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Article history: This research work is devoted to the modeling of the hyper-viscoelastic behavior of rubber compounds
Received 21 May 2013 using Bergström–Boyce hysteresis model. Two series of rubber compounds reinforced by different carbon
Accepted 11 July 2013 black types and amounts were prepared. In the first series single type filler was used while in the second
Available online 24 July 2013
series the blend of two carbon black types was employed. The mechanical behaviors of these samples
were studied using a hyper-viscoelastic model which was based on the combination of Yeoh hyperelastic
model and Bergström–Boyce hysteresis model implemented in the Abaqus software. A hybrid numerical/
experimental technique developed in our previous works was employed to determine the parameters of
the Bergström–Boyce model for the mentioned samples. In this technique uniaxial tests were carried out
on three rubber strips specimens and the data of force vs. extension were recorded. These data were used
in three finite element models to calibrate the material parameters for the aforementioned model and the
relationship between particle size and structural measure of the carbon black with parameters of the
Bergström–Boyce model were completely discussed.
Ó 2013 Elsevier Ltd. All rights reserved.
0261-3069/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.matdes.2013.07.040
458 M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465
sample under uniaxial loads. Development of more sophisticated effect of the use of different carbon black and their blends on the
strain energy density functions which either needs less experimen- time-dependent mechanical behavior of a typical rubber com-
tal data or predicts the stress and strain with higher accuracy were pounds used in the tread of passenger car tire. We have investi-
the main motivation in this field. Arruda and Boyce [9] introduced gated this effect via determination of the parameters of the
a mechanistic model based on an 8-chain model. The model is be- Bergström–Boyce model and correlated them with molecular
lieved to be an extension of the Neo-Hookean model for large structures of the prepared compounds. In the following sections,
deformations. Ogden [10] developed a phenomenological model the constitutive equations used in this work including hyperelastic
which is a stretch-ratio based model. This means that the strain en- model and the Bergström–Boyce are briefly discussed. Then, the
ergy density is a function of principal stretches rather than the experimental procedures and tests carried out on the samples are
invariants of the strain tensor. The main feature of this model is presented. The finite element models developed in this work are
that it can gives highly accurate results if the data used for material described in the subsequent section. The results and discussion
model calibration are comprised of uniaxial, bi-axial and planer are then presented and finally conclusions are drawn.
tests. In contrast to Ogden model, Yeoh [11] and Marlow [12]
models need minimum experimental data (normally uniaxial) to
2. Constitutive equations
accurately model the mechanical behavior of hyperelastic materi-
als. Some of these models are presented with their corresponding
2.1. Hyperelastic models
references in the next sections. On the other hand due to the time
dependent characteristics of the mechanical behaviors of rubbers,
The mechanical behavior of elastomeric materials is generally
hyper-viscoelastic models based on the combination a hyperelastic
described by hyperelastic models in which the strain energy
model and a strain rate dependent equation are proposed. The
density (stored energy per unit volume) is correlated to strain
simplest form of such models is based on the use of linear visco-
invariants (I1, I2, I3) or principle stretch ratios (k1, k2, k3). Several
elasticity or Prony series, which was shown to precisely predict
models have been proposed so far. Table 1 lists the most com-
the deformation of a rubber specimen under tension mode at lower
monly used strain energy density functions in computational
strains [13]. However, the use of reinforcing fillers and the other
mechanics for the description of the deformational behavior of
compounding ingredients especially in industrial articles requires
rubbers. The equations given in this table only describes the
a nonlinear strain rate dependent model is combined with hyper-
deviatoric part of the strain energy function which means that
elastic model for proper description of the time dependent or
the compressibility has been ignored. As it can be seen, there are
hyper-viscoelasticity. Shim et al. [14] developed a hyper-viscoelas-
a number of parameters associated with each model so that the
tic model in which they used a three-parameter polynomial hyper-
accurate determination of them for every rubber compound is of
elastic model in conjunction with a rate-dependent model derived
prime importance. To achieve this task, the nominal stresses and
from BKZ equation. In another work, Vandenbroucke et al. [15]
strains obtained from testing of rubber samples under simple
applied a HVM (Hyperelasto-Visco-Hysteresis) model for the
deformational modes such as uniaxial tension (or compression),
investigation of the mechanical behavior of a fluoro-elastomer.
bi-axial tension, planner and shear are used for calibration of the
Gracia et al. [16] has performed a series of finite element analyses
material parameters. There is always a trade-off between the accu-
for an industrial rubber component using Abaqus code. Their main
racy of the calculated material parameters, number of experiments
purpose was to show the capability of the overlay model which
and types of rubber specimen used during testing of samples. It is
was originally developed for the prediction of the hysteretic behav-
generally found that the computed parameters from simple uniax-
ior of rubbers. Bergström and Boyce [17–19] developed and
ial tests for models that depend on first invariant of strain tensor
presented a strong nonlinear model which we have also used it
i.e. I1 (like Yeoh and Marlow), are more accurate than those which
in our previous work for silica filled rubber compounds [20].
are based on I1 and I2 (I3 = 0 due to incompressibility condition) or
Recently, the numerical implementation of this model in finite
principle stretch ratio (such as Ogden) [23]. Consequently, in this
element algorithms was also investigated (see for example Dal
work we have adopted the Yeoh model in which the strain energy
and Kaliske [21]; and Areias and Matous [22]). We have also
density is not only a function of first invariant of strain tensor but
employed this model in the current work which its details will
also the higher order terms in it (compared to simple Neo-Hookean
be presented in the next section.
model) makes it an appropriate equation for the description of the
In our earlier work [13] it was shown that the use of hyperelas-
rubber at higher strain values.
tic model with Prony series equations for the representation of
hyper-viscoelasticity leads to relatively significant errors at higher
strains especially for highly filled (high hardness) compounds. 2.2. Bergström–Boyce model
Therefore in the present work our focus was to use of Bergs-
tröm–Boyce equation for the description of the hyper-viscoelastic- Rubbery materials like other polymers show a degree of visco-
ity. In addition, the main novelty of this research was to study the elasticity when undergoing deformations within a reasonable time
Table 1
Commonly used hyperelastic models.
C 1 ¼ 12 1
C 2 ¼ 20 11
C 3 ¼ 1050
19 5196
C 4 ¼ 7000 C 5 ¼ 673750
Ogden [10] Phenomenological PN 2li ai
W ¼ i¼1 a2 ðk1 þ k2ai þ ka3i 3Þ
i
describe the mechanical behavior. Therefore, the combination of Ingredient Sample code
hyper-elastic model and a suitable viscoelastic model are used S1 S2 S3 S4 B1 B2 B3 B4 B5 B6
for this purpose. Among the different linear and nonlinear models
SBR 70 70 70 70 70 70 70 70 70 70
developed in this context, the Bergström–Boyce material model BR 30 30 30 30 30 30 30 30 30 30
[17–19] which is implemented in Abaqus code was selected in this CB (N220) 60 – – – – – – – 30 40
work. In this model, the mechanical response of the rubber to CB (N330) – 60 – – 30 40 – – – –
applied loads can be attributed to two networks within the molec- CB (N375) – – 60 – – – 30 40 – –
CB (N550) – – – 60 30 20 30 20 30 20
ular structure of the material. The first one is an equilibrium
Aromatic oil 20 20 20 20 20 20 20 20 20 20
network (A) that corresponds to time-independent behavior of Wax 2 2 2 2 2 2 2 2 2 2
the rubber and the second network (B) is responsible for the non- 6PPD 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
linear rate-dependent part of the response. It is also assumed that ZnO 4 4 4 4 4 4 4 4 4 4
Stearic acid 1 1 1 1 1 1 1 1 1 1
the total response is the sum of the response of each network. The
Sulfur 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8
mechanical behavior of the first network (A) is described by the CBS 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
hyperelastic models such as Yeoh, while the strain-rate in network TMTD 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(B) is given by the following equation:
Table 2
The compounding ingredients of passenger tire tread.
Fig. 1. ASTM: D412-C and three specimens cut from rubber sheet.
4. Finite element model Fig. 2b. Finite element mesh of the 2 11 cm sample.
Fig. 6. Force vs. extension (numerically predicted and experimentally measured) Fig. 9. Force vs. extension (numerically predicted and experimentally measured)
with the Yeoh hyperelastic and Bergström–Boyce (BB) models for S1 specimen with the Yeoh hyperelastic and Bergström–Boyce (BB) models for B4 specimen
(hyper-viscoelastic analysis). (hyper-viscoelastic analysis).
Table 5
Calculated parameters of Bergström–Boyce model.
Fig. 12a. Distribution of the shear strain (12 ) in the rubber cylinder under compressive force.
Fig. 12b. Distribution of the normal strain (22 ) in the rubber cylinder under compressive force.
Fig. 12c. Distribution of the normal strain (11 ) in the rubber cylinder under compressive force.
S for B5 (0.94) is larger than the corresponding value in B3 (0.91). higher value of S corresponds to higher dissipation or inelastic
This means that B5 shows higher hysteresis than B3. effect). Correspondingly, in samples B1 to B6 in which carbon black
In order to evaluate the ability of the used model and method- blended compounds were used, similar match between predicted
ology in hysteresis prediction and also dissipation effects, the parameters and measured temperature rise can be observed. For
temperature rise during a cyclic loading were measured using a instance, samples B1 and B6 have the lowest and highest values
Goodrich Flexometer instrument. These data are shown in of S (0.88 and 0.96), respectively. Sample B6 contains a blend of
Fig. 13. As can be seen, there is a close match between measured fine carbon black (N220) with N550 while in sample B1 blend of
temperature rise which is itself a measure of dissipation and model N330 and N550 was used. Therefore, it is expected that the sample
parameters given in Table 5. For example, as stated before samples B1 has the lowest hysteresis and the highest energy dissipation is
S1 and S4 have the highest and lowest values of S among the single attributed to sample B6. As it can be seen in Fig 13, sample B1 has
black compounds, respectively. These compounds (i.e. S1 and S4) the lowest temperature rise and sample B6 shows the highest
have also the highest and lowest temperature rise which confirms increase in measured temperature which confirms the accuracy
the accuracy of the predicted parameters (we should recall that the of the predicted parameters. The hysteretic behavior of rubber
M.H.R. Ghoreishy et al. / Materials and Design 53 (2014) 457–465 465
properties of the carbon blacks. It was shown that both particle size
and measure of structure described by iodine and DBP numbers, are
in a very good correlation with first and second parameters of the
Bergström–Boyce equation i.e. S and A. Therefore, the methodology
and results obtained in this work can be used for the assessment of
the dissipating effect of a specific rubber compound. This has a great
potential during the assessment of the rolling resistance of pneu-
matic tires, especially for the tread and sidewall compounds.
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