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Prominent Energy Services

Advanced Non Destructive Testing & Inspection

PT Prominent Energy Services Pulsed Eddy Current Testing Advantages:


(PECT)  Can be performed at elevated
A local company with main 
temperatures up to 100’C
activities , Pipe & is a NDT method to inspect the  Provides information on
Equipment Inspection : corrosion and measure the  feature position and size
thickness under insulation  Capability to evaluate
 Metal Magnetic Memory Method
 Through up to 250 mm (10”)  corrosion distribution around
 Pulsed Eddy Current (PEC)  pipe circumference
 insulation, concrete, brick wall
 Long Range Ultrasonic Testing  Economic
 On ferrous in-service pressure
 Short Range Ultrasonic Testing

pipes, vessels, tanks  Suitable for small diameter
 Tube Inspection  On 3-50 mm (0.12” – 4”)
 For non pig-able pipelines
 Online Tank Inspection   wall thickness of pipe
 Used on in-service pipelines
Acoustic Emission (AE)  Accuracy 10%
 Other Advanced NDT  Both internal and external

Metal Magnetic Memory


(MMM)

is a NDT method to inspect the


buried and above ground pipeline
based on the measurement and
analysis of the distribution of Scan over:
residual magnetic fields in metallic
 Cladding – Stainless,
materials. MMM is used by
Aluminium, Galvanize Short Range Ultrasonic Testing
scanning the pipeline for
determination of the SCZ (Stress  Steel surface up to 550 C (SRUT)
Concentration Zones) to find the  Protective of Polymer
anomaly and detect the corrosions coating, bitumen is an Ultrasonic test method
and flaws. The tool is intended for wherein the ultrasonic waves are
inspection of buried pipelines at the transmitted in the form of pulsed
depth to 2-3 m (or 10 x diameter of guided laminar waves using special
the pipe). This technology can purpose ultrasonic probes,
replace or compliment with conducted on an ambient
intelligent pigging. Suitable for any temperature. When laminar waves
pipeline including non pig-able hit discontinuities they are mode
and high temperature pipelines. converted and the reflection of the
waves are detected by the
transducer. Developed for detecting
metal loss in difficult-to-access
Advantages of PECT: (hidden) locations of tanks,
vessels, and piping, such as:
 Non-radioactive method, under pipe supports, clamps,
composite repairs, the annular
 Inspection during operation  No plate of above ground storage
need preparation
tanks, steel plates, and pipe walls;
 Accurate to detect the flaw
within 2 meter of the probe
An illustrative magnetogram  Calculate the metal loss, displacement (depending upon the
is shown in the figure. (remaining thickness). plate condition)
Long Range Ultrasonic Testing
(LRUT)

is a screening tool for rapidly


testing long lengths of pipe from a
single inspection point. It is used for
carrying out in-service pipeline
survey for corrosion & erosion
using ultrasonic guided waves.
LRUT employs low frequency Places That Can Be Inspected
guided waves, propagated from a
Advantages of MMM Method:
ring of transducers fixed around the  Tank floor
  Non Destructive Method   pipe and these waves propagate in  Testing under pipe supports 
Quicker Measurement both directions of ring. This Tank dyke piping interfaces 
technique scans 100% of pipeline Scan under vessel supports
 Provide real time result
surface and is equally sensitive to
  Inspection during operation   No metal loss on both inside and
need preparation
outside of pipe.
 Accurate to detect the flaw
 Calculate the metal loss,
 MAOP and remaining life,
 and less cost.
Prominent Energy Services
Advanced Non Destructive Testing & Inspection
Advantages ferromagnetic (carbon steel) heat (AST) smaller than 40 feet diameter
 
 Inspection is done online. exchanger tubes. (depending on the position of the
 
 Tests 100% of surface area man-way).
 

Identify areas of corrosion
Internal Rotating Inspection
  System (IRIS)

 Data / analysis using a laptop
Scan defects undersupports,
annular plates etc.

Tube Inspection

Tube Inspections accurately


examine heat exchanger tubes
to detect damage or defects
wherein ensuring the tubes are Acoustic Emission
safe to continue use.
IRIS is an ultrasonic nondestructive is a non-destructive testing method
1. Eddy Current Testing (ECT)
testing method for the inspection of a for integral detection and location of
2. Remote Field Testing (RFT)
wide range of materials including material defects and flaws. The
3. Near Field Testing (NFT)
both non-ferromagnetic and principle of this method consists in
4. Internal Rotating Inspection
ferromagnetic tubing. interpretation of AE response signals
System (IRIS)
generated by processes activated in
Eddy Current Testing (ECT) Online Tank Inspection the equipment, that is to say during
pressure test or a normal operation of
Is an online inspection system the equipment.
that inspects and assesses the
condition of bottom plate in above
ground storage tanks. It is specially
designed to evaluate the integrity of
tank floor bottoms and complies
with the American Petroleum
Institute’s (API) tank floor
ECT is an electromagnetic testing inspection guidelines. These
technique that usually used to guidelines are detailed in the API
653 in document.
inspect non-ferromagnetic
materials, such as copper, brass, Application
Advantages
and copper-nickel alloys for
inspecting steam generator tubing   Measure real thickness
Determination of material integrity, flaw
in nuclear plants and heat   Inspection during operation
detection, monitoring of damage
exchangers tubing; can be used   Avoid production loss initiation and growth and monitoring of
only with conductive tubing   Reduce emissions by venting system leakage by Acoustic Emission
material, although the tubes may   Achieve inspection compliance
have a non-conductive coating.  Inspection without entering tank
ECT is very sensitive to detect and
size pits. Wall loss or corrosion can There are 2 types of online tank
be detected but sizing is not inspection; 1) The Online Robotic
accurate. Inspection System for tanks with
larger diameter and 2) the Online
Probe Inspection System for tanks
smaller than 40 feet diameter.

Online Robotic
Inspection System
Fields of use:
The Online Robotic Inspection - Oil and Gas; Energy
System has an array of 8 ultrasonic - Petrochemistry;
Remote Field Testing (RFT) transducers that collects thickness - Water; Transportation
measurements at .1” (2.54 mm) - Chemistry; Metallurgy
RFT is a through electromagnetic and it collects thousands of data - Science and research activity
transmission testing method samples. This information is then
wherein the receiver coil detects examined to determine the life
electromagnetic field which has
Contact :
expectancy of the tank floor and PT Prominent Energy Services Jl.
traversed through the tube wall. It is calculate the next inspection Raya Mandiri Tengah M4D No 12
used to detect discontinuities interval. Jakarta Utara
in small diameter with
Telp. : +62 21 450 1483
ferromagnetic metal, such as
Fax : +62 21 450 1483
carbon steel and pipes, and can be
Mobile : +62 896 6197 8557
applied toward prime surface or low
: +62 899 686 8969
fin tubing.
E-mail :
sugembong@prominentenergy.co.id
Near Field Testing (NFT)
Online Probe Inspection System sugembongcf@yahoo.com
kukuh@prominentenergy.co.id
NFT is one of the electromagnetic
Online Probe Inspection System yuda@prominentenergy.co.id
testing method used to detect
performs an API 653 inspection of
discontinuities on the internal
small Above Ground Storage Tanks
surface of fin-fan type

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