692.07
- Spreading disposal
D155 6,250.00 11,250.00 16,250.00
D. OB removal blasted
- Drilling
SKF50 1,904.76 3,428.57 4,952.38
- Loading
PC2000 5,408.14 9,734.65 14,061.17
PC1250 4,315.86 7,768.54 11,221.23
- Hauling
HD7855 18,508.55 33,315.39 48,122.22
HD465 23,857.88 42,944.19 62,030.49
- Spreading disposal
D375 9,000.00 16,200.00 23,400.00
D155 6,000.00 10,800.00 15,600.00
E. COAL MINING
- Ripping
D375 1,818.18 2,727.27 3,636.36
- Loading
PC750 2,652.03 3,978.05 5,304.07
- Hauling
CWB-520 64,975.62 97,463.43 129,951.24
SUMMARY OF EQUIPMENT WORKING HOURS
No EQUIPMENT Year-1 Year-2 Year-3
1 Drilling SKF50 1,904.76 3,428.57 4,952.38
2 Dozer D375 16,373.74 28,927.27 41,480.81
3 Dozer D155 12,250.00 22,050.00 31,850.00
4 Dozer D85SS 9,066.67 9,066.67 9,066.67
5 Excavator PC2000 5,408.14 9,734.65 14,061.17
6 Excavator PC1250 9,111.25 16,400.26 23,689.26
7 Excavator PC750 35,059.44 36,385.46 37,711.48
8 Dump Truck HD7855 18,508.55 33,315.39 48,122.22
9 Dump Truck HD465 43,739.45 78,731.01 113,722.56
10 Speader BMA40 180,617.28 180,617.28 180,617.28
11 Haul Truck CWB-520 64,975.62 97,463.43 129,951.24
B. OB ACTIVITY
SKF50 1,904.76 3,428.57 4,952.38
D375 14,555.56 26,200.00 37,844.44
D155 12,250.00 22,050.00 31,850.00
PC2000 5,408.14 9,734.65 14,061.17
PC1250 9,111.25 16,400.26 23,689.26
HD7855 18,508.55 33,315.39 48,122.22
HD465 43,739.45 78,731.01 113,722.56
C. COAL ACTIVITY
D375 1,818.18 2,727.27 3,636.36
PC750 2,652.03 3,978.05 5,304.07
CWB-520 64,975.62 97,463.43 129,951.24
Year-4 Year-5 TOTAL
B. Top soiling
- Point loading
D85SS 0.8 0.8 0.8 0.8 0.8
- Loading
PC750 6.1 6.1 6.1 6.1 6.1
- Hauling
BMA40 34.1 34.1 34.1 34.1 34.1
- Spreading
D85SS 0.8 0.8 0.8 0.8 0.8
C. OB removal rippable
- Ripping/Dozing
D375 1.0 1.9 2.7 2.7 2.7
- Loading
PC1250 0.9 1.6 2.4 2.4 2.4
- Hauling
HD465 3.8 6.8 9.8 9.8 9.8
- Spreading disposal
D155 1.2 2.1 3.1 3.1 3.1
D. OB removal blasted
- Drilling
SKF50 0.4 0.6 0.9 0.9 0.9
- Loading
PC2000 1.0 1.8 2.7 2.7 2.7
PC1250 0.8 1.5 2.1 2.1 2.1
- Hauling
HD7855 3.5 6.3 9.1 9.1 9.1
HD465 4.5 8.1 11.7 11.7 11.7
- Spreading disposal
D375 1.7 3.1 4.4 4.4 4.4
D155 1.1 2.0 2.9 2.9 2.9
E. COAL MINING
- Ripping
D375 0.3 0.5 0.7 0.7 0.7
- Loading
PC750 0.5 0.8 1.0 1.0 1.0
- Hauling
CWB-520 12.3 18.4 24.6 24.6 24.6
0.1
0.8
6.1
34.1
0.8
2.7
2.4
9.8
3.1
0.9
2.7
2.1
9.1
11.7
4.4
2.9
0.7
1.0
24.6
Year-5 TOTAL
0.9
7.8
6.0
1.7
2.7
4.5
7.1
9.1
21.5
34.1
24.6
Year-5 TOTAL
1
8
7
2
3
5
8
10
22
35
25
CAPITAL EXPENDITURE
TYPE Year-0 Year-1 Year-2
A. INFRASTRUCTURE
B. EQUIPMENT INVESTMENT
TYPE UNIT PRICE ($) Year-0 Year-1 Year-2
SKF50 1 - -
D375 4 2 2
D155 3 2 2
D85SS 2 - -
PC2000 2 - 1
PC1250 2 2 1
PC750 7 - 1
HD7855 4 3 3
HD465 9 6 7
BMA40 35 - -
CWB-520 13 6 6
2,000,000
0 0 0 806,700
0 0 0 4,586,000
0 0 0 2,652,300
0 0 0 540,000
0 0 0 4,293,000
0 0 0 3,561,250
0 0 0 4,024,800
0 0 0 7,060,000
0 0 0 10,131,132
0 0 0 12,253,850
0 0 0 3,375,000
0 0 0 53,284,032
OPERATING COST
B. OB activity
SKF50 $/hour 103.00 196,190.48 353,142.86
D375 $/hour 91.00 1,324,555.56 2,384,200.00
D155 $/hour 67.00 820,750.00 1,477,350.00
PC2000 $/hour 170.00 919,384.06 1,654,891.30
PC1250 $/hour 105.00 956,681.59 1,722,026.85
HD7855 $/hour 119.00 2,202,517.16 3,964,530.89
HD465 $/hour 89.00 3,892,810.88 7,007,059.58
BLASTING COST 1,125,000.00 2,025,000.00
ROAD MAINTENANCE 600,000.00 840,000.00
SUB TOTAL 12,037,889.71 21,428,201.48
OVERHEAD COST 10% 1,203,788.97 2,142,820.15
13,241,678.68 23,571,021.63
PROFIT 20% 3,310,419.67 5,892,755.41
TOTAL REVENUE OB 16,552,098.36 29,463,777.04
Unit Cost OB removal $/bcm 1.66 1.64
C. Coal Activity
D375 $/hour 91.00 165,454.55 248,181.82
PC750 $/hour 75.00 198,902.61 298,353.91
CWB-520 $/hour 27.00 1,754,341.74 2,631,512.61
ROAD MAINTENANCE 40,000.00 60,000.00
SUB TOTAL 2,158,698.89 3,238,048.33
OVERHEAD COST 10% 215,869.89 323,804.83
2,374,568.78 3,561,853.17
PROFIT 20% 593,642.19 890,463.29
TOTAL REVENUE COAL 2,968,210.97 4,452,316.46
Unit Cost coal getting $/ton 2.97 2.97
#VALUE! 53,968,010.47
39,572,226.30 53,968,010.47
#VALUE! -
Year-3 Year-4 Year-5 TOTAL
BMA40
Vessel capacity ton 40
bcm 16
n cycle 6.00
Loading time 2.70
Loaded average speed km/hour 18
Empty average speed km/hour 25
Dumping time min 1
Spot time min 1
Hauling distance km 1.5
Cycle time min 0.22
Efficiency factor 75%
Topsoil hauling productivity bcm/hour 55 PC1250SP7
6.5
5.0
B. FLEET OB 27.0
0.45
OB loading-hauling productivity 0.92
PC2000 85%
Bucket capacity lcm 13.0 521
bcm/hour 10.0
Cycle time loading second 29.0 HD465 HD7855
min 0.48 51 95
Bucket fill factor 0.92 21 40
Eff Factor 85% 3.00 8.00
OB loading productivity bcm/hour 971 1.45 3.60
25 25
HD7855 30 30
Vessel capacity ton 95 1.0 1.0
bcm 40 1.0 1.0
n cycle 4.00 1.0 1.0
Loading time min 1.93 0.13 0.17
Loaded average speed km/hour 25 85% 85%
Empty average speed km/hour 30 139 203
Dumping time min 1.0
Spot time min 1.0
Hauling distance km 1.0
Cycle time hour 0.14
Efficiency factor 85%
OB hauling productivity bcm/hour 243
C. FLEET COAL
CWB520
Vessel capacity ton 18
n cycle 4.00
Loading time 1.93
Loaded average speed km/hour 30
Empty average speed km/hour 35
Dumping time min 1
Spot time min 1
Hauling distance km 15
Cycle time min 0.99
Efficiency factor 85%
Coal hauling productivity ton/hour 15
D. Landclearing
Salvage Value
- - 53,284,032.00
2,000,000.00
- - - 55,284,032.00
i 10%
NPV @10% #VALUE!
IRR #VALUE!
(2,000,000.00)
(53,284,032.00)
- - - (55,284,032.00)