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UENR5835-01
March 2019
Volume 1 of 2: Cab
Volume 2 of 2: Engine and Chassis
© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Volume 1 of 2 - CAB
Schematic Machine
Component
Location Location
Accessory Power Port D-12 1
Alarm - Action A-15 2
Alarm - Backup H-15 3
Alarm - Feature A-15 4
Flasher G-2 5
Fuse Block E-2 6
Gage Cluster B-15 7
Ground - Control D-5 8
Ground - Lower Cab C-5 9
Ground - Upper Cab G-15 10
Handle - FNR Shift D-9 11
Motor - Front Wiper G-13 12
Motor - Rear Wiper G-15 13
Motor - Seat I-5 14
Relay - AWD Brake C-1 15
Relay - Backup Alarm F-1 16
Relay - Fuel Lift Pump H-2 17
Relay - Horn F-1 18
Relay - HVAC Power I-1 19
Relay - Position Lamp F-1 20
Relay - Power Module #1 I-2 21
Relay - Power Module #2 I-2 22
Relay - Ride Control C-1 23
Relay - Start H-2 24
Relay - Start Aid H-2 25
Resistor - Terminal D-12 26
Solenoid - Return To Dig Loader E-4 27
Solenoid - Ride Control #1 G-4 28
Solenoid - Ride Control #2 G-4 29
Suppressor - Arc B-2 30
Suppressor - Front Work F-8 31
Suppressor - Rear Work F-8 32
Suppressor - Return Arc D-4 33
Suppressor - Ride Control Arc H-4 34
Switch - AWD I-9 35
Switch - Beacon C-14 36
Switch - Brake (LH) E-9 37
Switch - Brake (RH) E-9 38
Switch - Differential Lock F-8 39
Switch - Front Work Lamp (STD) C-14 40
Switch - Hazard C-8 41
Switch - Horn B-14 42
Switch - Horn (Front Console) H-9 43
Switch - Key A-15 44
Switch - Loader Handle Neutralizer D-5 45
Switch - Parking Brake D-12 46
Switch - Rear Wiper A-14 47
Switch - Rear Work Lamp (STD) B-14 48
Switch - Return To Dig E-4 49
Switch - Ride Control G-9 50
Switch - Ride Control Pressure G-4 51
Switch - Stalk B-9 52
Switch - Start Aid A-14 53
Switch - Steer Column Horn C-8 54
Switch - XMSN Handle Nuetralizer I-5 55
Switch - XMSN Lock H-9 56
COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Schematic Machine
Component
Location Location
Alarm - Accugrade A-7 57
Alternator C-1 58
Assembly - Thermostat Wire B-6 59
Battery (Heavy Duty) D-2 60
Battery (Standard) D-2 61
Capacitor - Accugrade A-7 62
Control - Machine C-8 63
Display - Advisory B-3 64
Glow Plugs C-1 65
Ground - Accugrade A-3 66
Ground - Cab D-3 67
Ground - Engine D-2 68
Ground - Frame D-3 69
Ground - Upper Cab F-8 70
Horn - Forward E-2 71
Inclinometer A-5 72
Mast - Laser A-2 73
Module - Accugrade Power A-2 74
Motor - Blower B-6 75
Motor - Front Washer F-1 76
Motor - Fuel Lift Pump D-1 77
Motor - Rear Washer F-1 78
Motor - Starter C-2 79
Radio - Product Link B-2 80
Receiver - Laser A-3 81
Relay - A/C Shutoff B-3 82
Relay - High Speed B-5 83
Relay - Power Module B-2 84
Resistor - Accugrade A-7 85
Resistor - Grade Control Terminal A-2 86
Resistor - Motor Speed B-6 87
Sender - Coolant Temperature E-2 88
Sender - Torque Converter Temperature E-2 89
Sensor - Boom Cylinder Position B-6 90
Sensor - Bucket Cylinder Position B-6 91
Sensor - Estick Cylinder Position B-6 92
Sensor - Fuel Water Separator F-1 93
Sensor - Stick Cylinder Position A-6 94
Sensor - Swing Position B-5 95
COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Schematic Machine
Component
Location Location
Solenoid - A/C Compressor Clutch F-1 96
Solenoid - AWD D-1 97
Solenoid - Differential Lock D-1 98
Solenoid - Forward F-2 99
Solenoid - Fuel Shutoff D-1 100
Solenoid - Fuel Shutoff Turbo D-1 101
Solenoid - Reverse F-2 102
Solenoid - Safety C-7 103
Solenoid - Wedge C-7 104
Suppressor - Fuel Lift Pump D-1 105
Suppressor - HVAC F-1 106
Switch - A/C Refrigerant Pressure F-1 107
Switch - A/C Vent C-5 108
Switch - Air Filter F-2 109
Switch - Battery Disconnect D-3 110
Switch - Blower Speed C-6 111
Switch - Brake Fluid Level E-2 112
Switch - Cold Start Temperature D-2 113
Switch - Engine Oil Pressure E-2 114
Switch - Heater A/C C-6 115
Switch - Quick Coupler Control B-6 116
Switch - Quick Coupler power C-6 117
Switch - Thermostat B-6 118
CONNECTOR LOCATION
Volume 1 of 2 - CAB
Schematic
Connector Number
Location
CONN 1 B-15
CONN 2 I-14
CONN 3 I-14
CONN 4 H-14
CONN 5 F-13
CONN 6 F-13
CONN 7 D-12
CONN 8 C-11
CONN 9 C-11
CONN 10 B-11
CONN 11 A-11
CONN 12 A-11
CONN 13 F-9
CONN 14 E-5
CONN 15 E-5
CONN 16 F-5
CONN 17 F-5
CONN 18 H-5
CONN 19 H-5
CONN 20 I-5
CONN 21 E-4
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Schematic
Connector Number
Location
CONN 01 B-3
CONN 02 B-6
CONN 03 B-6
CONN 07 C-5
CONN 08 F-8
CONN 09 F-8
CONN 15 E-3
CONN 16 E-3
CONN 17 F-3
CONN 20 B-2
CONN 22 A-6
CONN 23 A-6
CONN 24 A-6
CONN 25 B-6
CONN 26 A-5
CONN 27 A-5
CONN 28 A-5
CONN 29 A-4
CONN 30 A-4
CONN 31 A-2
CONN 32 A-2
CONN 33 A-2
CONN 34 D-2
CONN 35 F-1
CONN 36 B-6
CONN 37 F-3
CONN 38 B-3, C-5
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
CID / MID / FMI
Volume 2 of 2 - ENGINE AND CHASSIS
0002 Cylinder #2 Injector erratic, intermittent, or incorrect 0191 Transmission Output Speed Sensor
0247 SAE J1939 Data Link
0003 Cylinder #3 Injector erratic, intermittent, or incorrect
0262 5 VDC Supply
0004 Cylinder #4 Injector erratic, intermittent, or incorrect
0041 8 Volt DC Supply voltage above normal 0367 Ride Control Switch
0091 Throttle Position Sensor erratic, intermittent or incorrect 0368 Transmission Auto/Manual Switch
0434 Hydraulic Pilot Oil Pressure Sensor
0100 Engine Oil Pressure Sensor voltage above normal
0110 Engine Coolant Temperature Sensor voltage above normal 0490 Implement Lockout Switch
0172 Intake Manifold Air Temperature Sensor voltage above normal 0600 Hydraulic Oil Temperature Sensor
Engine Speed Sensor abnormal frequency, pulse width, or period 0626 Steering / Transmission Lock Switch
0190
0629 Neutralizer Switch
0247 SAE J1939 Data Link abnormal update rate
0253 Personality Module erratic, intermittent, or incorrect 0668 Transmission Shift Lever
0342 Secondary Engine Speed Sensor abnormal frequency 1037 Display Module
1251 Alternator R-Terminal Signal
0444 Starter Motor Relay current below normal
1326 Application Location Code
0526 Turbo Wastegate Drive current below normal
1639 Machine Security System Module erratic, intermittent, or incorrect 1401 Transmission Solenoid 1
1779 Fuel Rail #1 Pressure Valve Solenoid current below normal 1402 Transmission Solenoid 2
1403 Transmission Solenoid 3
1785 Intake Manifold Pressure Sensor voltage above normal
1404 Transmission Solenoid 4
1797 Fuel Rail Pressure Sensor voltage above normal
1834 Ignition Keyswitch loss of signal 1405 Transmission Solenoid 5
2246 Glow Plug Start Aid Relay current above normal 1406 Transmission Solenoid 6
1482 10 Volt Sensor DC Power Supply
1529 Implement Front Auxiliary Quick Coupler Flow Switch
1834 Ignition Key Switch
Event Codes 1956 Implement Hoe Bucket Position Sensor
1957 Implement Hoe Stick Position Sensor
Engine Control
1958 Implement Hoe Estick Position Sensor
Event Code Condition
1959 Boom Cylinder Position
E172-1 High Air Filter Restriction - Warning 1960 MSS_trm Communication Diag
E172-2 High Air Filter Restriction - Derate 2108 Dev -- Hoe Swing Sensor
E194-1 High Exhaust Temperature 2236 Hoe Auxiliary Valve #1 Port A Solenoid
E360-1 Low Oil Pressure - Warning 2237 Hoe Auxiliary Valve #1 Port B Solenoid
E360-2 Low Oil Pressure - Derate 2242 Loader Auxiliary Valve Port A Solenoid
2243 Loader Auxiliary Valve Port B Solenoid
E360-3 Low Oil Pressure - Shutdown
2244 Hoe Auxiliary Valve #2 Port A Solenoid
E361-1 High Engine Coolant Temperature - Warning
2245 Hoe Auxiliary Valve #2 Port B Solenoid
E361-2 High Engine Coolant Temperature - Derate
2529 Loader Joystick Thumbwheel Position Sensor
E361-3 High Engine Coolant Temperature - Shutdown 2530 Hoe Left Joystick Thumbwheel Position Sensor
E362-1 Engine Overspeed 2531 Hoe Right Joystick Thumbwheel Position Sensor
E396-2 High Fuel Rail Pressure - Derate 2735 Implement Front Auxiliary Continous flow Switch
E398-2 Low Fuel Rail Pressure - Derate 2736 Hoe Auxiliary Continuous Flow Switch
E539-1 High Intake Manifold Air Temperature - Warning 2977 Low Idle Switch
2997 Implement Valve Load Sense Pressure Sensor
E539-2 High Intake Manifold Air Temperature - Derate
3084 AESC Enable Selection Switch
E1044-1 High Intake Manifold Pressure - Warning
¹ The CID is a diagnostic code that indicates which circuit is faulty.
E1044-2 High Intake Manifold Pressure - Derate
E1045-1 Low Intake Manifold Pressure - Warning
E1045-2 Low Intake Manifold Pressure - Derate
SPECIFICATION AND RELATED MANUALS
Volume 1 of 2 - CAB
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
P11 P1
K2
P12 P2
GREEN
P13
CONNECTOR 11
K3 K1
P14
P15 P3
P16 P9 P7 P4
BROWN
CONNECTOR 12
P18 P6
P20
K7 K4
GREY
P21 P19
CONNECTOR 1
K8
P22
P26 P25
K5
RED
P23
K9
CONNECTOR 2
K6
P24
MOM
8
3
4
17
18
2
5
7
1
10
518- PL177 OR-18
LEFT T URN
PARK BRAKE
HI BEAM
Component
RIGHT TURN
(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
138-1234 Part Number
MOM
WIRE GROUP COLOR DESCRIPTIONS
MOM
OTHER COLOR DESCRIPTIONS
MOM
VOLUME 1 of 2: CAB
MEDIA NUMBER: UENR5835
SCHEMATIC PART NUMBER: 290-6780, CHANGE: 01, VERSION: S
CBL-FF BK-00
MOM
SYMBOL DESCRIPTION
AIR CONDITIONER WIRING
CONN 38 82
RH CONSOLE
111
108
115
83
118 75
59
87
CONN 07