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GE Healthcare makes no warranty of any kind with regard to this material, and
shall not be held liable for errors contained herein or for incidental or
consequential damages in connection with the furnishings or use of this manual.
A person who will be performing service work on the DPX-NT / MD+ should use this
manual in the following manner:
Read the Safety and Overview Chapters to familiarize yourself with the scanner
as a whole and with the genera lfunction of the circuit boards.
This manual commonly references other Sections and pages of the manual as
needed, so often procedures in the Chapter 5 and the Appendix are referred to
as ways to solve problems described in Chapter 4.
Chapter 1: Safety 15
Chapter 4: Troubleshooting 93
Chapter Contents:
1.0 General Safety
1.1 Symbols and labels found on the DPX-NT / MD+
1.1.1 Symbols
1.1.2 Labels
1.2 Emergency Stop Button
1.3 Laser Exposure
1.4 Shutter Indicator
1.5 Cautions, Warnings, and Notes
1.5.1 Caution Statements
1.5.2 Warning Statements
1.5.3 Note Statements
1.6 Safety Concerns
1.7 Scatter Radiation
1.8 Controlling Computer and Accessories
1.8.1 Electrical Safety
1.9 Peripheral configurations
1.9.1 Standard room configuration
1.9.2 Small room configuration
1.1.2 Labels
• The following labels are found on the DPX-NT / MD+ Scanner.
• A amber laser-on indicator, located on the front of the scan arm, is lit
when the laser is on. The program activates the laser during positioning
for an image acquisition. The program then turns off the laser when you
begin the scan. The emergency stop button will turn off the laser.
• There is a caution label (Figure 1.2) on the scan arm near the Display
Panel.
• This symbol appears near the yellow X-ray shutter-open indicator light.
The X-ray shutter-open indicator light is located on the Display Panel on
the scan arm near the front.
0If the outlet strip was provided by LUNAR, it has a maximum output of 15A,
120VAC.
A modem and/or network connection can be made at any time if you are using
the standard room configuration.
Figure 2-10. DPX-NT (A) Systems (71999 and lower) Power Distribution
Block Diagram
Figure 2-11. DPX-NT (A) Systems (71999 and lower) System Block Diagram
Figure 2-13. DPX-NT / MD+ display panel
Figure 2-14. Reference axis and target angles for tube housing assembly
head assembly
Figure 2-15. Anode heating/cooling curves
Figure 2-16. Cathode emission characteristics
• All of the differences between these systems (A and B / MD+) are in the
electronics pan. NT (A) systems are easily identifiable as they have 3
printed circuit boards in the electronics pan, where as the NT (B) and
MD+ have only 1.
• Most instructions in this manual apply to both the NT(A) and (B) / MD+.
Where differences apply - they will be noted as follows: NT(A) ONLY or
NT(B) / MD+ ONLY.
The DPX-NT / MD+ includes the patient table and frame, detector, and arm.
Its physical specifications are summarized in section 2.12.1
The DPX-NT (A) and (B) / MD+ have different X-ray generators, Tube
Housing assemblies and cabling. The physical and technical specifications for
each system are summarized in sections 2.7 and 2.12.7
The DPX-NT (A) and (B) / MD+ have a common mechanical design with two
separate motion systems that are capable of simultaneous operation. These
are transverse, and longitudinal. Both motion systems are driven by stepper
motors.
• The Detector electronics (in the scan arm) are secured by an upper and
lower shroud, held in place by screws.
It is not usually necessary to remove the front and back panels for most
service needs. However, if access is needed to the Front and Rear
Longitudinal Carriages, these can be removed.
The back panel is secured by hex socket head-head screws and must be slid
out of the way, for it is between the Arm Column and the frame.
• The lower arm shroud is held in place by four screws, and must be
removed prior to removing the upper scan arm shroud
• The upper scan arm shroud can be removed by loosening the two
screws holding it in place (on the back of the arm column) and tipping it
forward.
2.1 Electronics
2.1.1 Electronics Pan
• There is one switchable low voltage DC power supply (all outputs under
30VDC), and one (DPX-NT (B) / MD+) or two (DPX-NT (A)) high-voltage
DC power supplies (x-ray generator, to supply 76kV to the x-ray tube
housing assembly) on the pan.
Leakage current
• Voltage may fluctuate ±10% from the nominal value without a loss of
scanner performance.
• The nominal input (range of inputs) can be found on the system label.
Figure 2-10. DPX-NT (A) Systems (71999 and lower) Power Distribution Block Diagram
Figure 2-11. DPX-NT (A) Systems (71999 and lower) System Block Diagram
FLASH RAM
At startup the CPU executes the boots code which programs the FLEX PLD
and then maps in either NT or Prodigy runtime firmware as appropriate based
on the most significant bit of the CCA REV register. To switch from boot code
to run code the firmware jumps to SRAM and executes a code snippet which
pages the boot code out of 0xFF and the desired firmware into 0xFF. The
snippet then jumps from SRAM back to 0xFF to execute the firmware.
The cSBC contains a single 128K x 8 bit SRAM which provides read/write
memory. The SRAM's segments are arbitrarily mapped to any CPU segment
by the CPU mapping registers.
cSBC Functions
PORT A
0 trans_enable R/W 0 Transverse motor enable – low blocks trans motor pulses and
forces Centent drive to standby current level.
3 trans_lsw_override R/W 0 Transverse limit switch override – prevent limit switch contact
from blocking step pulses at hardware level.
4 long_enable R/W 0 Longitudinal motor enable – low blocks trans motor pulses and
forces Centent drive to standby current level.
6 long_lsw_override R/W 0 Longitudinal limit switch override – prevent limit switch contact
from blocking step pulses at hardware level
7 /collimator_open_ctrl R/W 1 Collimator solenoid control.
PORT C
PORT E
0 /motion_fail_enable R/W 1 Arm scanner shutdown if OMI pulses w/o step pulses.
1 long_motor_fail_axis R/W 0 Motor fail circuitry axis control, clear for transverse.
PORT G
Dual axis stepper motor control is provided entirely by the FLEX PLD. The
drives provide 10 micro steps per full step. The firmware can track move
status by reading the 16 bit READ register.
As part of the setup for a move the host and/or firmware must enable the
motors via the /motor_power, trans_enable, and long_enable outputs and
setup the trans_lsw_override, long_lsw_override, /motion_fail_enable, /
motor_fail_enable, and long_motor_fail_axis outputs as desired. If the system
is in scanner reset for any reason the FLEX PLD will over-ride the /
motor_power output and prevent 24V power from reaching the motor drives.
AGS ROLL
AGS DAC
This port provides R/W access to the AGS circuit's 8 bit U/D counter. The
DAC's analog voltage is tied to the gain control input of the variable gain
amplifier (VGA) used to control gain of the detector input signal. As such the
firmware can read this counter to determine the current DAC voltage level and
hence gain level. If ags_enable is low this port gives the firmware direct
control of the AGS DAC as a parallel R/W device. If ags_enable is high, the
firmware can write to the port but the DAC will continue to respond to UP/
DOWN requests from the AGS DCA circuitry and hence quickly return to the
AGS current operating voltage.
HE/LE COUNTERS
These read only ports provide access to the 16 bit event counters which are
incremented each time the DCA circuitry detects an input pulse within the HE
or LE windows (as defined by the LEL, LEH, HEL, and HEH DAC settings).
These counters are read in two 8 bit bus cycles, MSB then LSB. TPIT MSB/
SCANNER RESET
The MAX's master reset register will remain latched until the next rising edge
on the HOST_RTS input. When the cSBC is latched into reset by a scanner
error it will remain in CPU reset until the host drops the RTS line and re-
asserts it. It will remain in scanner reset until the CPU reads the scanner reset
register following the next raising edge of the RTS line at which the condition
causing the /SCAN_FAIL_ANY has been cleared. The firmware passes the
value of the reset registers to the host to allowing the host to display
appropriate error messages to the operator. The host will be unable to
perform any scanner related operations until the SCANNER_RESET has
been cleared. Red diagnostic LED's are provided for both scanner and CPU
reset lines (D19 and D20). The CPU reset line is tied to the host CTS output
such that the host sees a CTS event when the cSBC enters CPU reset. The
host code provides a CTS event handler which reads the reset registers and
prompts the user accordingly.
5 /dmb_error R N/A DMB dropped it’s CTS indicating a DMB reset event.
6 /motion_fail R N/A OMI pulses detected without step pulse (manual arm motion).
HVPS Errors
The HVPS error register is used to monitor the status of the LUNAR p/n 7681
(NT (B) and MD+ only) X-ray Generator HVPS. If the register value is not
equal to 0xF when /hvps_enable is low, the FLEX will raise the
HVPS_ERROR_INT output to the MAX PLD. The MAX PLD latches this into
the IIR register and issues an interrupt to the CPU. As such status of the X-ray
Generator is monitored when the unit is enabled. The handler for X-ray
Generator interrupt reads this register to determine the cause of the interrupt.
The X-ray Generator register is also latched at the end of read cycles such
that current status can be ascertained by a double read. A bit map of the
register is provided below.
DC FAIL
The DC fail error register latches the status of the DC power monitors at the
time of reset. If scanner reset code indicates /dc_power_fail the firmware can
read this register to identify the specific DC source failure. The register is also
latched at the end of read cycles such that current status can be ascertained
by a double read.
The cSBC uses a single 10 bit octal DAC, the Linear Technology LTC1660, to
generate the AGS and DAC window reference voltages and the bias program
voltage. KV/mA DAC
The cSBC uses a single 12 bit dual DAC, the Linear Technology LTC1454, to
generate the HVPS kV and mA program voltages.
The cSBC uses a single 10 bit dual DAC, the Linear Technology LTC1661, to
generate the HVPS filament limit and arc detect threshold voltages.
PEAK DAC
The cSBC uses a 12 bit DAC, the Linear Technology LTC8043, to generate
the detector peak gain voltage.
Interrupts
4 8mS_CLOCK R/C N/A 8ms clock tick interrupt from FLEX PLD.
5 POWER_FAIL_INT R/C N/A Power down pending in 5ms interrupt from DC supply.
6 Unused N/A N/A Expansion room.
The master reset register will force a CPU and scanner reset condition on the
falling edge of any of its listed inputs. The contents of the register will be
latched at the time of reset such that when the CPU next comes out of reset
the firmware can read the register to determine what caused the preceding
reset and report the appropriate code to the host. If the reset was cause by
the CPU_RST_WR input, the suicide reset register contains the specific error
code. If the reset was cause by the /SCAN_FAIL_ANY input, the scanner
reset register contains the specific error code.
The CPU and scanner resets will remain latched until the next rising edge of
the RTS input. At this time the CPU reset will be cleared if /POWER_RESET
bit is not asserted and the scanner reset will be cleared if /SCAN_FAIL_ANY
is high.
6 CPU_RST_WR R N/A Write to the suicide register, read suicide reg for error code.
7 /SCAN_FAIL_ANY R N/A Scanner reset register latched, read scanner reg for error code.
SUICIDE RESET
The CPU Reset SFR is a byte register into which the CPU can write a failure
code. In response to the write the MAX PLD will store the failure code and
assert the CPU_RESET line. The CPU_RESET line will be released on the
next rising edge of the host RTS, at which time the CPU will be able to read
the bit code from this SFR to determine the cause of the previous reset.
MISC OUT
The misc. output register is used to control the misc. output functions listed in
the following table.
3 RESET OVERRIDE R/W 1 Enable override of CPU_RESET signal. Set to 1 on power-up such
that firmware can load the FLEX PLD at power-up regardless of
the host RTS state.
MISC IN
The misc. output register is used to control the misc. input functions listed in
the following table
0 BOOT JUMPER R N/A JP4, placed to force firmware to remain in boot code.
1 CPU_P1_2 R N/A Input from CPU port 1, pin 2 (diagnostic use only).
The stepper motors use the same interface design as used on previous
LUNAR products DPX-IQ and Prodigy. The solid state relay has been
replaced with a FET switch to save cost and board space. Diodes are placed
in series on the Centent power lines to prevent back EMF generated when the
arm is moved manually from reaching the 24V planes and damaging the
cSBC.
OMI Input
The optical motion interrupt (OMI) sub-system connects to the transverse and
longitudinal OMI CCA's. The OMI CCA's are located on the far end (the gear
end farthest from the motor) of each drive axis. When the axis is in motion a
small toothed wheel spins through the OMI opto's beam and pulses are
sensed back on the cSBC. In this manner the system can sense a drive
circuit, motor, or belt failure which might otherwise result is a concentrated
exposure point during a patient scan. As on Prodigy, logic in the FLEX PLD is
used to qualify the CH A and CH B inputs into a single 'valid motion' output.
Based on the phases of the square wave inputs on CH's A&B, the FLEX is
able to sense a change in direction. The circuit provides hysteresis to reject
false motion inputs resulting from scanner vibration when a wheel edge stops
in the center of the opto beam at the end of a move.
Four optically isolated inputs are provided for patient positioning. These are
used by the firmware to implement a joystick mode which is used in
conjunction with the laser to position the X-ray beam as desired over the
patient immediately prior to a scan.
Limit Switches
Four optically isolated inputs are provided for limit switches. These are used
by the firmware to define the transverse and longitudinal table limits.
Mechanical Interlocks
The cSBC is designed such that a high on the scanner reset net disables all
scanner functionality and assures a know, fail safe, state. All scanner control
outputs are driven by the FLEX PLD. T. A scanner reset will force all these
FLEX scanner outputs to a high impedance state, de-energizing the opto's
and disabling the scanner.
The FLEX device is SRAM based and hence must be reprogrammed by the
CPU at power up. When the device is not programmed all I/O pins default to
the high impedance state. As such the scanner will also be in a fail safe state
when the FLEX is not programmed.
The shutter and collimator solenoid drive circuits are the same as that used on
Prodigy. The first FET is used for an initial 'hard hit' on open commands. It
presents 24V directly to the solenoid for several hundred msec's, resulting in a
large initial current pulse to the solenoid. The second FET provides the 'hold'
current through a pair of current limiting power resistors. The hold FET is tied
directly to the /shutter_open_ctrl bit.
The 4 panel LED's, power on, X-ray on, source exposed, and laser on, are all
driven PS2501-2 opto's through 750R0 / 1W current limiting resistors.
A jumper and/or DNP'd resistor pad is provide to drive the IQ_HVPS line,
which the firmware reads to determine which HVPS it is intended to operate.
The PWB provides lemo style connector pads for use with the traditional
0311/0312 (DPX-NT (A)) X-ray Generator and D-MAX CCA. For the 7681
(DPX-NT (B) and MD+) the lemos are DNP'd and a single DB-25 connector is
used to control the X-ray Generator. An opto bank is also provided to support
the digital interface to the 7681 x-ray generator.
2.4.8 ADC
A single LTC1454 12 bit, serial, dual channel, DAC is used to provide the kV
and mA program voltages. The DAC is used in the x2 configuration such that
the full scale output is twice the reference voltage. Voltage outputs feed back
to the ADC MUX such that firmware can calibrate out DAC INL errors.
A single LTC1661 10 bit, serial, dual channel, DAC is used to provide the arc
threshold and filament current limit input voltages to the 7681 x-ray generator
(DPX-NT (B) and MD+).
To support the 50uA scan mode required by NT's thinner Cerium filter, an mA
low range circuit is provided. The FLEX PLD provides a control bit by which
the firmware can switch the mA DAC reference voltage from 2.048V to 0.5V,
hence decreasing the LSB size, hence allowing the firmware to take smaller
voltage steps when ramping to low uA settings. A second control bit is
provided to switch the ADC from 5.0 to 0.5V reference.
The cSBC is deigned to work with a traditional DPX IQ AMP 1890 CCA. The
bipolar input from the AMP is received via a lemo connector and sees a 50
Ohm line termination. The Linear Tech LT1228 variable gain amplifier is used
to provide peak and AGS gain control.
The gain control stage uses cascaded AGS and peak DAC's to generate the
gain control voltage to the LT1228.
The cSBC uses the same CMP401 high speed comparators to convert the
analog bipolar signal to multiple digital threshold outputs.
The 7th channel of the DCA octal DAC is used to generate the program
voltage for the PMT bias supply. The 0-3V output it mapped to 0-9V and
driven by the OPA2131 op-amp to the bias supply control cable. Bias program
voltage from the DAC and bias monitor voltage from the supply are both fed to
the ADC MUX such that the firmware has full control over the PMT bias
supply.
Host RS-232
The host I/O port provides optical isolation per medical leakage requirements
of EN 60601-1-1, Annex BBB, section 7. QT's 6N136 opto's are used to
provide the required 115.2KB operational bandwidth and the required 2500
Vrms standoff. A DB-9 female connector is provided on the host side of the
isolation barrier. RS-232 is supported by populating the XCVR U26. R. All NT
/ MD+ scanners run at 19.2KB.
D29 Amber FLEX DIAG 1 Diagnostic LED for misc use by firmware, control reg in FLEX.
D31 Amber FLEX DIAG 2 Diagnostic LED for misc use by firmware, control reg in FLEX.
D22 Amber MAX DIAG 2 Diagnostic LED for misc use by firmware, control reg in MAX.
D28 Amber TRANS OMI Valid transverse motion sensed by OMI circuitry.
D22 Amber LONG OMI Valid longitudinal motion sensed by OMI circuitry.
D25 Amber HE COUNT Valid high energy photon event sensed by DCA circuitry.
D23 Amber LE COUNT Valid low energy photon event sensed by DCA circuitry.
D21 Amber HVPS ENABLE 7681(NT (B) and MD+ ONLY) HVPS enabled.
The laser control circuit uses a PS2501-2 opto to control a FET which in turn
drives +5V_ANA to the patient locator laser.
The X-ray tube housing assembly gets its input from the high voltage power
supply(s) which provide a constant potential of up to 5 mA at 76kV and
operate at a high frequency of 50 kHz. This produces a stream of electrons in
the cathode and accelerates them towards the anode thus producing X-rays
as well as heat.
• The x-rays produced by the x-ray insert are filtered by the cerium filter to
produce a dual energy spectrum. The x-ray spectrum has peaks at 70
and 38 kV.
• The tube housing assembly current is set by the cSBC at 0.1 mA or 1.50
mA (DPX-NT) 0.1mA or 0.750 mA for DPX-MD+ depending on the
acquisition type.
• Tube Current is set by the cSBC and regulated by the D-MAX Board
(DPX-NT (A) NT (B) and MD+ units use the model 7861 X-ray generator
which includes all tube current regulation functions (see section 2.7).
• The yellow Shutter Open LED comes on is the Shutter open and
exposure possible.
• DPX-NT (B) and MD+ scanners use a single high-voltage power supply
(40kVDC) During normal operation, 76kVp is applied to (+38kV at the
anode and -38kV at the cathode),
• The High Voltage Power Supply(s) are controlled by the cSBC (see
section 2.4).
• The power supply(s) are powered by the AC line voltage and have their
own built in fusing.
• The AC power is routed thru and the supplies are enabled by a solid
state relay(s) which is mounted on the electronics pan (see section
2.1.1).
• The Tube Head and D-MAX Board work with the DC power supply to
supply tube housing assembly head current.
• When errors are detected by the cSBC, (for example, loss of arm motion)
the relay will switch off and prevent production of x-rays.
• There may be occasional static discharges within the Tube Head. The
transients caused by these static discharges (arcs) are shunted to
ground through the array of transorbs present on the XORB board.
• The light emitted by the scintilator is passed to the Photo Multiplier Tube
(PMT) which amplifies the signal
• The detector has its own dedicated High Voltage Power Supply, used for
supplying detector (PMT) bias.
• A limit switch determines the shutter position and reports it to the cSBC.
Table 3-2 gives specifications for standard components shipped with the
DPX-NT / MD+ system.
Component Specifications
Dimensions: 197.5 cm x 62.3 cm x 132.5 cm
Scanner table* Weight aprox 272kg
Maximum patient weight supported: 136kg
Console table 78.5 cm x 63.3 cm x 48.1 cm
Greater than 266 Mhz Pentium
64MB
Greater than 1GB hard disk
17” SVGA monitor (800x600x16-bit color) #
Computer
LS-120 Super Drive
CD ROM
NT operating system (with Service Pack 6.0 and Internet
Explorer 4.01 or greater with service pack 2.0)
HP DeskJet 930C
Printer
44.7 cm x 35.6 cm x 19.1 cm
*Width is measured from the front edge of the scanner table to the back edge of the
scanner arm. Height is measured from the top of the scanner arm to the bottom of the
scanner arm.
#Some languages may require 1024x768x16-bit color to fit the translated software text
on the screen
General specifications
• AP Spine Measurements
40.9 cm x 22cm
• Femur Measurements
20.9 cm x 17.9cm
2.12.4 Programs
• Quality Assurance
Operational environment
X-ray generator
Table 2-3 contains information about the x-ray generator for DPX-NT (B) and
MD+ series devices and the standard referenced. Table 2-4 contains
information DPX-NT (A) systems.
Table 2-3. LUNAR 7681 X-ray generator technical information (system no. 72000 and higher)
Classification Class I Equipment IEC 601-2-7 5.1
Degree of protection against electrical
Type B equipment IEC 601-2-7 5.2
shock
Ordinary medical electrical equip-
Protection against ingress of liquids IEC 601-2-7 5.3
ment
Connection to supply mains Power supply cord IEC 601-2-7 6.1g)
Mode of operation Continuous IEC 601-2-7 6.1m)
Maximum X-ray tube voltage 76 kV IEC 601-2-7 6.1m)
Maximum X-ray tube current 3 mA IEC 601-2-7 6.1m)
Rated mains voltage 100-240 VAC IEC 601-2-7 6.1j)1
Number of phases in mains 1 IEC 601-2-7 6.1j)2
Mains frequency 50/60 Hertz IEC 601-2-7 6.1j)3
Required over-current releases 15 Amp dedicated service IEC 601-2-7 6.1j)5
Table 2-4. LUNAR 0311 / 0312 or 8531 / 8532 X-ray generator technical information (NT (A)
Systems numbered 71999 and lower).
Classification Class I Equipment IEC 601-2-7 5.1
Degree of protection against electrical
Type B equipment IEC 601-2-7 5.2
shock
Ordinary medical electrical equip-
Protection against ingress of liquids IEC 601-2-7 5.3
ment
Connection to supply mains Power supply cord IEC 601-2-7 6.1g)
Mode of operation Continuous IEC 601-2-7 6.1m)
Maximum X-ray tube housing assembly
76 kV IEC 601-2-7 6.1m)
voltage
Maximum X-ray tube housing assembly
5 mA IEC 601-2-7 6.1m)
current
Rated mains voltage 100, 115, 230, 240 volts IEC 601-2-7 6.1j)1
Number of phases in mains 1 IEC 601-2-7 6.1j)2
Mains frequency 50/60 Hertz IEC 601-2-7 6.1j)3
Required over-current releases 20 Amp dedicated service IEC 601-2-7 6.1j)5
X-ray tube housing assembly dissi-
pates 305W max. into
surrounding air through forced air
Heat dissipative components IEC 601-2-7 6.1t)
convection. Flow rate: 36 m3/h
(approx.) Temp. rise of air stream 25º
C (approx.)
Spellman X2112/X2113/ rev. K and
higher. Bertan 2411P and 2411N rev. IEC 601-2-7 6.8.1
Allowable high voltage supplies
A and higher. LUNAR p/n 0311 and and 50.2.101-102
0312.
Allowable tube housing assembly head IEC 601-2-7 6.8.1
LUNAR model 8297or equivalent
assemblies and 50.2.101-102
Original language of accompanying docu-
English IEC 601-2-7 6.8.1
ments
Maximum continuous kV, mA at nominal
76 kV, 4 mA IEC 601-2-7 6.8.2 1)
rated kV
Maximum intermittent kV, mA at maximum
76 kV, 5 mA IEC 601-2-7 6.8.2 1)
kV
Table 2-6. LUNAR 8548 x-ray tube head assembly (DPX-NT (B) and MD+ systems numbered 72000
and higher) technical information.
IEC 522/
Inherent filtration >3.0 mm Al/70 kV
1976
IEC 613/
Filament characteristics Refer to Figure 6.
1989
76 kV - Anode to Cathode
IEC 613/
Nominal x-ray tube voltage 38 kV - Anode to Earth
1989
38 kV - Cathode to Earth
Table 2-7. LUNAR 8297 x-ray tube housing assembly (DPX-NT (A) systems 71999 and lower)
technical information.
IEC 522/
Inherent filtration >3.0 mm Al/70 kV
1976
IEC 613/
Filament characteristics Refer to Figure 6.
1989
76 kV - Anode to Cathode
IEC 613/
Nominal x-ray tube voltage 38 kV - Anode to Earth
1989
38 kV - Cathode to Earth
361 W (4.75 mA, 76 kV) for up to 4
IEC 613/
Single load rating min.,
1989
59 sec.
361 W (4.75 mA, 76 kV) for up to 4
min., IEC 613/
Serial load rating
59 sec. with a 10 min. cool down time 1989
between measurements.
Maximum x-ray tube assembly heat con- IEC 613/
260 kJoules
tent 1989
X-ray tube assembly heating and cooling IEC 613/
Refer to Figure 7.
curves 1989
• 64 MB RAM
• 8X CD ROM
• NT operating system (with service pack 6.0 and Internet Explorer 4.01
with Service Pack 2)
Table 2-6 gives components certified to the FDA for use with DPX-NT / MD+
scanners and is updated periodically. Contact LUNAR for a current listing of
compatible components.
Table 2-9. FDA certified components (DPX-NT and MD+ Systems number 72000 and greater)
Table 2-10. FDA certified components (DPX-NT Systems number 71999 and lower)
LUNAR Model
Component Description
#
LUNAR DPX-NT single board
X-ray Controller 7844
controller
Bertan1 Models:
High Voltage Power
2411 N 0311 or 8531
Supplies
2411 P 0312 or 8532
Operator presses [F4] to start [Daily QA] which presents a plot of the last used
parameter from the last Daily QA run. (Default display is the medium bone
chamber.) At this point operator can interactively manipulate the data in QA
database to create tables and graphs that can be printed.
Scan arm moves to the "Home" position. In this case, Home is always at head
of scanner for QA independent of user setting for Home.
The scanner performs a scout scan to find the block. If block is not properly
positioned, the scanner will prompt the user to Reposition standard more
accurately.
All tests are run all of the time. The tests are executed and test results
reported as each test completes. Test results include pass/fail and any
quantitative information when appropriate.
This test adjusts the sensitivity of the photon counting electronics. The test
determines the optimal voltage setting for the detector amplifier so the
maximum number of photons are detected.
During this test, the shutter opens with the x-rays on.
The detector peak test then determines the optimal voltage setting for the
detector amplifier based on these curves. The actual peak setting is taken
from the high energy count rates, the low energy channel is essentially
blocked by the brass spillover piece in the QA standard.
The next set of functional tests consist of a shutter test and motion tests for
transverse and longitudinal directions.
Beam Stop test - Measures the movement of the source shutter. A functional
test checks the shutter LSW and ensures the shutter stops all photons.
Motor motion and limit switches - Each motor (transverse, longitudinal) will
be run between hard limits and back to home position. If the hard limits do not
engage, this is a failure. Also compare steps against predetermined scan
window size.
Spillover test - Measures the effect of high energy photons registering as low
energy photons in the detector system. The beam passes through a brass
piece that stops all low energy photons. The detector then measures the
number of low energy photons detected as a measure of spillover. Spillover
should be less than 13%. Spillover with the CZT detector will degrade about
0.2% per year.
• The system determines the%fat for two different materials with different
compositions.
At the end of Daily QA, a report is automatically printed. If printer is not on line
or fails, post an error to screen.
A view with plot of medium bone chamber is generated, and user the user is
allowed to manipulate data interactively.
2.13.9 QA Database
• High (1.5mA) Results - fat is hidden - only bone results are viewable
• When the drop down menu appears double click on User Options
• The Tools option on the menu bar will now contain Service Options, and
Service scanning options will also be available under the F2 Measure
Option
3.1.6 Pileup
Used in the manufacturing process
3.1.13 Outbox
Configure Printing, E-mail and Faxing options.
3.2.3 Spillover
Perform and Acquire a Spillover Measurement (test of source spectrum and/
or detector resolution).
• Configure check box- this box must be checked when limit to limit is
run to establish the scanners range of motion (scan window).
Note: When the Home position is changed from the head end of the
table to the foot or vice versa, the Limit to Limit test (see
Motion Tests tab above) must be run with the Configure box
selected.
•Move Steps - move the scan arm to a specific location on the table -
move Absolute moves an absolute distance from home, Move
Relative - move relative to last position
•Lower portion of the screen displays the status of limit switches, scan
arm position, and positioning switch (joystick) status.
•Gain Control - adjusts the gain on the AGS amplifier used in the
detector peak setting - peak adjusts only the AGS amplifier.
•Bias Control - adjusts the bias of the detector - bias peak adjusts both
the detector bias and the AGS amplifier gain.
•AGS Mode - the operate / calibrate signal (disables the AGS systems
so that the detector can be peaked correctly) can be toggled.
•X-ray cycle test - cyclically ramp the source - (can be used to test
ramping failures or for arcing)
•X-rays Tab
•Ramp the kV and / or the mA of the x-ray generation system and view
feedback real-time. Faults are displayed and polled real-time in the
window on the right.
3.2.8 Lin/Rep
Not Used for Service
3.3.4 Hacksaw
Not used for DPX-NT.
The error log file is named errorlog.bin, this file is the current error log session.
Older sessions are named errorlog.1, errorlog.2 and so on up to errorlog.4.
When requesting help from LUNAR, E-mailing the current error log file and a
description of the symptoms will aid in a rapid diagnosis (see Copy
Configuration in section 3.1.10 for information on copying the error log to an
E-mailable file).
• The Error Log is located under the Tools dropdown menu. Left click on
Tools / and then on Error Log.
•To view a session, left click on it, all errors (if present) will be shown
in the box below.
•The details of the failure are shown when the error is highlighted and
then right clicked on.
This Help software is based on Fault Tree Analysis of FTA. The fault trees are
in an outline form. Each heading in the outline represents an “or” choice. For
example, the basic fault below “Shutter will not close” has three possible
causes: “Shutter stuck”, “Solenoid Return Spring not working”, or “Solenoid
powered when it should not be”. Each of these in turn lists their possible
causes.
A.Spring broken
A.FOINK problem – Test by disconnecting J1. If the shutter closes, swap the
SBC. If the shutter stays open, swap the FOINK.
Error Event 6: The Scanner was unable to ramp the tubehead due to a mA
feedback failure, the error log entry indicates that this was attempt #5 (all five
entries are in the log - only entry 5 is shown to save space). Entry (6) in the
log is Unable to Ramp X-ray current. The status of the x-ray generator(s)
are listed, Program, Expected Values and Feedback are all listed. From the
readings listed the feedback for mA is 0.00 - causing the failure. The failure
was induced by disconnecting the mA feedback at the D-MAX board on an
NT(A) system.
The final entry in the error event is DET SBC DTR Reset this is the cSBC
resetting.
Error Event 8: Shutter failed to open is listed in the error log, the cause of the
event was a disconnected shutter solenoid on a DPX-NT(A). The shutter
failure is the only error log entry for the failure.
Note: The cause was actually the loss of the OMI signal - as the
cSBC does not know if the motor moved or if OMI signal is lost
and the probability of OMi failure is lower than a motor failure -
the error message reads “Longitudinal motor failed to move”.
• Homing end -
•The formats of the two calibration files 2.1x and 2.2x are not
compatible.
3.5.3 QA Tab
• The lockout times (in hours) for when the user is locked out of the
scanning options and needs to run a QA or secondary calibration may be
modified.
• The warning time (in hours) for when the user is prompted”Reccomend
Daily QA before measuring patients“ warning them that a QA or
Secondary calibration is advised, but not required may be modified.
• A slotted disk at the end of the arm rotates through an infrared beam
(OMI), and pulses are sent to the cSBC board when there is
transverse motion.
Solution: If the patient is not centered on the table top or if the region
being scanned is too close to a limit in transverse travel, the limit switch
switch may be close while scanning. Re position the patient on the table,
further away from the limit.
• Centent
• Stepper Motor
Troubleshooting Binding
Turn off the power to the scanner and move the affected parts by hand. Feel
the motion for spots where the carriages are more difficult to move. Listen for
unusual noises.
One of the most common problems is a failure of the Source and Detector to
reach the rear Limit Switch due to the Tube Head running into its own high
voltage cables. These cables must have a hump formed at the Rear
Longitudinal Carriage that allows the lower portion of the Tube Head to pass
under the cables.
The High Voltage Cables can also impede transverse motion toward the front
Limit Switch. This is caused when the cables have been tied down without
enough play for the Tube Head and Detector to move all the way forward.
These problems should be investigated by manually tripping both Limit
Switches while inspecting for cable conflicts, binding, or tension problems.
• Check to see that the bottom of the Tube Head is not hitting the
Transverse Centent
• Wiring
In rare instances, the wires from the Shutter Solenoid and/or Fans can snag
on the bolts that protrude through the frame on the foot end of the scanner.
This is solved by properly tying down these wires.
• Transverse Belt
The Transverse Belt should not be excessively tightened or this will cause
excessive binding in the transverse mechanism. It should be possible to
deflect the belt by 4 cm when it is properly tightened. Sometimes the spare
belt material near the clamp on the Tube Head Carriage comes into contact
with the forward gear and prevents the scanner from going all the way to
Home position.
• Drive Wheels
Check all appropriate gears and pulleys. Verify that the set screws are
tightened and the gears and pulleys are not out of position.
On Total Body scans, a limit switch out of position could allow the Source/
Detector Carriages to hit the frame or panels before the Limit Switch is
actuated.
• Transverse Motor
Check the Transverse Motor for a broken wire in one of the internal coils, or a
bad electrical connection to its Centent Motor Controller.
• Transverse Centent
• Verify that the slotted disk at the front of the lower arm rail is in the
middle of the slot between the photo diode and photo transistor.
• The slotted disk must be completely flat and remain in the center of
the sensor slot during its entire rotation.
• If the slotted disk has been in physical contact with the optical sensor,
the sensor may have debris on it, disassemble this mechanism, and
clean the sensor and the slots of the disk.
• Check the Cable running from the cSBC to the OMI for a cable break
by checking the individual wires for continuity.
• A slotted disk at the foot end of the table on the pulley for the
Longitudinal Drive Belt rotates through an infrared beam (OMI), and
pulses are sent to the cSBC board when there is transverse motion.
Solution: If the patient is not centered on the table top (length wise) or if
the region being scanned is too close to a limit in longitudinal travel, the
limit switch may be close while scanning. Re position the patient on the
table, further away from the limit.
Turn off the power to the scanner and move the affected parts by hand. Feel
the motion for spots where the arm is more difficult to move. Listen for unusual
noises.
• Cable Track
The major impediment to longitudinal motion is the plastic Cable Track that
runs through the trough at the rear of the scanner.
This track is attached at two points: at the Rear Longitudinal Carriage and to
the scanner frame (low, rear and center) each spot by 4 bolts. Also, adequate
slack must be left in the cables inside the Cable Track or they will stop the arm
from moving fully to the foot end.
Should the Cable Track detach from the scanner frame, it will slide freely in
the trough and will eventually cause trouble. This can allow the Cable Track to
get in between the Rear Longitudinal Carriage and the scanner frame on the
foot end preventing the tripping of the limit switch.
Check the distance between the front longitudinal carriage and the
longitudinal rail with a go/nogo gauge (See installation Procedure DXAP2000
Chapter 5 appendices). The carriage should not rub the front rail, if necessary
insert shims behind the front longitudinal carriage.
• Slip Clutch
A slip clutch is part of the longitudinal motion system to limit torque. This is a
feature to protect the patient should he/she pinch an arm or leg between the
back side of the scanner and the Arm Column. If the Slip Clutch is set too
loose, it will fail to move the belt and will just "slip" as the motor turns. This
may produce the following symptoms:
Check all appropriate gears and pulleys. Verify that the set screws are
tightened and the gears and pulleys are not out of position.
On Total Body scans, a limit switch out of position could allow the Source/
Detector Carriages to hit the frame or panels of the scanner before the Limit
Switch.
If the mechanical stop is reached before the Limit Switch is actuated, check
carefully to see which part of the Arm Assembly is in contact with the Table
Assembly. The front part of the Lower Transverse Extrusion is clamped to the
Longitudinal Drive Cable at the front of the scanner. If the Lower Transverse
Extrusion is not clamped in such a way that it forms a 90 degree angle with
the length of the table, the rollers at the front end of the Lower Transverse
Extrusion may strike the end of the scan table before the Limit Switch is
actuated.
• Longitudinal Motor
Check the motor for a broken wire in one of the internal coils, or a bad
electrical connection to the Centent Motor Controller.
• Longitudinal Centent
• Longitudinal Belt
The Longitudinal Belt should not be tightened too much or this will cause the
brackets holding the gears to deform at either end of the scanner. When the
belt is properly tightened, it should be possible to deflect the upper and lower
sides of the belt so that they touch within 8 cm of the gears at either end.
• Drive Wheels
The rollers in front and the wheels in back that support the Arm must be
adjusted so that they come into perfect contact with the Longitudinal Rails.
Test them by preventing any wheel from turning and see if the carriage will still
move. By preventing any wheel from turning, it should be possible to slide the
carriage along the rail with one wheel dragging while the others roll. This
indicates that the wheel has not been excessively tightened down.
Adjustments can be made by loosening and rotating the eccentric bearings of
any of the lower wheels.
If the error occurs consistently after the first line of a patient scan, and the
scanner is moving in the longitudinal direction, then check the following:
Solution 1: The pulses that normally enter the FOINK board at J (the
black wire at the center of the connector) may have stopped. These
pulses are necessary to keep the cSBC board from interrupting. These
pulses can be seen on the cSBC.
• Verify that the slotted disk at the foot end of the scan table is in the
middle of the slot between the photo diode and photo transistor.
• If the slotted disk has been in physical contact with the optical sensor,
the sensor may have debris on it, disassemble this mechanism, and
clean the sensor and the slots of the disk.
• Check the Cable running from the cSBC to the OMI for a cable break
by checking the individual wires for continuity.
The Red and Green LED’s on the MAX board will be lit whenever the DC
power supply is up and running.
• Measure the output of the DC power supply, and verify that it remains
constant during the voltage ramping and scanning operations.
• Check the High voltage power supplies, insure they are not arcing (Error
Log - see section 3.2) and are ramping.
• This supply is turned on by the X-ray Relay, so verify that the Relay is
closing. If not, then either the Relay is bad or it is not receiving the signal
from the cSBC.
• Check the continuity of the cathode, the filament may have broken, MAX
board TP 4, TP 5 and TP 13 should be continuous with the Tube Head
control cable connected.
• The Tube Head Thermostat is wired in series with the Relay, so if it has
opened, the Relay will not be able to close.
• 28 VDC should also be measured at the Terminal Block. If not, check the
continuity of the wiring and refasten all connections. Also, check the wire
tie-downs for excess tension they may be putting on the wires.
• It may be necessary to check the wiring from the Terminal Block to the
MAX board and to the High Voltage Power Supplies.
• Verify that the emergency stop button is out. If it has been pressed in,
press it again to release it.
• If 26 VDC is missing, the Circuit is open between the cSBC and the
Switch.
• Check the continuity of the wires from the switch to the cSBC board.
• The thermostat will close again automatically after a cool down period of
usually less than 30 minutes. If 0 VDC is measured on both pins of cSBC
connector J15, the Thermostat and the wires connecting it to the cSBC
board are good and the cSBC board should be replaced.
If this is unsuccessful, verify that the I/O cable from the computer to the cSBC
Board is secure. Also, verify that the comm port is configured correctly (see
DXPC 2000 Chapter 5 appendices) and that all required drivers are present. If
all fails, the cSBC or computer serial port is defective.
If any of the QA test results fail, none of the results are considered valid. The
results will be stored in the Quality Assurance History file, but these values will
not be averaged with the other results for calibration purposes. In addition, the
software will prevent patient scans until a passing daily QA has been
completed. Recent valid QA's are necessary for accurate results.
The scanner may not be finding the correct "Home" position. The correct
"Home" position aligns the center of the x-ray beam with the center of the
Brass Piece when the Standard is correctly positioned. The Air Counts must
be obtained outside of the QA standard, next to the Brass Piece. If the
Reference Counts are obtained with the x-ray beam passing through the
Brass Piece, the Quality Assurance Scan will fail.
• Verify that the scanner limit switches are set correctly with the DPX-NT
home position jig (see DXAP2000 - DPX-NT Installation Procedure
Chapter 5 appendices).
Spillover stability is a test of detector bias drift. if the detector bias is drifting,
the mean spillover value will also drift.
It is possible to view the Ratio trends in the Quality Assurance History. Check
both the 3mA Ratio and the 150 Ratio to determine if the either Ratio has
changed significantly.
These are very difficult to diagnose by a method other than substitution of new
components until the Reference Counts Ratio returns to normal.
The specification for XORB Board transorbs is that they must allow less than
0.5 micro amperes reverse bias current. At LUNAR, each transorb is
measured by applying a 5 Volt reverse bias to the transorb and a 100 kW 1%
resistor connected in series. The voltage measured across the 100 kW
resistor must then be less than 50 mV.
• A mechanical constraint
• A defective Motor
If the number of steps continually increases from QA to QA, this could indicate
an impediment to the scanner's motion and should be rectified (see 4.1
(Transverse) or 4.2 (Longitudinal)).
These failures will always occur if the Reference Counts or Reference Ratio
test have deviated severely from normal results. However if the Reference
Count results look normal, and the values are approximately equal to the
numbers obtained during the scanner installation, then the counts may be
unstable.
This will also be apparent (but not obvious) on the QA Results printout. The
arc occurred in the third standard scan and elevated the BM values. If a
customer reports a failing QA because of a bone chmaber measurement
being too high, be aware that this could be an early warning of arcing. Obtain
from the site the QA history file and error log for analysis. Look for variation of
the Large BM values.
It is very important to notice these early warning signs of arcing so that the
system can be re-greased before any damage is done to the high voltage
cable connectors or the tube head.
• If the "End of Exposure Alarm" rings during the time the Alignment Test
scan is running, see "Alarm Pings During Scan" in section 4.13.4. If the
Shutter Open or the X-ray On lamps on the front panel blink, during the
test, see section 4.13 also.
• While the Alignment Test scan is running, measure the voltage at test
points 1, 2, 5 and 6 of the XORB board. They should have approximately
the following values respectively: -0.150VDC, 3.8VDC, 0.150VDC, and
3.8VDC.
• Start and stop the x-rays several times while observing the voltage at
TP3 and TP7 of the XORB board. This is the programming voltage from
the SBC, and although this voltage is dependent on the feedback
information returned to the SBC, the voltages at the XORB board test
points should be approximately the same each time the x-rays are
produced. The AC ripple on this signal must be less than 0.2 Vpp.
Replace the SBC board if the proper control signal is not present.
• When the x-rays are off between scans, verify that the shutter aperture
lines up with the aperture to the Tube Head beneath. Take some
alignment pictures and verify that the image is a bright, rectangular
image and the entire alignment box is visible. If the alignment box is not
visible, the shutter Tube Head and detector apertures are not aligned.
• Open and close the shutter to make sure that it returns to the same
position each time. Turn the x-rays back on, and make sure that you
obtain nearly the same count rate each time the shutter is opened.
B.If not, the voltage or current ramping has probably failed. Are both the red
and green LED's on the MAX Board illuminated?
If not, measure the output of the 28 Volt Power Supply. Check the operation of
the X-ray Relay or the cSBC Board which controls its operation. If all of the
above are working, the red LED may be defective.
If so, the fuse is blown on the MAX Board (see section 4.16).
2.If the red and green MAX Board LED's are illuminated, verify the following
test point voltages:
• XORB TP2 and XORB TP6 are approximately 3.8 VDC. If these voltages
are incorrect, verify that the voltages on XORB TP3 and XORB TP7 are
approximately 3.8 VDC. If TP3 and TP7 are not equal the XORB jumper
at J26 is set in the wrong position. If they are equal but incorrect, test the
cable from the SBC to XORB, or substitute a new SBC Board.
c.X-ray On LED
Test the X-Ray On LED by inserting it into the Power On receptacle. Replace
if defective.
• If either of the test points is at 1.0 VDC, the High Voltage Power Supply is
delivering as much current as it possibly can, and has automatically
limited the voltage.
• Check TP2 and TP6. If the voltage is approximately 3.8 VDC, the voltage
has been set properly.
Feel the heat sinks on the back of the High Voltage Power Supplies. If one of
the power supplies is cold, this is usually the defective one. If one is warm and
the other is hot, replace the hot one. The best troubleshooting technique may
be to substitute power supplies.
• If either TP2 or TP6 are incorrect, the possibility exists that one of the
High Voltage Cables or the Tube Head is shorted. The short may be
possible to find with an ohm meter, but often it takes several kV to break
down the defective component. It will be difficult to troubleshoot this
problem by any method other than part substitution.
A rough edge around the shutter aperture may be wearing away on the tube
head below. The lead filings fall off the shutter aperture and gather on the filter
below, causing a reduction in x-rays over time. Any wear should be easily
visible on the underside of the shutter paddle. If there is visible wear, the lead
dust must be removed from the top of the filter. The Collimator assembly must
be removed, the filter cleaned, and then the Collimator assembly reinstalled
and realigned.
• Verify that the cSBC is properly controlling the current. TP11 of the MAX
board should be approximately 0.75 volts. This voltage is dependent on
feedback information from the power supplies, which makes it difficult to
troubleshoot by any means other than SBC substitution.
• Check the current through the X-ray Insert. The absolute value of the
voltage at test points 1 and 5 on the XORB board is proportional to the
current through the X-ray Insert. 1 millivolt is equal to 1 micro-ampere of
current. A current setting of 750 µA should give a reading of 0.750 VDC
at test points 1 and 5. If either of these voltages vary from the expected
by more than 10 millivolts, the MAX board could be at fault. If TP1 and
TP5 are more than 15 millivolts apart, substitute new high voltage power
supplies.
4.10 Arcing
The X-ray Tube Head Insert is an evacuated glass enclosure. An AC current
is applied to the filament inside the insert. It glows like the filament in a light
bulb, and electrons are boiled off into the evacuated space. A high voltage is
applied between the anode and the cathode causing electrons to rush toward
the anode, striking it and creating x-rays. As long as the insert is properly
evacuated, there can be no internal arc. However, no insert can be totally
evacuated and impurities can be ionized creating a lightning like effect; arcing.
During the arc the resistance of the insert is dramatically decreased and a
large amount of current flows.
• a vertical stripe or artifact in the image of the patient's scan (effects all 16
detectors at once)
• After cleaning the old grease off of the connectors, they should be
carefully inspected for carbon tracks. Look for these tracks on both the
rubber cable connectors and on the phenolic sockets of the Tube Head.
If such tracks are found after cleaning, the following are the options for
returning the scanner to service:
• If carbon tracks are found on the rubber cable connectors, they can be
removed by excising the damaged section with a sharp blade. Severe
tracks can burn quite deep into the rubber, so care must taken to remove
all the damaged rubber. After the carbon tracks have been removed,
additional grease must be used when repacking the connection to fill in
the volume of the removed rubber.
• Arc tracks will be impossible to see on the sockets in the Tube Head.
Therefore, if arc tracks are seen on the rubber cable connectors, the
sockets should be sanded with emory cloth as a precaution. After
sanding the socket, remember to flush the socket with cleaning solution
to remove any particles.
• If the tracking inside the socket is too severe or the carbon track cannot
be removed, another option is to replace the Tube Head.
A cause of this problem is a loosening of the first drive Reduction Belt which
connects the Transverse Motor to the first Reduction Pulley. This loosening
causes the belt to "walk" on the pulleys causing enough imprecision in the
motion to trip a switch. To tighten the belt, first remove the Pulley Shroud and
loosen all four nuts that hold the motor in place. Then, while holding the motor
such that the belt is pulled taught, tighten the nuts to secure the motor in
place. Replace the shroud and test the scanner (an Alignment Test test works
well).
If the Tube Head cables come into contact with the cable bundle entering the
cable track, it may be impossible for the scanner to complete all of the
necessary transverse steps away from the operator. Consequently, on each
scan line the detector will move closer to the front transverse limit switch, and
the switch may be eventually closed. Form the cable bundle exiting from the
cable track into an arch such that the Tube Head cables will move under the
arch rather than running into the bundle. This arch must not be too high. If it is,
there will not be sufficient slack in the Tube Head cable bundle to allow the
Tube Head to move to the front transverse limit switch. Also, if the arch is too
small, it may cause too much slack when the Tube Head is at the forward side
of the table. This causes the Tube Head cable bundle to rub against the inside
of the front panel causing a scraping noise to be heard. If the above does not
solve the problem then check the other mechanical components. Electrical
components that could cause such a failure are the Centent Motor Controller,
the Transverse Motor, the FOINK board or the SBC board.
• loss of the signal from the detector (this effects all 16 detectors at once)
• loss of current to the x-ray insert filament (28 volt power supply error
message, the orange lamp to go out, and the End of Exposure Alarm to
sound).
• bad x-ray relay contacts (providing power to tube head power supplies)
• faulty operation of the AGS system (white lines are short and found only
where scan lines move from air into tissue).
4.11.8 Arcing
If the tube head is arcing, the arcs will be more likely to occur at the higher
current settings. Arcing generally also causes other strange symptoms such
as:
1.View the Quality Assurance History (see section 4.15). In particular note the
trend in BM Values as discussed in the Failing QA's section of this chapter.
Summary
Except for the x-ray relay, the cause of the problem will be difficult to find. Try
to obtain some additional information. If the customer is hearing the end-of-
exposure alarm, or seeing the yellow x-ray on lamp flickering, you can deduce
the tube head control cable is bad. Likewise, it is possible to decide on the
shutter/collimator/fan cable. In the case of no alarm or lamp indications, or in
the case where large deviations occur in the peak, the upper and lower cable
bundles should be replaced, as problems with the coaxial cable will be too
expensive to troubleshoot.
A poor Deviation Image will have lines, streaks or spots (indicating counts
higher or lower than expected). When the image is analized, click first on
points and then back to results, this will typically point type failing points (they
will have a yellow box around them).
• The information tab (see figure 4-2) will show the test outcome (pass /
fail).
The amber LED is controlled by a comparator on the FOINK Board. This LED
illuminates when approximately 40µA (or greater) of current is passing
through the X-ray Insert. On Spellman system scanners the amber light may
appear to fade out slowly when x-rays are ramped down. This due to the
Spellman power supplies bleeding off current and is not a problem.
If the voltage ramping fails, the High Voltage Power Supplies must be shut
completely off before a second ramping attempt is made. If the amber X-RAY
ON LED turns on momentarily, then turns off for a few seconds before coming
on steadily, the system is having difficulty ramping the high voltage. One of
the High Voltage Power Supplies may be defective.
The SBC does not monitor the Insert current once the proper level has been
reached. Therefore, if the current to the Insert is interrupted, the SBC will not
recognize the problem and will not alert the computer, or terminate the
exposure.
If the X-RAY ON LED blinks once the x-ray high voltage has been set, there
must be a problem in one of the following areas:
• The Shutter Open LED-If the Shutter Open LED fails, a properly
operating FOINK board will prevent operation of the Shutter Solenoid.
Check the LED for continuity, replace it, or substitute a working amber
LED temporarily.
• Solenoid Cable-Remove J11 from the FOINK Board and check continuity
between pin 5 and 6 (see Shutter Open LED Blinking above).
• Both the SHUTTER OPEN light and the X-RAY ON light are on and
steady. This would indicate a faulty FOINK board. Replace it
The SHUTTER OPEN light is off. This could indicate the following:
• The LED becomes defective during the scan and since the shutter
solenoid and this light are wired in series, the Shutter closed and the
Alarm sounded.
• The cable to the amber Shutter Open light broke during the scan with the
same result as above.
• The shutter solenoid failed and the Shutter closed followed by the Alarm
sounding.
Check
• the I/O cable connections at the serial port on the back of the Host
computer and at the cSBC. Be sure both connections are tight and that
the thumb screws are used to hold the connectors firmly together.
• inspect the connector on the cSBC. This connector is very fragile and
may have been damaged. Be very careful when connecting the I/O
cables to the SBC.
• Check the Connection at the Detector Mother Board and the Bulkhead,
where the two halves of the signal cable meet.
• Verify the power LED’s on the cSBC are lit (See section 4.19)
If the ports are properly configured and all power is present, and
communication still fails, then the probable causes are:
• A faulty cSBC.
If any sudden jumps are noticed in the values of any of the categories,
determine first if these are due to service work such as a Tube Head
replacement. If service work causes a shift in the QA values, then compare
present values to those obtained only after the service.
The Positive High Voltage Power Supply has a current monitor output (mA
MONITOR); the voltage at this output is proportional to the current passing
through the X-ray Insert. This monitor voltage is connected to the MAX board
as feedback (mA FEEDBACK).
• Check the position of the shorting jumpers on pin headers JB1, JB2, and
JB3 for: Be sure pins 1 and 2 are connected as indicated by silk screen.
When the X-ray Relay is on, both the red and green LED's on the MAX board
should be illuminated. If both are out, no power is getting to the MAX board. If
only the red LED is lit, then the MAX board fuse is burned out or missing.
Electrical tests
When the board is powered up, and x-rays are being generated, the following
measurements may be performed:
With a VOM set on 200 VDC, you should measure about 18 to 21 VDC on
TP's 4, 13 and 5 referenced to TP3 (GND).
• Examine the area where the wires attach to the board itself; it is possible
the may fray or break.
• Insure that the interrupter disk does not rub against the plastic detector
housing. If it does, adjust by loosening the two machine screws that
attach the plastic detector, reposition the detector and re-tighten the
screws.
Electrical tests
The signal from the OMI board is nominally rectangular in shape. The signal is
generated when the Interrupter Disk alternately passes and occludes a light
beam between the two posts on the photo-transducer. With the beam
occluded by the disk, the output signal should be about 5 VDC (close counts).
When the beam is allowed to pass through a slot in the disk, the signal output
is near ground potential (see FOINK troubleshooting 4.17).
• Green LED (C in figure 4-5) is on then you have +5VDC to the board.
• Red LED (A in figure 4-5) is on then you have +12VDC to the board.
• Amber LED (B in figure 4-5) is on then you have -12VDC to the board.
• Red LED (E in figure 4-5) is the DTR reset line, when this LED is lit, the
Detector, FOINK, or SBC are detecting an error.
• Red LED (D in figure 4-5) the scanner Reset, when this LED is lit, the
communications with the Host PC are in Reset.
• Green LEDs (G and H in figure 4-5) flash when data is being received by
the SBC
The reset button near the communications cable connector causes a reset
signal at the SBC microprocessor. Also, disconnecting the serial cable will
cause a reset state until the cable is re-attached and communications
reinstated.
• Check to see that all wires and cables are firmly affixed to their
respective connectors. Pay particular attention to Lemo connectors,
since the jam nuts on the connectors are prone to be loose.
Electrical Tests
• The about tab under the help menu of the Lunar DPX-NT Software
shows which version is presently on the system.
• Double click on the CD ROM Drive with the LUNAR DPX-NT CDROM in
the drive
Note: When new versions of software are released they may not be
loaded in the above manner. BE SURE TO FOLLOW THE
LOADING INSTRUCTIONS THAT ACCOMPANY ALL
SOFTWARE UPDATES.
3) lead wrap
4) fan bracket
Verify that all necessary parts have been transferred to the new Tube Head
before shipping the defective. LUNAR has received defectives with the lead
ring, for example, still in them.
1.Check the shelf for oil spots which would indicate that the Tube Head has a
leak. If oil is discovered, return the Tube Head for warranty replacement.
2.Shake the Tube Head and listen for the sound of an air pocket or bubble
inside. If a bubble is discovered, return the Tube Head for warranty
replacement.
Note: If a Tube Head has been on the shelf for three weeks or more,
perform the warm up procedure described in Procedure
DXAP2001 DPX-NT Source Detector Alignment.
• Small Screwdriver
• Diagonal Cutters
• 3/8" Wrench
5.3.1 Procedure
1.Shut off the power to the scanner.
2.Take off the table top by removing four screws (two at each end).
3.Remove the head and foot end panels. At the foot end of the scan table
unplug the A/C power cable to the scanner.
5. On your new lower cable bundle, use a diagonal cutters to cut the wire ties
holding the cable together, also unfold and read the LUNAR SERVICE
NOTES attached to the new cable bundle.
7.Locate the bulkhead on the scanner. There are (3) wire ties that hold the
cable bundle in place between the bulkhead and the cable track. Before
cutting any wire ties note the way the cable bundle is tied down and the way
the cable lays before it enters the cable track. The new cable must be
fastened in the same position and lay the same way.
8.Carefully cut the (3) wire ties between the bulkhead and the cable track with
your diagonal cutters. Disconnect the large RS232 connector (Detector Signal
Cable) by unscrewing the two screws on the connector.
9.Next disconnect the two white 16 pin molex connectors. These connectors
have a catch lock located in the center of the housing which must be
depressed to disconnect them from the bulkhead.
10.If you try to remove the cable bundle by pulling it back towards the cable
track you will notice a 3 conductor gray wire cable tied to the high voltage
cable bundle. This wire carries the transverse optical interrupt signal from the
front carriage (we will refer to this wire as the OMI cable). To find the location
of the OMI board and the front carriage follow the OMI cable. On your new
Cable bundle the OMI wire is connected through the bulkhead.
11.To remove the OMI cable push the x-ray tube head all the way to the
outside of the scanner (patients left side), then notice the clearance between
the front panel and the high voltage cable bundle connecting to the x-ray tube
head and the way the cables are tied down as you will need to wire tie them
back the same way.
12.Now you can cut the (4) large wire ties and the (2) small wire ties that hold
down the high voltage cable bundle and OMI cable. Then you can pull the
lower cable bundle back to where it enters the cable track.
13.Next take your small screw driver and pry open (20) of the cable track
plastic retaining clips that hold the cables into the track. These clips pivot at
the back of the cable track and can either be removed or left in the open
position so the cables can be removed.
14.Pull the old cable bundle out of the cable track towards the foot end of the
table.
15.Now install the (3) conductor OMI cable from the bulkhead to the OMI
BOARD. To do this you must remove the white 16 pin connector from the
bulkhead labeled bulkhead 2, this connector is a part of the upper cable
bundle and the new OMI cable will connect into this housing. Note the position
of the wire tie that holds the upper cable bundle in place and then cut it in
order to pull the connector out to install the OMI cable. Note the orientation of
the existing terminals in this bulkhead connector as they slide and lock into
the connector in one direction only. Where the wires enter the connector each
hole is numerically labeled. Put the green wire into hole # 11, and the black
wire into hole # 9, and the red wire into hole # 1.
17.Route the new OMI cable in the same position as the previous cable and
connect it to the OMI board. Then tie the high voltage cable bundle and the
OMI cable down to the high voltage cable trough,(there are three large wire
ties near the bulkhead, two large wire ties put together to tie the high voltage
cables down at the center of the high voltage cable trough, and two small wire
ties to anchor the OMI cable down to the Bracket before it connects to the
OMI board). Before tightening the wire ties assure that the proper clearances
and no stress is applied at any of the connectors or wires. Tighten the center
cable ties first (two large wire ties put together and located at the center of the
high voltage cable trough). Be sure the high voltage cable bundle does not hit
the front panel when the tube head is all the way toward the outside of the
scanner (patients left). Then tighten the three wire ties near the bulkhead
making sure that the high voltage cables do not hang over into the cut out
space on the high voltage cable trough as they may hit the longitudinal motor
bracket and cause positioning problems.
18.Take the new cable bundle and connect it to the bulkhead by routing the
cable bundle the same way as the replace cable bundle, (note the connectors
are labeled bulkhead 1 and bulkhead 2) and fasten the cable bundle down in
the three spots between the cable track and the bulkhead with wire ties. Lay
the new bundle down into the cable track making sure all the cables lay
parallel to each other. Start replacing the clips to the cable track as far as you
can. Continue the process: remove a few clips, extract the old cable bundle,
add in the new cable bundle, and replace the clips.
19.To finish removing the old and installing the new cable bundle in the lower
portion of the cable track you must remove a screw located at the end of the
cable track. To do this use a 1/8" hex wrench and a 3/8" wrench. Once you
remove the screw you can lift the cable track out of the channel it rides in and
finish prying open the remaining clips. Remove the old cable bundle until it
reaches the cable entrance hole, where all the cables enter the electrical pan
area. Then finish installing the new cable bundle until you reach the cable
entrance hole, finish clipping all the clips and then replace the cable track hold
down screw (do not tighten the screw at this time).
20.Locate where all the wires from the old cable bundle terminate on the
electronics pan. All of the wires are labeled except for the wires that go to the
terminal block. Here is a list of wires that must be disconnected before
removing the cable bundle from the pan area. cSBC(J-5), FOINK(J-17),
FOINK(J-12), FOINK(J-14), FOINK(J-5), FOINK(J-8), PMT/AGS(J-11)(J-11 is
the yellow Lemo connector), the orange Lemo connector (connected to the
H.V. Lemo box), then the last three wires connect to the Terminal block. Write
down the number where the orange, blue and yellow wires go to on the
terminal block and disconnect them with your small screwdriver. Carefully pull
the old cable bundle through the cable entrance hole from the pan area. The
old cable bundle may now be discarded.
21.Carefully feed (one connector at a time) the new cable bundle wires
through the cable entrance hole into the pan area. Connect the wires to their
proper locations.
23.Leave a little slack in the cables from the cable track to the pan area to
allow all of the cables to be routed and wire tied exactly like the original
cables.
24.Reconnect the A/C power cord, put the table top, pad, and end panels
back on the scanner.
25.Turn on the scan table, computer, monitor and printer. Perform required
tests per section 6.9 of the DPX-NT Service Manual.
• Diagonal Cutters
5.4.1 Procedure
1. Turn off the power to the scan table.
2. Remove the table top by removing the two screws at each end.
4. Lastly, remove the column cover of the arm held in place by screws.
5. Remove the upper and lower arm covers by removing the (8) screws that
hold it in place.
6.Open the cable track and cut the wire ties at the end of it. Disconnect all the
cables coming from the cable track and remove the cable bundle as far as the
top of the column (through the hole).
8.Next locate the Laser On light and disconnect it. Remove this cable to the
top of the column cutting any necessary wire ties.
9.Route the new cable to the Laser On light and connect. Replace any wire
ties removed in step 5.
10.From the back of the arm column follow the cables vertically down and cut
all the wire ties holding the upper cable bundle to the other cable assemblies.
11.Carefully pull the upper cable bundle out towards the back of the arm and
down through the holes in the column.
12.Next cut the wire ties that hold the cables down near the bulkhead, these
are located in the lower rear portion of the arm.
13.Make sure the bulkhead connectors are labeled on both sides of the
bulkhead bracket and then disconnect them.
14.Next remove the two (16) pin Molex housing connectors that are attached
to the upper cable assemblies from the bulkhead bracket. Also disconnect the
LEMO connector from the bulkhead bracket. Pull the housings and the Signal
cable connectors out to work on them.
15.Use the mini Molex pin extractor tool and remove from bulkhead 1 pin16
and pin8. From bulkhead 2 (the lower connector) remove pin15, pin16, pin6,
pin7, and pin8.
16.Now remove the old cable bundle by pulling the cable out through the back
of the column. The old cable may now be discarded.
17.Next route the new cable bundle through the column wire tieing as you go.
18.Route the taped end of the cable through the hole at the bottom of the
column to the bulkhead area (follow the other cables that go to the bulkhead).
19.Carefully remove the masking tape from the cable exposing the mini Molex
pins and the Lemo connector. Note the orientation of the existing terminals in
the bulkhead connectors and the numeric labels at each hole of the
connector.
20.Replace the wires one at a time removing the wires from the old cable and
replace them with the wires from the new cable.
21.Insert the connectors into the bulkhead bracket the same way they were
removed and fasten the upper cable bundle with wire ties as original.
22.From the wire tie just fastened, the cables going into the arm column must
not have any slack in the cables (pull the cables from the column area to
remove any slack). Make sure that none of the cables hit any of the moving
parts in the narrow area where the cables come from the back of the column
out to the bulkhead.
24.Turn on the power to the scan table. Run Required tests as prescribed in
section 6.9 of the DPX-NT service manual.
5.5.1 Procedure
1.Switch off the power to the scanner.
2. Remove the tabletop, head and foot end panels. At the foot end of the scan
table unplug the A/C power plug to the scanner.
4.Take the black tape off the high voltage cable bundle at each end of the
sleeving (open any cable track clips that are in the way as in step 8) as well as
any wire ties holding the bundle in place. Next, slide the sleeving away from
the tube head and remove the tape beneath the sleeving. Note the positions
of each cable before removing the tape. The cables must be returned to these
positions.
5.Disconnect the military-style connector and the ground wire (if one exists)
from the tube head and slide the cable out of the black sleeving toward the
cable track.
6.Unplug J3 and J5 on the XORB board. Also, trace the ground wire (if one
exists) from the control cable and disconnect it from the power supply. Cut the
wire ties holding the control cable to the pan.
7.Pry open the plastic retaining clips that hold the cables into the cable track.
These clips pivot at the back of the cable track and can either be removed or
left in the open position to remove the cables. The screw located at the end of
the cable track near the pan must also be removed. Once this screw is
removed the cable track can be lifted out of the channel it rides in and the
remaining clips can be opened. Mark the position of the cable track screw on
the frame to return the track to its original position.
8.Remove the old control cable. Note the position of all the cables in the cable
track. They will need to be returned to the same position during this
procedure.
10.Once the cable is through the sleeving, connect it to the tube head and
connect the ground wire (see figures 1 and 2). Position the cables next to the
high voltage cable bracket as in figure 1. The collimator control cable should
come out of the cable bundle between the two high voltage cables toward the
back of the scanner. Tape the cables together for several inches with three
layers of electrical tape starting as close to the bracket as possible. Continue
to spiral the tape around the cables as it was originally and finish by taping
three layers for several inches near the bulkhead. Tape the sleeving near the
bulkhead as it was originally. Pull the sleeving tight along the bundle and tape
near the tube head. Wire tie the cables to the tube head high voltage cable
bracket.
11.Lay the control cable in the cable track in the same position as the original
one. Start replacing wire ties between the bulkhead and the tube head. Before
tightening the wire ties assure that there is proper clearance and no stress is
applied at any of the connectors or wires through the entire range of motion.
Tighten the center cable ties first (two large wire ties put together and located
at the center of the high voltage cable trough). Be sure the high voltage cable
bundle does not hit the front panel when the tube head is all the way toward
the front of the scanner. Make sure the high voltage cables do not hang into
the cut out space on the high voltage cable trough. Tighten the three wire ties
near the bulkhead.
12.Replace the clips to the cable track and reattach the track to the scanner
frame.
13.Move the arm to the foot end of the scan table. Check that the lower cable
bundle and the high voltage cable bundle have some slack where the cables
enter the cable track near the bulkhead. Check that the cable track has at
least 1/8" clearance of the frame. To adjust this, slide the track in its trough,
then tighten the screw that holds the track in place. Move the arm up and
down the table to verify that the cable track moves properly.
14.Reconnect the A/C power cord, and replace the table top and end panels.
Milwaukee, WI 53237-0140
DPX-NT / MD+Service
DPX-NT/MD+ ServiceManual
Manual(Rev.
(Rev.11.1)
- 2009) Page 141
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