1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT

2 ITEM LOCATION / SITE X SERVICE No. REQ'D 1

3 NOTE
INFORMATION TO BE BY MANUFACTURER WITH BY MANUACTURER AFTER BY MANUFACTURER OR
4 COMPLETED BY PURCHASER PROPOSAL ORDER PURCHASER AS APPLICABLE
5
6 MANUFACTURER ABC COMPRESSORS TYPE MODEL (...) SERIAL No.
7 COMPR. THROWS: TOTAL No. 2 No. W/ CYLS. 4 NOM.FRAME.RATING kW @ RATED RPM OF 600 RPM
8 MAX/MIN ALLOWABLE SPEED 660 / 370 RPM
9 DRIVE MANUFACT. POWER (KW) / RATED SPEED (RPM) /
10 DRIVE SYSTEM: DIRECT COUPLED GEARED COUPLED V-BELT
11 TYPE OF DRIVER: IND. MOTOR SYN. MOTOR STEAM TURB. GAS TURB. ENGINE OTHER
12 NO NEGATIVE TOLERANCE APPLIES: YES: PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES.
13 (NNT) NO: PURCHASER TO FILL IN "MFGR.'S RATED CAP." LINES
14 MAX. ACCEPTABLE AVG PISTON SPEED 4,4 m/s CYLINDERS LUBE
15 NON LUBE
16
OPERATING CONDITIONS (EACH MACHINE)
17
18 SERVICE OR ITEM No. OPC-01
19 STAGE 2
20 NOR. OR ALT. CONDITION NOR/ALT
21 CERTIFIED PT. CHECK ONE X
22 MOLECULAR WEIGHT 62,63
23 Cp/Cv (K) @ 65ºC OR 50 ºC 1,10
24 INLET CONDITIONS AT INLET TO PULSE DEVICES COMPRESSOR CYLINDER FLANGES
25 NOTE SIDE STREAM TO STAGE(S), THESE INLET PRESSURES ARE FIXED
26 PRES. (bara) @ PUL. SUPP. INLET 1,06
27 PRES. (bara) @ CYL. FLANGE
28 TEMPERATURE (ºC) 50,00
29 REF. SIDE STREAM TEMPS. ºC
30 COMPRESSIBILITY (Zs) 0,9719
31 INTERSTAGE AT OUTLET FROM PULSE DEVICES PIPING COOLERS SEPARATORS OTHER
32 DP BETWEEN STAGES, % / (bar) 0.2 %
33 DISCHARGE CONDITIONS: AT OUTLET FROM PULSE DEVICE COMP. CYL. FLANGES OTHER
34 PRES. (bara) @ CYL FLANGE 7,38
35 PRES. (barg) @ PUL. SUPP. OUTLET
36 TEMPERATURE, ADIABATIC, ºC 83
37 TEMPERATURE, PREDICTED ºC 79
38 COMPRESsIBILITY (Z2) OR (ZAVG) 0,8877
39 * REQUIRED CAPACITY, RATED FOR PROCESS, AT INLET TO COMPRESSOR, NO NEGATIVE TOLERANCE (-0%)
40 kg/h CAPACITY SPECIFIED
41 IS WET DRY
42 Nm3/h (760 mm Hg & 0ºC)
43 MGFR.'S RATED CAPACITY AT INLET TO COMPRESSOR) & kW @ CERTIFIED TOLERANCE OF +3% FOR CAP. & +3% FOR Kw
44 kg/h CAPACITY SPECIFIED
7095,97
45 IS WET DRY
46 3
INLET m /h 2783,89
47 Nm3/h (760 mm Hg & 0 ºC) 2460,00
48 POWER/STAGE, Kw 95,8\93,4
49 TOTAL POWER,Kw @ COMP. SHAFT 240,5
50 TOTAL KW INCLUDIG V-BELT
245,4
51 & GEAR LOSSES
52
53 (*) CAPACITY FOR NNT
54 MANUFACTURER'S=REQUIRED÷0.97
55 REQUIRED=MANUFACTURER'S x 0.97
56 REMARKS
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 1 GAS ANALYSIS AT OPERATING CONDITIONS
REMARKS
2 MOLE% (BY VOLUME) ONLY
3 SERVICE / ITEM No.
4 STAGE
5 NORMAL OR ALT.
6 MW
7 AIR 28.966
8 OXIGEN O2 32.000
9 NITROGEN N2 28.016
10 WATER VAPOR H2O 18.016 0,000
11 CARBON MONOXIDE CO 28.010
12 CARBON DIOXIDE CO2 44.010
13 HYDRO. SULFIDE H2S 34.076
14 HYDROGEN H2 2.016
15 METHANE CH4 16.042 0,110
16 ETHYLENE C2H4 28.052
17 ETHANE C2H6 30.068 1,350
18 PROPYLENE C3H6 42.078
19 PROPANE C3H8 44.094 14,250
20 I-BUTANE C4H10 58.120 9,910
21 n-BUTANE C4H10 58.120 25,010
22 I-PENTANE C5H12 72.146
APPLICABLE SPECIFICATIONS
23 n-PENTANE C5H12 72.146 49,370
24 HEXANE PLUS
25 AMMONIA NH3 17.031
26 HYDRO. CHLORIDE HCl 36.461 REPSOL YPF ED-B-04.00-01
27 CHLORINE Cl2 70.914 API 618 5th EDITION
28 CHLORIDES-TRACES NACE MR-0175
29 1-BUTENE 56,11
30
31
32 CALCULATED MOL WT. 62,63
33 Cp/Cv (K) @ 65° O 50 ºC 1,10
34
35 NOTE: IF WATER VAPOR AND / OR CHLORIDES ARE PRESENT, EVEN IN
36 MINUTE TRACES, IN THE GAS BEING COMPRESSED, IT MUST BE
37 INCLUDED ABOVE.
38
SITE / LOCATION CONDITIONS
39
40
41 ELEVATION m BAROMETER (bara) AMBIENT TEMPS: MAX ºC MIN ºC
42
43 MIN DESING METAL TEMP ºC (6.15.8.1) RELATIVE HUMIDITY: MAX % MIN %
44
45 COMPRESSOR LOCATION INDOOR HEATED UNHEATED AT GRADE LEVEL ELEVATED m
46 OUTDOOR NO ROOF UNDER ROOF PARTIAL SIDES PLATFORM
47 OFF-SHORE WEATHER PROTECTION REQ. TROPICALIZATION REQ.
48 WINTERIZATION REQUIRED
49
50 UNUSUAL CONDITIONS CORROSIVES DUST FUMES OTHER:
51
52 ELECTRICAL CASSIFICATIONS
53 MAIN UNIT CLASS ZONE GROUP TEMP. CLASS
54 (COMPRESSOR AND ATEX (94/9/EC) GROUP CATEG. TEMP. CLASS
55 DRIVER) NON-HAZARDOUS
56 CONSOLE CLASS ZONE GROUP TEMP. CLASS
57 (LUBRICATION AND ATEX (94/9/EC) GROUP CATEG. TEMP. CLASS
58 COOLING WATER) NON-HAZARDOUS
59 LOCAL PANEL CLASS ZONE GROUP TEMP. CLASS
60 ATEX (94/9/EC) GROUP CATEG. TEMP. CLASS
61 NON-HAZARDOUS
62 REMARKS:
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 1
PART LOAD OPERATING CONDITIONS
2
3 BY: MANUFACT. CAPACITY CONTROL PURCHASERS BY-PASS BOTH OTHER
4 CAPACITY FOR: PART LOAD CONDITIONS START-UP ONLY BOTH
5 CONTROL WITH: AUTO LOADING DELAY INTERLOCK (3.6.2.2) AUTO IMMEDIATE UNLOADING
6 USING: FIXED VOLUME POCK SUCTION VALVE UNLOADERS: FINGER PLUG OTHER
7 ACTION DIRECT (AIR-TO-UNLOAD) REVERSE (AIR-TO-LOAD / FAIL SAFE)
8 NUMBER OF STEPS: ONE THREE FIVE OTHER:
9 RAIN COVER REQUIRED OVER UNLOADERS
10 ALL UNLOADING STEPS BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1.
11 INLET AND DISCHARGE PRESSURE ARE AT CYLINDER FLANGES PULSATION SUPPRESSOR FANGES
12
13 SERVICE OR ITEM No. OPC-01
14 STAGE 1 2
15 NORMAL OR ALT. CONDITION NOR/ALT NOR/ALT
16 PERCENT CAPACITY
17 FLOW, kg/h dry 7095,97 7095,97
3
18 Nm h/h (760 mm Hg & 0°C) dry 2460,00 2460,00
19 POCKETS / VALVES OPERATION *
20 CLEARANCE ADDED % 0,00 0,00
21 TYPE UNLOADERS, PUG / FINGER FINGER FINGER
22 INLET TEMPERATURE, ºC 50 45
23 INLET PRESSURE, bar-A 1,05 2,55
24 DISCHARGE PRESSURE, bar-A 2,56 7,38
25 DISCHARGE TEMP., ADIABATIC, ºC 76 83
26 DISCHARGE TEMP., PREDICTED, ºC 73 79
27 VOLUMETRIC EFF., %HE / %CE 85,3 85,2 76,4 75,7
28 CALC. GAS ROD LOAD, kN, C** 23,83 34,40
29 CALC. GAS ROD LOAD, kN, T** 23,51 32,85
30 COMB. ROD LOAD, KN C (GAS & INERTIA) 23,88 32,81
31 COMB. ROD LOAD, KN T (GAS & INERTIA) 19,28 28,63
32 ROD REV., DEGREES MIN @ X-HD PIN *** 173,08 176,41
33 BkW/STAGE 95,8 93,4
34 TOTAL kW @ COMPRESSOR SHAFT 240,54
35 TOTAL kW INCL. V-BELT & GEAR LOSSES 245,35
36
*SHOW OPERTATION WITH THE FOLLOWINGS SYMBOLS:
37
38 SUCTION VALVE(S) UNLOADED = S
39 HEAD END = HE OR
40 OR PLUS FIXED POCKET OPEN = F
41 CRANK END = CE OR
42 VARIABLE POCKET OPEN = V
43
EXAMPLE: HE-F / CE-S = HEAD END FIXED POCKET OPEN / CRANK END SUCTION VALVE(S) UNLOADED
44
45 ** C = COMPRESSION T = TENSION ***X - HD = CROSSHEAD
46
47 MINUMUM PRESSURE REQUIRED TO OPERATE CYLINDER UNLOADING DEVICES 6 (barg)
48
49 CYLINDER UNLOADING MEDIUM: AIR NITROGEN OTHER
50
51 PRESSURE AVAILABLE FOR CYLINDER UNLOADING DEVICES, MAX / MIN 6 / 6 (barg)
52
53 REMARKS:
54

55

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 1
CYCINDER DATA AT FULL LOAD CONDITION
2
3
SERVICE ITEM No. OPC-01
4
5 STAGE 1 2
6 INLET PRESSURE (bar A) @ CYLINDER 1,06 2,55
7 DISCHARGE PRESSURE (bar A) FLANGES 2,56 7,38
8 CYLINDERS PER STAGE 2 2
9 SINGLE OR DOUBLE ACTING (SA OR DA) DA DA
10 BORE, mm 450,00 300,00
11 STROKE, mm 200,00 200,00
12 RPM: RATED / MAX. ALLOW 432 / 660
13 PISTON SPEED, m/s RATED / MAX. ALLOW 2,88 / 4,40
14 CYLINDER LINER, YES / NO NO NO
15 LINER NOMINAL THICKNESS, mm
16 PISTON DISPLACEMENT, m3/h 3275,68 1444,55
17 CYLINDER DESING CLEARANCE, % AVERAGE 0,06 0,10
18 VOLUMENTRIC EFFICIENCY, % AVERAGE 0,85 0,76
19 VALVES, INLET / DISCHARGE, QUANTITY PER CYLINDER n / n n / n / / / /
20 TYPE OF VALVES PLATE PLATE
21 VALVE LIFT, INLET / DISCHARGE, mm 1.4 / 1.4 1.4 / 1.4 / / / /
22 VALVE VELOCITY, API 4TH EDITION, m/s
23 SUCTION VALVE(S) 25,78 17,18
24 DISCHARGE VALVE(S) 25,46 16,71
25 ROD DIAMETER, mm 50,00 50,00
26 MAX ALLOW. COMBINED ROD LOADING, kN, C* 120,0 120,0
27 MAX ALLOW. COMBINED ROD LOADING, kN, T* 120,0 120,0
28 CALCULATED GAS ROD LOAD, kN, C* 23,8 34,4
29 CALCULATED GAS ROD LOAD, kN, T* 23,5 32,8
30 COMBINED ROD LOAD (GAS+INERTIA), kN, C* 23,9 32,8
31 COMBINED ROD LOAD (GAS+INERTIA), kN, T* 19,3 28,6
32 ROD VER., DEGREES MIN @ X-HD PIN** 173,08 176,41
33 RECIP WT. (PISTON, ROD, S-HD & NUTS), KG 106,2 95,8
33 MAX ALLOW. WORKING PRESSURE, (bar G)
35 MAX ALLOW. WORKING TEMPERATURE, ºC
36 HYDROSTATIC TEST PRESSURE, (bar G)
37 HELIUM TEST PRESSURE, (bar G)
38 INLET FLANGE SIZE / RATING / / / / / /
39 FACING
40 DISCHARGE FLANGE SIZE / RATING / / / / / /
41 FACING
42 DISCHARGE RELIEF VALVE SETTING BASED ON DATA FOR INLET PRESSURES GIVEN ABOVE:
43 RECOMMENDED SETING, (bar G)
44 GAS ROD LOAD,KN, T*
45 GAS ROD LOAD,KN, C*
46 COMBINED ROD LOAD, kN, T*
47 COMBINED ROD LOAD, kN, C*
48 ROD REVERSAL, DEGREE MIN. @ S-HD PINN**
49 NOTE: CALCULATED AT INLET PRESSURES GIVEN ABOVE &
50 RECOMMENDED PSV SETING
51 SETTLE-OUT GAS PRESSURE (bar G)
52 (DATA REQUIRED FOR STARTING)
53 *C = COMPRESSION *T = TENSION
54 REMARKS:
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 1
CONSTRUCTION FEATURES
2
3 SERVICE ITEM No.
4 STAGE 1 2
5 CYLINDER SIZE (BORE DIA), mm 450 300
6 ROD RUN-OUT;
7 (NORMAL COLD VERTICAL, per appendix C)
8
MATERIALS OF CONSTRUCTION
9
10 CYLINDER(S) CI/DI CI/DI
11 CYLINDER LINER(S) NONE/YES NONE/YES
12 PISTON(S) ALUM/SS ALUM/SS
13 PISTON RINGS PTFE PTFE
14 WEAR BANDS REQUIRED PTFE PTFE
15 PISTON ROD(S): MATERIAL/YIELD; N/mm2 SS SS / / / /
16 THREAD ROOT STRESS @ MACRL * @X-HD END
17 PISTON ROD HARDENESS, BASE MATERIAL, Rc 53 53
18 PISTON ROD COATING REQUIRED NONE NONE
19 COATING HARDNESS, Rc
20 VALVE SEATS / SEAT PLATE SS SS
21 VALVE SEAT MIN HARDNESS, Rc
22 VALVE GUARDS (STOPS) SS SS
23 VALVE DISCS SS SS
24 VALVE SPRINGS SS SS
25 ROD PRESSURE PACKING RINGS PTFE PTFE
26 ROD PRESSURES PACKING CASE SS SS
27 ROD PRESSURE PACKING SPRINGS SS SS
28 SEAL / BUFFER PACKING, DISTANCE PIECE PTFE PTFE
29 SEAL / BUFFER PACKING, INTERMEDIATE
30 WIPER PACKING RINGS BRONZE BRONZE
31 MAIN JOURNAL BEARING, CRANKSHAFT TRIMETAL TRIMETAL
32 CONNECTING ROD BEARING, CRANKPIN TRIMETAL TRIMETAL
33 CONNECTING ROD BUSHING, X-HD END BRONZE BRONZE
34 CROSSHEAD (X-HD) PIN BUSHING
35 CROSSHEAD PIN Mn STEEL Mn STEEL
36 CROSSHEAD DI DI
37 CROSSHEAD SHOES
38 CYLINDER INDICATOR VALVES (X)
39 INDICATOR CONNECTIONS ABOVE 345 BAR
40 FLUOROCARBON SPRAYED CYLINDER (X)
41 INSTRUMENTATION IN COLD SIDE (X)
42 CONTACT W/ PROCESS GAS HOT SIDE ( X)
43 (*) MACRL - MAXIMUM ALLOWABLE COMBINED ROD LOAD
44 USE (X) IN APPROPRIATE COLUMN WHERE APPLICABLE
45
46 COMPRESSOR CYLINDER ROD PACKING DISTANCE PIECES: TYPE A TYPE B
47 FULL FLOATING PACKING (See Fig. G-3) TYPE C TYPE D
48 VENTED TO: FLARE @ barG ATMOSPH. COVERS: SOLID METAL SCREEN LOUVERED
49 SUCTION PRESSURE @ barG CYLINDER COMPARTEMENT: VENTED TO barG
50 FORCED LUBRICATED NON LUBE TFE (outboard distance piece) PURGED AT barG
51 WATER COOLED, STAGE(S) GPM REQ'D. PRESSURIZED TO barG
52 OIL COOLED, STAGE(S) GPM REQ'D. WITH FELIEF VALVE
53 WATER FILTER PROV. FUT. WATER/OIL COOL'G FRAME COMPARTMENT: VENTED TO barG
54 VENT/BUFFER GAS SEAL PACKING ARR. (REF. APP. I, FIG I-1) (outboard distance piece) PURGED AT barG
55 CONSTANT OR VARIABLE DISPOSAL SYSTEM PRESSURIZED TO barG
56 BUFFER GAS PRESSURE, barG WITH FELIEF VALVE
57 SPLASH GUARDS FOR WIPER PACKING DISTANCE PIECE MAWP (Min) barG
58 REMARKS:
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