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Prominent Energy Services

Advanced Non Destructive Testing & Inspection

PT Prominent Energy Services Pulsed Eddy Current Testing Advantages:


(PECT) • Can be performed at elevated
A local company with main temperatures up to 100’C
activities , Pipe & is a NDT method to inspect the • Provides information on
Equipment Inspection : corrosion and measure the feature position and size
thickness under insulation • Capability to evaluate
• Metal Magnetic Memory Method • Through up to 250 mm (10”) corrosion distribution around
• Pulsed Eddy Current (PEC) insulation, concrete, brick wall pipe circumference
• Long Range Ultrasonic Testing • On ferrous in-service pressure • Economic
• Short Range Ultrasonic Testing pipes, vessels, tanks • Suitable for small diameter
• Tube Inspection • On 3-50 mm (0.12” – 4”) wall • For non pig-able pipelines
• Online Tank Inspection thickness of pipe • Used on in-service pipelines
• Acoustic Emission (AE) • Accuracy 100% • Both internal and external
• Other Advanced NDT

Metal Magnetic Memory


(MMM)

is a NDT method to inspect the


buried and above ground pipeline
based on the measurement and
analysis of the distribution of Scan over:
residual magnetic fields in metallic
• Cladding – Stainless,
materials. MMM is used by
Aluminium, Galvanize Short Range Ultrasonic Testing
scanning the pipeline for
• Steel surface up to 550 C (SRUT)
determination of the SCZ (Stress
• Protective of Polymer coating,
Concentration Zones) to find the
bitumen is an Ultrasonic test method
anomaly and detect the corrosions
and flaws. The tool is intended for wherein the ultrasonic waves are
inspection of buried pipelines at the transmitted in the form of pulsed
depth to 2-3 m (or 10 x diameter of guided laminar waves using special
the pipe). This technology can purpose ultrasonic probes,
replace or compliment with conducted on an ambient
intelligent pigging. Suitable for any temperature. When laminar waves
pipeline including non pig-able hit discontinuities they are mode
and high temperature pipelines. converted and the reflection of the
waves are detected by the
transducer. Developed for detecting
metal loss in difficult-to-access
Advantages of PECT: (hidden) locations of tanks,
• Non-radioactive method, vessels, and piping, such as:
• Inspection during operation under pipe supports, clamps,
• No need preparation composite repairs, the annular
• Accurate to detect the flaw plate of above ground storage
tanks, steel plates, and pipe walls;
• Calculate the metal loss,
within 2 meter of the probe
An illustrative magnetogram (remaining thickness).
displacement (depending upon the
is shown in the figure. plate condition)
Long Range Ultrasonic Testing
(LRUT)

is a screening tool for rapidly


testing long lengths of pipe from a
single inspection point. It is used for
carrying out in-service pipeline
survey for corrosion & erosion
using ultrasonic guided waves.
LRUT employs low frequency
guided waves, propagated from a
ring of transducers fixed around the Places That Can Be Inspected
Advantages of MMM Method: pipe and these waves propagate in • Tank floor
• Non Destructive Method both directions of ring. This • Testing under pipe supports
• Quicker Measurement technique scans 100% of pipeline • Tank dyke piping interfaces
• Provide real time result surface and is equally sensitive to • Scan under vessel supports
• Inspection during operation metal loss on both inside and
• No need preparation outside of pipe.
• Accurate to detect the flaw
• Calculate the metal loss,
MAOP and remaining life,
• and less cost.
Prominent Energy Services
Advanced Non Destructive Testing & Inspection
Advantages ferromagnetic (carbon steel) heat (AST) smaller than 40 feet diameter

Inspection is done online. exchanger tubes. (depending on the position of the
✓ man-way).
Tests 100% of surface area
✓ Internal Rotating Inspection
Identify areas of corrosion
✓ System (IRIS)
Data / analysis using a laptop

Scan defects under supports,
annular plates etc.

Tube Inspection

Tube Inspections accurately


examine heat exchanger tubes to
detect damage or defects
wherein ensuring the tubes are Acoustic Emission
safe to continue use.
1. Eddy Current Testing (ECT) IRIS is an ultrasonic nondestructive is a non-destructive testing method
2. Remote Field Testing (RFT) testing method for the inspection of for integral detection and location of
3. Near Field Testing (NFT) a wide range of materials including material defects and flaws. The
4. Internal Rotating Inspection both non-ferromagnetic and principle of this method consists in
System (IRIS) ferromagnetic tubing. interpretation of AE response signals
generated by processes activated in
Eddy Current Testing (ECT) Online Tank Inspection the equipment, that is to say during
pressure test or a normal operation of
Is an online inspection system the equipment.
that inspects and assesses the
condition of bottom plate in above
ground storage tanks. It is specially
designed to evaluate the integrity of
tank floor bottoms and complies
with the American Petroleum
Institute’s (API) tank floor
ECT is an electromagnetic testing inspection guidelines. These
technique that usually used to guidelines are detailed in the API
inspect non-ferromagnetic 653 in document.
materials, such as copper, brass, Application
and copper-nickel alloys for Advantages
inspecting steam generator tubing • Measure real thickness
Determination of material integrity,
in nuclear plants and heat • Inspection during operation flaw detection, monitoring of damage
exchangers tubing; can be used • Avoid production loss initiation and growth and monitoring of
only with conductive tubing • Reduce emissions by venting system leakage by Acoustic Emission
material, although the tubes may • Achieve inspection compliance
have a non-conductive coating. • Inspection without entering tank
ECT is very sensitive to detect and
size pits. Wall loss or corrosion can There are 2 types of online tank
be detected but sizing is not inspection; 1) The Online Robotic
accurate. Inspection System for tanks with
larger diameter and 2) the Online
Probe Inspection System for tanks
smaller than 40 feet diameter.

Online Robotic Inspection


System
Fields of use:
The Online Robotic Inspection - Oil and Gas; Energy
System has an array of 8 ultrasonic - Petrochemistry;
Remote Field Testing (RFT) - Water; Transportation
transducers that collects thickness
measurements at .1” (2.54 mm) - Chemistry; Metallurgy
RFT is a through electromagnetic - Science and research activity
and it collects thousands of data
transmission testing method samples. This information is then
wherein the receiver coil detects examined to determine the life In-Situ Metallography Test
electromagnetic field which has expectancy of the tank floor and
traversed through the tube wall. It is calculate the next inspection
used to detect discontinuities interval.
in small diameter with Is a non-desctructive testing method
ferromagnetic metal, such as for examine microstructure damage of
carbon steel and pipes, and can be metallic equipment.
applied toward prime surface or low The principle of this method is made a
fin tubing. replica (method consists of making a
copy of a ground, polished and
Near Field Testing (NFT) etched area of interest) of
Online Probe Inspection System microstructure from metal component
NFT is one of the electromagnetic and the replica using to identification
testing method used to detect Online Probe Inspection System with electrical microscope.
discontinuities on the internal performs an API 653 inspection of
surface of fin-fan type small Above Ground Storage Tanks
Prominent Energy Services
Advanced Non Destructive Testing & Inspection

Advantages
• Lower Cost
• On-Site Evaluation
• Measure Microstructure of
metallic eq.
• Easily replicate speciments of
Large or irregularly-shaped
• No need to destroy metallic
component in order to get
metallurgical information.

Phased Array Ultrasonic


Testing (PAUT)

PAUT is a NDT method to inspect


the components failure such as
cracks and defect, and can be
apllied for welding checking,
thickness measurement, corrosion
checking, and detecting defects.
• Thickness Range : 3.5 mm –
300 mm
• Diameter range : 38 mm –
unlimited
• Material : Carbon Stee, Low
Alloy Steel, and Stainless Steel

Advantages of PAUT:
• Non-destructive method,
• Inspection during operation
• No need preparation
• Can be applied for welding
checking
• More effective than
Conventional UT
• Calculate the rmaining
thickness

Contact :
PT Prominent Energy Services Jl.
Raya Mandiri Tengah M4D No 12
Jakarta Utara
Telp. : +62 21 450 1483
Fax : +62 21 450 1483
Mobile : +62 811 134 095
+62 813 164 77166
E-mail :
sugembong@prominentenergy.co.id
sugembongcf@yahoo.com
kukuh@prominentenergy.co.id
yuda@prominentenergy.co.id

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