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Materials and Design 53 (2014) 457–465

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Materials and Design


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Technical Report

Parameter determination and experimental verification of


Bergström–Boyce hysteresis model for rubber compounds
reinforced by carbon black blends
M.H.R. Ghoreishy ⇑, M. Firouzbakht, G. Naderi
Iran Polymer and Petrochemical Institute, PO Box 14965/115, Tehran, Iran

a r t i c l e i n f o a b s t r a c t

Article history: This research work is devoted to the modeling of the hyper-viscoelastic behavior of rubber compounds
Received 21 May 2013 using Bergström–Boyce hysteresis model. Two series of rubber compounds reinforced by different carbon
Accepted 11 July 2013 black types and amounts were prepared. In the first series single type filler was used while in the second
Available online 24 July 2013
series the blend of two carbon black types was employed. The mechanical behaviors of these samples
were studied using a hyper-viscoelastic model which was based on the combination of Yeoh hyperelastic
model and Bergström–Boyce hysteresis model implemented in the Abaqus software. A hybrid numerical/
experimental technique developed in our previous works was employed to determine the parameters of
the Bergström–Boyce model for the mentioned samples. In this technique uniaxial tests were carried out
on three rubber strips specimens and the data of force vs. extension were recorded. These data were used
in three finite element models to calibrate the material parameters for the aforementioned model and the
relationship between particle size and structural measure of the carbon black with parameters of the
Bergström–Boyce model were completely discussed.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction mechanical loads. Their main focus was on the hyperelasticity


and the developed constitutive equations for implementation in
It is generally known that the mechanical behaviors of elasto- finite element software. They have thoroughly studied both phe-
meric materials especially those are reinforced by particulate nomenological and mechanistic hyperelastic constitutive equa-
fillers (e.g. carbon black) are too complex to be described by a tions. In a more recent review, Muhr [4] investigated this subject
simple mathematical model. The most significant characteristics and presented a comprehensive review on stress–strain behavior
are (1) nonlinearity in stress–strain relationship, (2) incompress- of rubber including hyperelasticity, interaction between filler and
ibility which means that the Poisson’s ratio (m) is equal to 0.5, (3) polymer network, finite strain behavior of rubber, inelastic effects
large strain and deformation under normal loads and (4) hysteresis such as viscoelasticity, Mullin and Payne effecst and energy dissi-
and softening during cyclic loadings. Consequently, many pation in cyclic loadings. Beda [5] was also reviewed constitutive
researchers have tried to propose a suitable model to accurately laws introduced for modeling of the rubbery materials and also
describe the response of a compound rubber subjected to static presented a new phenomenological hyperelastic model. Wang
and dynamic loads. Several studies investigating the relation and Lu [6] presented a method for the determination of the param-
between stress and strain in elastomeric materials have been car- eters of the hyperelastic materials models using uniaxial tension
ried out and a large number of equations known as hyperelastic and compression experimental data. They have also presented a
models were proposed. Morman and Pan [1] have studied the the- procedure for the modeling of an anti-vibration rubber component
ory of the rubber deformations under mechanical loads using both using finite element method. The effect of a nano-filler on the
analytical (closed-form) and numerical (finite element method) hyperelasticity and the parameters of strain energy density func-
techniques in conjunction with some case studies to show the tions were investigated by Ghasemi et al. [7]. They have showed
capabilities of the reviewed methods for engineering applications. that there is some measure of dependency between morphology
Nicholson et al. [2,3] have reviewed the mathematical background of the polymer-filler and parameters of constitutive equations.
and the theoretical base of the rubber deformations under The applicability and accuracy of the predicted results by finite ele-
ment method using different hyperelastic models was numerically
⇑ Corresponding author. Tel.: +98 21 48662434; fax: +98 21 44580021. studied by Ghoreishy [8]. Having compared the computed results
E-mail addresses: M.H.R.Ghoreishy@ippi.ac.ir (M.H.R. Ghoreishy), M.Firouzbakh-
with experimental data, it was shown that different constitutive
t@ippi.ac.ir (M. Firouzbakht), G.Naderi@ippi.ac.ir (G. Naderi). models give rise results with different accuracy even for a simple

0261-3069/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.matdes.2013.07.040
458 M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465

sample under uniaxial loads. Development of more sophisticated effect of the use of different carbon black and their blends on the
strain energy density functions which either needs less experimen- time-dependent mechanical behavior of a typical rubber com-
tal data or predicts the stress and strain with higher accuracy were pounds used in the tread of passenger car tire. We have investi-
the main motivation in this field. Arruda and Boyce [9] introduced gated this effect via determination of the parameters of the
a mechanistic model based on an 8-chain model. The model is be- Bergström–Boyce model and correlated them with molecular
lieved to be an extension of the Neo-Hookean model for large structures of the prepared compounds. In the following sections,
deformations. Ogden [10] developed a phenomenological model the constitutive equations used in this work including hyperelastic
which is a stretch-ratio based model. This means that the strain en- model and the Bergström–Boyce are briefly discussed. Then, the
ergy density is a function of principal stretches rather than the experimental procedures and tests carried out on the samples are
invariants of the strain tensor. The main feature of this model is presented. The finite element models developed in this work are
that it can gives highly accurate results if the data used for material described in the subsequent section. The results and discussion
model calibration are comprised of uniaxial, bi-axial and planer are then presented and finally conclusions are drawn.
tests. In contrast to Ogden model, Yeoh [11] and Marlow [12]
models need minimum experimental data (normally uniaxial) to
2. Constitutive equations
accurately model the mechanical behavior of hyperelastic materi-
als. Some of these models are presented with their corresponding
2.1. Hyperelastic models
references in the next sections. On the other hand due to the time
dependent characteristics of the mechanical behaviors of rubbers,
The mechanical behavior of elastomeric materials is generally
hyper-viscoelastic models based on the combination a hyperelastic
described by hyperelastic models in which the strain energy
model and a strain rate dependent equation are proposed. The
density (stored energy per unit volume) is correlated to strain
simplest form of such models is based on the use of linear visco-
invariants (I1, I2, I3) or principle stretch ratios (k1, k2, k3). Several
elasticity or Prony series, which was shown to precisely predict
models have been proposed so far. Table 1 lists the most com-
the deformation of a rubber specimen under tension mode at lower
monly used strain energy density functions in computational
strains [13]. However, the use of reinforcing fillers and the other
mechanics for the description of the deformational behavior of
compounding ingredients especially in industrial articles requires
rubbers. The equations given in this table only describes the
a nonlinear strain rate dependent model is combined with hyper-
deviatoric part of the strain energy function which means that
elastic model for proper description of the time dependent or
the compressibility has been ignored. As it can be seen, there are
hyper-viscoelasticity. Shim et al. [14] developed a hyper-viscoelas-
a number of parameters associated with each model so that the
tic model in which they used a three-parameter polynomial hyper-
accurate determination of them for every rubber compound is of
elastic model in conjunction with a rate-dependent model derived
prime importance. To achieve this task, the nominal stresses and
from BKZ equation. In another work, Vandenbroucke et al. [15]
strains obtained from testing of rubber samples under simple
applied a HVM (Hyperelasto-Visco-Hysteresis) model for the
deformational modes such as uniaxial tension (or compression),
investigation of the mechanical behavior of a fluoro-elastomer.
bi-axial tension, planner and shear are used for calibration of the
Gracia et al. [16] has performed a series of finite element analyses
material parameters. There is always a trade-off between the accu-
for an industrial rubber component using Abaqus code. Their main
racy of the calculated material parameters, number of experiments
purpose was to show the capability of the overlay model which
and types of rubber specimen used during testing of samples. It is
was originally developed for the prediction of the hysteretic behav-
generally found that the computed parameters from simple uniax-
ior of rubbers. Bergström and Boyce [17–19] developed and
ial tests for models that depend on first invariant of strain tensor
presented a strong nonlinear model which we have also used it
i.e. I1 (like Yeoh and Marlow), are more accurate than those which
in our previous work for silica filled rubber compounds [20].
are based on I1 and I2 (I3 = 0 due to incompressibility condition) or
Recently, the numerical implementation of this model in finite
principle stretch ratio (such as Ogden) [23]. Consequently, in this
element algorithms was also investigated (see for example Dal
work we have adopted the Yeoh model in which the strain energy
and Kaliske [21]; and Areias and Matous [22]). We have also
density is not only a function of first invariant of strain tensor but
employed this model in the current work which its details will
also the higher order terms in it (compared to simple Neo-Hookean
be presented in the next section.
model) makes it an appropriate equation for the description of the
In our earlier work [13] it was shown that the use of hyperelas-
rubber at higher strain values.
tic model with Prony series equations for the representation of
hyper-viscoelasticity leads to relatively significant errors at higher
strains especially for highly filled (high hardness) compounds. 2.2. Bergström–Boyce model
Therefore in the present work our focus was to use of Bergs-
tröm–Boyce equation for the description of the hyper-viscoelastic- Rubbery materials like other polymers show a degree of visco-
ity. In addition, the main novelty of this research was to study the elasticity when undergoing deformations within a reasonable time

Table 1
Commonly used hyperelastic models.

Model name Refs. Type Function


Neo-Hookean [1–4] Mechanistic W ¼ C 10 ðI1  3Þ
Mooney–Rivlin [1–4] Phenomenological W ¼ C 1 ðI1  3Þ þ C 2 ðI2  3Þ
Arruda–Boyce [9] Mechanistic P
W ¼ l 5i¼1 k2iC2
i
ðIi1  3i Þ
m

C 1 ¼ 12 1
C 2 ¼ 20 11
C 3 ¼ 1050
19 5196
C 4 ¼ 7000 C 5 ¼ 673750
Ogden [10] Phenomenological PN 2li ai
W ¼ i¼1 a2 ðk1 þ k2ai þ ka3i  3Þ
i

Polynomial [1–4] Phenomenological P


W¼ N i
iþj¼1 C ij ðI1  3Þ ðI 2  3Þ
j

Yeoh [11] Phenomenological W ¼ C 10 ðI1  3Þ þ C 20 ðI1  3Þ2 þ C 30 ðI1  3Þ3


Marlow [12] Phenomenological R kðI Þ1
W ¼ WðI1 Þ ¼ 0 1 rðÞd
M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465 459

scale. This means that a time-independent hyperplastic model Table 3


such as those introduced in Table 1, is not enough to precisely Formulation of the compounds.

describe the mechanical behavior. Therefore, the combination of Ingredient Sample code
hyper-elastic model and a suitable viscoelastic model are used S1 S2 S3 S4 B1 B2 B3 B4 B5 B6
for this purpose. Among the different linear and nonlinear models
SBR 70 70 70 70 70 70 70 70 70 70
developed in this context, the Bergström–Boyce material model BR 30 30 30 30 30 30 30 30 30 30
[17–19] which is implemented in Abaqus code was selected in this CB (N220) 60 – – – – – – – 30 40
work. In this model, the mechanical response of the rubber to CB (N330) – 60 – – 30 40 – – – –
applied loads can be attributed to two networks within the molec- CB (N375) – – 60 – – – 30 40 – –
CB (N550) – – – 60 30 20 30 20 30 20
ular structure of the material. The first one is an equilibrium
Aromatic oil 20 20 20 20 20 20 20 20 20 20
network (A) that corresponds to time-independent behavior of Wax 2 2 2 2 2 2 2 2 2 2
the rubber and the second network (B) is responsible for the non- 6PPD 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
linear rate-dependent part of the response. It is also assumed that ZnO 4 4 4 4 4 4 4 4 4 4
Stearic acid 1 1 1 1 1 1 1 1 1 1
the total response is the sum of the response of each network. The
Sulfur 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8
mechanical behavior of the first network (A) is described by the CBS 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
hyperelastic models such as Yeoh, while the strain-rate in network TMTD 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(B) is given by the following equation:

_ B ¼ A½kB  1c ðrB Þm ð1Þ


3.2. Sample preparation and tests
where _ B is the effective creep strain rate, A is a material constant,
kB  1 is the nominal creep strain, rB is the effective stress, m is a
Using the conventional laboratory mixing and compounding
positive value greater than 1 representing the effective stress
machineries (two-roll mill and Banbury internal mixer) the men-
dependence of the effective creep strain rate and c is a value
tioned compounds were prepared. They are then shaped and vulca-
between 1 and 0 representing the dependency of creep strain to
nized into 10 rubber sheets and rubber cylinders with height and
effective creep strain rate. In order to complete the Bergström–Boy-
diameter of 12.5 mm and 29 mm, respectively. Four test specimens
ce model, a stress scaling factor, S is also required which defines the
were cut from each sheet including a dumbbell sample for the
ratio of the stress carried by network B to the stress carried by
ASTM: D412-C uniaxial tension test and three rubber strips with
network A under instantaneous loading [24]. It should be noted that
11 cm length and 1 cm, 2 cm and 3 cm widths, respectively (see
all of these values are defined over network B.
Fig. 1). In order to check the repeatability of the selected method
and calculated parameters, three samples with different widths
3. Experimental details were chosen in this work.
All of these samples were tested using a universal testing
3.1. Materials machine in tension mode with a uniform rate of 500 mm/min. In
addition, to check the reproducibility of the results, extra tests on
The compounding ingredients used in this work along with 1 cm specimen with S1 compound were carried out at two more
their chemical names and suppliers are listed in Table 2. Based extension rates of 50 and 250 mm/min. In addition, compressive
on these initial materials 10 compound formulations were tests were performed on rubber cylinders based on ISO7743 [25]
designed as recorded in Table 3. The base of these formulations test procedure in which the compressive force was applied on each
is a typical non-silica tread of a passenger car tire. This is because rubber cylinder and vertical deformation at a compression rate of
that the viscoelastic properties of the materials used in the tread is 10 mm/min was recorded. The data obtained from ASTM: D-412C
directly related to the rolling resistance and fuel efficiency of the test (i.e. nominal stress and strain) were used for the calibration
tire. As can be seen in Table 3, the differences in the selected of the material parameters of the Yeoh hyperelastic model. On
formulas are in types and amounts of the carbon blacks used for the other hand, the force and extension measured from the tension
compounding. We have selected four carbon black types with dif- tests on the three rubber strips were used for the description of the
ferent particle size and structures including N220 (lowest particle hyper-viscoelasticity behavior using the Bergström–Boyce equa-
size), N330, N375 and N550 (highest particle size). The total of car- tion. In addition to the above mentioned static tests, the build-up
bon black volumes in all compounds were kept constant and equal and temperature rise behavior of these compounds were also eval-
to 60 phr. Rubber compounds with code names S1, S2, S3 and S4 uated using the Goodrich Flexometer according to ISO 4666 [26]
consist of only one type of carbon black while blends of two carbon standard. These values were used to evaluate the dissipation
black types were used in the rest of compounds i.e. B1 to B6. effects of the rubber compounds under cyclic loadings.

Table 2
The compounding ingredients of passenger tire tread.

Ingredient Chemical name Supplier


SBR Styrene Butadiene Rubber 1502 Arak Petrochemical Co.
BR Butadiene Rubber 1220 Bandar Imam Petrochemical Co.
CB Carbon Black Iran Carbon Co.
Oil 250 Aromatic Oil Behran Oil Company
Wax Paraffin Wax Rheinchemie
6PPD N-(1,3-Dimethylbutyl)-Ń-phenyl-1,4-phenylenediamine (Dusantox) Duslo Co.
ZnO Zinc Oxide Pars Oxide Co.
St.A Stearic Acid (octadecanoic acid) G&N SDN. BHD.
Sulfur Sulfur Rheinchemie
CBS N-Cyclohexyl-2-benzothiazole sulfenamide Lanxess
TMTD Tetramethylthiuram Disulfide Nurchem
460 M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465

Fig. 1. ASTM: D412-C and three specimens cut from rubber sheet.

4. Finite element model Fig. 2b. Finite element mesh of the 2  11 cm sample.

In order to determine the parameters of the Bergström–Boyce


equation, the tension of the three rubber strips and compression
of the rubber cylinder were simulated using the Abaqus/Standard
code [17–19]. For rubber strips, the analyses were displacement
controlled and the force required to achieve a fixed amount of
extension at a pre-specified rate was computed. This extension
was applied on one side of the model and the other side was com-
pletely fixed. The geometries of the three rubber strips were dis-
cretized into 10-nodded tetrahedral hybrid elements (C3D10H)
as shown in Figs. 2a–c, respectively. The adaptive mesh technique
implemented in the Abaqus code has been used in conjunction
with the algorithm described in our previous work [13] to find
convergent and accurate mesh. Similar approach was adopted for
rubber cylinder specimens. An axisymmetric finite element model

Fig. 2c. Finite element mesh of the 3  11 cm sample.

was created in which a section of the cylinder was discretized into


8-noded quadrilateral hybrid elements (CAX8H) as shown in Fig. 3.
As it can be seen, two surfaces with frictional contacts were de-
fined at the upper and lower parts of the sample. It will be shown
in the results and discussion part that although a normal force is
applied on the sample, the resulting deformations are a combina-
tion of compression, shear and even tension modes. Details of
the finite element modeling technique and numerical procedures
are described in our previous publications [13,20] and thus not re-
peated here.
The main finite element calculations were carried out in two
steps. In the first step, hyperelastic models without time effects
were considered and thus analyses were carried out using a gen-
eral nonlinear static assumption. The Yeoh hyperelastic model
was selected to describe the mechanical behavior of rubbers. The
parameters of this model were also determined using the nonlin-
Fig. 2a. Finite element mesh of the 1  11 cm sample. ear curve fitting on stress–strain data obtained from uniaxial
M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465 461

Fig. 5. Force vs. extension (numerically predicted and experimentally measured)


Fig. 3. Finite element mesh of the rubber cylinder. with the Yeoh hyperelastic model for B1 specimen.

tension tests. In the second step, the analyses were assumed to be


Table 4
time dependent and Yeoh model was used in conjunction with the
Calculated parameters of Yeoh model.
Bergström–Boyce material model to resemble the hyper-viscoelas-
tic behavior. In the latter case, analyses were considered to be time Sample code Parameters of Yeoh model (MPa)
dependent. The time period of each analysis was set to 24 s which C10 C20 C30
corresponds to a maximum 200 mm extension based on the exten- S1 0.7568 0.0861 0.0018
sion rate of 500 mm/min (8.3333 mm/s). S2 0.6706 0.0925 0.0023
S3 0.7442 0.0792 0.0015
S4 0.7212 0.0770 0.0013
B1 0.8216 0.1115 0.0036
5. Results and discussion B2 0.6405 0.1250 0.0041
B3 0.7074 0.1123 0.0030
Figs. 4 and 5 show the variation of the calculated and experi- B4 0.7517 0.1134 0.0035
mentally measured force vs. extension for test samples S1 and B5 0.7548 0.1129 0.0034
B6 0.6278 0.0900 0.0023
B1, respectively. The calculated results shown in these Figs. corre-
spond to the first finite element analyses in which Yeoh model was
only used for the description of the material behavior. Table 4 gives
the parameters of the Yeoh model. As can be seen, although a geo- eling factors, the reasons that can describe these deviations are
metrically and material nonlinear finite element formulation was relaxation of the material molecules and filler–filler and filler-poly-
adopted in this analysis, the difference between experimentally mer bonding/de-bonding phenomena. This means that the time
determined data and numerically obtained results are relatively effects and energy dissipation cannot be ignored during the finite
high which means that the selected material model cannot cope element analysis. Consequently, simulations were repeated with
with actual behavior of the rubber compounds. The results for taking the inelastic effect into consideration using the combination
other test samples showed similar trends and thus they are not of the hyperelastic model and Bergström–Boyce hysteresis equa-
presented here. Having checked several numerical and other mod- tion as described in previous section. The basic question in this
step is how to determine the four parameters of the Bergström–
Boyce equation including, S, c, A and m (see Eq. 1). We started from
some initial guess for these values and the error or difference be-
tween experimental data and numerically obtained data was cal-
culated. The initially selected parameters were then modified
based on the calculated error and the analysis was repeated until
the error becomes small. Any optimization method such as Nel-
der–Mead simplex algorithm [13] can be used for the minimization
of the error and calculation of the model parameters that give the
best fitted curve. The force versus extension curves obtained from
this technique for samples S1, S4, B1 and B4 are shown with their
corresponding experimentally measured data in Figs. 6–9, respec-
tively. The comparisons show that the discrepancies between these
sets of data are very minor so that the obtained parameters for
each rubber compounds can be clearly attributed to their Bergs-
tröm–Boyce equation parameters. In the early work of Bergs-
tröm–Boyce, it was suggested that the parameter A is related to
m via:
5
Fig. 4. Force vs. extension (numerically predicted and experimentally measured)
A ¼ pffiffiffi m ð2Þ
ð 3Þ
with the Yeoh hyperelastic model for S1 specimen.
462 M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465

Fig. 6. Force vs. extension (numerically predicted and experimentally measured) Fig. 9. Force vs. extension (numerically predicted and experimentally measured)
with the Yeoh hyperelastic and Bergström–Boyce (BB) models for S1 specimen with the Yeoh hyperelastic and Bergström–Boyce (BB) models for B4 specimen
(hyper-viscoelastic analysis). (hyper-viscoelastic analysis).

molecular structure of the rubber compounds. To check the repro-


ducibility of the results and also accuracy of the determined
parameters, tests were carried on 1 cm sample with S1 compound
at two more extension rates of 50 and 250 mm/min. The parame-
ters of the Bergström–Boyce equation determined from analysis
at 500 mm/min, were utilized and the finite element simulations
were performed in these cases. The results were compared with
their experimental counterparts and shown in Fig. 10. As can be
seen, decreasing the extension rates led to lower predicted and
measured force for a given extension which could be attributed
to the more relaxation of polymer chains in molecular networks.
We have also run a finite element analysis for S1 sample using
the mentioned parameters in compressional mode. The compres-
sion rate was selected to be 10 mm/min based on the value speci-
fied in ISO7743 [25] test procedure. The results including the
measured compressive force and vertical deformation of the sam-
ple with hyperelastic and hyper-viscoelastic materials models as
Fig. 7. Force vs. extension (numerically predicted and experimentally measured) well as the experimental data are shown in Fig. 11. In both cases,
with the Yeoh hyperelastic and Bergström–Boyce (BB) models for S4 specimen there are very good agreements between computed and measured
(hyper-viscoelastic analysis).
forces which confirmed the accuracy and reliability of the calcu-
lated parameters for the prediction of the viscoelastic behavior at
different deformation rate and mode. It should be noted that in
the latter case although a normal force was applied on the test
sample, the generated deformations in the rubber cylinder are
combinations of compressive, shear and tension modes. This can
be verified by examining the distributions of the shear, normal
strains as shown in Figs. 12a–c. This is due to the frictional effect

Table 5
Calculated parameters of Bergström–Boyce model.

Sample code Parameters of BB model


Sa Ab ma ca
S1 1.1 0.19 4 1
S2 0.97 0.4 4 1
S3 0.98 0.28 4 1
S4 0.78 0.5 4 1
Fig. 8. Force vs. extension (numerically predicted and experimentally measured) B1 0.88 0.55 4 1
with the Yeoh hyperelastic and Bergström–Boyce (BB) models for B1 specimen B2 0.94 0.31 4 1
(hyper-viscoelastic analysis). B3 0.91 0.55 4 1
B4 0.95 0.26 4 1
B5 0.94 0.38 4 1
It is worth, however, to note that if this parameters should be B6 0.96 0.24 4 1

determined independently, the physical meaning of the parame- a


Dimensionless.
b
ters (as listed in Table 5) are in complete agreement with the (S)1 (MPa)1.
M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465 463

relaxed. This gives rise to a lower hysteresis in rubber. Contrary,


if the computed value of A is too small, the polymer molecules
are fully relaxed so that they do not show mush inelastic effect.
These phenomena are analogous to the rheological behavior of
the polymer melts under low, normal and high shear rates. At
low and high shear rates the polymer chains show a Newtonian
behavior in which the viscosity is independent of the shear rate,
while at moderate shear rate range, the viscosity is a function of
the shear rate such as power-law equation. Back to our obtained
results, it can be seen that for single filler compounds, i.e. S1 to
S4, a decrease in the particle size would rise to a decrease in S. This
means that decreasing the particle size increases the hysteresis
and inelastic effect. This result is in consistent with those which
are already published. It is quite known that increasing the particle
size of carbon blacks not only increases the mechanical behavior of
rubber compounds which is due to the increasing in reinforcing ef-
fect, but also increases the hysteresis and heat buildup in rubber
Fig. 10. Force vs. extension (numerically predicted and experimentally measured) compounds (see for example, [27,28]). Sample S1 contains the
with the Yeoh hyperelastic and Bergström–Boyce (BB) models for S1 specimen at
N220 carbon black which has the lowest particle size among the
three extension rates of 50, 250 and 500 mm/min.
selected fillers in this work. The iodine number which is a measure
of surface area (the higher iodine number, the smaller particle size)
for this type of carbon black is about 121. Samples 2 and 3 contain
N330 and N375. Typical values of iodine numbers for these carbon
blacks are 82 and 90, respectively. Finally, sample S4 has N550
with relatively small iodine number as 43. Therefore, in accordance
with our expectation, samples S1 and S4 have the highest and low-
est values of parameter S, respectively. Similarly, samples S2 and
S3 have approximately near iodine numbers so their corresponding
values of the parameters S are also close to each other. However,
since the iodine number of the carbon black used in sample S2 is
a little smaller than the iodine number of the filler used in sample
S3, the parameters S for sample S2 is also a little larger than that
was obtained for sample S3. Based on their DBP values, the struc-
tural measure of the selected carbon black types in sample S1 to S4
i.e. N220, N330, N375 and N550 are 114, 102, 114 and 121, respec-
tively. If we consider the computed values of the parameter A for
samples S1 to S4 (Table 5), it is clear that an increase in the struc-
ture of the carbon black would rise in a decrease in parameter A
Fig. 11. Compressive force vs. vertical deflection. Experimentally measured (N) and
which suggest that we can have a correlation between structure
numerically predicted with Yeoh (- - -) and Yeoh–Bergström–Boyce (–) models for
S1 compound. of the carbon black strain rate.
Having considered single particle filled compounds, we focus
between sample and contacting surfaces which led to generation of our attention to blends of carbon blacks in samples B1 to B6. Sim-
the shear between sample and contacting surfaces and also bulging ilar expected trends are obtained in these cases. This indicated that
which takes place in rubber cylinder wall (see Fig. 11). the increasing effect of one filler type on a specific property is com-
As can be seen in Table 5, for all samples the two exponential pensated with decreasing effect of another type for the same prop-
parameters in Eq. (1) i.e. m and c are constant. This means that they erty. For example, both samples B1 and B2 have a blend of N330
are dependent on the type and quantity of the base polymers used with N550 carbon blacks with equal total filler volumes. However,
in the compound. Since the polymer types (SBR and BR) and their sample B2 has larger amount of N330 (which has smaller particle
amounts are kept constant in all samples, these parameters are size). Therefore, parameter S for B1 (0.88) is smaller than that
constant throughout the analyses. In addition our numerical exper- was computed for B2 (0.94). Similarly, comparing the computed
iments [20] showed that among the four aforementioned parame- values of the S and A for sample B2 and B4 show that equal values
ters in Bergström–Boyce model, the effect of parameter S are much for S was obtained which is due to the close values of the iodine
more significant than the other variables and thus the variations of number for carbon black types N330 and N375. However, for sam-
the S on the hysteretic behavior of the rubber samples and their ple B2 in which N330 is replaced with N375 a lower parameter A
relationship with structures of the compounds are discussed. In was obtained which was due to the higher structure of the N375
the theory of the Bergström–Boyce model the parameter S is the than the N330. Samples B5 and B6 both have the same total filler
ratio of the stress experienced by the inelastic part of the mole- content and type (60 phr of N220 and N550). However, it can be
cules (network B) to the stress carried by elastic (time indepen- seen that due to use of higher values of N220 carbon black in B6
dent) part of the network (i.e. network A). Consequently, an which has smaller particle size, the calculated parameter A for this
increase in the computed value of S corresponds to the increase compound is relatively larger than B5 with lower N220 content.
in dissipation and inelastic effects. However, the variation of the Also, the calculated parameter A for B5 (0.38) is larger than the cor-
parameter A is also prominent (as recorded in Table 5) and it responding value for B6 (0.24) and closer to compounds with lower
should also be taken into account. Generally, an increase in value hysteresis. Comparing the computed values of the S and A for sam-
of A, means that the strain rate is also increased. Therefore, if A is ple B3 and B5 show that although both compounds have equal
computed to be a large value then the rate of applied strain is also amount of N550 (30 phr), since B5 has 30 phr N220 with smaller
large so that the macromolecules do not have enough time to be particle size than N375 used in B3, we can see that the calculated
464 M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465

Fig. 12a. Distribution of the shear strain (12 ) in the rubber cylinder under compressive force.

Fig. 12b. Distribution of the normal strain (22 ) in the rubber cylinder under compressive force.

Fig. 12c. Distribution of the normal strain (11 ) in the rubber cylinder under compressive force.

S for B5 (0.94) is larger than the corresponding value in B3 (0.91). higher value of S corresponds to higher dissipation or inelastic
This means that B5 shows higher hysteresis than B3. effect). Correspondingly, in samples B1 to B6 in which carbon black
In order to evaluate the ability of the used model and method- blended compounds were used, similar match between predicted
ology in hysteresis prediction and also dissipation effects, the parameters and measured temperature rise can be observed. For
temperature rise during a cyclic loading were measured using a instance, samples B1 and B6 have the lowest and highest values
Goodrich Flexometer instrument. These data are shown in of S (0.88 and 0.96), respectively. Sample B6 contains a blend of
Fig. 13. As can be seen, there is a close match between measured fine carbon black (N220) with N550 while in sample B1 blend of
temperature rise which is itself a measure of dissipation and model N330 and N550 was used. Therefore, it is expected that the sample
parameters given in Table 5. For example, as stated before samples B1 has the lowest hysteresis and the highest energy dissipation is
S1 and S4 have the highest and lowest values of S among the single attributed to sample B6. As it can be seen in Fig 13, sample B1 has
black compounds, respectively. These compounds (i.e. S1 and S4) the lowest temperature rise and sample B6 shows the highest
have also the highest and lowest temperature rise which confirms increase in measured temperature which confirms the accuracy
the accuracy of the predicted parameters (we should recall that the of the predicted parameters. The hysteretic behavior of rubber
M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465 465

properties of the carbon blacks. It was shown that both particle size
and measure of structure described by iodine and DBP numbers, are
in a very good correlation with first and second parameters of the
Bergström–Boyce equation i.e. S and A. Therefore, the methodology
and results obtained in this work can be used for the assessment of
the dissipating effect of a specific rubber compound. This has a great
potential during the assessment of the rolling resistance of pneu-
matic tires, especially for the tread and sidewall compounds.

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