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Experimentally determined mass transfer rates of the gas-liquid multiphase flow in a jet zone loop reactor are compared to several existing model
approaches. The experimental data deviate due to insufficient consideration of the local hydrodynamic effects in the models. It is identified that
bubble surface movement and its impact on the turbulence are not yet appropriately pictured. A new approach for describing the mass transfer
coefficient in the riser of the jet zone loop reactor is derived, including the effect of mass transfer enhancement by bubble-induced turbulence.
Keywords: two-phase flow, mass transfer, kLa, loop reactor, bubble-induced turbulence
L
ocal mass transfer processes influence the conversion and
selectivity of chemical reactions. Models for describing the by the momentum transfer between the phases: bubble rise and
reactor performance often assume homogeneous mass bubble surface deformation produce eddies and enhance the
transfer efficiency by using mean values as reference parameter, contained kinetic energy in the continuous phase. To quantify the
like a mean energy dissipation rate in single-phase flow or a energy augmentation, Prakash[6] introduced the parameter b as
mean mass transfer coefficient in multiphase flow. The follows:
relevance of the local energy dissipation rate distribution in
2B;abs
1 eG w
modelling yields of mass transfer-limited reactions in single- b¼ ð1Þ
phase flow has been shown in the literature.[1–5] Hence, 2 0 2
w 0
modelling reactor performances should consider local mass
transfer rates, e.g. by dividing the reactor into several zones with which compares the liquid fluctuation velocity in a single-phase
characteristic mass transfer behaviour. Thus, the entire reaction plug flow w 0 2 to the bubble-induced turbulence depicted by
0
conversion in the system is calculated by the sum of the locally
eG wB;abs . Whereas b ! 0 is for single-phase turbulent flow and
2 [6]
described conversion rates. This approach was developed for b ! 1 describes turbulent flow caused by intense bubble swarms.
single-phase flow in a jet zone loop reactor and practically Bubble-induced turbulence can be divided into contributions
validated e.g. by the halogenation of ketones in a jet zone loop by Reynolds, grid, and deformation turbulence.[7] Reynolds
reactor.[1] turbulence describes the deviation in the liquid flow character-
This study presents the local zone approach for modelling the istics due to the shear flow at the bubble-liquid interface. The
gas-liquid mass transfer in the riser of the reaction zone of a jet description is analogous to the turbulence in single-phase flow.
zone loop reactor (Figure 1), as a step towards the overall gas- Grid turbulence defines the two different flow regimes arising in
liquid reactor performance modelling and description. a bubble swarm. Between the bubbles a stream flow develops,
In bubbly gas-liquid flow the description of the reaction yield while behind the bubbles eddies detach periodically. Deforma-
including the local mass transfer phenomenon is still outstanding tion turbulence is induced by liquid eddies bouncing on the
and more complex due to the additional continuous-disperse bubble surface, producing a change in the bubble shape. The
phase momentum transfer and the two occurring mass transfer surface tension of the bubble causes a momentum transfer back
processes: the liquid-liquid diffusion transport and the gas-liquid into the liquid, which sustains until the distance of a length
mass transfer. In both cases, the transfer rate depends on the similar to the bubble diameter.[7]
diffusive mass transport in the boundary layer. In single-phase The interplay between the bubble surface movement and the
flow, the Kolmogorov length describes the hydrodynamic hydrodynamic flow pattern affects the shape of the bubble rise as
boundary layer thickness.[1] In two-phase flow, the boundary well as the bubble volume, bubble form, and its drag. In coalescent
layer development is influenced by different mechanisms,
depending on the turbulence intensity of the continuous phase:
in highly turbulent systems, the interfacial boundary layer †
N. R€
abiger passed away in April 2015.
thickness is determined by small-scale eddies dissipating at the * Author to whom correspondence may be addressed.
bubble surface. In bubbly gas-liquid flow, the interfacial boundary E-mail address: heithoff@iuv.uni-bremen.de
layer thickness is mainly influenced by the slip velocity. Since Can. J. Chem. Eng. 9999:1–7, 2016
both mechanisms can coexist in contact apparatus, local © 2016 Canadian Society for Chemical Engineering
DOI 10.1002/cjce.22660
modelling of the hydrodynamics and the mass transfer is Published online in Wiley Online Library
necessary to ensure a correct phenomenological description. (wileyonlinelibrary.com).
dB
tc ¼ ð3Þ
ws
kL dB
¼ Sh ¼ 2 þ 0:015Re0:89 Sc0:7 ð4Þ
Di
with:
ws dB;e
Re ¼ ð5Þ
y
and:
Di
Figure 1. Sketch of the jet zone loop reactor with subdivision of the reactor Sc ¼ ð6Þ
in several compartments. y
Table 2. Geometrical and experimental parameters of the flow channel with the mobile particle grid
k2L ; exp p
FD;i;exp ¼ ð14Þ
4Di f W
CONCLUSIONS
Models for calculating the mass transfer coefficient in jet loop
Figure 9. Mass transfer enhancement factor correlated to mean radial reactors typically assume homogeneous mass transfer behaviour.
qffiffiffiffiffiffiffiffiffiffiffiffi
liquid fluctuation velocity w 0 2rad by exponential regression. As a result, they neglect local differences, which could limit
reaction yields of fast chemical reactions. Therefore, it is proposed
to model mass transfer phenomena locally, depending on the
phenomenological mechanisms, which affect the boundary layer
thickness and the mass transfer behaviour.
In this study, a new approach of modelling the gas-liquid mass
transfer rate in the riser of the reaction zone in the jet zone loop
reactor is presented, which extends common slip velocity models by
the bubble-induced turbulence. The influence of the deformation
turbulence is depicted by the mass transfer enhancement factor FD,i,
which correlates to the root mean square radial liquid fluctuation
qffiffiffiffiffiffiffiffiffiffiffi
velocity w0 2rad as a reference parameter for the swarm turbulence.
ACKNOWLEDGEMENT
Parts of this project are associated to the priority program
SPP1740 of the German research association DFG. The support
is gratefully acknowledged.
NOMENCLATURE
Figure 10. Calculated mass transfer coefficients by Equations (8), (9), and a specific interfacial area (m2/m3)
(16) compared to experimental data for several operating parameters in b bubble parameter
the riser of the jet zone loop reactor. C1,2 constants
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